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Component Location Chart RENR3759-01

12 12 Machine
Component
Schematic Machine
Component
Schematic Real Time Error Codes March 2010
11 6 Location Location Location Location
33 Code Description of Problems
3 Alarm - Travel B-7 18D Relay - Chassis Lamp H-7
15 1301 Engine oil pressure is too low.
11 4 Alternator E-11 1D Relay - Horn F-7
5 A 1302 Engine coolant temperature is too high.
43 5 Antenna C-6 6D Relay - Main F-8 1 2 3 4 1303 Hydraulic oil temperature is too high.
41 9 6 Battery H-11, G-11 7D Relay - Neutral Start F-7 1304 Air filter is clogged.
39 31
25 28
4 16 32 35 13D Block - Terminal G-9 18 Relay - Refueling Power A-3 1 2 3 4 1305 Battery voltage is not normal.
14
34 28 8 13 21 2 42
24 26 14 5D Breaker - Alt I-8 15D Relay - Starter F-8 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
HARNESS CONNECTOR LOCATION CHART 38 27 33 36 44 10 30
19
22 15 40 27 19 18 41 42 2202 Governor actuator feedback sensor circuit is shorted to body ground.
34 20 11D Breaker - Main I-8 4D Relay - Hydraulic Lock Solenoid H-7
Machine Harness And/Or Schematic Machine Harness And/Or Schematic 25
29 32 23 40 20 10
Connectors Connectors 29 36 35 37 46 3 38 45 18 2301 Governor actuator feedback signal is not stable.
Location Components Location Location Components Location 7
17 1 2
37
7 Controller F-2 19 Relay - Refueling Start A-3
3 48 22 21 2302 Governor actuator feedback signal deviates.
CONN10 A-170-9396 CONN8 A-170- 9396 26 47 39 9 23 6 4 5
D-2 C-5 8 Converter I-3 20 Relay - Refueling Stop A-3
1 7 A 24 30 31 16 7 17 13 2303 Governor actuator does not move.
Controller E-167-3526 1 8
9 Converter - 12V 5A H-6 8D Relay - Timer E-7 AREA H 2304 Calibration data error.
CONN20 A-170-9396 CONN9 A-170-9396

(Dimensions: 48 inches x 35 inches)


2 F-2 6 A C-5 3B Dial - Engine Speed E-3 10D Resistor - Backup H-7
Controller E-167-3526 3201 Monitor RAM is not normal.
40 Contacts
CONN116 C-128-8900 CONN17 A-170-9396 14H Engine Controller A-12 9D Resistor - Main Relay F-8 4101 Electric power supply to the controller is too much (43 volts).
C-12 F-5
1H Engine Controller 5 G H-170-9397 4C Fuse - Block I-4,5, 6 21 Seat With Seat Heater F-4 4102 Over-current in proportional reducing valve.
CONN117 AF-145-0176 CONN18 A-170-9396 4103 Proportional reducing valve circuit is open.
A-12 F-5 10 Hom B-2 5A Sensor - A/C Photo F-1
2 H Engine Controller 2 G H-170-9397
8 Contacts 11 Lamp - Boom B-1 1H Sensor - Aim Pressure B-11 4104 Monitor power supply (digital output) over current.

RENR3759-01
CONN14 E-167-3526 CONN34 A-170-9396
13 Contacts E-1 H-5 4105 Over-current in digital output (trenching solenoid).
5 A Wiper Controller 14 G J-167-3536 12 Lamp - Cab G-1 2H Sensor - Boost Pressure B-11
4106 Over-current in digital output (fine control solenoid).
CONN3 A-170-9396 CONN38 A-170-9396 13 Lamp - Chassis A-2 3H Sensor - Coolant Temp B-11
7 G C-2 H-3,4 4107 Over-current in digital output (travel speed change solenoid).
A-170-9396 11 G S-111-4841,Y-116-0103 9A Lamp - Dome B-6 23 Sensor - Fuel Level A-5 13
CONN20 A-170-9396 CONN42 AF-145-0176 3 20 4108 Over-current in digital output (travel alarm).
F-4 A-10 2A lighter - Cigar E-1 4H Sensor - Fuel Temp A-11 14
1 G H-170-9397 18 H AG-170-6985 10 4109 Spare solenoid 1 (digital output) over current.
15
CONN21 A-170-9396 CONN113 B-170-9353 3A Meter - Service F-1 3E Sender - Hydraulic Oil Temp A-5 11 410A Over-current in digital output (swing brake solenoid).
4 G F-4 9 C-12 17 12
H-170-9397 C-128-8900 1A Monitor F-1 5H Sensor -Intake Manf Air Temp B-11 410b Spare solenoid 2 (digital output) over current.
CONN33 CONN15 16 4201 Engine speed is not normal.
A-170-9396 E-167-3526 16D Motor - Lower Washer I-12 6H Sensor - Oil Pressure B-11
10 G H-5 7 Contacts 1 A F-1 33 12 19
J-167-3536 Monitor C 12 4202 Engine coolant temperature sensor is shorted to body ground.
1 1G Motor - Lower Wiper I-1 24 Sensor - Pump Discharge Press B-8

345B Series II Excavator


9 13 8 1
CONN37 A-170-9396 CONN5 A-170- 9396 44
4203 Hydraulic oil temperature sensor is shorted to body ground.
H-4 C-2 3 36 8 6 4 14 Motor - Starter D-11 25 Sensor - Speed D-12
13 G J-167-3536 9 G A-170-9396 6 18
G 4204 PWM sensor of pump delivery pressure is shorted to body ground.
14 35 7 5 21 17D Motor - Washer H-12 7H Sensor - Speed/Timing B-11
CONN53 A-170-9396 CONN7 A-170-9396 D 9 4205 Spare PWM sensor 1 is shorted to body ground.
33

Electrical System
F-10 C-6 40 2
15 D B-170-9395 8 A F-167-3532 16 31 11 17 7 B 12 6A Motor - Wiper E-1 1 Sensor - Temp G-5
7 8 4206 Spare PWM sensor 2 is shorted to body ground.
4 15 1
CONN54 A-170-9396 CONN19 A-170-9396 26 34 25 5 15 Power Window Control C-6 26 Solenoid - Air Cond Comp Clutch E-12 5
F-10 F-5 4 4 2 4207 PWM sensor of pump delivery pressure is open in circuit.
16 D B-170-9395 3 G H-170-9397 11 1 2 3 21 18 19
12 Contacts 32 30 27 16 Pump - Auto Lubrication F-12 22 Solenoid - Ctwt Removal Control B-10 6
36 420A Fuel sensor is shorted to body ground
CONN55 A-170- 9396 CONN22 A-170-9396 H 10
G-10 F-4 17 Pump - Refueling A-2 16H Solenoid - Fan Speed Control A-10 420B Fuel sensor is open or shorted to battery voltage.
12 D B-170-9395 6 G H-170-9397 39
39
33 28 28
32 29
20 43
2C Radio I-3 28 Solenoid - Fine Swing C-7 420C Electric power supply is to low (below 23 volts).
ALD1-UP
CONN58 D-170-6857, AN-170- 6871 CONN31 H-170-9397 10
34 23
11 D B-170-9395
G-9
6 Contacts
10 B Engine Speed Dial
E-3
14 35 47
37
38
3
40
11 14D Relay - A/C E-7 30 Solenoid - Hammer Control C-7 420D Electric power supply is to high (above 32 volts). AKJ1-UP
CONN60 CONN36 23 10 420E Engine speed dial is not in one of the 10 specified positions.
A-170-9396 A-170-9396 E
8 D D-170-6857,AN-170-6871
H-9 15 G J-167-3536
H-4 26
25 24
46
27 15
2 42 13
2D Relay -Boom Lamp G-7 3G Solenoid - Hydraulic Lock I-1
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). AMJ1-UP
22 30 20 19 3D Relay - Cab Lamp G-7 8H Solenoid - Injector 1 A-11
CONN61
9 D
A-170-9396
D-170-6857, AN-170-6871
H-9
CONN43
4
A-170-9396
A/C Unit
G-6 29 16 24 31
9 41 42
48 38 18
9H Solenoid - Injector 2 A-11 29 Switch - Ctwt Removal B-10
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal). AKX1-UP
F 4303 Engine stalls.
CONN97 B-170-9395 CONN46 L-116-0258 41 37 17 45 10H Solenoid - injector 3 A-11 39 Switch - Implement Swing Press C-8 A201 Monitor communication is not normal.
5E A-6 7 H-6
AE-140-0918 12V 5A Converter 22 21 11H Solenoid - injector 4 A-11 10B Switch - Lower Washer D-3 A202 Monitor takes too much time to respond to controller's signal.
CONN112 B-170-9395
C-12
CONN78 A-170-9396
H-5 12H Solenoid - Injector 5 A-11 11B Switch - Lower Wiper D-3 AREA G A203 Communication is abnormal in controller.

36 Page,
31 C-128-8900 17 G J-167-3536
13H Solenoid - Injector 6 A-11 1C Switch - Neutral Start I-1 A20d ADEM communication disconnect.
CONN118 DD-4P-9537 CONN114 A-170-9396
3 H A-11 10 D F-10 1F Solenoid - Level Finish A-9 4B Switch - One Touch Low Idle F-2
AF-145-0176 B-170-9395
CONN10 F-167-3532 CONN13 E-167-3526 31 Solenoid - Start Aid F-12 1B Switch - Panel F-2
B-6 E-1
6 Power Window Control 4 A Wiper Motor
CONN32 H-170-9397
F-3
CONN24 H-170-9397
D-5
Machine Harness Connector And Component Locations 32
2F
Solenoid - Swing Brake
Solenoid - Travel Speed
C-7
A-8
9B
8A
Switch - Power Window
Switch - Power Window Limit
D-3
B-6, G-1
8 B Switch Panel 1 B Start Aid Switch
9 Contacts 3F Solenoid - Trenching A-8 41 Switch - Refueling A-5
CONN39 S-111-4841 CONN25 H-170-9397
I-3 D-4
2 C Radio Tuner 2 B Hammer Control Switch 33 Speaker C-5 42 Switch - Refueling Start A-4 5
5 Contacts 2 1
CONN85 D-170-6857 CONN26 H-170-9397,TT-116-0237 35 Switch - Air Cleaner E-12 2 Switch - Refueling Stop A-4
1 D I-7 3 B D-4 8 10 11 8 15 9
AN-170-6871 Fine Swing Control Switch 3
4G Switch - Aux Hydraulic Press H-1 8B Switch - Seat Heater D-4 Engine Control Real Time Error Codes
CONN4 A-170-9396 CONN27 H-170-9397
8 G C-2 D-4 12B Switch - Backup E-5 13B Switch - Speed Change D-5 6
A-170-9396 4 B Seat Heater Switch 11 12 17
5 13 14 15 16 Code Description of Problems
8 Contacts 34 Switch - Boom Raise Press C-8 5B Switch - Start Aid D-5 7
CONN6 A-170-9396 CONN28 H-170-9397 8 9 b101 Cylinder 1 open circuit.
C-6 D-3 10 11 12 13
9 A F-167-3532 5 B Window Switch 36 Switch - Coolant Level F-12 15H Switch - Start Aid Coolant Temp E-12 7
9 4 b102 Cylinder 1 short.
27 Switch - Hydraulic Tank Press A-5 2B Switch - Starter F-3 8
b103 Cylinder 2 open circuit.
12D Switch - Disconnect I-9 4E Switch - Suction Line Shutoff Limit A-6
b104 Cylinder 2 short.
37 Switch - Engine Oil Level D-12 38 Switch - Travel Press C-8
3 b105 Cylinder 3 open circuit.
7B Switch - Fine Swing Control D-4 10A Switch - Under Window Limit F-1 10
1
6 4 b106 Cylinder 3 short.
6B Switch - Hammer Control D-4 4A Switch - Window Limit D-1 14
2
16
18 b107 Cylinder 4 open circuit.
2G Switch - Hammer Press H-1 40 Unit - Air Conditioner H-5 19
b108 Cylinder 4 short.
3C Switch - Horn I-1 4F Valve - Proportional Reducing A-8
b109 Cylinder 5 open circuit.
13 1E Switch - Hydraulic Oil Level A-5 7A Wiper Control E-1 AREA H
1
b10A Cylinder 5 short.
2E Switch - Hydraulic Oil Filter A-5 © 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
b10b Cylinder 6 open circuit.
Area A = Inside of Cab
5
Area B = Inside of R.H. console
b10C Cylinder 6 short.
4 1
3
2
Area C = Inside of L.H. console
b10d Throttle switch inputs are incorrect.
3 b10E Oil pressure open/short to + battery.
10 9 Area D = Around relay panel
2 8
Area E = Around hydraulic oil tank b10F Oil pressure short to ground.
6
7 12
Area F = Around pilot manifold Wire Description b110 Oil pressure calibration required.
4
6 7 Area G = Under platform Wire Wire b111 Coolant temperature open/short to + battery.
5 Wire Color Description Wire Color Description
Area H = Engine top Number Number b112 Coolant temperature short to ground.
Power Distribution Circuits Accessory Circuits (cont'd) b113 Battery voltage above normal. Harness And Wire Electrical Schematic Symbols
101 RD Bat (+) (Not Application Specific) A589 OR Power Window Up b114 Battery voltage below normal.
103 RD Aux Ckt A590 BU Power Window Down b115 Loss of engine rpm signal.
AREA A A AA 1 1
105 RD Key Start Sw A591 PU Rear Window Limit SW b116 Analog sensor supply short to + battery. 1 2 2
109 RD Alt Output (+) Term. C532 GN Autolube Press b117 Analog sensor supply short to ground.
HARNESS CONNECTOR LOCATION CHART 110 RD Aux Ckt C537 GN A/C Photo Sensor + Sig
b118 Digital sensor supply short to + battery.
Typical representation of a Typical representation of a
Connector Connector 111 RD Aux Ckt C538 OR A/C Photo Sensor - Sig Deutsch connector. The Sure-Seal connector. The
4 b119 Digital sensor supply short to ground. Plug Receptacle plug contains all sockets plugand receptacle contain
No. And Harness And/Or Schematic No. And Harness And/Or Schematic 112 PU Main Power Rly Output A524 BR Temp Potentiometer Pos 2
b11A Shutdown inputs are incorrect. and the receptacle contains both pins and sockets.
Machine Components Location Machine Components Location 113 OR Opr Mon Panel B (+) Switched A525 GN Temp Potentiometer Pos 3
Connectors Location Connectors Location b11b Turbo out pressure open/short to + battery. 2 all pins.
114 GN Warning Horn (Forward) A526 PK Electronic Water Valve Actuator
CONN29 H-170-9397 CONN23 H -170-9397 b11C Turbo out pressure short to ground.
6 B D-3 18 F-4 115 PK Aux Ckt A527 BU Electronic Water Valve Actuator
Lower Washer Switch Seat With Seat Heater b11d Turbo out pressure calibration required.
5 Contacts 116 BR Aux Ckt A541 PU Flasher To Indicator Lights Pin or Socket
CONN30 H-170-9397 CONN35 A-170-9396
7 B D-3 12 G H-5 b11E Atmospheric pressure open/short to + battery. Number
Lower Wiper Switch J-167-3536 118 GY Aux Ckt A592 BU Blend Door Motor (A)
CONN50 A-170-9396 CONN44 E-167-3526 b11F Atmospheric pressure short to ground.
I-1 G-6 120 YL Aux Ckt A593 OR Blend Door Motor (B)
16 G Lower Wiper Motor 5 A/C Unit b120 Atmospheric pressure calibration. Wire, Cable, or Harness Component
124 GN A/C A594 WH Blend Door Position Feedback (+) Assembly Identification Part Number
CONN63 D-170- 6857,AN-170-6871 CONN45 A-170-9396 b121 Check programmable parameters.
E-7 H-6 5 6 7 8 9 10 129 BU Aux Ckt A595 GN Blend Door Position Feedback (Signal) Single Wire
2 D Timer Relay 19 L-116-0258 2 3
11 b122 Timing calibration required.
CONN73 AE-140-0918 CONN47 A-170-9396
1 135 BU Aux Ckt A596 YL Blend Door Position Feedback (-) Connector
A-5 19 G H-1 b123 Hydraulic oil temperature open/short to + battery.
2 E Hydraulic Oil Filter Switch Hammer Press Switch 138 GN Auto Lube Pump To Payload Mon C529 GY Lift Press Sensor (WAS B413) A AA 9X-1123
C A
CONN95 AE-140-0918,V-121-1044 CONN48 A-170-9396 11 12 b124 Hydraulic oil temperature signal short to ground.
4 Contacts A-6 Auxiliary Hydraulic Press H-1 13 140 BU Aux Ckt C530 BU Lift Position Sensor (WAS B412) 325-PK-14 1 325-PK-14
3 E Suction Line Limit Switch 18 G Switch 12 147 PU Aux Ckt Lighting Circuits b200 ADEM unknown error.
CONN132 B-170-9395 CONN49 X-150-6961
C-10 A-3 149 PU Aux Ckt 607 PK Flood Lamps - Front Pin Socket Wire
46 SS-132-1845,NN-128-8912 38 P-167-3591 13
9 Color
CONN136 B-170-9395 CONN51 A-170-9396 150 RD Bat (+) 615 YL Cab Flood Lamp/Rops
B-3 20 G I-1 4
48 X-150-6961 Hydraulic Lock Solenoid 1 2 3 5
10 151 GN Aux Ckt 616 BU Boom Flood Lamp
6 7 8
CONN137 AE-140-0918 CONN56 A-170-9396 152 BU Aux Ckt Control Circuits 2 200-BK-14
4 E A-5 13 D G-10
Hydraulic Oil Filter Switch Z-145-0551
154 RD Aux Ckt 763 BU Torque Converter Sw
CONN11 F-167-3532 CONN57 A-170- 9396 Component identifiers (CID¹) for
C-5 G-10 159 RD Aux Ckt 786 RD Engine Speed Cont Circuit Number
11 Speaker 14 D N-132-1857 Engine Control (MID² No. 036) And Wire
CONN12 F-167-3532 CONN62 D-170-6857,AN-170-6871 160 PU Aux Ckt 788 YL Engine Speed (+) Identification Gauge
C-5 E-7 Engine/Pump Control (MID² No. 105)
12 Speaker 3 D Timer Relay 168 RD Aux Ckt A701 GY Injector #1 CID Component
CONN40 W-13B-5127 CONN64 D-170- 6857,AN-170-6871 0001 Cylinder 1
H-3 F-8 175 PK Aux Ckt A702 PU Injector #2
13 Y-116-0103 6 D Start Relay 0002 Cylinder 2 Electrical Schematic Symbols And Definitions
176 YL Aux Ckt A703 BR Injector #3
CONN52 J-167-3536 CONN65 A-170- 9396 0003 Cylinder 3
I-1 2 Contacts F-5 177 RD Main Brkr A704 GN Injector #4
1 C Neutral Start Switch 21 G H-170-9397 0004 Cylinder 4
CONN71 B-170-9395 CONN66 AG-170-6985 AREA B 180 GN Aux Ckt A705 BU Injector #5 0005 Cylinder 5 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
F-12 A-10 through it.
14 Coolant Level Switch 19 H Fanspeed Control Solenoid 185 YL Aux Ckt A706 GY Injector #6 0006 Cylinder 6
CONN90 B-170-9395 CONN67 D-170- 6857,AN-170- 6871
189 RD Aux Ckt A746 PK Turbo Outlet Pressure
0091 Throttle Signal Abnormal
B-8 5 D F-8 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
16 Pump Discharge Press Sensor Diode 0096 Fuel Level Sensor
191 WH Aux Ckt A747 GY Atmospheric Pressure 0100 Oil Pressure Signal contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN106 A-170-9396 CONN68 B-170- 9395
D-2 10 A-4 196 BU Aux Ckt A751 YL After Cooler Temp
17 HH -132-1827 3 0110 Coolant Temperature Signal
CONN119 AF-145-0176 CONN69 B-170- 9395 Ground Circuits A755 PK Throttle Sw #1 0167 Alternator Charging Sensor
3 Contacts B-11 B-8
4 H Sensor Speed/Timing 23 Travel Alarm 200 BK Main Chassis A756 BU Throttle Sw #2
0168 Electrical System Voltage SENDER - A component that is used with a temperature or pressure gauge. The sender
CONN120 AF-145-0176 CONN70 B-170-9395 0172 Inlet Air Temperature Signal measures the temperature or pressure. Its resistance changes to give an indication to the
B-11 F-12 201 BK Operator Monitor Return A757 GY Throttle Sw #3 0174 Fuel Temperature Signal
5 H Sensor Boost Pressure 3 Auto Lubrication Pump T gauge of the temperature or pressure.
CONN121 CONN72
235 BK Electronic Pump Ctrl Gnd A758 BR Throttle Sw #4 0190 Engine RPM Signal
AF-145-0176 B-170-9395
6 H B-11 F-12 Basic Machine Circuits A762 PU Elec Pump Cont Eng Speed Ground 0253 Personality Mode
Sensor Atm Pressure 25 Start Aid Solenoid
CONN122 AF-145-0176 CONN74 Z-145-0551 304 WH Starter Relay No. 1 Output A768 BU Pump Control Valve #1 (+)
0261 Timing Calibration RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
7 H B-11 27 C-7 Related Electrical Service Manuals 0262 Analog Sensor Supply It has a coil that makes an electromagnet when current flows through it. The electromagnet
Sensor Oil Pressure Hammer Control Solenoid 306 GN Starter Relay Coil To Neut Start SW Or A769 GY Pump Control Valve #2 (-)
CONN123 AF-145- 0176 CONN75 N-132-1857 Title Form Number 0267 Shutdown Input Signal can open or close the switch part of the relay.
B-11 C-7 307 OR Key Start SW To Neutral Start SW Or A770 PK Elec Pump Cont Bypass Sw 0268 Programmable Parameters
8 H Sensor Coolant Temp 28 Fine Swing Solenoid 4 Alternator: 100-5047 SENR2082
2 308 YL Main Power Relay Coil A771 PU Float Sw 0273 Boost Pressure Signal
CONN124 AF-145-0176 CONN76 B-170-9395 3E-7577 RENR1252
9 H B-11
29 C-7 0274 Atmospheric Pressure Signal CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Sensor Intake Manf Air Temp Swing Brake Solenoid 310 PU Start Aid SW To Start Aid Sol D789 WH Injector Common 1 & 2
Engine/Pump Control RENR3760 0374 Swing Brake Solenoid much current flows through it. This does not destroy the circuit breaker and it can be reset to
CONN125 AF-145-0176 CONN79 B-170-9395 311 WH Start Aid Sol To Temp SW D790 OR Injector Common 3 & 4
10 H B-11 32 C-8 Electric Starting Motor: 6V-0890 SENR3860 0376 Travel Alarm become part of the circuit again.
Sensor Fuel Temp Boom Raise Press Switch 2 315 GN Start Aid Breaker To Start Aid Relay D791 YL Injector Common 5 & 6
CONN140 A-170-9396 CONN80 B-170-9395 Engine Control RENR1235 0286 Oil Lamp
1
G-10
33 C-8 3 320 RD Horn Relay Coil To Sw E793 BU ATA Data Link (-) 0581 Proportional Reducing Valve SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
7 D B-170-9395 Implement Press Switch Starting and Charging RENR3761
CONN16 CONN81 321 BR Backup Alarm Lamp Travel Alarm E794 YL ATA Data Link (+) 0582 Air Filter/Engine Oil Pressure that makes an electromagnet when current flows through it. The electromagnet can open or
E-167-3526 B-170-9395
2 Contacts
3 A A/C Photo Sensor
F-1 34 Travel Press Switch
C-8
322 GY Warning Horn (Forward) E799 BR PWM #1 And #2 Return 0583 Boom Raise Solenoid close a valve or move a piece of metal that can do work.
0586 Invalid Engine Speed
323 WH Fuel Pump Power F700 BU PWM #1 Out (3.5A)
0587 Calibration Data Error/Governor Actuator Signal
1 325 PK Fuel Pump Relay F701 BR PWM #2 Out (3.5A)
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
0588 Monitor Communications
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
329 YL Fuel Pump To Sw F702 GN Throttle (App Specific) 0597 PWM Sensor
that make electromagnet when current flows through them. It also has an internal switch that places
365 YL Fuel Pump Relay To Sw F704 OR Rh Turbine Inlet Exh Temp 0598 Travel Speed Solenoid the latch coil circuit open at the time the coil latches.
386 PK Air Shutoff Solenoid Enable F713 OR Left Turbo Inlet Press
0600 Hydraulic Oil Temperature Signal
0688 VHP Solenoid
Monitoring Circuits F714 PK Right Turbo Inlet Press 0763 Controller Communications
403 GN Alternator (R) Term. F717 YL Sw 4 ¹ The CID is a diagnostic code that indicates which component is
AREA C faulty.
412 BU Operator Monitor Cool Flow F718 BU Sw 5
430 BU Operator Monitor Air Filter 801 PK Auto Lube Sol Or Motor ² The MID is a diagnostic code that indicates which electronic control
439 YL Lamp Indicator 802 YL Auto Lube Press. SW
491 PK Hydraulic Oil Temp Sensor 892 BR CAT Data Link (-)
495 GN Fuel Level 893 GN CAT Data Link (+)
496 WH Operator Monitor Panel Hyd Oil Level 954 GN Hammer Sw A
499 GY Operator Monitor Implement Oil Filter 993 BR Analog Sensor Common
A499 BU Operator Monitor Hydraulic Oil Press 994 GY Oil Pressure (Filtered)
C468 BU Engine Oil Level 995 BU Coolant Temperature
E455 BR Hydraulic Oil Filter 996 GN Engine Speed/Timing Sensor Power
Electrical Schematic Symbols And Definitions
F400 GY Low Oil Pressure 997 OR Analog Sensor Power (+5V)
G438 PK Autolube Low Level SW (VIMS) 998 BR Digital Sensor Return
Accessory Circuits 999 WH Primary Camshaft Speed/Timing
501 GN Wiper - Front (Low) K904 GN Pump Discharge - Signal
506 PU Washer - Front K905 RD Pump Discharge - +B
4 7 18 3
508 PU Radio Speaker - Left K906 GN Swing Brake Sol - Signal
HARNESS CONNECTOR LOCATION CHART 9 T
509 WH Radio Speaker - Left (Common) K907 BU Swing Brake Sol - +B
Connector Connector 8 Temperature
511 BR Radio Speaker - Right K909 BU Backup SW - +B Pressure Level Flow
No. And Harness And/Or Schematic No. And Harness And/Or Schematic 1 2
512 GN Radio Speaker - Right (Common) K911 PK E/P Controller - RS485 (+)
Symbol Symbol Symbol Symbol
Machine Components Location Machine Components Location 1 14
15
Connectors Location Connectors Location 6 521 YL A/C SW To Refrigerant SW K912 GN E/P Controller - RS485 (-) Failure Mode Identifiers (FMI)¹
4 2
CONN82 AE-140-0918 CONN115 NN-128-8912 3 FMI No. Failure Description
A-5 Ctwt Removal Control B-10 530 OR Washer Right K915 GN Fine Swing Sw - E/P Controller
15 Hydraulic Tank Press Switch 26 Solenoid 5 6 0 Data valid but above normal operational range.
11 535 BU SW To Wiper SW K997 BU (+) V Sensor
CONN83 A-170-9396 CONN126 DD-4P-9537 10 1 Data valid but below normal operational range.
C-5 11 H A-11 575 YL Wiper - Aux L908 OR Controller RS-232C TX 2 Data erratic, intermittent, or incorrect.
12 A E-167--3526 Injector 1 5
CONN84 C-128-8900 CONN127 DD-4P-9537 576 PK Wiper - Aux L909 BU Controller RS-232C RX 3 Voltage above normal or shorted high.
D-12 A-11 13 11
35 Speed Sensor 12 H Injector 2 8 578 BU Washer - Aux L968 OR Electronic Pump Control Ps Valve (-)
4 Voltage below normal or shorted low. Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
12
CONN86 C-128-8900 CONN128 DD-4P-9537 9 5 Current below normal or open circuit.
E-12 A-11 586 BR Aux Hydraulic - Close L969 WH Electronic Pump Control Ps Valve (+) 6 Current above normal or grounded circuit.
36 NC Clutch Solenoid 13 H Injector 3
2 Contacts
CONN87 A/C Unit CONN129 DD-4P-9537 590 GY Wiper Sw To Intermittent Module L970 GY Elec Pump Cont To Sw Common Ret 7 Mechanical system not responding properly.
8 Temp Sensor
G-5
14 H Injector 4
A-11 17 13 8 Abnormal frequency, pulse width, or period. Normally open switch that is closed due to an applied condition, and will open again with a
A537 PK Seat Heater L971 GN Elec Pump Cont To Travel Press Sw
CONN88 C-128-8900 CONN130 DD-4P-9537 14 9 Abnormal update. specific decrease in that condition.
E-12 A-11 10 15 A579 OR Wiper Motor + L972 BU Low Idle SW
17 H Start Aid Coolant Temp Switch 15 H Injector 5 10 Abnormal rate of change.
12 A580 BR Wiper Motor - L973 GN Fine Swing Cont Relay To Sol Valve 11 Failure mode not identifiable.
CONN89 C-128-8900 CONN131 DD-4P-9537
D-12 A-11 A581 GN Wiper Motor Raise L974 GN Elec Pump Ctrl Boom Raise Press SW 12 Bad device or component.
39 Engine Oil Level Switch 16 H Injector 6 16
16 7
CONN91 B-170-9395 CONN139 B-170-9395 A582 PU Wiper Motor Stop L976 GN Excavator Fuel Pump Switch 13 Out of calibration. Normally closed switch that will open with an increase of a specific condition.
A-9 B-3 14 Parameter failures.
1 F Level Finish Solenoid 37 X-150-6961 17
A583 YL Power Window Interlock To Wiper Cont L977 YL Trenching Sol
CONN92 B-170-9395 CONN41 A-170-9396 15 Parameter failures.
A-8 E-10 A584 BU Front Window Limit SW To Wiper Cont L978 GY Level Finish Sol 16 Parameter not available.
2 F Travel Speed Solenoid 17 D B-170-9395
CONN93 B-170-9395 CONN133 B-170-9395 A586 OR Wiper SW To Wiper Cont L981 YL Hydraulic Lock Solenoid Relay 17 Module not responding. Normally closed switch that is open due to an applied condition, and will close again
A-8 C-11 AREA D 18 Sensor supply fault.
3 F Trenching Solenoid 47 C-128 -8900 A587 YL Power Window Cont To Safety Sol Relay L982 PK Counterweight Removal Cont Solenoid
2 Contacts 1 Contacts
19 Condition not met.
with a specific decrease in that condition.
CONN94 B-170-9395 CONN134 B-170-9395
A-8 C-11 A588 GN Safety Sol Relay To Sol T920 YL ADEM II Digital Sensr 5A
4 F Proportional Reducing Valve 24 C-128-8900 20 Parameter failures.
CONN96 AE-140-0918 CONN135 B-170-9395 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
A-5 C-11
1 E Hydraulic Oil Level Switch 30 C-128-8900
The circle indicates that the component has screw terminals and a wire can be disconnected
CONN98 B-170-9395 CONN59 L-116-0258
40 Fuel Level Sensor
B-4
13 A 12V Socket
G-6 from it.
CONN99 U-116-0098 CONN77 D-170- 6857,AN-170-6871
A-4 I-1
41 P-167-3591 4 D lmsp Lamp
CONN100 T-116-0096 CONN107 E-167-3526
A-4 E-1
42 P-167-3591 2 A Cigar Lighter No circle indicates that the wire cannot be disconnected from the component.
CONN101 X-150-6961 CONN108 H-l70-9397
45 A-3 9 B F-3
P-167-3591 Bullet Low Idle Switch
CONN102 P-167-3591 Terminal CONN109 J-167-3536
21 A-3 3 C I-1
Diode Horn Switch
1
CONN103 P-167-3591 CONN110 F-167-3532
22 A-2 10 A G-1 1
Refueling Pump M-116-0243 This indicates that the component has a wire connected to it that is connected to ground.
CONN104 B-170-9395 CONN111 F-167-3532
20 B-3 11 A G-1
G-125-4868 M-116-0243
CONN105 B-170-9395 CONN138 B-170-9395
43 B-3 44 E-12
K-125-4848 Air Cleaner Switch Resistor, Sender and Solenoid Specifications Off Machine Switch Specification
2 2 Part No. Component Description Resistance (Ohms)¹ Part No. Function Actuate Deactuate Contact Position This indicates that the component does not have a wire connected to ground. It is grounded
3 3E-6332 Solenoid: Valve - Start Aid 6.0 3E-6425 Coolant Temperature (Start Aid) 38 ± 3° C 27° C Min. Normally Closed by being fastened to the machine.
2 4 4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500 (100 ± 5° F) (80.6° F)
3
6V-2455 Resistor: Engine Speed Pickup 110 to 200 106-0179 Implement Pressure 1520 ± 98 kPa 1127 kPa MIN Normally Open
5
102-8017 Resistor: Backup 52.0 ± 2.6 Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN)

4 111-9916 Solenoid: Engine Pump Control 11.7 ± 1.2 106-0180 Boom RaisePressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open
121-1490 Solenoid: Level Finish 32.0 ± 3.2 (383.77 ± 28.43 psi) (312.70 ± 28.43 psi)
Trenching 106-0181 Aux Hydraulic Pressure 490 ± 49 kPa MAX 290 kPa MIN Normally Open
121-1491 Solenoid: Hydraulic Lock 32.0 ± 3.2 ATCH HammerPressure (71 ± 7 psi MAX) (42 psi MIN)
Swing Brake 107-0615 Hydraulic Tank Pressure 48 ± 14 kPa 24 kPa MIN Normally Closed
Travel Speed (7.0 ± 2.0 psi) (3.5 psi MIN)
¹ At room temperature.

AREA E
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION
L15 L15 L15 L15
J CONN52
ET CONN AND ECAP CONN L17 L17 154-RD-18 A
L17 151-GN-18 B
150-RD-18 C

D
E
F
G
H
J
C
A
B
RELAY PANEL
CONN85 320-RD-18 NEUTRAL START
LIMIT SW
(Dimensions: 48 inches x 35 inches)

S 200-BK-18

E793-BU-18
E794-YL-18
REFUELING PUMP AUX CKT AUX CKT

893-GN-18
DISCONNECT SW. 111-4799

892-BR-18

200-BK-18
308-YL-18
168-RD-10 30A 180-GN 10A 176-YL 10A
7N-0718 ALT BREAKER BREAKER 1 TIMER RELAY 110-RD-14 BOOM LAMP 149-PU CAB LAMP 115-PK 512-GN-18 SPEAKER (-) 615-YL 615-YL 615-YL
AC (NOTE G) 15A 10A 10A HORN SW
7N-0719(NOTE B) 9S-4693 9S-4693 FOR DOME LAMP PWR WINDOW BACKUP SPEAKER (+) ATCH J
L15 AT (NOTE H) 103-RD 10A 191-WH-14 15A 185-YL-18 5A 511-BR-18 615-YL 615-YL 128-2134
INSP LAMP HORN LOWER WASHER/WIPER
152-BU CIGAR LIGHTER AM/FM RADIO
VV AD BUS-BAR AD 114-RD 10A 129-BU 10A 168-RD-10 168-RD-10 CONN
GG KEY SW 105-RD WASHER/WIPER 118-GY INSP LAMP 196-BU 509-WH-18 SPEAKER (-) 153-2444 159-RD-14 159-RD-14
GND STRAP 10A 10A 10A 109

A588-GN-18
A499-BU-18

K909-BU-18

L973-GN-18

A769-GY-18
A770-PK-18
L24

A587-YL-18
80A 80A

C912-GN-18
A/C RELAY

K906-GN-18
K904-GN-18
151-GN-18
(NOTE B) START AID FLOW CONT

C468-BU-18

G438-PK-18
189-RD-14
320-RD-18
786-RD-18
154-RD-18
791-RD-18

150-RD-18
SPEAKER (+)

L974-GN-18
A771-PU-18

L971-GN-18

K997-BU-18

A768-BU-18

A762-PU-18

E985-BR-18
506-PU-18

147-PU-18

586-BR-18
147-PU-18
110-RD-14

F718-BU-18

168-RD-10
491-PK-18
JJ

F400-GY-18
111-RD-14

200-BK-18
496-WH-18
L978-GY-18

200-BK-18
159-RD-14 315-GN-18 147-PU-18 508-PU-18 160-PU 160-PU

116-BR-14
F717-YL-18
L977-YL-18
5A

893-GN-18

403-GN-18
495-GN-18
15A 5A

159-RD-14

998-BR-18
763-BU-18

430-BU-18

412-BU-18

892-BR-18
310-PU-18

321-BR-18
132-1805 YY

499-GY-18

112-PU-4
307-OR

521-YL-18

788-YL-18
177-RD-4
578-BU

149-PU

196-BU
114-RD

801-PK

200-BK
160-PU
115-PK
FAN
308-YL

615-YL

802-YL
E/P CONT FINE SWING
I GND ATCH I

103-RD

C532-GN
175-RD-14 15A K905-RD 10A 147-PU-18 200-BK-18 112-PU-4 112-PU-4

138-GN
138-GN
138-GN

140-BU

C532-GN
C532-GN
SWITCH PANEL 113-OR-18 HYD LOCK SW CHASSIS LAMP AM RADIO

140-BU
140-BU

196-BU
BUCK UP
RENR3759-01

5A 150-RD-18 5A 160-PU 10A 103-RD-18 116-BR-14 116-BR-14

109-RD-4

101-RD-4
CC RADIO HYD LOCK SOL LUBRICATOR ACC (+) 136-4006 196-BU
NOTE A NOTE A 113-OR-18 150-RD-18 12V 5A SOCKET
140-BU 10A 113-OR-18 196-BU
GROUND STRAP A/C /HEATER ILLUMI (+)
124-GN 10A 120-YL 615-YL-18 189-RD-14 147-PU-18
7G-1060 320-RD-18 189-RD-14
ATCH RADIO FOR JAPAN 154-RD-18 320-RD-18 CONN
151-GN-18 154-RD-18 HYD
51 LOCK SOL
150-RD-18 151-GN-18

1
2
ATCH RADIO FOR OUTSIDE JAPAN 114-RD 150-RD-18 A 121-1491

OUT (+12V)
115-PK 114-RD A588-GN-18

IN (+BAT)
149-PU 115-PK 954-GN-18

109-RD-4
101-RD-4
177-RD-4
177-RD-4
CHASSIS PLATFORM L17 L17 140-BU 149-PU L14 576-PK 3
ATCH CONVERTER 110-RD-14 140-BU 535-BU 1

GND
IGN
LOWER WASHER FUSE FUSE BASE 134-1346 177-RD-4 110-RD-14 575-YL 4 +

191-WH-14
315-GN-18
7T-8890 5A 139-5345 111-4812

320-RD-18
151-GN-18

175-RD-14

177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10
150-RD-18
150-RD-18

189-RD-14
113-OR-18
113-OR-18
154-RD-18

150-RD-18
168-RD-10

159-RD-14
200-BK-18

147-PU-18
147-PU-18
110-RD-14

116-BR-14

112-PU-14
112-PU-14
200-BK 111-RD-14 200-BK-18

111-RD-14
177-RD-4

K905-RD

185-YL-18

112-PU-14
112-PU-14
112-PU-14
2

307-OR
124-GN
105-RD
103-RD

149-PU

129-BU

196-BU
118-GY
114-RD

160-PU
140-BU
152-BU
10A 9W-1442

115-PK

120-YL
200-BK-18 200-BK ANTENNA 521-YL-18 111-RD-14 CONN A S +1
15A 9W-1441 TO RADIO

113-OR-18
113-OR-18
MOTOR

200-BK-18
578-BU 200-BK-18 200-BK-18 C532-GN 147-PU-18

135-BU-18
MOTOR 135-BU-18 521-YL-18 50 ATCH LOWER -
A A 200-BK-18 200-BK-18 147-PU-18 147-PU-18 WIPER MOTOR
200-BK 140-BU Y 147-PU-18 113-3452
WASHER A 147-PU-18
7T-8890 L22 147-PU-18 200-BK-14
506-PU-18 MOTOR 200-BK-18 CHASSIS 9 159-RD-14 138-GN 147-PU-18 200-BK-14
A A 116-BR-14 200-BK 177-RD-4 801-PK W 147-PU-18 L19 A587-YL-18
12

CONN40
1 200-BK 200-BK-18 109-RD-4 185-YL-18 506-PU-18

C
A
B
2 A588-GN-18 200-BK-18 101-RD-4 196-BU 113-OR-18 403-GN-18
A770-PK-18 200-BK-18 177-RD-4 893-GN-18 L24 124-GN L21 103-RD
3 Y

113-OR-18
ATCH 12V5A

200-BK-18
135-BU-18
4 189-RD-14 200-BK-18 138-GN 892-BR-18 105-RD

191-WH-14
315-GN-18
CONVERTER

320-RD-18

512-GN-18
151-GN-18
CONN

509-WH-18
189-RD-14
177-RD-14

159-RD-14

200-BK-18
113-OR-18
177-RD-10
168-RD-10

154-RD-18

177-RD-14
177-RD-14

177-RD-14

150-RD-18
175-RD-14

113-OR-18
147-PU-18

147-PU-18
110-RD-14
786-RD-18 200-BK-18 801-PK E793-BU-18 307-OR 954-GN-18

K905-RD
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

116-BR-14
111-RD-14
5

185-YL-18

508-PU-18

615-YL-18
511-BR-18
103-RD-18
113-OR-18
307-OR

200-BK-18
124-GN

105-RD

103-RD
196-BU

129-BU

152-BU
118-GY

140-BU

149-PU

160-PU

114-RD
BACKUP 119-1733

115-PK
61

120-YL
6 320-RD-18 200-BK-18 140-BU E794-YL-18 315-GN-18 412-BU-18
7 111-RD-14 200-BK C532-GN A770-PK-18 RESISTOR K905-RD A771-PU-18

24V MEMORY
12V MEMORY
200-BK 8 A587-YL-18 200-BK 200-BK 102-8017 152-BU L978-GY-18
138-GN 10 615-YL 200-BK 200-BK-18 K909-BU-18 508-PU-18 L974-GN-18
A CONN48

12V OUT
801-PK 11 791-RD-18 138-GN 159-RD-14 K909-BU-18 J J J J J Y 509-WH-18 L977-YL-18
RELAY PANEL J S

24V IN
140-BU A D (NOTE G) 801-PK 116-BR-14 511-BR-18 788-YL-18 L970-GY-18 1

GND
GND
C532-GN AN (NOTE H) 140-BU 160-PU HYD LOCK SOL RELAY 512-GN-18 A762-PU-18 200-BK-18
H CONN 2 H

10
12

1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
12
11

1
2
3
4
5
6
7
8

11
149-5050 L20 L15

1
2
3
4
5
6

1
2
4
7
6
8
5
3
1
2
4
7
6
8
5
3
1
2
3
4
5
6
7
8
9
116-BR-14 4 151-GN-18 C532-GN 196-BU 35 103-RD 763-BU-18
159-RD-14 3 196-BU 159-RD-14 893-GN-18 200-BK-18 CONN A 191-WH-14 C468-BU-18 ATCH
A A A A A A

5
6
3
2
1
4
160-PU 12 160-PU 116-BR-14 892-BR-18 151-GN-18 46 118-GY 321-BR-18 AUX HYD
177-RD-4 149-PU 320-RD-18 E793-BU-18 129-BU L3 F400-GY-18

BK-00
5 L PRESS SW
112-PU-4 2 154-RD-18 A770-PK-18 E794-YL-18 150-RD-18 CONN78 CONN33 CONN34 CONN36 CONN37 CONN38 103-RD 491-PK-18 106-0181

135-BU
200-BK
200-BK
120-YL
120-YL
36 Page,

AA BB 308-YL CONN 1 115-PK 189-RD-14 A770-PK-18 200-BK-18 495-GN-18


RD-00 RD-00 110-RD-14 60 11 114-RD 160-PU K909-BU-18 200-BK-18 430-BU-18
CC A770-PK-18 10 150-RD-18 307-OR 200-BK-18 A588-GN-18 200-BK 496-WH-18 A CONN47
189-RD-14 8 110-RD-14 149-PU 151-GN-18 A587-YL-18 200-BK K904-GN-18 954-GN-18 1
WIRE GROUP COLOR DESCRIPTIONS BATTERY POS NEG POS NEG 114-RD 9 K909-BU-18 115-PK 150-RD-18 200-BK 499-GY-18 200-BK-18 2

200-BK-18
200-BK-18
3T-5760 L38 L38 L36

200-BK-18
200-BK-18
GROUND CIRCUIT 320-RD-18 6 307-OR 154-RD-18 A588-GN-18 CONN 120-YL 200-BK L971-GN-18
149-PU 7 308-YL 615-YL A587-YL-18 59 L 200-BK 200-BK C912-GN-18 ATCH
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 786-RD-18 A D (NOTE G) 791-RD-18 791-RD-18 CHASSIS CONN 200-BK 893-GN-18 HAMMER
LAMP RELAY 45

2
1
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON 154-RD-18 AN (NOTE H) 786-RD-18 115-PK ATCH L34 200-BK-18 892-BR-18 PRESS SW
615-YL 111-RD-14 615-YL 149-5050 12V SOCKET A 200-BK-18 K997-BU-18 106-0181

BK-00
STARTING CIRCUIT
791-RD-18 1 138-GN 308-YL 114-RD 791-RD-18 121-0987 200-BK-14 A499-BU-18 A

200-BK
120-YL
START AID CIRCUIT EE (NOTE B) FF (NOTE B) 115-PK CONN 2 801-PK 110-RD-14 786-RD-18 160-PU-18 A/C UNIT 200-BK-14 235-BK-14
130-0250 PLATFORM

175-RD-14
175-RD-14

177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10
RD-00 41

521-YL-18
307-OR 140-BU 151-GN-18 149-PU 235-BK-14

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
RD-00 3

177-RD-4

112-PU-4
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

124-GN

509-WH-18
200-BK
200-BK

191-WH-14
315-GN-18

512-GN-18
615-YL
GG (NOTE B) ATCH A

320-RD-18

151-GN-18

508-PU-18
168-RD-10
154-RD-18

189-RD-14

159-RD-14

150-RD-18
200-BK-18

200-BK-18
113-OR-18

511-BR-18
147-PU-18

110-RD-14
111-RD-14 C532-GN 150-RD-18 616-BU 160-PU 200-BK

116-BR-14
111-RD-14

K905-RD
4

185-YL-18
307-OR
124-GN
124-GN
124-GN

105-RD

103-RD

103-RD
200-BK
196-BU

129-BU

152-BU
140-BU

149-PU
160-PU
118-GY

114-RD
MONITOR CIRCUIT

615-YL
A HEATER UNIT

115-PK
607-PK-18
150-RD-18 D (NOTE G) A588-GN-18 320-RD-18 CONN L54 802-YL
ATCH 139-7258

1
4
5
2
6
3
VOLTAGE CONVERTER CIRCUIT POS NEG POS NEG A588-GN-18 AN (NOTE H) A587-YL-18 607-PK 44 C532-GN
BATTERY A587-YL-18 196-BU 322-GY 607-PK L36 E A PLATFORM G438-PK-18 F M M
MONITOR CIRCUIT
3T-5760 A JJ 177-RD-4 CONN CONN L53
K909-BU-18 K909-BU-18 200-BK-18 138-GN 615-YL 615-YL

C538-OR-18
C537-GN-18

175-RD-14
87

521-YL-18
ENGINE CONTROL CIRCUIT (NOTE B) 43

124-GN

200-BK
200-BK
196-BU AK (NOTE G) 177-RD-4 154-RD-18 200-BK 200-BK 200-BK

615-YL
HEATER AND AIR CONDITIONER CIRCUIT 151-GN-18 A AP (NOTE H) 112-PU-4 307-OR E985-BR-18 CONN111
CONN140 112-PU-4 114-RD 386-PK 801-PK ATCH
TURN SIGNAL / WIPER WASHER CIRCUIT L22
151-GN-18 A L43 B XX 304-WH-8 177-RD-4 200-BK-18 586-BR-18 CAB LAMP
151-GN-18 B 177-RD-4 308-YL-18 786-RD-18 140-0853
OTHER COLOR DESCRIPTIONS 147-PU-18 C 306-GN K909-BU-18 TEMP SENSOR L22 791-RD-18
A B B YY 101-RD-4 304-WH-8 K909-BU-18 128-2163 308-YL
HIGHWAYS CONN56 L35 L34 L34
B VV 109-RD-4 109-RD-8 200-BK-18 L47 307-OR F M M
200-BK-18 2 109-RD-4 189-RD-14 CAB L36 578-BU 615-YL 615-YL
586-BR-18 L46 AB 109-RD-8 101-RD-4 111-RD-14 115-PK LAMP RELAY L973-GN-18 200-BK 200-BK
1
A Z 892-BR-18 110-RD-14 149-5050 ATCH K906-GN-18 CONN110
G 147-PU-18 1 607-PK 308-YL ANTENNA CABLE A768-BU-18 G
L45 111-4846 L18
L973-GN-18 2 322-GY 308-YL 615-YL A769-GY-18
A N D (NOTE G) 616-BU 308-YL-18 200-BK-18 A770-PK-18
CONN57 B AN (NOTE H) 386-PK 308-YL F717-YL-18 ATCH POWER
L49 L49 306-GN 308-YL 112-PU-4 F718-BU-18 WINDOW LIMIT SW
A B 1
K997-BU-18 1 2 607-PK 893-GN-18 177-RD-4 998-BR-18 117-6306 (NOTE C)
763-BU-18 322-GY E794-YL-18 200-BK L52 L20 L20 L20 K909-BU-18
2 3 L21 F F
L977-YL-18 3 4 616-BU E793-BU-18 306-GN 310-PU-18 200-BK-18
L978-GY-18 10 386-PK NOTE A 200-BK-18 BOOM LAMP RELAY L21 L21 A588-GN-18
4
L974-GN-18 5 6 ATCH 304-WH-8 149-5050 A588-GN-18 A584-BU-18
A771-PU-18 CONN 308-YL MAIN RELAY 109-RD-8 786-RD-18 L19 L19 L19 575-YL
6 58 12 L3 L3 L14
K906-GN-18 7 CONN 9 892-BR-18 NOTE A RESISTOR 308-YL 149-PU-18 535-BU
430-BU-18 55 11 893-GN-18 163-6616 MAIN RELAY 200-BK-18 149-PU-18 L54 L54 576-PK A584-BU-18
8 L53 L53
K904-GN-18 9 7 E794-YL-18 (NOTE H) RESISTOR 149-PU 954-GN-18 200-BK-18
138-GN E793-BU-18 200-BK-18 102-8017 L18 L18 200-BK L7
10 8
802-YL 11 5 200-BK-18 (NOTE G) 112-PU-18 200-BK
103-RD 12 112-PU-18 616-BU 615-YL
C532-GN 1
C912-GN-18 2
F717-YL-18 3
F718-BU-18 4 CONN67 DIODE HORN RELAY ATCH UNDER
NOTE A 998-BR-18 5 121-4871 149-5050 WINDOW LIMIT SW
893-GN-18 6 CONN 320-RD-18 615-YL 615-YL 129-6466
CONN65 CONN108 ONE TOUCH
B 892-BR-18 7 54 114-RD-18 615-YL 615-YL E E
H LOW IDLE SW A/C PHOTO

200-BK-18
308-YL-18
+B 5 138-GN G438-PK-18 8 114-RD-18 535-BU 152-BU
MANUAL IND 4 802-YL 140-BU 9 114-RD 191-WH-14 200-BK-18 128-2134 SENSOR
G438-PK-18 A499-BU-18 A586-OR-18 L54 L972-BU-18 535-BU 128-2162
MANUAL SW 3 10 L25
LEVEL IND 1 E985-BR-18 L971-GN-18 11 501-GN-18 ATCH

Y/W
Y/G
AUTO LUBE GROUND 2 200-BK-18 12 ATCH 322-GY 590-GY-18 SEAT WITH H
PUMP 6 A B MAIN RELAY MAIN RELAY 308-YL-18 A589-OR-14 SEAT HEATER 590-GY-18 W.INT (3)

535-BU
158-0049 159-9108 165-4026 150-2201 E CONN16

200-BK-18
CONN143 521-YL-18 1 308-YL A590-BU-14 501-GN-18 W. LOW

200-BK
200-BK
158-0050 B E985-BR-18 2 (NOTE H) (NOTE G) G 308-YL 530-OR-18 530-OR-18 WASH C538-OR-18
PRESS SW IN 1 140-BU F400-GY-18 3 308-YL NEUTRAL CONN A586-OR-18 W.INT (6) SWITCH PANEL C537-GN-18
L4 144 L4
F PRESS SW OUT 2 C532-GN C468-BU-18 4 112-PU-18 START RELAY
149-5050 CONN18 CONN19 L53 L21 CONN20 L18 CONN21 CONN22 439-YL-18 HYD TK IND 153-2501
CONN2
E/P CONT
157-3191 E MONITOR F
B A762-PU-18 5 AC (NOTE G) 112-PU-4 786-RD-18 L. BOOM 151-9385
PRESS SW IN 1 140-BU 788-YL-18 6 AK (NOTE G) 200-BK-18 200-BK-18 791-RD-18 L. CHASSIS A
C532-GN 403-GN-18 CONN AT (NOTE H) AP (NOTE H) A A A A A A A L11 113-OR-18 1 K911-PK-18
PRESS SW OUT 2 7 53 154-RD-18 +B RS485+
CONN70 412-BU-18 8 CONN 200-BK-18 GND 17 K997-BU-18 MAIN

10

12
11
1
2
3
4
5
6
7
8
12
9
10
2
3
4
5
6
7
8
1

5
6
1
2
3
4

11
L52

6
8
1
7
4
5
3
2

1
2
3
4
5
6
1
3
4
5
6
7
8
9

2
495-GN-18 177-RD-4 307-OR 16 103-RD

1
2
9 17 CONN32 +B
496-WH-18 10 200-BK H H H H H 19 K912-GN-18 RS485-
491-PK-18 11 H H H 11 615-YL LIGHT

L969-WH-18

K906-GN-18
K915-GN-18

A589-OR-14

A586-OR-18

G438-PK-18

L973-GN-18
A768-BU-18

E985-BR-18
K909-BU-18
L968-OR-18
K907-BU-18

A769-GY-18
A756-BU-18
A758-BR-18
A590-BU-14

A770-PK-18
F718-BU-18
A757-GY-18
A755-PK-18

L972-BU-18

191-WH-14

F717-YL-18
530-OR-18

315-GN-18
B KEY SW

501-GN-18

786-RD-18
791-RD-18
586-BR-18

998-BR-18

310-PU-18
CONN

C532-GN

590-GY-18

113-OR-18
147-PU-18
439-YL-18
A769-GY-18 386-PK 308-YL 39 201-BK-18 GND

615-YL-18
12

185-YL-18
307-OR

307-OR
138-GN

578-BU
535-BU
535-BU
124-GN

576-PK

200-BK
801-PK
105-RD
802-YL

308-YL

575-YL
308-YL
COOLANT A B CONN64 23 R 9G-7641

1
2
412-BU-18 308-YL 32 CONN15
LEVEL SW 200-BK-18 310-PU-18 1 1 306-GN H 33
109-9436 C OFF

200-BK-18
499-GY-18 2 2 200-BK-18 A/C 307-OR 5
A768-BU-18 START RELAY 307-OR S ON 28 403-GN-18 200-BK-18
3 CONN + -

A537-PK
CONN71 RELAY B ST

200-BK
321-BR-18 4 114 125-1302 105-RD 14 SERVICE E E
200-BK XX 304-WH-8 149-5050 K997-BU-18 38
6 MONITOR +B OUT METER
138-GN 5 200-BK-18 H A771-PU-18 7 IMPLEMENT SW 6T-7337
ATCH B 802-YL AB 109-RD-8 308-YL-18 A755-PK-18 L978-GY-18 12
2 S1 TRENCHING SOL
START AID 1 310-PU-18 G438-PK-18 168-RD-10 A756-BU-18 3 S2 L974-GN-18 8 BOOM RAISE PRESS SW CONN107 E CIGAR
SOL 311-WH-18 E985-BR-18 A B 159-RD-14 A757-GY-18 L977-YL-18 21 L6 LIGHTER
2 4 S3 LEVEL FINISH SOL 129-BU

A586-OR-18
A756-BU-18
A758-BR-18
A757-GY-18
L969-WH-18

K915-GN-18
A589-OR-14

A755-PK-18
K906-GN-18

G438-PK-18

L972-BU-18
L973-GN-18

A590-BU-14

E985-BR-18
L968-OR-18

K907-BU-18
K909-BU-18

A768-BU-18
A769-GY-18
F718-BU-18

A770-PK-18

315-GN-18

501-GN-18

530-OR-18
3E-6332 9W-0335

791-RD-18
786-RD-18
113-OR-18
191-WH-14
310-PU-18
F717-YL-18

590-GY-18
C532-GN
586-BR-18
615-YL-18

439-YL-18
140-BU CONN145 A758-BR-18 S4 23

998-BR-18
200-BK

147-PU-18
5

200-BK-18
185-YL-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
307-OR

307-OR
CONN72

105-RD
801-PK

200-BK
124-GN

138-GN
578-BU
535-BU
535-BU

308-YL

308-YL
576-PK
575-YL

802-YL
C532-GN 200-BK-18 1 COM 788-YL-18 24 ENG SPEED SENSOR (+)
412-BU-18 116-BR-14 6 A762-PU-18 25 ENG SPEED SENSOR (-)
310-PU-18 A499-BU-18 THROTTLE 763-BU-18 22 TRAVEL SPEED SOL A584-BU-18 WIPER CUT
AIR CLEANER SW CONN31 POS SW
162-6208 B 311-WH-18 K997-BU-18 412-BU-18 15 COOLANT LEVEL SW 590-GY-18 INT (3)
430-BU-18 430-BU-18 763-BU-18 106-0107 C468-BU-18 36 ENG OIL LEVEL SW A583-YL-18 RISE.S
B L977-YL-18 200-BK-18 321-BR-18 31 TRAVEL ALARM 501-GN-18 LOW
200-BK-18 200-BK 491-PK-18 L33 L32 L31 L10 L9 L8 L52 L11 200-BK-18 F400-GY-18 26 ENG OIL PRESS SW 506-PU-18 WA+
CONN138 499-GY-18 13 118-GY ACC
496-WH-18 CONN63 491-PK-18 30 HYD OIL TEMP SENSOR A586-OR-18 INT (6)
CONN66

200-BK-18
103-RD 308-YL 2 IN 1 495-GN-18 29 FUEL LEVEL SENSOR 530-OR-18 WASH
A/C CLUTCH A769-GY-18 200-BK-18 4 GND 200-BK-18 G438-PK-18 PK 430-BU-18 35 AIR CLEANER SENSOR GND
SOL A768-BU-18 K909-BU-18 1 IN 2 TIMER RELAY 200-BK-18 200-BK-18 BK ATCH 496-WH-18 40 HYD OIL LEVEL SW STOP
161-3632 L42 L47 111-4870 AUTO LUBE SW

200-BK-14
L978-GY-18 189-RD-14 3 OUT 2 200-BK-18 138-GN GN K904-GN-18 2 FRONT PUMP PRESS SENSOR REV
C ALTERNATOR 495-GN-18 G438-PK-18 802-YL YL 170-6878 9 W. CW
E 521-YL-18
200-BK-18
1
2
100-5047 (50A) K904-GN-18
K906-GN-18
111-RD-14
110-RD-14
OUT 1
+B
L52 138-GN
802-YL E985-BR-18
CONN141
BR ATCH L970-GY-18 6
37
OPTION PRESS SW
CONN
W. CCW E
3E-7577 (75A) AUTO LUBE L1 14 E WIPER CONT
CONN86 L974-GN-18 CONN62 E985-BR-18 200-BK-18 BK LOW IND L971-GN-18 18 TRAVEL SW
C A771-PU-18 801-PK 403-GN-18 34 155-7042

A581-GN
A579-OR
ALTERNATOR (R TERM)

A582-PU
A580-BR
B+ L971-GN-18 L33 C532-GN CONN142 170-6879 L969-WH-18 3
C EPR VALVE (+)
R ALT 321-BR-18 801-PK PK ATCH L968-OR-18 4 EPR VALVE (-)
ATCH 138-GN C532-GN C532-GN GN AUTO LUBE K907-BU-18 27 SWING BRAKE SOL
START AID E
802-YL C532-GN C532-GN GN PLUGGING SW 20
COOLANT TEMP SW C G438-PK-18 200-BK-18 BK 10 MOTOR
3E-6425 170-6880 E
109-RD-4 E985-BR-18
109-RD-4

200-BK-4
403-GN

C 403-GN-18 140-BU L8
311-WH-18 1 BK 304-WH-8 C532-GN BACKUP L9 499-GY-18 39 HYD OIL FILTER INDICATOR
200-BK-18 2 BK 101-RD-4 200-BK EPR VALVE SW L10 4
T E793-BU-18 310-PU-18 RELAY PANEL 114-0421 21
CONN88 E794-YL-18 430-BU-18 L31 954-GN-18 37 HAMMER PRESS. SW 200-BK
788-YL-18 412-BU-18 K909-BU-18 185-YL-18 K915-GN-18 22 FINE SWING SW CONN13
A762-PU-18 311-WH-18 185-YL-18 K905-RD-18 11 +B WIPER
521-YL-18 311-WH-18 K905-RD-18 1 +B WINDOW MOTOR
311-WH-18 521-YL-18 185-YL-18 235-BK-18 2 GND LIMIT SW 122-9603
F400-GY-18 F400-GY-18 K906-GN-18 L32 L31 L10 L9 L8 235-BK-18 124-3974 (NOTE D)
12 GND
308-YL C912-GN-18 K907-BU-18 K911-PK-18 15 RS485 + (MONITOR) E E

A589-OR-14

615-YL-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18
191-WH-14
A590-BU-14

200-BK-18
200-BK-18
K915-GN-18

200-BK-18
200-BK-18
315-GN-18

586-BR-18

L973-GN-18
147-PU-18
200-BK-18
200-BK-18

615-YL-18
615-YL-18
310-PU-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
615-YL-18
F717-YL-18 A770-PK-18 K912-GN-18 16 RS485 - (MONITOR) A584-BU-18

A537-PK
124-GN

578-BU
535-BU

535-BU
576-PK
575-YL
L51 F718-BU-18 A768-BU-18 A755-PK-18 13 THROTTLE DIAL S1
C912-GN-18 998-BR-18 L969-WH-18 A756-BU-18 14 THROTTLE DIAL S2 200-BK-18
F717-YL-18 893-GN-18 200-BK-18 A757-GY-18 23 THROTTLE DIAL S3 200-BK 200-BK
F718-BU-18 892-BR-18 A769-GY-18 A758-BR-18 24 THROTTLE DIAL S4 200-BK 200-BK-18
ENG OIL 998-BR-18 A762-PU-18 L968-OR-18 CONN CONN 308-YL-18 3 KEY SW ON 200-BK-14 201-BK-18
LEVEL SW 893-GN-18 788-YL-18 H H 26 29 L972-BU-18 34 LOW IDLE SW E
C468-BU-18 H CONN H CONN H H CONN H H H 439-YL-18 35 HYD TANK INDICATOR CAB
C 111-4759 27 CONN
893-GN-18 403-GN-18 24 25 CONN A499-BU-18 36 HYD TANK PRESS. SW
C468-BU-18 1 STARTER 892-BR-18 TT 28 30 C912-GN-18 L7
30 ELEC GOV THROTTLE DIAL
200-BK-18 2 MOTOR 200-BK-18 998-BR-18 (NOTE F) 893-GN-18 19 CAT DATA LINK (+)
6V-0890 892-BR-18 893-GN-18 892-BR-18

200-BK-18
CONN89 C 304-WH-8 L33 20 CAT DATA LINK (-)
C468-BU-18 892-BR-18 F717-YL-18 7
G S 200-BK-18 308-YL F718-BU-18
D C 101-RD-4 NOTE A 8 D
ENG SPEED 200-BK-14 E793-BU-18 BACKUP 5
PICKUP MTR BAT AA E794-YL-18 THRT SW H H
RD-00 6
C 6V-2455 EE(NOTE B) 101-RD-4 110-7884 9
RD-00 L49 L33
788-YL-18 2 WH-18 304-WH-8 10
A762-PU-18 1 BK-18 MOTOR 109-RD-4 17
168-RD-10 ATCH START ATCH HAMMER ATCH FINE ATCH SEAT ATCH POWER ATCH LOWER ATCH LOWER 18
CONN84 AID SW CONT SW SWING CONT SW HEATER SW WINDOW SW WASHER SW WIPER SW
386-PK 25
111-4784 111-4787 111-4788 111-4783 111-4789 111-4786 111-4785
304-WH-8

306-GN 26
200-BK-4
109-RD-4
101-RD-4
403-GN

L41 607-PK CONN


27
C468-BU-18
A762-PU-18

L4 L4 106 A
311-WH-18
521-YL-18

788-YL-18

322-GY L46 28
616-BU L46 L25 L25 L908-OR-18
A 31 RS232C (TX)
GROUND STRAP L45 L45 B L909-BU-18 SYMBOL DESCRIPTION
L3 L3 32 RS232C (RX)
128-8886 C 235-BK-18 33 RS232C (GND)
C L19 L19 CIRCUIT CONNECTED
L41 29
FACTORY 38
L52 L42 L20 L20 ADJ CONN CIRCUIT NOT CONNECTED
40
L44 CHASSIS A ELECTRICAL CONNECTION TO
L35 CONN1 MACHINE STRUCTURE
101-RD-4 1 CONN133 INTERNAL ELECTRICAL CONNECTION
C B L27 A587-YL-18 200-BK-14 200-BK-14 TO SURFACE OF COMPONENT
109-RD-4 1 CONN134 L27 615-YL 200-BK-14 200-BK-14 NOTE A
C B L42 L41 CONN CONNECTOR
CONN6 CONN7 CONN8 L26 CONN9 L35 508-PU-18 103-RD 103-RD L19 L1
304-WH-8 CONN135 ATCH 83 509-WH-18 103-RD A587-YL-18
1
K906-GN-18

K904-GN-18
A499-BU-18
K997-BU-18
L974-GN-18
A771-PU-18
L971-GN-18

A768-BU-18
A769-GY-18

H#
496-WH-18

L978-GY-18

ANTENNA CIRCUIT GROUPING DESIGNATION


L977-YL-18

C
495-GN-18

B
200-BK-14

763-BU-18
321-BR-18

168-RD-10
499-GY-18

511-BR-18 506-PU-18
491-PK-18

C912-GN-18
A A A A A

K904-GN-18

C468-BU-18
A771-PU-18
L974-GN-18

A762-PU-18

F400-GY-18
496-WH-18

L978-GY-18
306-GN
103-RD

322-GY

L971-GN-18
A499-BU-18
616-BU

L977-YL-18
495-GN-18
386-PK
607-PK

106-0036

L970-GY-18
ATCH

430-BU-18

763-BU-18
412-BU-18
321-BR-18
499-GY-18
491-PK-18

235-BK-18
235-BK-18

893-GN-18
954-GN-18
Z

308-YL-18

788-YL-18
403-GN 512-GN-18 403-GN-18

892-BR-18
7

L969-WH-18
K915-GN-18

K912-GN-18
K905-RD-18
K905-RD-18
2

A758-BR-18
A756-BU-18

K907-BU-18
L968-OR-18

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
1

A757-GY-18
8
6
7
4
5
3
2
1
6
5
4
3
2
1

A755-PK-18
1
2
3
4
5
6
7
8
L46

L972-BU-18

K911-PK-18
403-GN-18
HAMMER CONT ATCH WIRE, CABLE, COMPONENT

1
2
3
4
5
6
7
8

439-YL-18
A762-PU-18 586-BR-18 103-RD 103-RD

K905-RD
K905-RD
6 1

308-YL
788-YL-18 5 200-BK-18 2 SOL F F E E E 191-WH-14 103-RD CIRCUIT CONNECTED
521-YL-18 1 116-3413 200-BK-14 152-BU

C538-OR-18
C537-GN-18
A589-OR-14

A586-OR-18

K912-GN-18
A590-BU-14

A584-BU-18

A584-BU-18

K997-BU-18
K911-PK-18
509-WH-18
L44 CONN74

A587-YL-18
A583-YL-18

A583-YL-18
191-WH-14

512-GN-18

501-GN-18
530-OR-18

403-GN-18
B SS

508-PU-18

506-PU-18

590-GY-18
200-BK-14

200-BK-14
511-BR-18
311-WH-18 2 A590-BU-14 129-BU

103-RD
129-BU

152-BU
535-BU
103-RD

118-GY
SPLICE

615-YL

615-YL
C468-BU-18 3 3 147-PU-18 N A589-OR-14 118-GY
L51 L43 L45 ATCH L20 A A A
200-BK-14 4 2 151-GN-18 147-PU-18 1 FINE SWING A583-YL-18 512-GN-18 BLADE, SPADE, RING OR SCREW
200-BK-18 8 151-GN-18 1 151-GN-18 L973-GN-18 2 A584-BU-18 511-BR-18 TERMINAL

10
12
SOL

11
C B L2

1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9

1
6
2
5
4
3
4 200-BK-18 CONN75 107-7056 A584-BU-18 509-WH-18 L4 L4

235-BK-14
CONN113 A583-YL-18 508-PU-18 A A A
C CONN116 NN CONN132 IDENT PART NO. LOC C
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14

403-GN-18 191-WH-14
GND 5 7 (NOTE E) B CONN11 L6 506-PU-18 191-WH-14 HARNESS AS.
SWING
+B 6 308-YL 1 3 K906-GN-18 K906-GN-18 1 615-YL 191-WH-14 170-9396
ECM GND STRAP

BRAKE SOL A C-2


ACCEL 15 F717-YL-18 6 2 L974-GN-18 200-BK-18 2 121-1491 129-BU 191-WH-14 B 170-9395 F-10
DECEL 24 F718-BU-18 5 1 200-BK-18 F 118-GY 191-WH-14 C 128-8900 C-12
THROTTLE 37 C912-GN-18 4 A771-PU-18 B CONN76 L26 103-RD A586-OR-18
3 BOOM RAISE CONN4 CONN3 CONN5 D 170-6857 G-9 (NOTE G)
CAT DATA LINK (+) 9 893-GN-18 10 200-BK-18 L974-GN-18 1 ATCH SPEAKER(R) 200-BK-14 501-GN-18
PRESS SW L3 E 167-3526 C-5
200-BK-18

L3
L981-YL-18

ATCH POWER 7Y-5505


147-PU-18
151-GN-18

CAT DATA LINK (-) 3 892-BR-18 11 L971-GN-18 200-BK-18 2 106-0180 K997-BU-18 590-GY-18 L25 L25 F 167-3532 C-6
SENSOR COM 29 998-BR-18 4 200-BK-18 CONN79 WINDOW CONT CONN12 501-GN-18 A590-BU-14
NOTE A 117-6305 F G 125-4868 B-2
4 12 590-GY-18 A589-OR-14 H 170-9397 F-4
ENG OIL PRESS 21 F400-GY-18 2 B SW. UP A586-OR-18 615-YL
IMPLEMENT J 167-3536 H-5
ATA DATA LINK (-) 1 E793-BU-18 9 A771-PU-18 1 PRESS SW SW. DOWN F K912-GN-18 615-YL K 125-4848 B-2
ATA DATA LINK (+) 7 E794-YL-18 8 200-BK-18 2 106-0179 NEUTRAL K911-PK-18 535-BU L 116-0258 H-6
2 C B CONN80 WIPER ATCH SPEAKER(L) 152-BU 530-OR-18
CONN112 NOTE A 7Y-5505 M 116-0243 G-1
8 ATCH +B 535-BU A587-YL-18 N 132-1857 C-7
10 CTWT REMOVAL B F. LIMIT F 530-OR-18 506-PU-18
NN TRAVEL P 167-3591 A-3
11 CONT SOL L971-GN-18 1 GND 403-GN-18 S 111-4841 H-4
(NOTE E) 123-2514 200-BK-18 PRESS SW 403-GN-18
12 2 106-0179 R. LIMIT T 116-0096 A-4
13 NN CONN81 403-GN-18 U 116-0098 A-4

A591-PU-18
14 (NOTE E) 403-GN-18
NN CONN10 DOME LAMP V 121-1044 A-6
16 L982-PK-18 1 403-GN-18 W 138-5127 H-3
(NOTE E) 200-BK-18 2 096-0721 K911-PK-18 L2 L2 L2
17 Y 116-0103 H-3
18 CONN115 ATCH POWER K912-GN-18
WINDOW LIMIT SW X 150-6961 A-3
19 615-YL L6 K997-BU-18 L6 Z 145-0551 C-7
20 117-6306 (NOTE C) A584-BU-18 L6
L7 L7 L7 NN 128-8912 B-10 (NOTE E)
22 F F 200-BK-18 AE 140-0918 A-5
23 A591-PU-18 200-BK AF 145-0176 A-12
25 CONN119 200-BK-18 200-BK AN 170-6871 G-9 (NOTE H)
ATCH CWTW
200-BK-14
200-BK-18
26 996-GN A OR +V ENG SP/TMG
200-BK-18

SENSOR REMOVAL SW AG 170-6985 A-10


200-BK

27 998-BR B BK ENG SP/TMG COMMON OPERATOR STATION


28 999-WH C WH ENG SP/TMG SPEED/TIMING 114-0421
B K WIRE AS.
30 CONN120 SS 132-1845 C-10
31 A746-PK C GN BOOST PRESSURE 616-BU 616-BU 1 616-BU 616-BU ATCH
SENSOR BOOM LAMP TT 116-0237 D-4 (NOTE F)
32 993-BR B YL SENSOR COMMON 322-GY 200-BK 2 200-BK 200-BK XX 149-5060 F-8
B 33 997-OR A OR +5V BOOST PRESSURE 200-BK-18 153-2521 B
L5 CONN105 K HH 132-1827 A-4
34 CONN121 200-BK-18 JJ 167-3478 I-8
35 A747-GY C GN ATM PRESSURE CAB 607-PK G
SENSOR AB 149-5059 F-8
36 993-BR B YL SENSOR COMMON 325-PK-18 322-GY 1 322-GY 322-GY AD 167-3479 I-8
38 997-OR A OR +5V ATM PRESSURE 200-BK-18 B 168-RD-10 200-BK 2 200-BK 322-GY HORN
ATCH 1R-9548 AK 167-3477 I-8 (NOTE G)
39 CONN122 200-BK-18 200-BK-18 2 BK B G 200-BK AP 167-3493 F-8 (NOTE H)
40 994-GY C GN OIL PRESSURE 200-BK-18 321-BR-18 1 BK/PK TRAVEL ALARM 168-RD-10 200-BK
SENSOR 3E-7738 B CONN104
993-BR B YL SENSOR COMMON K906-GN-18 CONN69 607-PK B CABLE AS.
OIL PRESSURE CONN HORN ATCH

200-BK-18
200-BK-10
200-BK-18
200-BK-18
997-OR A OR +5V L974-GN-18 200-BK-18 322-GY CONN 322-GY 616-BU AA 128-8884 H-12

1
4
3
2
L28 L5

200-BK

200-BK
200-BK
CONN123 A771-PU-18 PUMP DISCHARGE 607-PK 616-BU 139 136 200-BK 1R-9549 200-BK BOOM LAMP
PRESS SENSOR X X 153-2521 BB 116-0080 H-11
+V ENG SP/TMG 1 996-GN 995-BU C WH COOLANT TEMP L971-GN-18 322-GY 200-BK-18 G
SENSOR B CONN90 106-0178 CC 125-4727 I-9
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-18

ENG SP/TMG COMMON 29 998-BR 993-BR B BK SENSOR COMMON 321-BR-18 616-BU 200-BK-18 K EE 128-8898 G-11 (NOTE B)
COOLANT TEMP

200-BK-10

325-PK-18
200-BK-18
168-RD-10
ENG SP/TMG 37 999-WH 997-OR A OR +5V K997-BU-18 K997-BU-18 A YL-18 +B 495-GN-18 325-PK-18 FF 116-0080 G-11 (NOTE B)

200-BK
607-PK
BOOST PRESSURE 23 A746-PK CONN124 K904-GN-18 K904-GN-18 C BR-18 SIGNAL 168-RD-10 CONN97 CHASSIS
SENSOR LAMP GG 116-0242 I-9 (NOTE B)
ATM PRESSURE 20 A747-GY C967-BU C WH INTAKE MANF AIR TEMP A499-BU-18 200-BK-18 B BK-18 GROUND 1 200-BK-18 VV 150-6967 I-8
OIL PRESSURE 8 994-GY 993-BR B BK SENSOR COMMON INTAKE MANF 607-PK A499-BU-18 2 A499-BU-18 495-GN-18 153-2523
AIR TEMP L29 FUEL LEVEL 153-2521 (NOTE E) YY 150-6966 I-8
COOLANT TEMP 15 995-BU 997-OR A OR +5V 322-GY 200-BK-18 496-WH-18 3 496-WH-18 B AC 170-6994 F-8 (NOTE G)
INTAKE MANF AIR TEMP 9 C967-BU CONN125 616-BU 200-BK-18 103-RD 5 103-RD SENSOR YL 1 495-GN-18 CHASSIS
105-9911 X AT 170-6995 F-8 (NOTE H)
FUEL TEMP 3 A751-YL A751-YL C WH FUEL TEMP 495-GN-18 200-BK-18 200-BK-18 B 499-GY-18 6 499-GY-18 BK 2 200-BK-18 X
993-BR 993-BR BK SENSOR 168-RD-10 200-BK-18 491-PK-18 491-PK-18 AE HYD TANK CONN X 200-BK
SENSOR COMMON 30 B SENSOR COMMON 7 B COLOR ABBREVIATIONS

1
2
+5V 36 997-OR 997-OR A OR +5V FUEL TEMP 103-RD 200-BK-18 CHASSIS 306-GN 8 306-GN 200-BK-18 2 PRESS SW CONN98 49 607-PK
A706-GY 496-WH-18 L29 386-PK 386-PK A499-BU-18 107-0615 P P
INJECTOR 6 34 6 9 1 CONN ABBREV COLOR UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
INJECTOR 5 28 A705-BU 5 499-GY-18 4 CONN82 HH HH B 101
INJECTOR 4 22 A704-GN 4 491-PK-18 200-BK-18 11 200-BK-18 325-PK-18 1 325-PK-18 RD RED NOTE A: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
INJECTOR 3 18 A703-BR 3 306-GN L28 200-BK-18 12 200-BK-18 2
INJECTOR 2 12 A702-PU 2 386-PK 10 AE HYD OIL WH WHITE
A701-GY A769-GY-18 B AE 200-BK-18 LEVEL SW CONN68 NOTE B: USE WITH COLD WEATHER.
INJECTOR 1 6 1 2 ATCH OR ORANGE
INJECTOR COM 5&6 27 D791-YL 8 A768-BU-18 496-WH-18 1 111-4760
D790-OR L978-GY-18 REFUELING NOTE C: USE WITH ELECTRIC OPENABLE WINDSHIELD.
INJECTOR COM 3&4 17 10 CONN96 LEVEL SW YL YELLOW
INJECTOR COM 1&2 5 D789-WH 12 763-BU-18 5C-6108 CONN
4 11 L977-YL-18 AE 102 PK PINK NOTE D: NOT NECESSITY FOR ELECTRIC OPENABLE WINDSHIELD.
DIODE
D789-WH

D789-WH

D790-OR
A704-GN

103-RD
D790-OR

9
A706-GY
A705-BU

10 1
A701-GY

+B
A702-PU

A703-BR

D791-YL

D791-YL

BK BLACK
A768-BU-18
A769-GY-18

323-WH-14
L978-GY-18
L977-YL-18

HYD OIL P P 121-1022


763-BU-18

11 7 499-GY-18 3 SIGNAL NOTE E: USE WITH CTWT REMOVAL.

200-BK-14
14 E455-BR-18 4 SIGNAL FILTER SW CONN GY GRAY
CONN

1
2

168-RD-18
143-8037 99

2
1
A 16 200-BK-18 2 GROUND NOTE F: NOT USE WITH FINE SWING CONT. SW. A

L976-GN-18
L976-GN-18
100

L976-GN-18

168-RD-18
PU PURPLE

168-RD-18
L976-GN-18

168-RD-14
329-YL-18
365-YL-18
L976-GN-18
U T

168-RD-18

200-BK-14
365-YL-18

365-YL-18

329-YL-18
329-YL-18
21 CONN CONN CONN CONN CONN137

168-RD-18
L976-GN-18
25 91 92 93 94 BR BROWN

325-PK-18
NOTE G: NOT USE WITH COLD WEATHER FOR JAPAN.

365-YL-18

168-RD-18
33 CONN CONN CONN CONN CONN CONN B B B B WH-18 AE P
35 126 127 128 129 130 131 1 1 1 2 WH-18 E455-BR-18 3 SIGNAL GN GREEN
NOTE H: USE WITH COLD WEATHER FOR JAPAN.
1
2

1
2

1
2

1
2

1
2
1
2

38 FAN SPEED 2 2 2 1 1 ATCH 103-RD 1 +B HYD OIL CONN BU BLUE

1
2
39 CONT SOL 4 SUCTION LINE 200-BK-18 4 SIGNAL FILTER SW 103
200-BK-18

CONN42
200-BK-18

200-BK-18

40 AG LEVEL FINISH TRAVEL SPEED TRENCHING SOL ENG/PUMP CONT 4 3 WH-18 3 SHUTOFF LIMIT SW 200-BK-18 2 GROUND 143-8037
FAN CONT SOL 13 F700-BU 1 F700-BU 1 SOL SOL 121-1490 SOL 1 2 WH-18 2 3E-5181 P
CONN73
SOLENOID COMMON 7 E799-BR 2 E799-BR 2 121-1490 121-1491 111-9916 323-WH-14
SPARE 32 F713-OR
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 3 CONN146 1 386-PK P P THIS SCHEMATIC IS FOR THE 345C SERIES II EXCAVATOR
SPARE 31 F702-GN 4 4 200-BK-18 + -
SPARE 24 F704-OR 5 3 HYD OIL U U T T ATCH
PART NUMBER: 167-3625, CHANGE: 03, VERSION: HE
SPARE 2 F714-PK 6 200-BK-18 306-GN-18 2 306-GN 491-PK-18 TEMP SENDER ATCH ATCH REFUELING
SPARE 26 T920-YL 7 200-BK-18 V AE 4I-5394 ATCH ATCH REFUELING REFUELING ATCH Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
AE T AE REFUELING REFUELING START RELAY STOP RELAY POWER RELAY REFUELING PUMP
SPARE 19 F701-BR 8 200-BK-18 CONN95 165-4026 in neutral and with parking brake set.
AF AF AG 200-BK-18 PUMP SW(NC) PUMP SW(NO) 149-5050 149-5050 165-1436
ENG CONT CONN117 9X-4184 6T-9442 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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