WPS No WC – WPS-004/15-16

Summary of WPS
WPQR No
WC/WPQR-004/15-16

Sl. No. Description Parameter

1 Parent material S690QL
2 Parent material designation EN 10025-6:2004(Group 3.1,2,1)
3 Material thickness(mm) 20mm
4 Welding position PA,PB,PF
Welding range qualification for
5 Multi run: 10mm to 40mm
butt
Welding range qualification for
6 Single run: 15mm to 30mm, B. Multi run – No Restriction
fillet throat thickness
7 Welding details
Welding Size of filler Run out length/Travel
Run Current (A) Voltage (V)
process material Speed (mm / min)
7.1 Root MMAW Ø 2.5 mm 75 - 93 23 - 25 138 - 168

7.2 2 & further MMAW Ø 3.15 mm 85 - 167 23 - 28 80 - 235

8 Filler material designation E 11018M

9 Any special Baking or Drying 350˚C – 2 Hrs / 100˚C Holding
10 Details of Back Gouging By Grinding
11 Preheat Temperature Min 100˚C
12 Inter pass Temperature 150˚C Max
13 Post - heating Not Done
Pre - heat maintenance
14 ≥100˚C
temperature
Post -weld heat treatment and /
15 NA
or Ageing
16 Time, Temperature, Method NA
17 Heating and Cooling Rates NA
 WPS No WC – WPS-005/15-16
Summary of WPS
WPQR No
WC/WPQR-005D/15-16

Sl. No. Description Parameter

1 Parent material S690QL
2 Parent material designation EN 10025-6:2004(Group 3.1,2,1)
3 Material thickness(mm) 30mm
4 Welding position PA,PB,PF
Welding range qualification for
5 Multi run: 15mm to 60mm
butt
Welding range qualification for
6 fillet throat thickness- 15mm to Single run: NA, B. Multi run – No Restriction
36mm
7 Welding details
Welding Size of filler Run out length/Travel
Run Current (A) Voltage (V)
process material Speed (mm / min)
7.1 Root MMAW Ø 3.15 mm 91 - 112 27 - 29 45 - 55

7.2 2 & further MMAW Ø 4 mm 105 - 173 23 - 31 38 - 89

8 Filler material designation E 11018M

9 Any special Baking or Drying 350˚C – 2 Hrs / 100˚C Holding
10 Details of Back Gouging By Grinding
11 Preheat Temperature Min 100˚C
12 Inter pass Temperature 150˚C Max
13 Post - heating Not Done
Pre - heat maintenance
14 ≥100˚C
temperature
Post -weld heat treatment and /
15 NA
or Ageing
16 Time, Temperature, Method NA
17 Heating and Cooling Rates NA
 WPS No WC – WPS-006/15-16
Summary of WPS
WPQR No
WC/WPQR-006/15-16

Sl. No. Description Parameter

1 Parent material S690QL
2 Parent material designation EN 10025-6:2004(Group 3.1,2,1)
3 Material thickness(mm) 30mm
4 Welding position Horizontal Position (PB)
Welding range qualification for
5 A.Single run: 3mm to 6mm, B. Multi run: No Restriction
fillet weld
6 Welding details
Welding Size of filler Run out length/Travel
Run Current (A) Voltage (V)
process material Speed (mm / min)
6.1 1st side MMAW Ø 3.15 mm 128 - 159 28 - 30 118 - 144

6.2 2nd side MMAW Ø 4 mm 148 - 201 27 - 35 140 - 158

7 Filler material designation E 11018M

8 Any special Baking or Drying 350˚C – 2 Hrs / 100˚C Holding
9 Details of Back Gouging By Grinding
10 Preheat Temperature Min 100˚C
11 Inter pass Temperature 150˚C Max
12 Post - heating Not Done
Pre - heat maintenance
13 ≥100˚C
temperature
Post -weld heat treatment and /
14 NA
or Ageing
15 Time, Temperature, Method NA
16 Heating and Cooling Rates NA
 WPS No WC – WPS-007/15-16
Summary of WPS
WPQR No
WC/PQR-007D/15-16

Sl. No. Description Parameter

1 Parent material IS 2062 Gr.B
2 Parent material designation IS 2062 Gr.B
3 Material thickness(mm) 20mm
4 Welding position 3G
Welding range qualification for
5 5mm to 40mm
groove
Welding range qualification for
6 All
fillet throat thickness
7 Welding details
Welding Size of filler Run out length/Travel
Run Current (A) Voltage (V)
process material Speed (mm / min)
7.1 Root GMAW Ø 1.2 mm 99 - 105 19 – 19.2 80

7.2 Subsequent layers GMAW Ø 1.2 mm 100 - 110 19 – 19.8 75.8

8 Filler material designation E R70S

9 Any special Baking or Drying NA
10 Details of Back Gouging NA
11 Preheat Temperature Min 50˚C
12 Inter pass Temperature 150˚C Max
13 Post - heating Not Done
Pre - heat maintenance
14 NA
temperature
Post -weld heat treatment and /
15 NA
or Ageing
16 Time, Temperature, Method NA
17 Heating and Cooling Rates NA
 WPS No WC – WPS-008/17-18
Summary of WPS
WPQR No
WC/PQR-008/17-18

Sl. No. Description Parameter

1 Parent material ASTM SA36
2 Parent material designation ASTM SA36
3 Material thickness(mm) 40mm
4 Welding position 4G
Welding range qualification for
5 5mm to 200mm
groove
Welding range qualification for
6 All
fillet throat thickness
7 Welding details
Welding Size of filler Run out length/Travel
Run Current (A) Voltage (V)
process material Speed (mm / min)
7.1 Root Pass SMAW Ø 3.15 mm 100 - 130 19 – 22 70 - 100

7.2 Hot Pass SMAW Ø 3.15 mm 100 - 130 19 – 22 70 - 100

7.3 Filling SMAW Ø 4 mm 120 - 160 20 – 27 100 - 160

7.4 Capping SMAW Ø 4 mm 120 - 160 20 – 27 100 - 160

8 Filler material designation E 7018

9 Any special Baking or Drying 250˚C to 300˚C – 2 Hrs / 100˚C to 150˚C Holding
10 Details of Back Gouging NA
11 Preheat Temperature Min 20˚C
12 Inter pass Temperature 200˚C Max
13 Post - heating Not Done
Pre - heat maintenance
14 NA
temperature
Post -weld heat treatment and /
15 NA
or Ageing
16 Time, Temperature, Method NA
17 Heating and Cooling Rates NA
 WPS No WC – WPS-010/19-20
Summary of WPS
WPQR No
WC/WPQR-010/19-20

Sl. No. Description Parameter

1 Parent material S690QL
2 Parent material designation EN 10025-6:2004(Group 3.2)
3 Material thickness(mm) 8mm
4 Welding position PC
Welding range qualification for
5 A.Single run: 3mm to 16mm, B. Multi run: No Restriction
fillet weld
6 Welding details
Welding Size of filler Run out length/Travel
Run Current (A) Voltage (V)
process material Speed (mm / min)
6.1 Root MMAW Ø 2.5 mm 100 - 110 22 - 26 110 - 120

6.2 2nd side MMAW Ø 2.5 mm 100 - 110 21 - 25 130 - 140

7 Filler material designation E 11018M

8 Any special Baking or Drying 350˚C – 2 Hrs / 100˚C Holding
9 Details of Back Gouging By Grinding
10 Preheat Temperature Min 100˚C
11 Inter pass Temperature 150˚C Max
12 Post - heating Not Done
Pre - heat maintenance
13 ≥100˚C
temperature
Post -weld heat treatment and /
14 NA
or Ageing
15 Time, Temperature, Method NA
16 Heating and Cooling Rates NA