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10.1201 9780203750148 Previewpdf
10.1201 9780203750148 Previewpdf
10.1201 9780203750148 Previewpdf
COMPOSITE MATERIALS
Stephen W. Tsai
U.S. Air Force Materials Laboratory
H. Thomas Hahn
Washington University
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Published in the Western Hemisphere by
Technomic Publishing Company, Inc.
851 New Holland Avenue
Box 3535
Lancaster, Pennsylvania 17604 U.S.A .
10 9 8
chapter page
m
6. off-axis engineering constants 98
7. conclusions 106
8. homework problems 109
IV
strength of composite materials 277
1. failure criteria 278
2. quadratic failure criterion 280
3. sample strength data 287
4. transformation equations for strength parameters 295
5. strength/stress or strength ratios 302
6. in-plane strength of laminates 306
7. approximate first ply failure envelope 315
8. conclusions 325
9. homework problems 329
micromechanics 377
1. general remarks 378
2. density of composite 379
3. composite stresses and strains 381
4. elastic moduli of composite 386
5. modified rule-of-mixtures equations for
transverse and shear moduli 392
6. hygrothermal properties 400
7. strengths 405
8. sample problems 419
9. conclusions 423
10. homework problems 428
appendix 9.1 424
appendix 9.2 426
references 431
index 451
VI
preface
vu
written by us. We are indebted to our colleagues for their invaluable
help. The opportunities to teach and to learn from the students at the
Composite Materials Computation Workshops at the University of
California at Berkeley, and at similar ones in Stuttgart, Tokyo, Osaka,
Peking, and other places are gratefully acknowledged. The formulas in
the book can be conveniently solved by programmable pocket calcula
tors. Such programs are available from the authors.
STEPHEN W. TSAI
H. THOMAS HAHN
vili
notation and terminology
ix
• The curvature-displacement {k-w) relations in Equation 5.9 must
have negative signs. The twisting curvature must have a factor of 2
to be consistent with the engineering shear strain.
• Symmetry is used for numerous situations.
a) Material property symmetry or reciprocity:
C ll( 0 ) = G ll(0 + « 7 t) , Q 6 6 ( 0 ) = 2 66 (^ + y )
1. stress
h/2
o %
Fiber-^O )
cr N/h cr
(a ) (b )
Figure 1.1 Schematic relations between local and
average stresses:
(a) Micromechanical level where stresses in fiber
and matrix are recognized. This average is the
ply stress.
(h) Macromechanical level where stresses in plies
and ply groups are recognized. This average is
the laminate stress.
table 1.1
stress components in contracted notation
Conventional or
tensorial notation Contracted notation
Oyy ^2 2 or 02
^xy ^xy 2 Ol2 Os or Oe
The single subscript system can be readily extended to the index nota
tion to be introduced later. The subscript s or 6 is therefore used to
designate the shear component in the x-y plane. The use of subscript 6
for the shear stress component is derived from the 6 components in
3-dimensional stress. Although subscript 3 has occasionally been used
for this shear component, it is a source of confusion since 3 can also be
used for the 3rd normal stress component in 3-dimensional problems.
Subscript 6 is used to avoid this confusion.
The state of stress in a ply or ply group is predominantly plane stress.
The nonzero components of plane stress are those listed in Table 1.1.
The remaining three components are of secondary and local nature and
will not be treated in this book. It is convenient to represent the state
of plane stress in a 3-dimensional stress-space where the three orthog
onal axes correspond to the three stress components. The stress-space is
4 introduction to composite materials
where the components of the unit vectors are directional cosines. All
three unit vectors are shown in Figure 1.2. Typical unit vectors for
simple states of stress will be shown in the following table.
table 1=2
unit vectors for simple stress states
^ — f
- L i . ^
1
roj ( b)
Figure 1.6 Sign convention for stress
components:
(a) All components shown are positive.
(b) All components shown are negative.
6 introduction to composite materials
2. strain
,. Aw 8w
hm —
Ax->0 Ax 9x
( 1. 1)
,. Av 9v
= lim —
Av-o Ay
€,= a + b ( 1.2)
where a = tan a = ^
ox
(1.3)
bu
b = tan b =
by
_ ^ ^ b^
(1.4)
9x by
This is the engineering shear strain which is twice the tensorial strain.
Engineering shear strain is used because it measures the total change in
8 introduction to composite materials
angle, or the total angle of twist in the case of a rod under torsion. This
factor of 2 is often a source of confusion. When in doubt, the strain-
displacement relation, in Equation 1.4, is the best place for clari
fication.
As with stress, contracted notation will be used for strain com
ponents. The conversion table between the components of the conven
tional or tensorial strain and the contracted strain is shown in
Table 1.3.
table 1.3
strain components in contracted notation
Contracted
Conventional or tensorial notation notation
^XX €i ^1 1 €x or €i
€yy ^2 ^22 €y or €2
261 2 2 e ,2 6^ o r 66
3. stress-strain relations
We will limit the composites of this book to the linearly elastic mate
rials. The response of materials under stress or strain follows a straight
line up to failure. With assumed linearity we can use superposition
which is a very powerful tool. For example, the net result of combining
two states of stress is precisely the sum of the two states—no more and
no less. The sequence of the stress application is immaterial. We can
assemble or disect components of stress and strain in whatever pattern
stiffness of unidirectional composites 9
we choose without affecting the result. Combined stresses are the sum of
simple, uniaxial stresses. The addition is done component by component.
Secondly, elasticity means full reversibility. We can load, unload and
reload a material without incurring any permanent strain or hysteresis.
Elasticity also means that the material’s response is instantaneous.
There is no time lag, no time or rate dependency.
Experimentally observed behavior of composites follows closer to
linear elasticity than nearly all metals and nonreinforced plastics. The
assumed linear elasticity for composites appears to be reasonable. If we
are to go beyond the linearity assumption, such as the incorporation of
nonlinear elasticity, plasticity and viscoelasticity, the increased com
plexity is beyond the scope of this book.
For unidirectional composites, the stress-strain relations can be
derived by the superposition method. We must recognize that two
orthogonal planes of symmetry exist for unidirectional composites: one
plane is parallel to the fibers; and the other is transverse to the fibers.
Symmetry exists when the structure of the material on one side of the
plane is the mirror image of the structure on the other side. The two
orthogonal planes are shown in Figure 1.10, where the x-axis is along
the longitudinal direction of the fiber while the y-axis is in the
10 introduction to composite materials
The applied uniaxial stress and the resulting biaxial strain were shown
in Figure 1.9(a). The stress-strain curves for this test are shown in Figure
1.11, from which we can establish the following stress-strain relations;
(1.5)
= ~ • ^x
The applied uniaxial stress and the resulting biaxial strain were shown
in Figure 1.9(h). The stress-strain curves for this test were shown in
Figure 1.12, from which the following stress-strain relations can be
established:
1
--- <^v
F y
( 1.6)
o,,
F y
We apply another simple state of stress, the pure shear, to our unidirec
tional composite. This is shown in Figure 1.13. The resulting stress-
strain relation is:
1 (1.7)
12 introduction to composite materials
1 Oy ~ —
---- '’y O,,
F F y
.1
( 1. 8)
table 1.4
on-axis stress-strain relation for unidirectional
composites in terms of engineering constants
Œy
S xx Sxy
^ yx ^ yy
S ss
1 S.. = —
•Syy
',,,, = —
f
Ex '' Es
(1.9)
-xy
14 introduction to composite materials
or conversely,
1 1
= y
s y, X _ Sxy
_ ^
V
^y ( 1. 10)
S^ x x syy
^
From Equation 1.8 we can solve for stress in terms of strain for
which we have the following equations;
+ Vy6y]
a = m E [v^e^^e ] ( 1. 11)
where m = [ \ —Vj^Vy'\ ^
To eliminate the clumsiness of engineering constants in this stress-
strain relation, we introduce components of stiffness in Table 1.6.
table 1.6
on-axis stress-strain relation for unidirectional
composites in term s of stiffness
Oxx ^xy
(Ty ^yx Qyy
Qss
Qss -E ,
or conversely
Q^ Qyy
Ex
m Ey - m
Q yx Qxy
^x = (1.13)
Q „ Qxx
Es = Qs
-1
Q xy Q y x
where m =
"oZcQ^y
c = c (1.14)
‘-’xy ‘-’y x ’ Q xy ^ Q yx
+ ( S, ^ (U 6 )
2
(1.17)
2 ^ ^ ^yy ^y
Matching the like constants between this set and those in Table 1.5, the
only condition that satisfies both sets is
xy yx (1.18)
stiffness of unidirectional composites 17
s
^xx = s ( 1. 22)
^yy
Ex = Ey
Q. Qx y
G =
2 { \ + v)
This relation is derived from the equivalence between the state of
pure shear and that of equal tension-compression. This equivalence
is only valid for isotropic materials. The derivation of this relation
ship will be discussed later.
In summary, the stress-strain relations which govern the stiffness of
all materials have the identical form for unidirectional composites as for
conventional materials. There is no additional terms or more complex
relationship. The only difference is the number of independent con
stants; four for composites versus two for conventional materials. But
there are no conceptual and operational barriers that would make com
posites intrinsically difficult to work with. In fact, once we understand
composites, we automatically will understand conventional materials as
special cases of composites.
table O
engineering constants, fiber volume and specific gravity of typical unidirectional
composites
E, Ey E, ''f Specific
Type Material GPa GPa GPa gravity
T300/5208 Graphite
/Epoxy 181 10.3 0.28 7.17 0.70 1.6
B (4)/5505 Boron
/Epoxy 204 18.5 0.23 5.59 0.5 2.0
AS/3501 Graphite
/Epoxy 138 8.96 0.30 7.1 0.66 1.6
Scotchply Glass
1002 /Epoxy 38.6 S21 0.26 4.14 0.45 1.8
Kevlar 49 Aramid
/Epoxy /Epoxy 76 5.5 0.34 2.3 0.60 1.46
table 1.8
compliance components of typical unidirectional composites (TPa)“^
table 19
stiffness components of typical unidirectional composites (GPa)
6. sample problems
= 5.525 (TPa)-i
= 97.09 (TPa)-'
(1.25)
= -1 .5 4 7 (TPa)-i
= 2.117 X 10“3
(1.26)
e„ = 5.206 X 10“3
With the same applied stress as Equation 1.24, the resulting strain is:
Since the glass composite is less stiff than the graphite composite, the
strain produced by the same applied stress is expected to be larger in
the glass composite. If we compare the strain components by com
ponents between Equation 1.26 and 1.28, the strain in the glass com
posite is larger in two components, and smaller in one. The moral of the
story is that biaxial stress and strain states are complex. Disciphned,
analytic approach is sttaightforward and is definitely preferred over
guesswork. Guessing is not reliable because it is difficult to guess the
result of a matrix multiplication.
This process is the inverse of the previous example. If we are given the
strain in Equation 1.26 and apply it to a T300/5208 composite, the
resulting stress must be calculated by using
• Stress-strain relation in terms of stiffness, such as that in Table
1.6, and
• Stiffness components in Table 1.9,
22 introduction to composite materials
Q xx = 181.8 GPa
Note that the original stress of Equation 1.24 has been recovered. If our
composite is Scotchply 1002, we should use the stiffness components
listed in Table 1.9 for this material:
Q xx = 39.16 GPa
Qyy ~
8.392 GPa
(1.31)
Q xy = 2.182 GPa
The resulting stress from the applied strain in Equation 1.28 is:
Note again that the original stress of Equation 1.24 has been recovered.
stiffness of unidirectional composites 23
7. conclusions
8. homework problems
'’x (1.35)
Show the condition for infinite areal stiffness under plane hydro
static pressure p is:
Vy 1, Oy. Oy P. {136)
m
> o o
a, < 5
(1.37)
< 1500 MPa < 40 MPa < 68 MPa
£ <. —
X
< —
E F
' (1.38)
< 8 .2 8 X 10-3 < 3 .8 5 X 10"3 < 9 .4 2 X 10'3
This is shown in strain space in Figure 1.1 S{b). Use the linear ortho
tropic stress-strain relations to draw to scale: (1) the maximum strain
criterion in stress space, and (2) the maximum stress criterion in
strain space.
stiffness of unidirectional composites 27
(a ) (b)
nomenclature
micromechanics
S.W. Tsai , “Structural Behavior of Composite Materials,” NASA CR-71, 1964.
J.V. Noyes and B.H. Jones , “Analytical Design Procedures for the Strength and Elastic
Properties of Multilayer Fiber Composites,” Proc. AIAA/ASME 9th Structures, Dynamics and
Materials Conference, Paper 68-336, 1968.
Z. Hashin , Theory of Fiber Reinforced Materials, NASA CR-1974, 1972.
J.J. Hermans , “The Elastic Properties of Fiber Reinforced Materials When the Fibers are
Aligned,” Proc. Koninkl. Nederl. A had. Wetenschappen, B70, 1967, p. 1.
S.W. Tsai , D.F. Adams and D.R. Doner , “Effect of Constituent Material Properties on the
Strength of Fiber-Reinforced Composite Materials,” AFML-TR-66-190, Air Force Materials
Laboratory, 1966.
A.E. Armenakas , S.K. Garg , C.A. Sciammarella , V. Sualbonas , “Strength of Glass-Fiber
Bundles and Composites Subjected to Slow Rates of Straining,” AFML-TR-69-314, Air Force
Materials Laboratory, 1970.
B.W. Rosen , “Mechanics of Composite Strengthening,” Fiber Composite Materials, Chapter
3, American Society for Metals, 1965.
L.R. McCreight , et al., Ceramic and Graphite Fibers and Whiskers, Refractory Materials, Vol.
1, Academic Press, 1965.
A.S.D. Wang , “A Non-Linear Microbuckling Model Predicting the Compressive Strength of
Unidirectional Composites,” ASME Paper No. 78-WA/Aero-1, 1978.
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