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SECTION 15860

VENTILATION AND EXHAUST SYSTEM

PART 1 - GENERAL

1.1 SECTION INCLUDES

A. The Work shall consist of furnishing and installation of ventilation


and exhaust system as shown on the drawings and specified herein.

1.2 REFERENCES

A. AFBMA The Anti-Friction Bearing Manufacturers Association

AFMBA 9 Load Ratings and Fatigue Life for Ball Bearings.

AFMBA 11 Load Ratings and Fatigue Life for Roller Bearings.

B. AMCA - Air Movement and Control Association, Inc.

AMCA 210 Laboratory Methods of Testing Fans for Rating.

AMCA 300 Reverberant Room Method for Sound Testing of


Fans.

AMCA 301 Fan Sound Ratings from Laboratory Test Data.

AMCA 500 Test Methods for Louvers, Dampers and Shutters.

C. ASTM - American Society for Testing and Materials

ASTM A 36 Specifications for Structural Steel.

ASTM C 150 Specifications for Portland Cement.

D. IEEE - Institute of Electrical and Electronic Engineers

IEEE 122 Poly-phase Induction Motors and Generators.

E. NEMA - National Electrical Manufacturers Association

MG 1 Motors and Generators.

F. NFPA - National Fire Protection Association

NFPA 90A Installation of Air Conditioning and Ventilating


Systems.

NFPA 101 Life Safety Code.

15860 - 1

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
G. UL - Underwriters Laboratories, Inc.

UL 33 Heat Response Links For Fire Protection Services.

UL 555 Fire Dampers.

UL 555 Ceiling Dampers.

UL 353 Limit Controls

H. UBC – Uniform Building Code.

Section 905 Smoke Control.

Section 906 Smoke and Heat Venting.

1.3 SUBMITTALS

A. Product Data: Submit manufacturer's technical data for air


distribution equipment, including capacity ratings, fan performance curves
with operating point clearly indicated, gages and finishes of materials,
dimensions, weights, furnished accessories, and installation and
instructions.

B. Shop Drawings: Submit manufacturer's assembly type shop


drawings indicating dimensions, required clearances, installation details and
field connection details.

C. Wiring Diagrams: Submit the manufacturer's electrical


requirements for power supply wiring to the units.

D. Operation and Maintenance Data: Submit maintenance and


lubrication instructions, motor and drive replacement instructions, and spare
parts list for each unit.

E. Spare Parts List: Submit the manufacturer's spare parts list for
ventilation equipment for a period of 2 years for the Engineer's review and
approval.

1.4 TRANSPORTATION, HANDLING AND STORAGE

A. Deliver materials to the site in manufacturer's original


factory wrappings and containers, clearly labeled for identification of
manufacturer, brand name and contents. Store materials off ground in
original undamaged packages and containers, inside well-ventilated area
protected from weather, moisture, soiling, extreme temperatures, and
humidity. Follow manufacturer's recommendations regarding the
transportation, handling and storage of materials.

15860 - 2

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
1.5 QUALITY ASSURANCE

A. Motors and electrical accessories shall comply with the


applicable NEMA Standards.

B. Electrical components and installation shall comply with


NFPA 70 - National Electrical Code.

1.6 WARRANTY

A. Submit a written guarantee signed by manufacturer


and installer agreeing to replace systems or equipment which fail in material
or workmanship within a period of 1 year from the date of substantial
handing over.

PART 2 - PRODUCTS

2.1 GENERAL:

A. The design, manufacture and installation of the ventilating fans shall meet the
requirements of AMCA 300, ASHRAE 51/210 or EUROVENT and shall be
listed and labeled by UL. Fans shall be licensed to bear AMCA Seal for
sound and air performance. Fans shall be provided with speed controller
(where required) to perform the duty as mentioned on schedules. The fans
shall be selected such that the sound levels within the area will not exceed
the specified levels. Each fan shall be equipped with disconnect switch,
backdraft damper (except for kitchen exhaust fans) and bird screen. Fans
shall be of sizes, types and capacities as shown on the drawings.

B. Roof-Mounted Centrifugal Exhaust Fans:

1. Spun aluminum exhaust fans shall be belt drive/direct drive type as


shown on drawings. The fan wheel shall be centrifugal backward
inclined, constructed of aluminum and shall include a wheel cone
carefully matched to the inlet cone for precise running tolerances.
Wheels shall be statically and dynamically balanced. The fan
housing shall be constructed of heavy duty gauge aluminum with a
rigid internal support structure and a birdscreen.

2. Motors shall be heavy duty ball bearing type, carefully matched to the
fan load, and furnished at the specified voltage, phase and
enclosure. Drive frame assembly shall be constructed of heavy duty
gauge steel. Motors and drives shall be mounted on vibration
isolators, out of the airstream. Fresh air for motor cooling shall be
drawn into the motor compartment through a large space between
the fan shroud and the motor cover. Motors and drives shall be
readily accessible for maintenance.

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EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
3. Precision ground and polished fan shafts shall be mounted in
permanently sealed, lubricated pillow block ball bearings. Bearings
shall be selected for a minimum (L10) life in excess of 100,000 hours
at maximum cataloged operating speed. Drives shall be sized for a
minimum of 150% of driven horsepower. Pulleys shall be of the cast
type, keyed and securely attached to the wheel and motor shafts.

4. Motor pulleys shall be adjustable for final system balancing. A


disconnect switch shall be factory installed and wired from the fan
motor to a junction box installed within the motor compartment. A
conduit chase shall be provided through the base to the motor
compartment for ease of electrical wiring.

5. All fans shall bear the AMCA Certified Ratings Seal for sound and air
performance. Each fan shall bear a permanently affixed
manufacturer’s engraved metal nameplate containing the model
number and individual serial number for future identification. Ratings,
type and size of fans shall be as indicated on Drawings. Exhaust
fans shall be Model GB, G or GB-HP as manufactured by
GREENHECK or approved equal.

C. Roof-Mounted Up-Blast Exhaust Fans (Kitchen Exhaust Fan):

1. Spun aluminum exhaust fans shall be centrifugal direct/belt driven


type. The fan wheel shall be centrifugal backward inclined,
constructed of aluminum and shall include a wheel cone carefully
matched to the inlet cone for precise running tolerances. Wheels
shall be statically and dynamically balanced. The fan housing shall
be constructed of heavy gauge aluminum with a rigid internal
support structure. A leakproof fan housing shall be constructed with
a one piece windband with an integral rolled bead for added strength
and shall be joined to the curbcap with a continuously welded seam.

2. Motors shall be heavy duty ball bearing type, carefully matched to the
fan load, and furnished at the specified voltage, phase and
enclosure. Drive frame assembly shall be constructed of heavy
gauge steel. Motors and drives shall be mounted on vibration
isolators, out of the airstream. Fresh air for motor cooling shall be
drawn into the motor compartment through a tube free of discharge
contaminants. Motors and drives shall be readily accessible for
maintenance.

3. Precision ground and polished fan shafts shall be mounted in


permanently sealed, lubricated pillow block ball bearings. Bearings
shall be selected for a minimum (L10) life in excess of 100,000 hours
at maximum cataloged operating speed. Drives shall be sized for a
minimum of 150% of driven horsepower. Pulleys shall be of the cast
type, keyed and securely attached to the wheel and motor shafts.

15860 - 4

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
4. Motor pulleys shall be adjustable for final system balancing. A
disconnect switch shall be factory installed and wired from the fan
motor to a junction box installed within the motor compartment. A
conduit chase shall be provided through the base to the motor
compartment for ease of electrical wiring.

5. All fans shall bear the AMCA Certified Ratings Seal for sound and air
performance. Each fan shall bear a permanently affixed
manufacturer’s engraved metal nameplate containing the model
number and individual serial number for future identification. Rating,
type and size of exhaust fans shall be as indicated on Drawings.
Exhaust fans shall be Model CUBE, CUBE-HP, or CUBE-XP as
manufactured by GREENHECK or approved equal.

D. Roof Supply Fans (Filtered):


1. Roof-mounted, filtered makeup air units shall have belt
driven double width/double inlet, forward curved centrifugal blower
type supply fans. Motors shall be permanently lubricated, heavy
duty, ball bearing type, carefully matched to the fan load and
furnished at the specified voltage, phase and enclosure. The fan
shaft shall be ground and polished steel mounted in heavy duty,
sealed ball bearings. Bearings shall be selected for a minimum
(L50) life in excess of 200,000 hours at maximum cataloged
operating speeds. Pulleys shall be of the fully machined cast iron
type, keyed and securely attached to the wheel and motor shafts.
Motor sheaves shall be adjustable for final system balancing.
Drives shall be sized for a minimum of 150% of driven
horsepower. The entire fan and motor assembly shall be mounted
on a formed, reinforced support structure with vibration isolators to
prevent noise transmission.
Fan wheels shall be of the forward curved type, constructed of heavy
gauge steel and statically and dynamically balanced to ensure
smooth, vibration free operation. Hood construction shall be of heavy
gauge extruded aluminum louvers with mitered and welded corners.
Hood shall include an insulated aluminum cover hinged for access.
Filters shall be permanent washable one inch aluminum. Fans shall
be as manufactured by GREENHECK (Model RSFP) or as approved
equal; type, size and capacities as shown on drawings.

15860 - 5

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
E. Roof Supply Fans (Filtered):

1. Roof-mounted, filtered makeup air units shall


have belt driven double width/double inlet, forward curved
centrifugal blower type supply fans. Motors shall be permanently
lubricated, heavy duty, ball bearing type, carefully matched to the
fan load and furnished at the specified voltage, phase and
enclosure. The fan shaft shall be ground and polished steel
mounted in heavy duty, sealed ball bearings. Bearings shall be
selected for a minimum (L50) life in excess of 200,000 hours at
maximum cataloged operating speeds. Pulleys shall be of the fully
machined cast iron type, keyed and securely attached to the wheel
and motor shafts. Motor sheaves shall be adjustable for final
system balancing. Drives shall be sized for a minimum of 150% of
driven horsepower. The entire fan and motor assembly shall be
mounted on a formed, reinforced support structure with vibration
isolators to prevent noise transmission.

Fan wheels shall be of the forward curved type, constructed of heavy


gauge steel and statically and dynamically balanced to ensure
smooth, vibration free operation. Hood shall be constructed of heavy
gauge galvanized steel and adequately sized to prevent rain from
entering the building. Cover shall be constructed of heavy gauge
galvanized steel, removable for service and insulated to prevent
condensation. Filters shall be permanent washable one inch
aluminum. Fans shall be as manufactured by GREENHECK (Model
RSF) or as approved equal; type, size and capacities as shown on
drawings.

F. Roof Supply Fans (Filtered):

1. Roof-mounted, filtered supply air fans shall be belt driven


double width/double inlet, forward curved centrifugal blower type.
The entire fan and motor assembly shall be mounted on vibration
isolators to reduce noise transmission. Motors shall be
permanently lubricated, heavy duty, ball bearing type, carefully
matched to the fan load and furnished at the specified voltage,
phase and enclosure. The fan shaft shall be precision turned,
ground and polished steel sized so that the first critical speed shall
be at least 25% over the maximum operating speed. mounted in
heavy duty, sealed ball bearings. Bearings shall be selected for a
minimum (L50) life in excess of 200,000 hours at maximum
cataloged operating speeds. Pulleys shall be of the fully machined
cast iron type, keyed and securely attached to the wheel and
motor shafts. Motor sheaves shall be adjustable for final system
balancing. Drives shall be sized for a minimum of 150% of driven
horsepower.

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EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
Fan wheels shall be flat blade backward inclined type or airfoil type,
constructed of heavy gauge steel and statically and dynamically
balanced to ensure smooth, vibration free operation. Hood
construction shall be of heavy gauge extruded aluminum louvers
with mitered corners. Hood shall include insulated hinged aluminum
covers. Filters shall be permanent washable two inch aluminum. The
filtered supply fans shall bear the AMCA Certified Ratings Seal for
air performance. Fans shall be as manufactured by GREENHECK
(Model LSFP) or as approved equal; type, size and capacities as
shown on drawings.

G. Room-to-Room Fan:

1. The Room-to-Room fan shall be propeller type. The fan shall have
decorative grilles on both sides and an adjustable telescoping sleeve
to suit the required thickness of the wall. A variable speed controller
shall be built in for individual comfort adjustment. The sizes and
capacities shall be as shown on the drawings. Fans shall be as
manufactured by PENN (TRANSFAN) or approved equal, type, size
and capacities shall be as shown on the drawings.

H. In-Line Cabinet Fans (BSQ - Duct mounted belt driven type):

1. Duct mounted supply, exhaust or return fans shall be of the


centrifugal belt driven in-line type. The fan housing shall be of the
square design constructed of heavy galvanized steel and shall
include square duct mounting collars. Fan construction shall include
two removable access panels located perpendicualr to the motor
mounting panel. The access panels must of sufficient size to permit
easy access to all interior components. The fan wheel shall be
centrifugal backward inclined, constructed of aluminum and shall
include a wheel cone carefully matched to the inlet cone for precise
running tolerances. Wheels shall be statically and dynamically
balanced. Motors shall be heavy duty ball bearing type, carefully
matched to the fan load and furnished at the specified voltage,
phase and enclosure. Motors and drives shall be mounted out of the
air stream. Motors shall be readily accessible for maintenance.

2. Precision ground and polished fan shafts shall be mounted in


permanently sealed, lubricated pillow block ball bearings. Bearings
shall be selected for a minimum (L50) life in excess of 200,000 hours
at maximum cataloged operating speed. Drives shall be sized for a
minimum of 150% of driven horsepower. Pulleys shall be of the fully
machined cast iron type, keyed and securely attached to the wheel
and motor shafts.

15860 - 7

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
3. Motor pulleys shall be adjustable for final system balancing. A
NEMA 1 disconnect switch shall be provided as standard, except
with explosion resistant motors, where disconnects are optional.
Factory wiring shall be provided from motor to the handy box. All
fans shall bear the AMCA Certified Ratings Seal for both sound and
air performance. Each fan shall bear a permanently affixed
manufacturer's nameplate containing the model number and
individual serial number for future identification. Fans shall be as
manufactured by GREENHECK (Model BSQ) or approved equal,
type, size and capacity as shown on the drawings.

I. In-Line Cabinet Fans (SQ - Duct mounted direct driven type):

1. Duct mounted supply, exhaust or return fans shall be of the


centrifugal direct driven in-line type. The fan housing shall be of the
square design constructed of heavy galvanized steel and shall
include square duct mounting collars. Fan construction shall include
two removable access panels located perpendicular to the motor
mounting panel. The access panels must of sufficient size to permit
easy access to all interior components. The fan wheel shall be
centrifugal backward inclined, constructed of aluminum and shall
include a wheel cone carefully matched to the inlet cone for precise
running tolerances. Wheels shall be statically and dynamically
balanced. Motors shall be permanently lubricated and carefully
matched to the fan loads. Direct drive motors shall be mounted in
the air stream. Motors shall be readily accessible for maintenance.

2. A NEMA 1 disconnect switch shall be provided as standard, except


with explosion resistant motors, where disconnects are optional.
Factory wiring shall be provided from motor to the handy box. All
fans shall bear the AMCA Certified Ratings Seal for both sound and
air performance. Each fan shall bear a permanently affixed
manufacturer's nameplate containing the model number and
individual serial number for future identification. Fans shall be as
manufactured by GREENHECK (Model SQ) or approved equal,
type, size and capacity as shown on the drawings.

J. In-Line Cabinet Fans (BCF - Duct mounted type):

1. Duct mounted supply, exhaust or return fans shall be of the


centrifugal, belt driven in-line type. The fan housing shall be of the
rectangular design constructed of heavy gauge galvanized steel and
shall include rectangular duct mounting collars. A hinged or removable
panel shall be provided in the fan cabinet of sufficient size to permit
access for service to all of the fan's internal components without
dismantling the cabinet. The fan wheel shall be of the galvanized steel,
forward curved, centrifugal type. Wheels shall be dynamically and

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EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
statically balanced.

2. Motors shall be of the heavy duty type with permanently sealed ball
bearings. The wheel shaft shall be ground and polished steel mounted
in permanently sealed pillow block bearings. Drives shall be sized for a
minimum of 150% of driven horsepower. Pulleys shall be of the
machined cast iron type, keyed and securely attached to the wheel
and motor shafts. The motor pulleys shall be adjustable for final
system balancing. All fans shall bear the AMCA Certified Ratings Seal
for air performance. Fans shall be as manufactured by GREENHECK
(Model BCF) or approved equal; type, size and capacity as shown on
the drawings.

K. Tubular Centrifugal Fans:

1. Supply, exhaust, or return air fans shall be of the tubular centrifugal


type with backward incline or airfoil wheels. The housing shall be
constructed of continuously welded gauge steel to assure air
leakage. The housing and bearing support shall be constructed of
structural steel members to prevent vibration and rigidly support the
shaft and bearings. The wheel shall be of the non-overloading
backward incline or airfoil centrifugal type. Wheels shall be statically
and dynamically balanced. The wheel cone and fan inlet cone shall
be carefully matched and shall have precise running tolerances for
maximum performance and operating efficiency. Welded steel
vanes shall straighten the flow of air from the fan discharge and
support bearings and drives. Turned, precision ground and polished
steel shafts shall be sized so the first critical speed is at least 25%
over the maximum operating speed for each pressure class.

2. Close tolerances shall be maintained where the shaft makes


contact with the bearing. Bearings shall be heavy duty, grease
lubricated, self aligning ball bearing or roller pillow block type.
Extended lubrication lines shall be provided with external grease
fittings. Bearings shall be selected for a minimum average of
200,000 hours life at maximum operating speed for each pressure
class. Fan performance shall be based on tests conducted in
accordance with AMCA Standard 210 test code for air moving
devices, and fans shall be licensed to bear the AMCA Certified
Ratings Seal. After assembly each fan shall be given a final balance
test at specified operating RPM to insure smooth vibration free
operation. Accessories shall include inlet vanes, safety screen for
inlet vanes, companion flanges and vibration isolation. Fans shall be
as manufactured by GREENHECK (Model TCF or TCB) or approved
equal, type and capacity as shown on the drawings.

15860 - 9

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
L. Utility Centrifugal Fans (Model SWB):

1. Supply, exhaust and return air fans shall be of the belt driven utility
fan type in AMCA Arrangement 10 with a single width, single inlet
housing in CW or CCW rotation as specified. The housing shall be
constructed of heavy gauge steel with lock formed seams permitting
no air leakage. The housing shall be field rotatable to any of the
eight standard discharge positions. Housing and bearing supports
shall be constructed of welded steel members to prevent vibration
and rigidly support the shaft and bearings. The fan wheel shall be of
the non-overloading backward inclined, centrifugal fan type and
constructed of heavy gauge steel. Wheels shall be statically and
dynamically balanced. The wheel cone and fan inlet cone shall be
carefully matched for maximum performance and operating
efficiency.

2. Motors shall be permanently lubricated, heavy duty, ball bearing


type carefully matched to the fan load and furnished at the specified
voltage, phase and enclosure. The fan shaft shall be ground and
polished solid steel mounted in heavy duty, permanently sealed,
pillow block ball bearings. Bearings shall be selected for a minimum
L50 life in excess of 200,000 hours at maximum cataloged operating
speed. Drives shall be sized for a minimum of 150% of driven
horsepower. Pulleys shall be of the fully machined cast iron type,
keyed and securely attached to the wheel and motor shafts. The
motor pulley shall be adjustable for final system balancing. Fan
performance shall be based on tests conducted in accordance with
AMCA Standard 210 test code for air moving devices. Fans shall be
licensed to bear the AMCA Certified Ratings Seal for air
performance. Utility fans shall be as manufactured by GREENHECK
(Model SWB) or approved equal; type and capacity as shown on the
drawings.

M. Vane Axial Fans:

1. Vane axial fans shall be direct driven with the motor located
downstream from the fan rotor for cooling. Fan blades and rotor
shall be heat treated cast aluminum alloy A356-T6 with all blade
bases and sockets precision machined. Fan rotor and hub shall be
positively secured to the motor shaft with a steel taper lock bushing
keyed to the motor shaft. Fan rotor shall be statically and
dynamically balanced to within 0.3 mils vibration dis-placement peak
to peak as measured on the fan housing. Fan housing shall be
fabricated from heavy gauge steel plate with prepunched flanges at
both ends. A minimum of eight heavy gauge straightening vanes
shall be welded to fan housing, downstream from the rotor. A steel
motor support shall be continuously welded inside the fan housing.

15860 - 10

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
Provide quantities and sizes as shown on the drawings. Accessories
shall include belt guards, companion flanges and hinged access
doors.

N. Hooded Supply Propeller Roof Fans:

1. Fans shall be belt driven, axial type hooded propeller roof fans.

Propellers shall be constructed with fabricated steel, fabricated


aluminum or cast aluminum blades and hubs. Propellers shall be
securely attached to fan shafts. All propellers shall be statically and
dynamically balanced.

Fan hood and base construction shall be galvanized steel, painted


steel or aluminum. Hood panels shall be arched with interlocking
ribs. Fan bases shall be low style except where tall bases are
specified. (Where access doors are required for inspection and
service of damper and actuator, tall bases should be specified).
Hood support angles shall be heavy gauge galvanized steel.
Birdscreens of ½” galvanized mesh shall be horizontally mounted in
the discharge/intake perimeter of the hood.

Motors shall be permanently lubricated, heavy duty type, matched to


the fan load and furnished at the specified voltage, phase and
enclosure.

Drive frame and panel assemblies shall be galvanized steel or


painted steel. Drive frames shall be formed channels and fan
panels shall have a deep formed inlet venturi.

Ground and polished steel fan shafts shall be mounted in


permanently lubricated, sealed ball bearing pillow blocks. Bearings
shall be selected for a minimum (L10) life in excess of 100,000 hours
at maximum cataloged operating speeds. drives shall be sized for a
minimum of 150 percent of drive horsepower. Pulleys shall be fully
machined cast iron, keyed and securely attached to propeller and
motor shafts. Motor sheaves shall be adjustable for system
balancing.

The axial exhaust, supply and filtered supply fans shall bear the
AMCA Certified Ratings Seals for both sound and air performance.
Fans shall be as manufactured by GREENHECK (Model RBS) or
approved equal; type and capacity as shown on the drawings.

O. Sidewall Mounted Centrifugal Exhaust Fans:

1. Spun aluminum exhaust fans shall be centrifugal direct/belt driven


type. The fan wheel shall be centrifugal backward inclined,
constructed of aluminum and shall include a wheel cone carefully
matched to the inlet cone for precise running tolerances. Wheels
shall be statically and dynamically balanced. The fan housing shall

15860 - 11

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
be constructed of heavy gauge aluminum with a rigid internal
support structure. A leakproof fan housing shall be constructed with
a one piece windband with an integral rolled bead for added
strength. Fan shall be provided with a mounting plate, which is
attached and sealed to the wall prior to locating the entire unit.
2. Motors shall be heavy duty ball bearing type, carefully matched to the
fan load, and furnished at the specified voltage, phase and
enclosure. Drive frame assembly shall be constructed of heavy
gauge steel. Motors and drives shall be mounted on vibration
isolators, out of the airstream. Fresh air for motor cooling shall be
drawn into the motor compartment through a ten square inch tube
free of discharge contaminants. Motors and drives shall be readily
accessible for maintenance.

3. Precision ground and polished fan shafts shall be mounted in


permanently sealed, lubricated pillow block ball bearings. Bearings
shall be selected for a minimum (L10) life in excess of 100,000 hours
at maximum cataloged operating speed. Drives shall be sized for a
minimum of 150% of driven horsepower. Pulleys shall be of the cast
type, keyed and securely attached to the wheel and motor shafts.

4. Motor pulleys shall be adjustable for final system balancing. A


disconnect switch shall be factory installed and wired from the fan
motor to a junction box installed within the motor compartment. A
conduit chase shall be provided through the base to the motor
compartment for ease of electrical wiring.

5. All fans shall bear the AMCA Certified Ratings Seal for sound and air
performance. Each fan shall bear a permanently affixed
manufacturer’s engraved metal nameplate containing the model
number and individual serial number for future identification. Rating,
type and size of exhaust fans shall be as indicated on Drawings.
Exhaust fans shall be Model GW, CWB, or CWB-HP as
manufactured by GREENHECK or approved equal.

P. Propeller Sidewall Exhauster (Direct Drive):

1. Direct drive, axial type sidewall fans shall be as specified herein.


Propellers shall be constructed with fabricated steel blades and
hubs. A standard square key and set screw or tapered bushing shall
lock the propeller to the motor shaft. All propellers shall be statically
and dynamically balanced.

2. Motors shall be permanently lubricated, heavy duty type, carefully


matched to the fan load and furnished at the required voltage,
phase, and enclosure. Motor drive frame assemblies and fan panels
shall be galvanized steel or painted steel. Drive frame assemblies
shall be welded wire or formed channels and fan panels shall have
prepunched mounting holes, formed flanges, and a deep formed
inlet venturi. Drive frames and panels shall be bolted construction or
welded construction.

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EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
3. The axial exhaust fans shall bear the AMCA Certified Ratings Seals
for both sound and air performance. Fans shall be Model S
(fabricated blades and hubs) and SC (cast blades and hubs) as
manufactured by GREENHECK or approved equal, type and
capacity as indicated on drawings.
Q. Propeller Sidewall Exhauster (Belt Drive):

1. Belt driven, axial type sidewall fans shall be provided as specified


herein. Propellers shall be constructed with fabricated steel blades
and hubs. Propellers shall be securely attached to fan shafts. All
propellers shall be statically and dynamically balanced.

2. Motors shall be permanently lubricated, heavy duty type, carefully


matched to the fan load and furnished at the specified voltage,
phase, and enclosure. Ground and polished steel fan shafts shall be
mounted in permanently lubricated, sealed ball bearing pillow blocks.
Bearings shall be selected for a minimum (L10) life in excess of
100,000 hours at maximum cataloged operating speeds. Drives shall
be sized for a minimum of 150 percent of driven horsepower. Pulleys
shall be of the fully machined cast iron type, keyed and securely
attached to wheel and motor shafts. Motor sheaves shall be
adjustable for system balancing.

3. Drive frame and panel assemblies shall be galvanized steel or


painted steel. Drive frames shall be formed channels and fan panels
shall have prepunched mounting holes, formed flanges, and a deep
formed inlet venturi. Drive frames and panels shall be bolted
construction or welded construction. The axial exhaust fans shall
bear the AMCA Certified Ratings Seals for both sound and air
performance. Fans shall be Model SB (fabricated blades and hubs)
and SBC (cast blades and hubs) as manufactured by GREENHECK
or approved equal, type and capacity as indicated on drawings.

R. Wall Mounted Exhaust Fans:

1. Fans shall be propeller type. Fans shall be provided with


back draught shutter and plastic grille. Fans shall be as
manufactured by GRENHECK (Model- SDE) or PENN
(BREEZWAY) or approved equal, type and capacity as shown on
the drawings.

S. Roof Mounted Centrifugal Upblast Exhaust Fan for Smoke Control System

1. Spun aluminum exhaust fans shall be centrifugal belt driven type.


The fan wheel shall be centrifugal backward inclined, constructed
of steel and shall include a wheel cone carefully matched to the
inlet cone for precise running tolerances. Wheels shall be statically
and dynamically balanced. The fan housing shall be constructed of
heavy gauge aluminum with a rolled bead and a rigid internal
support structure. A leak-proof fan housing shall be constructed
with a one piece windband with an integral rolled bead for added
strength and shall be joined to the curb cap with a continuously

15860 - 13

EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
welded seam.

2. Motors shall be heavy duty ball bearing type, carefully matched to


the fan load, and furnished at the specified voltage, phase and
enclosure. Drive frame assembly shall be constructed of heavy
gauge steel. Motors and drives shall be mounted on safety flange
vibration isolators, out of the airstream. Fresh air for positive motor
cooling shall be drawn into the motor compartment through a ten
square inch tube free of discharge contaminants. Motors and
drives shall be readily accessible for maintenance.

3. Precision ground and polished fan shafts shall be mounted in


permanently sealed, lubricated pillow block ball bearings. Bearings
shall be selected for a minimum (L10) life in excess of 100,000
hours at maximum cataloged operating speed. Dual drives shall be
sized for a minimum of 150% of driven horsepower. Pulleys shall
be of the cast type, keyed and securely attached to the wheel and
motor shafts.

4. Motor pulleys shall be adjustable for final system balancing. A


NEMA-3R disconnect switch shall be factory installed and wired
from the fan motor to a junction box installed outside the motor
compartment. All fans shall bear the AMCA Certified Ratings Seal
for sound and air performance.

5. Each fan shall bear a permanently affixed manufacturer’s engraved


metal nameplate containing the model number and individual
serial number for future identification. Fans shall be listed by
Underwriters Laboratory for UL/cUL 705 for electrical components
and UL Listed for Emergency Smoke Control Systems (500
degrees F for 4 hours and 1,000 degrees F for 15 minutes). Fans
shall be of type, size and capacity as shown on drawings. Fans
shall be Model S-CUBE as manufactured by GREENHECK or
approved equal.

T. Smoke Vents:

1. Function: Units shall be designed to release smoke and heat


automatically upon separation of a fusible link or by manual
operation.

2. Construction: All mill finish galvanized steel, double door panel, fully
insulated doors, constructed of 1.00 mm thick galvanized steel with
reinforcement on the interior. Base and sill shall be constructed of
2.00 mm thick galvanized steel and fully welded to prevent leakage.

3. Latch/Release Mechanism: Manually-operated from the roof or


below the unit. Doors are operated by heavy duty torsion springs
with shock absorbers to dampen the speed of opening. Lifting lugs

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EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
are welded to the sill at each corner to aid handling and prevent
damage to the unit during installation.

4. Size, Type and Capacity: As shown on drawings, or if not indicated,


as required by design. Vents shall be similar to Linco-Vents Smoke
Vents as manufactured by LOUVERS AND DAMPERS, INC – USA
or approved equal.

U. Sand Trap Louvers:

1. Sand trap louvers shall separate sand from intake air. Louvers shall
be vertical fixed blade type with blades arranged to provide
tortuous air flow path and thus trap sand.

2. Louver shall have self emptying drain holes. Louvers shall be


constructed of aluminum to ASTM B209 and ANSI.1. Blades shall
be 1.6 mm thick with 2.0 mm thick casing. Maximum louver face
velocity shall be 1.2 M/s and maximum pressure drop 50 Pa.

3. Louvers shall be provided with washable filter and an insect screen


of aluminum 2 mm X 2 mm mesh mounted on a standard U type
frame with miter corners. Screens shall be secured to the interior
face of the louver with self-tapping stainless steel screws.

4. Size of louvers shall be as indicated on the drawings. Louvers of


heights 1125 mm to 2250 shall have central transom and sand
chute and for heights 2250 mm to 4500 mm louver shall have
additional central bracing support as recommended by the
manufacturer.

5. Louvers shall have efficiency of 80% with coarse test dust (20 to
200 microns) and 50% efficiency with fine test dust (1 to 70
microns).

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EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM
PART 3 - EXECUTION

3.1 INSTALLATION

A. General: Install fans where indicated, in accordance with manufacturer's


installation instructions and recognized industry practices, to ensure that
fans comply with the requirements specified and serve the intended
purposes.

B. Access: Provide access and service space around and over fans as
indicated, but in no case less than that recommended by manufacturer.

C. Support: Unless otherwise indicated, provide 100 mm high concrete pad


under floor-mounted centrifugal fans.

D. Isolation: Set centrifugal fans on vibration isolators, fasten in accordance


with manufacturer's installation instructions.

E. Electrical Wiring: Install electrical devices furnished by manufacturer but not


specified to be factory-mounted. Verify that electrical wiring installation
conform to the manufacturer's submittal and installation requirements of the
applicable Sections of Division 16. Ensure that rotation is in the direction
indicated and intended for proper performance.

F. Ductwork Connections: Refer to Section 15891 - HVAC DUCTWORK.


Provide flexible connections on inlet and outlet duct connections.

3.2 FIELD QUALITY CONTROL

A. Upon completion of installation of fans and after motors has been energized
with normal power source, test the equipment to demonstrate compliance
with the specified requirements.

B. Where possible, field correct malfunctioning equipment, then retest to


demonstrate compliance.

C. Replace equipment which cannot be satisfactorily corrected at no extra cost


to the Owner.

3.3 ADJUSTING AND CLEANING

A. Start-up, test and adjust fans in the presence of the manufacturer's


authorized representative and the Engineer.

END OF SECTION

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EMARET ASEER
J09-09200 VENTILATION AND EXHAUST SYSTEM

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