VEDANTA LIMITED, LANJIGARH

Integrated Management System

SMP description: SMP For pH Transmitter ( Mypro CPM 431)

Version No: 03 Department: Power Plant SMP No: 2201/INST/WI-03 Revision No: 01 Revision Date:

1. PURPOSE : SMP For pH Meter / Transmitter

2. SCOPE : DM PLANT
3. RESPONSIBILITY : Instrumentation Engineer
4. TOOLS : Standard Buffer solution ,DMM ,Tools & Vacuum Cleaner
5. MANPOWER : Technician-1 , Helper -1
6. DURATION : 1 Hour For PM & 2 Hour For Calibration

7. PROCEDURE:
DURING PREVENTIVE MAINTENANCE

7.1. Take the PTW against SAP PM Order.

7.2. Clean the instrument and surrounding area.
7.3. Check all fitting and connectors are well fitted.
7.4. cross check transmitter reading with plc workstation reading and note if any deviation or alarm
in TX or PLC workstation
7.5. ensure the cable tightness and lugs at JB and TX
7.6. check for proper tagging of instrument
7.7. Ensure proper covering of sensor and transmitter.
7.8. Update the PM checklist & return the PTW.

DURING SHUTDOWN MAINTENANCE

7.9. Take the PTW against SAP SM Order.

7.10. Ensure the required isolations from the operators. Isolate the sampling line.
7.11. Tighten the mounting bolts of transmitter with help of screw driver.
7.12. Clean the transmitter exterior with the help of cotton cloth.
7.13. If required clean instrument front with the help of diluted acid (I.e. 3% HCL).

Revised By : Rakesh Ranjan Das

Prepared by : Rakesh Ranjan Das
Date of Issue : 10.05.2015
Checked By : P.K. Singh
Date of review : 15.04.2021
Date of preparation : 08.04.2008
Approved By: Susheem Kumar Behera
 VEDANTA LIMITED, LANJIGARH
Integrated Management System
SMP description: SMP For pH Transmitter ( Mypro CPM 431)

Version No: 03 Department: Power Plant SMP No: 2201/INST/WI-03 Revision No: 01 Revision Date:

FIG-1

7.14. Open the screwed cover on the right side of the transmitter. Remove the supply /signal cable from
the transmitter. Refer FIG-2 for cable connection.

FIG-2

Revised By : Rakesh Ranjan Das

Prepared by : Rakesh Ranjan Das
Date of Issue : 10.05.2015
Checked By : P.K. Singh
Date of review : 15.04.2021
Date of preparation : 08.04.2008
Approved By: Susheem Kumar Behera
 VEDANTA LIMITED, LANJIGARH
Integrated Management System
SMP description: SMP For pH Transmitter ( Mypro CPM 431)

Version No: 03 Department: Power Plant SMP No: 2201/INST/WI-03 Revision No: 01 Revision Date:

7.15. Remove the sensor from the CPK 7 connector of measuring cable (sensor to transmitter)
refer FIG-1&3 for assistance.
7.16. Remove the pH electrode from the flow through chamber pot carefully (as it is a glass electrode).
7.17. Check the electrode is not broken .clean the electrode tip with DM water and make it dry by a
Clean proper cloth or tissue paper.
7.18. Clean the flow through chamber pot thoroughly with help of brush and flush it by opening the
isolation valve & drain valve.
7.19. Mount the sensor carefully in to the flow through chamber(pot)carefully (as it is a glass
electrode),
7.20. Connect the male part of the sensor (2 in FIG-3) to the female part of the CPK7 connector (1 in
FIG-3) according to groove marking.

1 Triangular groove of CPK 7 connector

2 rectangular groove of pH Sensor

FIG-3

7.21. Connect the supply /signal cable from the transmitter. Refer FIG-2 for cable connection.
7.22. Check the reading in the display .The MyPro CPM 431(Transmitter) indicates errors by means of
an alarm Symbol flashing on the display. It also outputs an error current of22 +/- 0.5 mA at the current
output.
7.23. Refer 9.2 diagnostic codes of The MyPro CPM 431 manual for error identification.
7.24. Update the PM checklist & cancel the PTW.
DURING CALIBRATION

7.25. Take the PTW against calibration order.

7.26. Repeat step 7.3 to 7.10.

Revised By : Rakesh Ranjan Das

Prepared by : Rakesh Ranjan Das
Date of Issue : 10.05.2015
Checked By : P.K. Singh
Date of review : 15.04.2021
Date of preparation : 08.04.2008
Approved By: Susheem Kumar Behera
 VEDANTA LIMITED, LANJIGARH
Integrated Management System
SMP description: SMP For pH Transmitter ( Mypro CPM 431)

Version No: 03 Department: Power Plant SMP No: 2201/INST/WI-03 Revision No: 01 Revision Date:

7.27. Connect the male part of the sensor (2 in FIG-3) to the female part of the CPK7 connector (1 in
FIG-3) according to groove marking.
7.28. Connect the DMM on the output signal screw(1 &2 in the FIG-2)

FIG-4

7.29. Check the calibration settings in the transmitter / analyzer by operating 4 keys(shown in FIG-4)
and verify all the parameters.( Sensor parameters- mv for pH & resistance for the
RTD)
7.30. Immerse the pH electrode on different Buffer solution (as per the setting in the transmitter /
analyzer), one in acidic (pH≈ 3Offset calibration) and other in basic region (pH≈ 9 slope calibration) and
check the measured value (pH) and output signal (mA).
7.31. Carry out the two point calibration of the transmitter / analyzer in both the regions by following t
the method as per FIG-4 and then verify the system accuracy by immersing the sensor in the Neutral
water (pH≈ 7).

Revised By : Rakesh Ranjan Das

Prepared by : Rakesh Ranjan Das
Date of Issue : 10.05.2015
Checked By : P.K. Singh
Date of review : 15.04.2021
Date of preparation : 08.04.2008
Approved By: Susheem Kumar Behera
 VEDANTA LIMITED, LANJIGARH
Integrated Management System
SMP description: SMP For pH Transmitter ( Mypro CPM 431)

Version No: 03 Department: Power Plant SMP No: 2201/INST/WI-03 Revision No: 01 Revision Date:

FIG-4

7.32. If the system accuracy is falling under the acceptable limits ( SSL/CPP/ INST/FILE/29) then mount
Back the sensor in the process carefully (glass electrode, signal cable) and normalize the measurement
System.
7.33. Else if the system accuracy is not falling under the acceptable limits ( SSL/CPP/INST/FILE/29)
then follow the Troubleshooting section of OEM manual to rectify the system defects as per OEM
Recommendation.
Revised By : Rakesh Ranjan Das
Prepared by : Rakesh Ranjan Das
Date of Issue : 10.05.2015
Checked By : P.K. Singh
Date of review : 15.04.2021
Date of preparation : 08.04.2008
Approved By: Susheem Kumar Behera
 VEDANTA LIMITED, LANJIGARH
Integrated Management System
SMP description: SMP For pH Transmitter ( Mypro CPM 431)

Version No: 03 Department: Power Plant SMP No: 2201/INST/WI-03 Revision No: 01 Revision Date:

7.34. Return the PTW, prepare the calibration report and maintain the required records.

8. QUALITY:

9.1. Measuring range(MR) -2…16 PH or -1500…+1500mV

9.2. Measured value resolution pH 0.01
9.3. Deviation of indication max. 0.2 % of MR
9.4. Reproducibility max. 0.1 % of MR
9.5. Ensure all the parameters and activities are maintained within prescribed limit.
9.6. Any deviation from the norm is recorded and corrective action is taken accordingly.

9. ENVIRONMENT:
Not applicable.

10. OHSAS:
10.1. Ensure PPE, Helmet, adequate lighting near the work place.
10.2. Ensure healthiness & safety of the entire activities with respect electrical system and chemical
hazards.
10.3. Ensure deployment of a group of people (2 or more) while carrying out job in an isolated or
deserted place or in night shift
11. ENERGY:
Not applicable

12. ENERGY:
Not Applicable

13. RECORDS: VLL/CPP/INST/FILE/05

Revised By : Rakesh Ranjan Das

Prepared by : Rakesh Ranjan Das
Date of Issue : 10.05.2015
Checked By : P.K. Singh
Date of review : 15.04.2021
Date of preparation : 08.04.2008
Approved By: Susheem Kumar Behera
 VEDANTA LIMITED, LANJIGARH
Integrated Management System
SMP description: SMP For pH Transmitter ( Mypro CPM 431)

Version No: 03 Department: Power Plant SMP No: 2201/INST/WI-03 Revision No: 01 Revision Date:

Document Revision History

VERSION REVISION
DATE CHANGE SUMMARY
NUMBER NUMBER
Version changed:
1. Company name changed(VAL- SSL)
11.09.2013 01 00
2. Indication of Abbreviations, Details of document at the
footer
Version changed:
00
Document format changed.
07.06.2014 02
Content Addition: Equipment safety, Bibliography, Man power
01
required. And for PM & Calibration included in procedure

Version Changed:
10.05.2015 00 1. Company name changed from SSL to Vedanta Limited
2. Company logo changed.

03

15.04.2021 01 Plant code 5200 has changed to 2201 in SMP No.

Revised By : Rakesh Ranjan Das

Prepared by : Rakesh Ranjan Das
Date of Issue : 10.05.2015
Checked By : P.K. Singh
Date of review : 15.04.2021
Date of preparation : 08.04.2008
Approved By: Susheem Kumar Behera