CLASSIFICATION OF PIPE LINE (RISING MAIN)

Name of Work:- Ext./Aug. of LWSS DHANNI LADHORI IN TEHSIL NURPUR DISTT.KANGRA (HP) (stage -2nd)

DATA:
Max. (design )discharge = 675.630 Kld As per IS:1239:- As per IS:3589:-
Dia of Pipe line (internal) = 125.00 mm Outer Dia of pipeline = 140.60 mm Outer dia of = XXX mm Grade Yld Str.(Mpa)
RD of End (delivery)Pt. = 1765.00 m Wall thk: (H) = GI (H) GI (M) Yeild strength = 195.00 Mpa 330 195
RL of End (delivery Pt. = 213.50 m 5.40 mm 5.00 mm S = 60% yield St= 117.00 Mpa 410 235
Mill Tolerance = 10.0 % Min. thk. Of = 4.0 mm Values of 'E' (W.S. Manual Table6.7)
Co-eff.of pipe friction , 'C' = 100.00 Fibre Stress,S= 1/3x320 = 106.67 Mpa Mill Tolerance = 10.0 % Steel pipe 2.10E+10
Corrosion allowance (thk)= 1.5 mm Grade Fibre Stress Ductile Iron 1.70E+10
Avr. Pipe thk. (Assumed) = 4.0 mm (for water Hammer effect) Outer Dia of = XXX mm 170 102 C.I. Pipe 7.50E+10
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Joint Efficiency, JE = 0.85 = 124.00
Fibre Stress (Yst210) Std. Mpa 210 124 P.V.C. 3.00E+10
Wave velocity, C = 1245.96 m/sec Mill tolerance = 12.50 % 240 145
<-------------- DATA ------------------>
R.D. Field Test Pr. (Design Pr.) Recommended Pipe
Water
Hammer
Wall Thk i/c

head (i/c 3.0 m

R.L. of Tl. Length Flange Table Pipe to be

Pressure
Working
Tol. Frictional
Pipe Line (name)

Min. Wall thk.

Max Static
Lower of Pipe Design tolerance & (IS:6392) provided

Residual
From To Wall thk. Type and Class of Pipe

1.5 x (6 +8)
Losses

head)

(6 +7 +8)
1.5 x (8)
(1st) (2nd Pt) Point (1st line (for Pr., P= corroson Line Refer
Pt) losses) Max. allowan. Working Pr.in
(11,12,13 2/3 x (14) (15) From RD To RD
) IS: 1239
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) Use Losses

0 330 500.50 1765 11.6948 80.9322 -284.00 -408.46 -426 -191.37 -191.37 -272.3 ### -0.13 ... 5.00 GI pipe (Medium) 5 28 0 to 330 mm MSERW Pipe (IS:1978)
330 1170 571.11 1435 9.50823 80.9322 -354.61 -517.65 -531.915 -264.17 -264.17 -345.1 ### -0.75 ... 5.00 GI pipe (Medium) 5 17 330 to 1170 9.50823013
mm MSERW Pipe (IS:3589)
1170 1710 617.24 595 3.94244 80.9322 -400.74 -595.20 -601.11 -315.87 -315.87 -396.8 ### -1.19 ... 5.00 GI pipe (Medium) 5 17 1170 to 1710 MS Tube- Lig3.94243688
1710 1980 650.59 55 0.36443 80.9322 -434.09 -650.59 -651.135 -352.79 -352.79 -433.7 ### -1.51 ... 5.00 GI pipe (Medium) 5 5 1710 to 1980 MS Tube- Me0.36442694
1980 1765 650.59 -215 -1.42458 80.9322 -434.09 -653.27 -651.135 -354.58 -354.58 -435.5 ### -1.52 ... 5.00 GI pipe (Medium)
 Economical Dia Statement and Design of Pumping Machinary

Name of Work :- Ext./Aug. of LWSS DHANNI LADHORI IN TEHSIL NURPUR DISTT.KANGRA (HP) (stage -2nd)
DATA:
1) Length of pumping(Rising) main = 1765.00 m Length of Delivery/Col. pipe= 0 m T. Length 1765.00 12) Value of `C' = 100 RATES FOR G.I. PIPES DIA DIA
2) R.L. of discharge (last) point = 213.50 m; Pipe class = m [S =>Spl.,H =>Heavy & M =>Med] 13) Cost of pumping unit per KW = Rs 6000 /= Per KW Dia Medium Heavy Special 32.00 40.00 32.00 25.00
3) R.L.of Pump Shaft /central axis= 100.50 m Start dia = 65 14) Rate of Interest 8.50 32 145.10 165.05 206.31 40.00 50.00 40.00 32.00
4) Low Water level in sump well = 96.50 m .'. T Static head +3m res.head= 120.00 m 15) Life of elec.motor & pump set = 15 years 40 160.20 184.05 230.06 50.00 65.00 50.00 40.00
5) Pumping hrs.@ the end of 15Yrs.= 8.00 hrs 16) Energy charges per unit = Rs 3.10 /= Per KW 50 208.20 240.55 300.69 65.00 80.00 65.00 50.00
6) No.of working Pumpsets provided= 1.00 & Standby= 1 [1=100%,0.5=50% &0=nil stdby] 17) Water available from Other Source 0 Lt/Day 65 256.30 297.15 371.44 80.00 100.00 80.00 65.00
7) Construction Period = 3 yrs. 80 308.70 358.15 447.69 100.00 125.00 100.00 80.00
8) Percentage rate of increase = 1.75% 100 435.75 503.20 629.00 125.00 150.00 125.00 100.00
CALCULATION OF ULTIMATE POPULATION Population Input CALCULATION OF WATER REQUIREMENT:
Person Students +HOSPTL Hostel Hotel Employee Pilgrim 7) Initial Total Water Requirement. = 150310 Lt/Day 125 544.80 617.35 771.69 150.00 200.00 150.00 125.00
9) Water requirement per capita per da 70 10 450 135 180 45 10 8) Initial Net Water Requirement. Q1= 150310 Lt/Day 150 665.20 728.60 910.75 200.00 250.00 200.00 150.00
10) Population as per Census 2001 1731 9) Intermed. Total Water Requirement = 187720 Lt/Day Spl.Class 250.00 300.00 250.00 200.00
11) Present population in 2009 1973 467 0 0 0 0 10) Intermed. Net Water Requirement, Q2=* 187720 Lt/Day (for (for P/M) 200 1092.90 1092.90 300.00 350.00 300.00 250.00
CALCULATIONS: 11) Ultimate Total Water Requirement = 225210 Lt/Day 250 1311.48 1311.48 350.00 400.00 350.00 300.00
1 Popu.i/c Const. Period = 2012 2077 492 0 0 0 0 0 12) Ultimate Net Water Requirement, Q3= 225210 Lt/Day= 225.21 300 1573.78
2 Int . Popu.after15 yrs = 2027 2594 614 0 0 0 0 0 13) Combined efficency of pumpset = 0.60 Kld 350 1888.54 400.00 450.00 400.00 350.00
3 Ult. Popu.after 30 years = 2042 3112 737 0 0 0 0 0 400 2266.25 450.00 500.00 450.00 400.00
1ST 15 YRS. 2ND 15 YRS 1ST 15 YRS. 2ND 15 YRS 450 2719.50 500.00 550.00 500.00 450.00
4 Discharge at installation = 0.150 mld 0.19 17) Avg.hrs of pumping avg. disc 7.20 7.33 500 3263.40 550.00 600.00 550.00 500.00
5 Discharge at the end of 15 Yrs.= 0.188 mld 0.23 18) KW. required per m Head 0.107 0.128 600.00 650.00 600.00 550.00
6 Average dicharge = 0.169 mld 0.21 19) Annual Energy charges per K 8155.39 8304.03

S. PIPE FRICTION HEAD VELOCITY Total head (m.) for

1765.00 m. length 1st stage flow 2nd stage flow Cost of Pipe First Stage Economics Second Stage Economics Overall Dia for
N. SIZE Loss /1000 mtr In m/s including 120.00
m. static head 120.00 0.19 mld 0.23 mld 1765.00 Mtr. Annual Capitalised Total Annual Capitalised Initial Capital Cost for which
in ------------- ------------------- ------------- --------------- --------------- ------------- -------------
--------------- --------------- -------------- ----------- --------------- ------------- -------------- ---------------- ------------- Energy Energy Capitalised Energy Energy Investment for 30 Yrs. cost is
mm 1st 2nd 1st 2nd 1st stage2nd stage TOTAL TOTAL KW 1 Cost of KW 2 Pump COST Total Cost Cost Cost Cost Cost P/Set & annual minimum
stage stage stage stage FRICTION OTHER HEAD
FRICTION OTHER HEAD Reqd.i/e Pump Reqd.i/e Cost IN per Cost Elect Charges
flow flow flow flow LOSSES LOSSES H1
LOSSES LOSSES H2 Standby (Ths.Rs) Standby (Ths.Rs) metre (Th.Rs) (Th.Rs) (Th.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs)
1 2 3 4 5 6 9 7 108 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 65 114.28 160.11 1.96 2.36 201.71 20.17
282.59 341.88
28.26 430.85 72.82 436.94 110.10 660.62 256.30 452.37 296.95 2465.94 3355.25 457.15 3796.30 1310.96 4666.21 0
2 80 41.57 58.24 1.30 1.56 73.37 102.797.34 200.71
10.28 233.07 42.75 256.52 59.56 357.37 308.70 544.86 174.33 1447.70 2249.07 247.30 2053.64 709.18 2958.24 0
3 100 14.02 19.64 0.83 1.00 24.75 2.47
34.67 147.22
3.47 158.14 31.36 188.16 40.41 242.47 435.75 769.10 127.88 1061.91 2019.16 167.79 1393.39 481.17 2500.34 0
4 125 4.73 6.63 0.53 0.64 8.35 0.83
11.69 129.18
1.17 132.86 27.52 165.10 33.95 203.72 544.80 961.57 112.21 931.78 2058.45 140.97 1170.69 404.27 2462.72 125
5 150 1.95 2.73 0.37 0.44 3.43 0.34
4.81 123.78
0.48 125.29 26.37 158.19 32.02 192.11 665.20 1174.08 107.51 892.80 2225.08 132.94 1103.98 381.23 2606.31 0
TABLE shows that the most economical size of main = 125 mm Dia Pipe
* DESIGN OF B.H.P. OF PUMPING MACHINARY * Motor H.P. (P-506/Bajwa)
DESIGN CALCULATIONS :-- H.P. KW H.P. For Submersible Pump:
DESIGN DATA 1 Total pipe length i/c 10% for bends etc 1942 6 Losses of head on delivery side: (KVAr)
1 Suction & delivery components: Suction Side | Delivery Side 2 Design Discharge (carrying capacity) 565.06 KLd a) Due to friction in delivery pipe= 0.000 m 3.00 2.25 60.00 Suction & delivery components: Suction Side| Delivery Side
a) Dia of pipes : 100 80.00 mm 3 Design discharge per Pump 565.06 KLd b) Loss in reflux valve = 0.198 m | v' = 1.30 5.00 70.00 a) Dia of pipes same as R/Masame as R/Main
b) Length of pipe : 0.00 0.00 m 4 Losses in suction side: c) Loss in sluice valve = 0.016 m | 7.50 80.00 b) Length of pipe 0.00 m Actual, upto P/House
c) Nos. of `Bends' provided : 1 1.00 no. a) Frictional losses in suction pipe 0.000 m d) Losses in bends = 0.190 m |v^2/2g= 0.09 10.00 90.00 c) Nos. of `Bends' provided 0.00 No 1.00 No.
2 Dia of rising main = 125 mm b) Loss of head at entrance 0.028 m |Assuming e) Losses in Tee = 0.000 m | 12.50 100.00
3 Static Delivery Lift = 113.00 m (From PSL to delivery pt.) c) Lossin of head in foot valve 0.053 m | K =0.78 7 Total losses in delivery side = 0.405 m 15.00 110.00
4 Static suction lift (from pump = 4.00 m .`.Tl.head = 117.00 m d) Loss of head in bends 0.078 m |v= 0.83 8 Frictional losses in rising main = 9.24 m 17.50 * 120.00
-shaft level to LWL.) e)Losses due to i)Vapour tension 0.240 m |v^2/2g a) Exit losses = 0.01 m | v = 0.53 20.00 130.00
5 Peak water requirement /Day = 2.17 lps say 2.18 lps ii)Altitude,@ 1.15 m/1000m above MSL 0.575 m | = 0.04 b) Residual head = 3.00 | 25.00 140.00
6 Pumping hours = 8 Hours ( 188.35 Kld) iii) Velocity head 0.035 m 9 Total head to work out BHP = 129.85 m 30.00 150.00
7 No. of pumping sets = 1 no. & 1.00 no. Standby iv) Low barometer 0.370 m 10 Total BHP of pumps reqd. @ 60% eff.= 18.87 HP 35.00 175.00
8 Length of rising main = 1765 m 5 Total loss of head on suction side: 11 BHP of each pump required >>> = 18.87 HP + 20 22.65 40.00 200.00
9 Level of P/Station above M.S.L.= 500 m a) For calculating NPSHA 5.379 m 12 NPSH available = 4.95 m 22.60 45.00 225.00
10 Coeff. of roughness of pipes,C = 100 b) For calculating B.H.P. 4.194 m PUMP DESIGN OUTPUT 50.00 250.00
Use total 2 Sets of 25.0 HP each i/c 1 Stand-by
Note: NPSHR should always be less than NPSHA by at least 0.60 m Duty per Pump: a) Capacity= 6.54 lps b)Total head = 129.85 m 1KW = (0.75)H.P. !

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Total head

DIAMETE MEDIUM HEAVY SPECIAL

65.00 0.00 0.00 1765.00
80.00 0.00 0.00 1765.00
### 1678.41 431.59 -345.00
### 1912.80 491.86 -639.67
### 1996.31 513.34 -744.65
0.00 0.00 0.00 1765.00
### #REF! #REF! #REF!
### #REF! #REF! #REF!

256.30 297.15 371.44

308.70 358.15 447.69
435.75 503.20 629.00
544.80 617.35 771.69
665.20 728.60 910.75
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!