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ORDER NO.

CRT4469

LS
AUDIO SYSTEM
POWER AMPLIFIER

VEHICLE DESTINATION PRODUCED AFTER OEM PARTS No. ID No. PIONEER MODEL No.

LS OVERSEAS September 2009 86280-50300 ----- GM-9597ZT/WL


GM-9597ZT-91/WL

Manufactured for TOYOTA


by PIONEER CORPORATION PUB.NO.CRT4469
1 2 3 4

This service manual should be used together with the following manual(s) listed below.
For the parts numbers, adjustments, etc. which are not shown in this manual,
refer to the following manual(s).
A
Model No. Order No. Mech. Module Remarks

GM-8187ZT/WL CRT4265

Supplementary model is identical to the Description -91 model


original except for the addition of following items. Cover CEG1045
Polyethyene Bag CEG1190
Unit Box CHG3331
Contain Box CHL3331
B

D
GM-9597ZT/WL 86280-50300

SAFETY INFORMATION
WARNING
E
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.
Health & Safety Code Section 25249.6 - Proposition 65

GM-9597ZT/WL
2
1 2 3 4
5 6 7 8

BASIC ITEMS FOR SERVICE


JIGS LIST
A
Connection Diagram

DVZ-MG9187ZT/US DEX-MG9187ZT/US
DVZ-MG9687ZT/US DEX-MG9187ZT/CA
DVZ-MG9187ZT/CA
DVZ-MG9687ZT/CA
GGD1624
26P
Audio 3P
To AM/FM Antenna 30P EMV
Head-Unit 1P
3P (10RX) B
(10RX) From XM Antenna
28P 8P 12P
GGD1622(1/5)
12P GGD1622 (3/5)

GGD1451
USB-
8P 8P 24P
Remote BOX
Operation Display 3P
USB-Jack 10P
5P

Controller (10RX) C
GGD1622 (4/5)
(10RX) 8P8P

8P 8P RSE
GM-9597ZT/WL 12P
VCR (10RX)
GGD1622 (5/5)
AMP 28P 32P

12P 10P 6P
4P
GGD1620 GGD1620 GGD1620 4P H/P-Jack(L)
(3/3) (2/3) (1/3) H/P-Jack(R) 24P D
S-Disp (L)
24P
S-Disp (R)
S-SW1 SW1
To Speaker To Speaker S-SW2 SW2
S-SWG SWG
ST-SW
MIC+
MACC
MIC-
MIC
SNS2
To GND line
E

F
To Power supply

GM-9597ZT/WL
5 6 7 8
3
1 2 3 4

Connection Diagram

A DVZ-MG4587ZT/EW DEX-MG4087ZT/EW
DVZ-MG4687ZT/EW DEX-MG4187ZT/EW
DVZ-MG4687ZT/RE
GGD1624
26P
Audio 3P
To AM/FM Antenna 30P EMV
Head-Unit
3P (10RX)
(10RX)
28P 8P 12P

B
GGD1622(1/5)
12P GGD1622 (3/5)
USB-
8P 8P 24P GGD1451 BOX
Remote (10RX)
Display 3P
Operation 10P 5P
(10RX) USB-Jack
Controller (10RX)
GGD1622 (4/5)
(10RX) 8P8P

C GM-9597ZT/WL 12P Short-Cap


28P
AMP 28P 32P

12P 10P 6P
GGD1620 GGD1620 GGD1620 4P
(3/3) (2/3) (1/3) 4P
24P
24P
4P
S-SW1 SW1
D To Speaker To Speaker S-SW2 SW2
S-SWG SWG
ST-SW
MIC+
MACC
MIC-
MIC
SNS2
To GND line

To Power supply

GM-9597ZT/WL
4
1 2 3 4
5 6 7 8

Connection Diagram

DEX-MG9187ZT/EW
DEX-MG9087ZT/EW
GGD1624
26P
Audio 3P
To AM/FM Antenna 30P EMV
Head-Unit
3P (10RX)
(10RX)
28P
GGD1622(1/5) B

8P 8P 24P GGD1451
Remote Display 3P
Operation (10RX)
Controller
(10RX) 8P Mini-Jack
(08GS)
GM-9597ZT/WL 12P Short-Cap C
28P
AMP 28P 32P

12P 10P 6P
GGD1620 GGD1620 GGD1620 4P
(3/3) (2/3) (1/3) 4P
24P
24P
4P
S-SW1 SW1
To Speaker To Speaker S-SW2 SW2 D

S-SWG SWG
ST-SW
MIC+
MACC
MIC-
MIC
SNS2
To GND line

To Power supply

GM-9597ZT/WL
5 6 7 8
5
1 2 3 4

Connection Diagram

DVZ-MG9687ZT/Q1
DEX-MG9187ZT/ES
GGD1624
26P
Audio 3P
To AM/FM Antenna 30P EMV
Head-Unit
3P (10RX)
(10RX)
28P 4P 4P
*P
B GGD1622(1/5) GGD1622 IEEE
(2/5) 1394

8P 8P 24P GGD1451
5P *P
Remote Display DVD
3P
Operation (10RX) ROM
Controller (10RX)
(10RX) Mini-Jack
8P
(08GS)
C GM-9597ZT/WL 12P Short-Cap
28P
AMP 28P 32P

12P 10P 6P
GGD1620 GGD1620 GGD1620 4P
(3/3) (2/3) (1/3) 4P
24P
24P
4P
S-SW1 SW1
D
To Speaker To Speaker S-SW2 SW2
S-SWG SWG
ST-SW
MIC+
MACC
MIC-
MIC
SNS2
To GND line

To Power supply

GM-9597ZT/WL
6
1 2 3 4
5 6 7 8

Connection Diagram

DVZ-MG5697ZT/XSRC DVZ-MG5897ZT/XSRC DEX-MG5097ZT/XSES A


DVZ-MG5797ZT/XSRC DVZ-MG5997ZT/XSRC DEX-MG5297ZT/XSES
GGD1624
26P
Audio 3P EMV
To AM/FM Antenna 30P
Head-Unit (10GS)

28P 8P 12P
GGD1622(1/5)
12P GGD1622 (3/5) B

USB-
8P 8P 24P
Not used :
8P ROC (8P) Not used : DISP (24P) BOX
Short-Cap 10P 5P
R.O.C USB-Jack
GGD1622 (4/5)
8P8P
R.S.E
GM-9597ZT/WL 12P Short-Cap C
Not used :
28P RSE (32P)
AMP 28P 32P

12P 10P 6P
GGD1620 GGD1620 GGD1620 Not used : H/P (4P) 4P
(3/3) (2/3) (1/3) 4P Not used : H/P (4P)
24P
24P Not used : DISP (24P)
Not used : DISP (24P) D
To Speaker To Speaker S-SW1 SW1
S-SW2 SW2
S-SWG SWG
ST-SW
MIC+
MACC
MIC-
MIC
SNS2
To GND line

To Power supply
F

GM-9597ZT/WL
5 6 7 8
7
1 2 3 4

Connection Diagram(terminal)

Speaker Terminal
A
FL+ ML+ RL+
Front Left Rear Left
FL- TW and SQ ML- N/C RL- SP

FR+ MR+ RR+


Front Right Rear Right
FR- TW and SQ MR- N/C RR- SP

WF1+ WFL+ CTR+


Front Left Center
WF1- WFL- Woofer CTR-
SP
Woofer
WF2+ WFR+
Front Right
WF2- WFR- Woofer
B

Power Terminal
+B
+B(AMP)
+B2(AMP) +13.2V
ACC
IG GND(AMP)
GND GND2(AMP)
C GND

Illumination Terminal

ILL+
ADIM +13.2V

ILL- GND

GM-9597ZT/WL
8
1 2 3 4
5 6 7 8

DSP UNIT
A

GGD1608

GGD1454 B

GGD1454

AMP UNIT

- Jigs List
Name Jig No. Remarks
System Harness GGD1620 for system confirmation
System Harness GGD1622 for system confirmation
System Cable GGD1451 for system confirmation
System Cable GGD1624 for system confirmation
22P Extension Cord GGD1454 (x 2)
5P Extension Cord GGD1608

GM-9597ZT/WL
5 6 7 8
9
1 2 3 4

EXPLODED VIEWS AND PARTS LIST


EXTERIOR(Page 26)
A
EXTERIOR SECTION PARTS LIST
Mark No. Description GM-8187ZT/WL GM-9597ZT/WL
4 Screw BMZ50P060FTC Not used
10 86285-48100 CND4705 Not used
11 86286-48080 CND4706 Not used
14 Amp Unit CWH1350 CWH1505
19 Connector(CN302) CKM1519 CKM1589

27 DSP Unit CWH1351 CWH1506


B

ELECTRICAL PARTS LIST(Page 56)


AMP UNIT
Circuit Symbol and No. Part Name GM-8187ZT/WL GM-9597ZT/WL
L404 Choke Coil 2.2 uH Not used CTH1404
R496 Not used RS1/16S563J
R497 Not used RS1/16S563J
D C421 CKSYB225K25 CCG1236 (10 uF)

Page 29 Address 6C
10 for F6
0.33u/25

L404 Q411
355 VD33IN 2SA1797(Q)
C422

2.2uH
R427

CTH1404-A-T 3216 3216


4.7k

1/4W 1/4W
8
7
6
NC2 5

4
3
2
1

R429 R430
SW
GND3 GND2

BOOST

GND4 GND1
NC3

NC1
VIN

330 330
LT1766EFE

FB/SENSE

IC406
SHDN
SYNC
BIAS

C421
10u/35
NC4
VC
9
10
11
12
13
14
15
16

GM-9597ZT/WL
10
1 2 3 4
5 6 7 8

DSP UNIT
Circuit Symbol and No. Part Name GM-8187ZT/WL GM-9597ZT/WL
IC851 IC NJM4580V Not used
IC1001 IC PEG360B8 PEG552A8 A
R723 RS1/16S1501D Not used
R724 RS1/16S1501D Not used
R735 RS1/16S103J Not used
R736 RS1/16S103J Not used

R851 RS1/16SS562J Not used


R852 RS1/16SS562J Not used
R853 RS1/16SS562J Not used
R854 RS1/16SS562J Not used
B
R855 RS1/16SS122J Not used

R856 RS1/16SS122J Not used


R857 RS1/16SS682J Not used
R858 RS1/16SS682J Not used
R859 RS1/16SS122J Not used
R860 RS1/16SS122J Not used

R861 RS1/16SS102J Not used


R862 RS1/16SS102J Not used C
R863 RS1/16SS102J Not used
R864 RS1/16SS682J Not used
R865 RS1/16SS102J Not used

R866 RS1/16SS682J Not used


R954 Not used RS1/16S563J
R955 Not used RS1/16S563J
C690 CKSQYB475K10 Not used
C691 CKSQYB475K10 Not used
D

C692 CKSQYB475K10 Not used


C693 CKSQYB475K10 Not used
C851 CKSSYB102K50 Not used
C852 CKSSYB102K50 Not used
C853 CKSSYB222K50 Not used

C854 CKSSYB681K50 Not used


C855 CKSSYB222K50 Not used
C856 CKSSYB681K50 Not used E

C857 CKSSYB681K50 Not used


C858 CKSSYB681K50 Not used

C859 CKSSYB103K16 Not used


C862 2.2 uF/35 V CCH1669 Not used
C863 2.2 uF/35 V CCH1669 Not used
C966 10 uF CCG1171 CKSQYB106K6R3
C972 10 uF CCG1171 CKSQYB106K6R3

F
C974 10 uF CCG1171 CKSQYB106K6R3
For the information of the parts that are added to this model, please refer to the following manual (CRT4265).

GM-9597ZT/WL
5 6 7 8
11
1 2 3 4

PCB CONNECTION DIAGRAM


AMP UNIT(Page 48)
A
NOTE FOR PCB DIAGRAMS
1.The parts mounted on this PCB 2.Viewpoint of PCB diagrams
include all necessary parts for
several destination.
For further information for Connector Capacitor
respective destinations, be sure
to check with the schematic dia-
gram.
SIDE A

SIDE B
P.C.Board Chip Part

A F AMP UNIT

B CN906

C 90 IC201 IC202

IC502
R518

5 10 20 10
R519
R520 C506 C505
D502
R515
C5081

D423
R508 R507
80
R471
R510 R502 Q502

R469
R472

R492

R468
R509

1 5 15 25 R470 1 5 15
C502 R249 R473 D420 D419
R511
E

R493
R490

E C228
R501 Q407

1
R512 Q438
C503 E
C209 C208 Q205 D422 Q424 R494
IC501 C214 C213 R208
C210 D418 C212 C211 R218 R217 R207
C207 1 Q423 R242 R241
1
5

R237 R204 E R206


70 R513
C507
R516
R236 R214
R213
R491
R487
R240 R216
R215
R205
R235 R203 R239
R521 R517
R522 R234 R212 R202 R227
R505 R211 R201
C501
E
Q501 R226 R225 C205 R228
R243
C504 C204 C220
R503 CN308 C219 R231 Q202 R465
Q420

R238 D417 Q203


60

E
R506
R504 D501 E E R232
D415
R466
R467

D414
R454
D Q418
1

R456 Q419
R455 R453 R462
E

R305 C431
E

R449 D416
R446 D412
E

Q416 Q414
R452

R306
50 R463
E
E

R307 IC405 C419


Q417 R445
Q428 R485 R450 R464 R426
C437
E

C414 1 Q427 D409


Q425
C417 C416 Q406 R484 E
D424 R480
R479
R496
R108
R107
R105
R106

C415
R497 Q437 E D427 D426
E
40
R488
R489

C425 R474
E

1
R411 C418
R412 R410
L404 C436 C102
R402 R478 Q426
R476
D301
D401
D302
1

L403
CN307 C104
R477
R475

R303
R301

C401
R483

C345
30
R103
C326

C323
C324

5 1
R104
R102

R101
R304
R302

D411 C101
D425 5
R401
CN304
1
E C351 C352
5 1 10 5 1
C103

20
10
C422 D410 10 20 15
C426 CN
C424 CN303
C423
CAR HA
R439 R440
R438 R437

C421
1

CAR HARNESS
15

IC406
5

10

10

Y
0
10 20 30 40 50 60 70 80 90 100 110 120 13
X
F

AF FRONT
GM-9597ZT/WL
12
1 2 3 4
5 6 7 8

SIDE A

B CN907

IC202 IC203 C
10 20 10 20

1 5 15 25

E
5 15 25 C433 Q429 Q431

E
E
Q206
R461
E

C229 C432 R251 C409


R250 C230
R460 Q207
R458

R414
R459
R451

R208 R217
R218 R207
R242 R241 C215 R415
R206 D413 C216 C217 C218
R240 R216 R448 R442
R205 Q415
R215 R447 R441
R239
R227 R254 E R255 D405 L402
R228
43 Q404
R247
C206
R244
R261
R245

R405
Q203 C221
R122 CN309 R252
R248
E
R120 R406 E
32 R404
C114 R253 R407
5 C407
R124 R246 Q204 R403
Q403 D
R210
R209

C115
E D403
R220
R110
R112 IC102 Q405 E IC401
R109 Q411 R427
R219

R111 R408 E
D406
1 Q402 Q401
19 R119
1 E
C113 R123
1 C404 E
D409 R166 R164 R121 R409
C158 C156 R118 C408 C405
IC402 C403
5 C110 C406
R117 D404
C159 R113 C107 L401
R115
1

IC151 1
C109 R155
R233
1 C155 R159
C157 R161 IC101
R165 C151 R151
R167
R163
5 R157 D407
R116 R153
R114 C108
C153

D402
5 1
1
D408 C356 E
10
5 10 15 R418
CN302 CN301 C410
C412
CAR HARNESS CAR HARNESS
C411 C413 E
Q410

IC404

120 130 140 150 160 170 180 190 200 210 220 230 240

FRONT AF
GM-9597ZT/WL
5 6 7 8
13
1 2 3 4

A F AMP UNIT

C C227 C224 C226 C223

Q430 Q432

Q208
R417 E R444 E
E R259

R416 R443 C233 R260

C434 R424
R257
R434
C232
D
R425 R435 R258
E E

Q409 Q412

R420 R429

R430

R419
Q435
C435 Q436
E Q433
Q434

1 1 E

C348

C307 C309 C313 C315 C319 C321


C301 C303 C311
C347

C322
C355
1 1
E
C350
C302 C306 C308 C310
C312 C314 C318 C320
C349
C304 C305
C316 C317

C353

C354

240 230 220 210 200 190 180 170 160 150 140 130 120

AF
GM-9597ZT/WL
14
1 2 3 4
5 6 7 8

SIDE B

90
C223
C
C222 C225

80

70

60
D

50

40

C327 C325 C335


C319 C321 C342 C346 D303
C339 D305 30
C322 C344 C337

C340 D306 E
1 1

8 C320 C341 R436


20
C328 C332
C317
C336
C330 C333
C353 C338

C354 D304 10

Y
0
30 120 110 100 90 80 70 60 50 40 30 20 10
X
F

AF
GM-9597ZT/WL
5 6 7 8
15
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2009 K-ZZZ. SEPT. 2009 Printed in Japan

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