NAME OF WORK:- C/O 8 NO T/WELL IN INDORA AREA IN TEHSIL INDORA DISTT.

KANGRA ( T/WEL AT MALAHRI)

NOTE:- ( * )INDICATES DATA TO BE FILLED Centrifugal

DATA FOR ECONOMICAL DIA. STATEMENT DESIGN OF PUMPING MACHINERY

*1 Peak Daily Water Requirement for 24 hrs. 8.92 LPS 1 Peak Daily Water Requirement 8.92 LPS 13 Losses in Column pipe:-

*2 Maximum Daily Pumping Hours 16.00 HRS. 2 Maximum Daily Pumping Hours 16.00 HRS. a)Losses in Column Pipe 1.75 MTS.

*3 Length of Rising Main 265 MTS. 3 Peak Daily Design Water Requirement 13.38 LPS b)Losses in Reflux Valve,Sluice Valve,

*4 Highest Point of Discharge 152.60 MTS. 4 Length of Rising Main 265 MTS. Bend & Exit (2.3+0.2+2.2+1.0)v^2/2G 0.17 MTS.

*5 Reduced Level of Desilting Tank outlet 148.00 MTS. 5 Economical Dia. Of Rising Main 150.00 MM 14 Frictional Losses in Rising Main Including

6 Centre Line Level of Pump/P.W.L. 50.06 MTS. 6 Frictional Losses Per 1000 mts. 7.37 MTS. 10% for Bends & Specials 2.15 MTS.

*7 Value of "C" 100.00 7 Delivery Head 102.54 MTS. 15 Total Head 109.61 MTS.

*8 Rate of Electric Charges Per Unit in Rs. 3.10 Rs. *8 Residual Head 3.00 MTS. 16 B.H.P. OF PUMP I/C 15% OVERLOADING 37.48 H.P.

*9 Rate of Pumping Machinery in Per H.P. in Rs. 4500.00 Rs. *9 Dia of Column Pipe 125.00 MM 17 Say B.H.P. 40.00 H.P.

*10 Exact Hours Of Pumping In a Year 3387.10 HRS. *10 Length of Column Pipe 97.94 MTS. *18 Hence Provide 1 Set of 40 H.P. Each

11 Peak Daily Design Water Requirement 13.38 LPS 11 Frictional Losses Per 1000 mts. In Column pipe 17.91 MTS.

12 Delivery Head 102.54 MTS.

13 Length of Suction Pipe 97.94 MTS. Velocity 0.76 M/SEC.

14 Hence Economical Dia. Of Rising Main 150 MM Value of V^2/2g 0.03

15 Dia of suction pipe 125 MM

NAME OF WORK:- C/O 8 NO T/WELL IN INDORA AREA IN TEHSIL INDORA DISTT. KANGRA ( T/WEL AT

DESIGN OF WALL THICKNESS AS PER IS-1978-1982

DIA OF LENGTH STATIC DISCHARGE LOSSES TOTAL NORMAL MAXIMUM VELOCITY WATER FIELD TEST PRESSURE
PIPE OF PIPE HEAD PER 1000 LOSSES VELOCITY OPERATING OF HAMMER SHALL BE GREATEST
I/C 10% PRESSURE PRESSURE EFFECT 1.5xCOL.3 1.5xCOL.8
FOR BENDS WAVE

(MM) (MTS.) (MTS.) (LPS) (MTS.) (MTS.) (M/SEC.) (MTS.) (M/SEC.) (MTS.) (MTS.) (MTS.)
1 2 3 4 5 6 7 8 9 10 11 12

AT RD = 0 RL = 499
150 265 102.54 13.38 17.91 2.15 0.76 104.69 1245.96 96.14 153.81 157.03

AT RD = 210 RL = 527.88
150 55 73.66 13.38 17.91 1.08 0.76 74.74 1245.96 96.14 110.49 112.12

AT RD = 240 RL = 1221.8
150 25 -620.26 13.38 17.91 0.49 0.76 -619.77 1245.96 96.14 -930.39 -929.65

TENSILE DIA OF OUTSIDE STRESS TEST WALL CORROSION WALL SUMMERY :- PROVIDE
STRENGTH PIPE DIA OF PIPE PRESSURE THICKNESS OR EROSION THICKNESS
* ALLOWANCES I/C 10% MILL RD
"D" "Do" "S" "P" "t" "C" TOLERANCE FROM TO
(Mpa) (MM) (MM) (Mpa) (Mpa) (MM) (MM) tm = t+c(MM)
17 18 19 20 21 22 23 24

210 150 355.60 124.00 2.01 3.39 1.65 5.38 0 210

210 150 355.60 124.00 1.71 2.88 1.65 4.82 210 240

210 150 355.60 124.00 -5.24 -8.83 1.65 -8.07 240 265

Value of "C" taken from t

CALCULATION FOR WATER HAMMER EFFECT

Hmax.=C Vo/g
Where
Hmax.=maximum pressure rise in the closed conduit above the normal pressure in mts.
C =velocity of pressure wave travel in m.sec.
Vo =normal velocity in the pipeline before sudden closure in m/sec.
g =acceleration due to gravity in sq.m/sec.
C =1425/sqrt.(1+(kd/Ect))
Where
k =bulk modulous of water (2.07*10^8 kg/sq.m)
d =diameter of pipe in mts.
Ct =wall thickness in mts.
E =modulous of elasticity of material in kg/sq.m (for steel pipes E=2.1*10^10)

P =2st/Do
Where
P =test pressure in Mpa
S =stress in Mpa which shall be taken as 40% of the
specified minimum tesile strength
t =specified thickness in mm
Do =outside diameter in mm
or t =PDo/2s
NGRA ( T/WEL AT MALAHRI)

FIELD TEST PRESSURE WHICH MAX.FTP GRADE APP. WALL

SHALL BE GREATEST OF OF COLUMN OF THICKNESS
MAX. PRESSURE 11,12,13 STEEL AS PER
+ CODE TAB.
WATER HAMMER *
(MTS.) (MTS.) (MM)
13 14 15 16

200.83 200.83 Yst-210 4.8

170.88 170.88 Yst-210 4.8

-523.63 -523.63 Yst-210 4.8

UMMERY :- PROVIDE

PIPE STEEL FLANGES

THICKNESS GRADE TABLE
(MM) IS 1978-1982 IS 6392-1971

5.20 Yst 210 28

4.80 Yst 210 23

4.80 Yst 210 17

alue of "C" taken from table 186 of G.S. Bajwa book

NAME OF WORK:- C/O 8 NO T/WELL IN INDORA AREA IN TEHSIL INDORA DISTT. KANGRA ( T/W

DESIGN OF WALL THICKNESS AS PER IS - 3589-1991

DIA OF LENGTH STATIC DISCHARGE LOSSES TOTAL NORMAL MAXIMUM VELOCITY

PIPE OF PIPE HEAD PER 1000 LOSSES VELOCITY OPERATING OF
I/C 10% PRESSURE PRESSURE
FOR BENDS WAVE

(MM) (MTS.) (MTS.) (LPS) (MTS.) (MTS.) (M/SEC.) (MTS.) (M/SEC.)

1 2 3 4 5 6 7 8 9

AT RD = 0 RL = 1100
150 265 102.54 13.38 17.91 2.15 0.76 104.69 1267.47

AT RD = 90 RL = 1152
150 175 50.54 13.38 17.91 3.45 0.76 53.99 1245.96

AT RD = 240 RL = 1221.8
150 25 -19.26 13.38 17.91 0.49 0.76 -18.77 1217.62

TENSILE DIA OF OUTSIDE STRESS TEST WALL CORROSION WALL

STRENGTH PIPE DIA OF PIPE PRESSURE THICKNESS OR EROSION THICKNESS
* ALLOWANCES I/C 10% MILL
"D" "Do" "S" "P" "t" "C" TOLERANCE
(Mpa) (MM) (MM) (Mpa) (Mpa) (MM) (MM) tm = t+c(MM)
17 18 19 20 21 22 23 24

330 150 273.10 132.00 2.02 2.46 1.65 4.36

330 150 273.10 132.00 1.50 1.83 1.65 3.66

330 150 273.10 132.00 0.75 0.91 1.65 2.66

Value of "C" taken from table 186 of G.S. Bajwa book

RA DISTT. KANGRA ( T/WEL AT MALAHRI)

WATER FIELD TEST PRESSURE WHICH MAX.FTP GRADE ASSUMED

HAMMER SHALL BE GREATEST OF OF COLUMN OF WALL
EFFECT 1.5xCOL.3 1.5xCOL.8 MAX. PRESSUR 11,12,13 STEEL THICKNESS
+
WATER HAMMER *
(MTS.) (MTS.) (MTS.) (MTS.) (MTS.) (MM)
10 11 12 13 14 15 16

97.80 153.81 157.03 202.49 202.49 Fe330 5.6

96.14 75.81 80.98 150.13 150.13 Fe330 4.8

93.95 -28.89 -28.15 75.18 75.18 Fe330 4

SUMMERY :- PROVIDE

RD PIPE STEEL FLANGES

FROM TO THICKNESS GRADE TABLE
(MM) IS 3589-1991 IS 6392-1971

0 90 6.40 Fe 330 28

90 240 5.60 Fe 330 23

240 265 4.00 Fe 330 17

 CLASSIFICATION OF PIPE LINE (RISING MAIN)
NAME OF WORK:- NAME OF WORK:- C/O 8 NO T/WELL IN INDORA AREA IN TEHSIL INDORA DISTT. KANGRA ( T/WEL AT MALAHRI)

DATA:
Max. (design )discharge = 1156.032 Kld As per IS:1239:- As per IS:3589-2001
Dia of Pipe line (internal) = 150 mm Outer Dia of pipeline = 166.10 mm Outer dia of Pipe = $$$$ mm Grade Yld.Str.(Mpa)
RD of End (delivery)Pt. = 265.00 m Wall thk: (H) = GI (H) GI (M) Yield stress (Min) = 195 Mpa 330 195
RL of End (delivery Pt. = 152.60 m 5.40 mm 4.85 mm S = 60% Yield Stress = 117 Mpa 410 235
Mill Tolerance = 10.0 % Min. thk. Of Pipe wall = 4.0 mm
Co-eff.of pipe friction , 'C' = 100 Fibre Stress,S= 1/3x320 = 106.67 Mpa Mill Tolerance = 10.0 %
Corrosion allowance (thk)= 1.5 mm As per IS:1978-1982 Grade Fibre Stress
Avr. Pipe thk. (Assumed) = 4.80 mm (for water Hammer effect) Outer Dia of pipeline = 164.10 mm 170 102
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Joint Efficiency, JE = 0.85 Fibre Stress (Yst210) Std. S = = 124 Mpa 210 124
Wave velocity, C = 1245.96 m/sec Mill tolerance = 12.5 % 240 145
----- DATA ------------------>

Water Hammer
R.L. of Tl. Length Field Test Wall thk. Wall Thk Recommended Pipe Flange Pipe to

Total Head =Static+Frictional

Sr.No. or Pipe Line (name)

Max Static head (i/c 3.0 m

Lower of Pipe Pr. (Design (Barlow i/c Table be
Tol. Frictional Losses

Point line (for Pr.) equ) t toleranc (IS:639 provide

Working Pressure
Residual head)
(1st Pt) losses) =P.D e& 2) d

Min. Wall thk.

/(2.S.JE) corroson Refer

losses
allowan. Workin
g Pr.in
(15)

R.D.
From To (2nd Wall thk. Type and Class of
1.5 x (6 +8) Design

(6 +7 +8)
(1st) Pt) Pipe Line

1.5 x (8)
Pr., P=
Max.
(11,12,13)

IS:1239 IS:3589 IS:1978

IS: IS: From To
3 x (14) IS: 1239
3589 1978 RD RD
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) (mm) (mm) Use
1 2 3 4 5 6 7 8 8(a) 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 0 265 148.00 265 1.9535 96.166 7.60 9.55 14.33 11.4 9.55 14.33 9.6 0.13 ### 0.11 1.64 ### 1.63 4.85 4..8 MSERW (Gr Yst,210) 5 5 0 to 265
2 265 265 152.60 0 0 96.166 3.00 3.00 4.50 4.5 3.00 4.50 3.0 0.04 ### 0.04 1.55 ### 1.54 4.85 4.80 MSERW (Gr Yst,210) 5 5 265 to 265
Pressure strained by GI pipes
Diameter Light Medium Heavy
(mm) (kg/cm²) (kg/cm²) (kg/cm²)
15 10.55 21.09 24.61
20 10.55 21.09 24.61
25 10.55 21.09 24.61
32 8.8 17.58 21.09
40 8.8 17.58 21.09
50 7.03 14.06 17.58
65 7.03 14.06 17.58
80 7.03 14.06 17.58
100 7.03 12.02 16.03
125 - 12.02 14.79
150 - 9.98 12.02

DESIGN OF VARIOUS CIVIL COMPONENTS AND RISING MAIN ECT.

RISING MAIN

Water requirement =
Carring capacity of R/ main in the year =
Economical dia of rising main. =
Total length of the rising main. =
Working Head Heavy class =
Medium class =
Rate of frictinal losses/1000 8.41
Top Rd. of rising main = 300 And RL= 1332.50

i) At RD = 0 And RL = 1200.00
Frictional lossesin the Rising main = 2.52
Add 10 % for other losses. = 0.25
Static Head. = 132.50
Residual Head. = 3.00

Total head. = 138.28

ii) At Rd. 0 And RL. 1200.00

Frictional lossesin the Rising main = 2.52

Add 10 % for other losses. = 0.25
Static Head. = 132.50
Residual Head. = 3.00

Total head. = 138.28 <

Hence provide MSERW 125 mm dia pipes from Rd 0

i.e. total length. = 0 metres

iii) At Rd. 30 And RL. 1218.31

Frictional lossesin the Rising main = 2.27

Add 10 % for other losses. = 0.23
Static Head. = 114.19
Residual Head. = 3.00

Total head. = 119.69 <

Hence provide GMS Heavy Class 125 mm dia. pipes from

0 to 30 i.e. total length. = 30

Hence provide GMS Medium Class 125 mm dia. pipes from

Rd. 30 to 300 i.e. total length. =
ABSTRACT OF PIPES :-
MSERW 125 mm dia. 0 Rmts.
HEAVY CLASS 125 mm dia. 30 Rmts.
MEDIUM CLASS 125 mm dia. 270 Rmts.

Total 300 Rmts.

FLANGES AS PER TABLE - 17 OF IS - 6392-1971

 8.9 LPS
768960 litres/day
125 mm
300 Mtrs.
148 Mtrs.
120 Mtrs.
Mtrs.

> 148
 148

TO 0

120

Rd.
metres

es from
270 metres