Air Starting Motor - Disassemble (SENR1126-36)

3/25/24, 3:43 PM SIS 2.
Air Starting Motor - Disassemble (SENR1126-36)
SMCS - 1451 i07775893
Disassembly Procedure
PSP
202 -000A
Table 1
07: 4/03/2 4FC7

Required Tools
Tool Part Number Part Description Qty
A
B
1P-1854
-
Plate
4
SEN 3:06+ 5
Retaining Ring Pliers 1
© 2 R112 08:00
51.0 by 102.0 by 6.0 mm (2.00 by 4.00 by 0.25 inches)
C 1P-1857 Retaining Ring Pliers 1
Start By: 024 6

Cat
erp
a. Remove the air starting motor. Refer to Disassembly and Assembly, "Air Starting Motor -
Remove".
illa
r In
NOTICE
Keep all parts clean from contaminants.
c.
Contaminants may cause rapid wear and shortened component
life.
Note: The air starting motor must be removed from the flywheel housing before the disassembly
procedure can be performed. Failure to remove the air starting motor can result if damage to the
starting motor.
https://sis2.cat.com/#/print-preview/service/3862d81c-4db3-47cc-8b94-ba9080ca2ebf 1/11
3/25/24, 3:43 PM SIS 2.0
Illustration 1 g00925011
1. Remove elbow (1) and bracket (2) from motor housing (3).
Note: Ensure that the ribs of rotor cylinder are visible through the opening of the flanged port.
2. To ensure correct assembly, mark the position of motor housing (3) in relation to gear case (6).
Remove bolts (4). Remove gear case (6) and drive housing (5) as a unit.
3. Use Tooling (A) to remove retaining ring (8) from drive gear (7).
3/25/24, 3:43 PM SIS 2.0
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are

loosened.
Note: Bolt (9) has left-hand threads.

4. Remove bolt (9) and washer (10). Remove drive pinion (11), the spring sleeve, and the pinion
spring.
To ensure correct assembly, mark the position of drive housing (5) in relation to gear case (6).
Remove bolts (12) and drive housing (5) from gear case (6).
5. Remove O-ring seal (13) from drive housing (5).
3/25/24, 3:43 PM SIS 2.0
The drive shaft, the piston, and the drive gear are under a spring
force. Slowly release the spring force before you remove these
components.
6. Place Tooling (B) between drive gear (7) and piston (14). Use a suitable press to compress the
return spring. Remove retaining ring (15) that holds the drive shaft and the piston in drive
housing (5).
7. Slowly release the suitable press in order to remove the force of return spring (16). Remove
Tooling (B). Remove retaining ring (15). Remove the drive gear, piston (14), and the drive shaft
from drive housing (5) as a unit. Remove return spring (16).
3/25/24, 3:43 PM SIS 2.0
8. Loosen the bolt for the drive gear with a 5/16 inch hex wrench until the bolt moves freely.
Remove drive shaft (17) and piston (14) from drive gear (7) as a unit.
9. Remove bulkhead (18) from piston (14). Remove O-ring seals (19) from bulkhead (18).
10. Remove retaining ring (20) from piston (14). Remove the piston from drive shaft (17).
3/25/24, 3:43 PM SIS 2.0
11. Remove O-ring seal (22) and lip seal (21) from piston (14).
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are

loosened.
12. Remove retaining ring (31), cup (30), spring (29), driven clutch jaw (28), driving clutch jaw (27),
bearing (26), washer (25), lockwasher (24), and bolt (23) from drive shaft (17).
3/25/24, 3:43 PM SIS 2.0
13. Remove retaining ring (32) and bearing (33) from drive shaft (17).
Note: Note: Do not reuse retaining ring (32).
14. Use Tooling (C) to remove lock ring (35). Remove bearing (34) from gear case (6).
15. Remove spring seat (36) and bearing (37) from drive housing (5).
3/25/24, 3:43 PM SIS 2.0
16. Remove lip seal (38) from drive housing (5).
17. To ensure correct assembly, mark the position of cover (39) in relation to motor housing (3).
Remove cover (39) and remove the O-ring seal from motor housing (3).
3/25/24, 3:43 PM SIS 2.0
18. Remove bolt (41) and rotor pinion (40) from the rotor in the motor housing.
PSP
202 -000A
4
07: /03/2 4FC7
4
SEN 3:06+ 5
© 2 R112 08:00
Illustration 19
024 6 g00925149
Cat
19. Loosen hex socket head bolt (43) and remove rotor clamp nut (42). Remove bearing (44) from
rear end plate (45).
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illa
r In
c.
20. Remove O-ring seal (46) and rear end plate (45).
3/25/24, 3:43 PM SIS 2.0
21. Remove vanes (47) from rotor (48).
22. Remove rotor (48) from the motor housing.
23. Use a suitable press to remove bearing (49) and front-end plate (50) from rotor (48) as a unit.
24. Remove bearing (49) from front-end plate (50).
3/25/24, 3:43 PM SIS 2.0
25. Remove washers (51) from front-end plate (50).
26. Remove O-ring seals (52) from rotor cylinder (53).
27. Remove rotor cylinder (53) from motor housing (3). Remove O-ring seals (54) from the rotor
cylinder.
PSP-000A4FC7
2024/03/25
07:42:55+08:00
i01763288
© 2024 Caterpillar Inc.

Air Starting Motor - Disassemble (SENR1126-36)

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3/25/24, 3:43 PM SIS 2.

Air Starting Motor - Disassemble (SENR1126-36)

SMCS - 1451 i07775893

07: 4/03/2 4FC7

Start By: 024 6

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are

Note: Bolt (9) has left-hand threads.

5. Remove O-ring seal (13) from drive housing (5).

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are

22. Remove rotor (48) from the motor housing.

24. Remove bearing (49) from front-end plate (50).

26. Remove O-ring seals (52) from rotor cylinder (53).

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