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v19.0 Final Hvac Heating Ventilating Airconditioning Electrical Simulator Balmes Decena Delossantos Mallantoc
v19.0 Final Hvac Heating Ventilating Airconditioning Electrical Simulator Balmes Decena Delossantos Mallantoc
Benedict C. Decena
Eduard B. Mallantoc
Lucena Campus
May 2024
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CURRICULUM VITAE
Educational Background:
CURRICULUM VITAE
CURRICULUM VITAE
CURRICULUM VITAE
CERTIFICATE OF ORIGINALITY
We hereby affirm that this compliance is our own work and that, to the best of our
nor material to which to a considerable range has been acknowledged for award of any
other degree or diploma of a university or other institute of higher learning, except where
We also declare that the logical content of this thesis is the product of our own
effort, even though we may have customary assistance from others on style, presentation
Benedict C. Decena
Eduard B. Mallantoc
________________________
Date
vii
APPROVAL SHEET
Vocational Teacher Education major in Electrical Technology, this research paper entitled
(HVAC) Electrical Simulator” has been prepared and submitted by John Paul D.
Balmes, Benedict C. Decena, Patrick A. Delos Santos, and Eduard B. Mallantoc, who
DEDICATION
This study is sincerely dedicated to my supportive and loving parents, Mr. Apolinario
by my side and fully supporting me, and to Almighty God, for giving
JPDB
ix
DEDICATION
This study is dedicated to my family, Tatay Domingo Decena, Inay Fe Decena, Ate
Mira Decena, and Kuya Byron Paul Decena, who helped me financially and for
extending their hands and support in any way that they can; to my partner in
life, Chansswe Lopez, who has always been a constant source of support
for having you in my life. Above all, to our God Almighty, who
BCD
x
DEDICATION
This study is fully dedicated to our dear God for the blessings, bravery, and guidance; to
my supportive parents, Mr. Eduardo L. Delos Santos and Mrs. Josephine A. Delos
source of motivation.
Matthew 6:33
PAD
xi
DEDICATION
Marisol Mallantoc, who has been my source of inspiration, who never left my side
her moral and financial support over the years; lastly, I dedicate this thesis
EBM
xii
ACKNOWLEDGEMENT
The researchers would like to extend their deepest gratitude to the following
persons who made significant contributions to the accomplishment of this research study.
To Jess Mark L. Alinea, PhD, the researchers’ adviser, for his constructive advice
and unceasing guidance for the improvement and completion of this paper on time;
To Engr. Hibirson E. Lagrosa, the technical research adviser who guide the
To Roland A. Calderon, DIT and Celio P. Seco, MTE, panelists, for their time in
giving comments, recommendations, and suggestions for the betterment of the study;
To Balmes Family, Decena Family, Delos Santos Family and Mallantoc Family,
for unending moral and financial support, and for serving as their inspiration to accomplish
Their Classmates and Friends, for constantly providing cheers and for sticking to
ALMIGHTY GOD in Heaven, for all the graces that made every endeavor
The Researchers
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TABLE OF CONTENTS
Title Page
Title Page i
Curriculum Vitae ii
Certificate of Originality vi
Dedication viii
Acknowledgement xii
Abstract xix
Chapter I Introduction 1
Definition of Terms 7
Electrical Simulator 11
xiv
Thermostat 15
Fan Motor 18
Time Relay 19
Fluorescent Lamp 20
Circuit Breaker 20
Evaluation Parameters 21
Aesthetics 22
Functionality 22
Safety 23
Workability 24
Educational Applicability 26
Conceptual Framework 28
Research Locale 30
Respondents 30
Research Design 30
Research Instrument 31
Work Plan 32
xv
Project Design 33
Exploded Design 34
Schematic Diagram 35
Pictorial Diagram 36
Project Development 37
Maintenance 43
Evaluation Procedure 43
Statistical Treatment 43
Acceptability Results 51
Summary 59
Findings 60
Conclusions 61
Recommendations 61
References Cited 62
Appendices 65
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LIST OF TABLES
Table Page
3. Application Test 47
LIST OF FIGURES
Figures Page
2. Thermostat 15
4. Fan Motor 18
5. Time Relay 19
6. Light Bulb 20
7. Circuit Breaker 21
LIST OF APPENDICES
Appendix Page
A Letter of Request 66
B Research Instrument 67
C List of Evaluators 69
E Learning Module 76
Abstract
The aim of this study is to help electrical students learn about HVAC systems. It teaches
both theory and practical skills, which is of great help for electrical technology students.
This simulator is essential for those aiming to succeed in the electrical technology field,
especially for students at Southern Luzon State University in Lucena Campus who are
majoring in electrical technology. The researchers determined what was required,
designed, and develop an HVAC electrical simulator. The simulator concentrated on
industrial motor control and automation, which is included in the course material for the
students. The level of acceptability was assessed and evaluated using parameters such as
aesthetics, functionality, safety, workability, economy and cost, and educational
applicability. The developed simulator is “highly acceptable.” The gathered data showed
the effectiveness of the device in the three domains of education: cognitive, affective, and
psychomotor. Additional features are recommended to be integrated to the simulator like
surrounding sensor and emergency stop.
Chapter I
INTRODUCTION
that have been converted from a knowledge basis into practical abilities. Electrical
technology has advanced quickly in the present as electricity makes up a large portion of
modern living (Pu, 2021). According to Polotovich (2022), it was mentioned that
combining actual educational technologies with practical learning training built upon a
defined plan will contribute to improving teaching standards. The teacher should encourage
the student to develop research and supplementary search abilities since the student’s
perceptions and actions are also important sources of knowledge in addition to what is
prioritized over the instructor’s comes under the scope of active learning. Learning, not
teaching, is the focus. Students who use an active learning technique participate well in the
content they are studying by reading, writing, discussing, etc. These technologically based
learning resources are particularly helpful for electrical engineering students to grasp
phenomena and processes when it comes to transformer safety protocols (Magrabi, 2022).
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and seminars on instructing electrical engineering students, including the one it is currently
taking, came to the realization that only students with advanced learning skills can
comprehend. Even a typical learner will become disinterested in and lose focus while
listening to a lecture. It should be able to use the active learning method to teach a group
of students with varying cognitive abilities on engineering course to capture their full
assimilation of knowledge and skills of electrical students and will provide additional
knowledge for electrical technology students on what HVAC is. As cited by Pereyras
pedagogical resources essential for developing technical skills and practices to ensure the
trainer seeks the evaluation of electrical engineers, technicians, and electricians from both
academic and industry domains to assess the trainer’s acceptability and technical
feasibility. This as well was performed on the developed trainer of this study.
The Electrical Technology course equips students with the technical knowledge and
manual skills required for professions in the installation and maintenance of contemporary
electrical systems, equipment, and controls. People are unable to imagine a world without
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individuals who are using cutting-edge technologies to discover approaches to raise the
The HVAC Electrical Simulator was designed and developed by the researcher for
Southern Luzon State University, Lucena Campus, to give laboratory and hands-on
experience for electrical technology students. Teachers and students studying electrical
technology found the developed project useful. During laboratory activities, this project
provided the relevant knowledge and practical skills. Students can adapt abstract principles
Electrical students, for instance, can study about how to carry out an operation, but
actual practice will make them feel much more at ease. Students learn to make wise
decisions at various points in the scenario by practicing with mock or real training boards
They assist students in comprehending the intricacies of an idea. Due to their active
involvement, students often see these activities as more immersive and captivating
absence of essential tools, equipment, and facilities required for the teaching and learning
process. The researchers have suggested the setup of an HVAC Electrical Simulator as a
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students.
The primary objective of this project is to design and develop HVAC Electrical
1. To develop HVAC Electrical Simulator Trainer using STC 1000 thermostat, single
pole contactor, air-conditioning element (fan motor), heating element (light bulb),
light indicators, delay-on-make timer, special purpose outlet, buzzer, and terminal
blocks;
2. To test the performance of the developed trainer according to its design parameters;
and
3.1 Aesthetics
3.2 Functionality
3.3 Safety
3.4 Workability
Significance of Study
The HVAC Electrical Simulator Trainer is a project designed to help the students
of SLSU Lucena Campus in performing the laboratory activities in their major subjects. It
would be very useful especially for the students who wanted to see and know how to
To the Educators, this study holds potential benefits for teachers seeking to
simulator as a teaching tool holds promise in effectively augmenting the knowledge and
abilities of students studying electrical technology in the field of HVAC. This simulator is
purposes.
students to enhance and develop a similar study. It would be of great help in all educational
institutions and references of the academy in providing productive learning to its students.
To the Students, this work would be a valuable resource for students seeking to
develop skills in HVAC while staying inside their electrical laboratory. This would lessen
training costs and would improve skill acquisition. Thereby, alleviating academe-industry
To the Researchers, this would help them apply the knowledge they have learned
writing. Also, this study served as the culmination of their years of study in the field of
electrical technology.
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To the Future Researchers, this research could serve as a useful resource for
scholars looking for assistance with their own research. In a manner akin to the process of
adaptation and development, the outcomes of this investigation possess the potential to
function as a valuable reference and fundamental basis for future scholarly inquiries aimed
evaluation of HVAC electrical simulators. Its functions are for the HVAC troubleshooting,
giving the student the opportunity to practice their skills while the teacher can provide the
step-by-step instructions. Its set-ups are limited to circuit breakers, electrical wiring, light
thermostat wiring. The simulator does not cover the fundamental operation of an HVAC
system, such as an air conditioner, heater, or refrigerator. Only representations of each were
The simulator would aid the technical instructors in better comprehending how
students apply the principles of HVAC to various situations. Additionally, it would assist
setting. The simulator’s dimensions are 16X20 blank plywood board with 2X2 good
lumber for the frame of the trainer and a thin aluminum thin angle bar. The simulator was
manufactured locally using plywood board, special purpose outlet, gauge piggyback
female spade crimp connectors, metal electric box, octagon metal with knockout, octagon
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metal ceiling light box, fan motor, wire nuts, cable clamps, cable trap, 14-gauge THHN
white stranded wire, timer relay, thermostat wire, duplex receptacle, light bulbs, and metal
box connector. The casing was made of plywood and metal to hold all the parts of the
HVAC simulator board. The elements and parts of the simulator was made from locally
available materials.
Lucena Campus. The study was conducted during the Academic Year 2022-2023.
Definition of Terms
the terms employed in this research. Operational definitions were employed by the
researchers in the study to delineate the specific manner in which they utilized the
aforementioned constructs.
Aesthetics is a theory or concept that talks about the concepts and considerations of arts
Circuit Breaker is a component required in the training board that describes a mechanical
switching device that can produce, carry, and stop currents both under normal
circuit circumstances and under certain abnormal circuit conditions, such as short-
common junction that might impact the components that are not operating.
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Economy and cost include the expenses spent to develop the project.
Educational Applicability is on how the project helps in the field of electrical technology.
This includes the assessment of the simulator in terms of the three learning
Electrical Wiring are the wires needed for the training board to function. The loads that
make up the system are all powered by the wires, which also connect the different
Functionality gives an overall picture of the device’s performance in terms of quality and
capacity. Both teachers and students should use the simulator with ease and should
GFCI (Ground Fault Circuit Interrupter) was used to detect the amount of current
traveling from hot to neutral wire and trip or turn off power to electrical circuits.
Fuse or circuit breakers are not the same as GFCIs. GFCI is a component of the
simulator.
HVAC (Heating, Ventilating, Air Conditioning) is the primary focus of the simulator.
quality.
Light indicators verify the simulator’s operational status. They indicate whether the power
Line Voltage is a component to supply power directly to heaters and they can manage
more power than low voltage thermostats that operate central HVAC systems such
as a gas furnace.
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Multimeter is a test tool used for the measurement of multiple electrical quantities,
Safety is the state of being away from any hazards that can be caused by natural hazards
or human errors before, during and after the development or operation of the
simulator.
Schematic Diagram is the component that describe the elements of a circuit, the electron
source, and the electron flow. It is a diagram that may use as a guide to find
Simulator refers to the HVAC electrical simulator that was developed on this study. This
simulates the components and processes of HVAC to help students develop skills
Single Pole Contactor is the power supply that facilitates the operation of the components
of the simulator, including the compressor and condenser fan, by enabling the
Thermostat Operations displays the current temperature and gives the option to choose
the desired temperature. The simulator would cool or heat the air to change the
present temperature.
Chapter II
REVIEW OF LITERATURE
This chapter provides an overview of the related research and literature that the
The use of technology in the classroom, according to teachers, enhances both work
satisfaction and educational outcomes. Teachers are under no duty to master new
technologies for use in the classroom unless they are absolutely necessary. Additionally,
there is a lot of room for material development using new technology. Materials might
assist instructors as they teach social skills, cognitive ideas, and self-care techniques.
assist students in strengthening and applying their abilities and knowledge to new contexts
According to Orishev and Burkhonov (2021), the material development leads to the
topic of the need to train future technology education teachers to be knowledgeable about
their job and be engaged. In the field of technology education, the development of
professional skills and abilities is critical in molding the development of social thinking,
contributes to the enhancement of their professional competence and the logical approach
as a pedagogical tool in the field of technology education. It helps to hone oneself in the
use of actual devices or equipment suitable for learning in real-life situations; and to be
ready for the future and the actual use when they have finished studying so they can use
these skills in the path they are taking. The successful completion of targeted skills is
The HVAC system is a climate control. This is due to the fact that these three roles
are vital to keeping comfort in every home. The main function of HVAC is to control room
that new training facilities are being established. These facilities would offer advanced
HVAC training programs that are aligned with industry standards and requirements. These
capable of meeting its demands. Thus, developing graduates that are initially skilled within
the premises of the school would contribute more to this cause and will lessen training
Moreover, Morris (2022) mentioned that students should be given the chance to
control circuit. It is intended for beginning training classes for apprentices and vocational
students and can be used for practice demonstrations or lectures demonstrating the controls
on how they work. This is one of the main objectives of this study—developing a simulator
Furthermore, since the developed simulator has a connection to energy savings and
widely discussed subject in the academic circles. The primary focus of HVAC system
modeling is the internal thermal experience, which encompasses the modeling of buildings,
air handling unit (AHU) equipment, and indoor thermal processes. To date, numerous
methodologies for modeling HVAC systems have been developed, and these
As cited by Trzyna (2016), heating and ventilation are not much behind in the
inventing air conditioners had an impact on a variety of settings and workplaces and
ultimately contributed to the expansion of cities. Carrier Company conducted research that
led to advancements in heater design as well as the humidity which circulated air over coils
HVAC system is the focus of the developed simulator, and this is intended to be
The following are the materials that were used in the construction of the simulator:
In the developed simulator, all components receive power under the supervision of
an AC contactor. If the contactor is damaged, the air conditioner would not be able to
sufficiently chill the house and may continue to run even when the thermostat is off.
the contactor has been exposed to extremely high voltage and heat, pitting happens. A
contactor with pits is more likely to stick, resulting in an ongoing flow of electricity to the
According to Reed (2023), AC’s contactor functions as a switch that either permits
or disallows power to the unit. Even though there is always electricity at the unit (if
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condenser’s functional components, such as the motor and compressor. The activation of
the contactor is facilitated by a solenoid that engages a small plunger, in contrast to the
utilization of air pressure switches or manual operation of light switches, which necessitate
physical interaction to initiate the switching action. The application of a 24-volt current to
the coil generates an adequate amount of force, causing the button located on the contactor
to be pulled down. The button functions as a mechanism like a drawbridge, which, when
activated, closes the drawbridge, allowing the passage of electricity to operate the
In addition, the contactor, which has a coil built into it, is energized by a
transformer, typically 24 volts, when a thermostat reaches the desired temperature. The
contactor’s legs are pulled downward when the coil is ignited, creating contact on both
sides, and completing a circuit. The coil releases the legs from the transformer when there
is no voltage, allowing the circuit to open. These contactors are used to turn on high-voltage
Thermostat
Figure 2. Thermostat
heating and cooling system. The science underlying the thermostat is quite straightforward.
Things expand as they warm up, and they contract as they cool down. Mechanical
thermostats employ this phenomenon, known as thermal expansion, to turn on and off an
electrical circuit. In most thermostats, bimetallic strips and gas-filled bellows are
commonplace. A bimetallic strip relates to the joining of two distinct metal strips, each
composed of a different metal, to create a single unit. The strip of bimetallic functions as a
conduit inside the electrical circuit that connects to the heating system in one’s home.
Electricity will be flowing across the circuit and the heating will be activated while
this bridge is “down.” The strip will warm up along with the house, and as one of the metals
expands more than the other, the strip will start to slightly bend. The bridge will eventually
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bend to the point where it has opened the circuit and is “up,” at which point the power will
hours of the day demonstrates slight fluctuations when exposed to cold temperatures. The
engine’s design enables a rapid warm-up procedure, hence enhancing its overall efficiency.
The major function of the thermostat is to effectively control and maintain the temperature
of the engine, so ensuring its stability and consistency after it has attained the suitable
operational level. The thermostat functions like to a valve, adjusting its position in order to
thermostat functions by inhibiting the engine’s interaction with the radiator until it reaches
a predetermined minimum temperature. The lack of a thermostat in the engine would lead
to a continual dissipation of heat to the radiator, thereby extending the duration needed for
the engine to attain its optimal operating temperature. The thermostat is responsible for
controlling the flow of coolant to the radiator once the engine reaches the desired
Indicator lights and buzzer are common signal output devices in control circuit. It
is used for signal indication or reminder on various electrical cabinets and equipment. They
provide visual output for the users to indicate if there is anything that needs attention.
Buzzer light indicators are also called indication light buzzers. It just looks like the LED
indicator, but it is with a buzzer inside. Indicators are used in many applications to grab the
happening.
When a voltage is applied across the two electrodes, the piezoelectric material
mechanically deforms due to the applied voltage. This movement of the piezo disk within
the buzzer creates sound in a similar manner as the movement of the ferromagnetic disk in
In this study, an LED light indicator is used as a signal light to check the placement
and operation of the trainer’s electrical equipment and circuits. The operational status of
the circuit (electric or non-electric), the operational status of the electrical equipment
(operation, shutdown, test), and the operational status of the position (closed or
Fan Motor
In HVAC systems, fan motors are crucial parts that affect indoor comfort, energy
efficiency, and environmental sustainability. The importance of selecting the proper fan
motor type, using cutting-edge control techniques, and improving system design is
emphasized in this study. These steps will increase performance while lowering energy
consumption. Future HVAC systems could be even more eco-friendly and energy-efficient
device in which the stator serves as an induction source or a transformer to provide direct
alternating current to the stator’s armature windings and indirect alternating current to the
In this study, the fan motor is the representation of the cooling system of the
simulator.
Time Relay
A time relay is like a special switch that, as Apogeeweb (2020) explained, needs a
clear and specific amount of time to pass after starting or stopping an input signal before it
makes a change. It is a device used in electricity to turn on or off a circuit with more power
In this study, time relays are used to manage timing-related tasks, ensuring that
different components of the HVAC system operate at the right times and for the appropriate
durations.
Fluorescent Lamp
A light bulb is a device that generates light using electricity. It accomplishes this
by running an electric current via a small wire known as a filament. According to BYJUS
(2023), this filament is often constructed of tungsten, which produces light when electricity
passes through it. The light bulb serves as the heating element in the developed simulator.
Circuit Breaker
Circuit breakers are essential components in power systems. They are installed to
safeguard the system from undesired faults by interrupting the circuit and stopping the flow
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of current (Alharbi & Habiballah, 2020). A circuit breaker is a safety device that helps
protect circuits by stopping the flow of current in a trainer when there is a short circuit or
overcurrent. By using a circuit breaker, the HVAC Electrical Simulator becomes safer and
The various literature discussed above comprised the developed HVAC Electrical
Simulator. These components were assembled in a working table and are being used for
Evaluation Parameters
The following parameters are the variables that were used in measuring the
Aesthetics
Heybach (2020) argues that the relationship between aesthetics and education
makes it possible to understand how the study of perception, sensory experience, beauty,
and art offer the chance for education and human emancipation. In a nutshell, powerful
aesthetic encounters are those that lead one to think, interpret, and feel in a way that goes
beyond the unchanging nature of reality and the facets of daily life. The study of aesthetics
can help people become more aware of who they are and how others see them. The study
in terms of its form, color, size, content, fragrance, appearance, or taste. One or more of
the aforementioned variables may be used by a person when utilizing a product or when
forming an opinion about one. According to trends and preferences, a person’s view of any
good or service varies. Aesthetics can also refer to qualitative studies that focus on the
philosophical ideas and considerations of the arts and of aesthetic experiences in the setting
of constructing meaning from within the act of constructing itself. Aesthetics in this study
refers to the overall instructional appeal of the developed simulator to the end users,
Functionality
the general capabilities a device performs. What is monitored among support is a device’s
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capability, not what it is meant to do, but rather how successfully it completes the required
tasks.
Functionality refers to whether a design works and helps the users meet their goals
and needs. From products such as chairs or tables to designs such as books or web
does what it is expected to do and does it well. Good design has a purpose and is crafted in
such a way that it will consistently and reliable execute a particular function.
Designers know the importance of creating functional products, so they run a lot of
usability tests to ensure everything is working properly and as expected (Interactive Design
Foundation, 2020). Functionality serves, in this study, as the measure as to whether the
developed simulator performs its intended function according to its design parameters.
Safety
conducted with the objective of improving existing items, tools, materials, systems, and
equipment. The current emphasis on improving safety protocols within the workplace is a
matter of mutual interest for both enterprises and regulatory entities, as they endeavor to
not. Additionally, it is crucial to exercise caution and discretion while engaging with fellow
researchers, employees, and colleagues. Every laboratory has numerous electrical cords
that are strung around the space to keep the devices functioning properly. Even though
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creating a safety issue. The presence of a faulty electrical connection has the potential to
initiate a fire, result in someone stumbling and falling due to cables, or lead to the
It is necessary to invest in power strips, receptacles, and power cords to prevent any
collectively, leaving wires near heat sources, or running them on the floor near doorways
Workability
contrast, the term “usable” refers to the degree of simplicity associated with utilizing a
specific product. Dieter, Kuhn, and Semiatin (2003) mentioned that workability, influenced
by how materials behave and the way processes are designed, is very important when
working with materials. It has a big impact on the cost of making a part, depending on
whether it can be formed without breaking or causing other problems. Because metals are
complex, there is no single test that can measure their workability. Irrespective of its
Perhaps, for the success of their endeavors, designers will need to contemplate approaches
that go beyond the utilitarian and practical. The specific parameters measured in this study
in terms of workability are the availability of materials, technical equipment, and technical
expertise.
Cost effectiveness takes into account choices that are contrasted in light of
associated costs as well as the viability of the adjustment measure. For instance, it can be
agreed that the costs of a comprehensive program for variety transformation are higher than
commercial buildings. For example, forecasting energy usage across various building
This insight assists in pinpointing primary targets for energy conservation endeavors. An
As stated by Dubey (2020), the escalating demand for air conditioning systems has
domain, profoundly impacting the economy. Consequently, this topic garners significant
interest for skill development in an expanding industry, presenting ample avenues for study
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and exploration. In this study, economy and cost will be measured in terms of material cost,
Educational Applicability
provide specialized skill development; educators possess the jurisdiction to ascertain the
material covered, whereas learners elect which proficiencies they desire to cultivate.
Instruction can be delivered remotely and at any moment, and creating, revising, or
equipment.
Hurix (2021) stated that along with theoretical knowledge, familiarizing pupils with
real-life events through simulation can assure better understanding, improved retention,
and generate more enthusiasm, especially in subjects like science, technology, engineering,
and healthcare. In fact, simulation-based learning has the potential to motivate students to
exhibit greater concern for the consequences of their actions and the real world, develop
robust analytical skills, and perform more effectively on assessments and in professional
modules with the HVAC Electrical Simulator. The modules and the simulator must be
providing venues for learning in the cognitive, psychomotor, and affective domain.
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Conceptual Framework
theories, and findings of relevant literature and studies that were presented, as well as
to fabrication to testing and evaluation. The figure shows the different important processes
that were involved in the study – input, process, output, and evaluation.
29
needed to fabricate the simulator. The theories and principles in HVAC and basic
benchwork are vital information that served as the basis for conceptualizing the project.
engineering of the concept. It is the stage where the concepts and ideas were put into papers
or software that helped the researchers in visualizing the project. Involved in the process
are building electrical connections including testing and maintaining safety in the
developed simulator.
with the following criteria: aesthetics, functionality, safety, workability, and economy and
conducted.
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Chapter III
METHODOLOGY
The procedures and processes necessary for the research and development of the
HVAC Electrical Simulator are detailed in this chapter. This includes the research locale,
Research Locale
This research study was conducted at Southern Luzon State University – Lucena
Campus, Brgy. Ibabang Dupay, Lucena City, Quezon Province. Since this simulator was
intended for an electrical laboratory to be used by the electrical students, it was fabricated
Respondents
Intended respondents of this study are five (5) electrical engineers, five (5)
electrical installation and maintenance trainers, five (5) technical teachers in electrical
field, and all electrical technology students. They were chosen purposively. They evaluated
the simulator through answering survey questionnaires along the set parameters: aesthetics,
Research Design
research to instructional technology is crucial. This study evaluated the progress made by
the researchers during the device’s development phase along its parameters – aesthetics,
Research Instruments
The researchers used an adapted research instrument to evaluate and determine the
performance of the simulator. It was adapted from Alinea (2018) from a master’s thesis
titled “Development of Gear Trainer.” This 5-point Likert scale, Table 1, used the
descriptive ratings of highly acceptable (5), acceptable (4), fairly acceptable (3),
unacceptable (2), and highly unacceptable (1). The researchers used this effective
instrument to verify the acceptability of the application. It was answered by checking the
Table 1
The researchers produced the letter, which has been acknowledged by the research
adviser and approved by the campus director. An assessment of the questionnaires’ validity
was performed. The device was evaluated by five electrical specialists in accordance with
the following criteria: aesthetics, functionality, safety, workability, economy and cost, and
tabulated.
Work Plan
Table 2
Gathering of Materials
Final Evaluation
This table shows the specific time allotted to complete the study. It shows the
organization and development of the study from planning, preparing, creating to finalizing
the simulator. All the procedures are mentioned in the work plan to make the study
organized. It is used to also show the development of the research while doing the process.
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Project Design
The simulator illustrated in this figure is demonstrating all the parts and
components of the simulator. The simulator was constructed using a single pole contactor
24-volt, 30-amp circuit breaker, 15-amp GFCI plug with cord, thermostat wire, light bulbs,
light indicators and buzzer, time relay, fan motor, and thermostat.
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Exploded Design
The figure shows the exploded view of the developed. It includes the outlet and its
box, also known as a utility box. Next are the components: contactors, fan relays, switching
relays, thermostats, and circuit breakers. The exploded view shows the connections of each
Schematic Diagram
The protection devices used include AC power with a GFCI and contactor. The
figure presents the process of distribution of electric power to the components flow. All
other components are connected also to both the fan motor and light.
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Pictorial Diagram
The figure shows the connection of HVAC to their different parts or components.
The GFCI line 1 and 2 are both connected to L1 and L2 of a contactor. The outlet represents
other connecting components for this device. The fan relay is both connected to a motor
and contactor and to the sequencer used as controller to change into heat from ventilating.
In addition to being connected to the sequencer, the general-purpose toggling relay permits
a small amount of electrical current to regulate high current loads. The thermostat functions
Project Development
Fabrication
Testing
Finalization
Evaluation
The figure clarifies how a trainer was created step by step. The researchers first
created a plan to develop the trainer. Then they assembled the necessary materials and
constructed it. They then performed tests to ensure that it functions. Based on experts’
advice, they made adjustments that as required. Finally, the trainer was examined and
reviewed by professionals.
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The study’s flowchart illustrates the sequential execution in the development of the
acknowledged procedures and concepts, references, and ideas. The validity of each task is
a prerequisite for progressing to the subsequent stage, until the trainer concludes the
evaluation process and determines whether the task has been completed successfully.
39
The HVAC Electrical Simulator is a tool that assists students studying Electrical
Technology. It allows professors to demonstrate how things function and assess how well
students do in the laboratory. It also aids students’ learning and comprehension of their
lessons. The aim of this electrical simulator is to enable upcoming students to acquire fresh
knowledge and abilities, which they can then apply to real-world scenarios within the realm
(orange, green), buzzer, cooling fan motor, heating light bulb, special-purpose outlet, and
range for HVAC Electrical Simulator of -50°C to +99°C with a temperature measurement
controlling the power status of the connected load. This device automatically switches
between heating and cooling modes based on the room sensor temperature with a use of
the HVAC Electrical Simulator is to control the flow of electrical power to the fan motor.
The current rating of a single-pole contactor in an HVAC system is 20 ampere and supply
voltage of AC 110-220v. Timer relays offer various timing functions such as ON-Delay,
OFF-Delay. It regulates the cooling time to avoid overloading. Time-delay relays debounce
control switches by keeping the contactor coil de-energized during the debounce time
delay.
40
In addition, the indicator bulb is used to reflect the working state of a trainer. It
helps to indicate whether the HVAC is operational for heating which is orange and green
for cooling. Buzzers play a significant role in safety and alarms for a trainer, it regulates
the cooling process together with a timer. It allows student to respond promptly and check
Moreover, fan motor serves as a cooling component for the electrical simulator.
Fan motors operate on standard voltages 240V. This serves as the cooling device to interact
with the probe of the thermostat and provide a signal for the operation of the system. To
increase the temperature, it is necessary to use the light bulb to generate high temperature
to the thermostat. When the thermostat reaches the low temperature, the power supply to
Further, the circuit breaker is the electrical switch designed to automatically open
a circuit for the HVAC system when there is an overload or short circuit and ensuring that
excessive currents do not cause harm to the users of this HVAC device. It prevents damage
to components, overheating, and fires. The power rating of circuit breaker is 30 amperes
and 50 Hz. It protects the HVAC Electrical Simulator system from unexpected tripping
and shutdowns.
The simulator offers a safe and controlled environment for learning complex
electrical concepts related to HVAC systems. Students can gain a practical understanding
of how HVAC systems work and how to troubleshoot common issues through hands-on
experience with these components and their interactions. Through practical experience
with various components and their interactions, the simulator helps students learn and
a. Operation Procedure
Step 2. After plugging into the outlet, raise the GFCI breaker so that the current
Step 5. Press the sequencer to switch what you want, whether it is cold or hot
temperature.
b. Testing Procedure
i. Thermostat Testing
Step 3: Adjust the controller’s settings until it matches the actual room
Step 9: Use the arrow keys to navigate to the calibration option (often labeled
as CAL or OFFSET).
Step 5: Place the tester on the single-pole contactor to check if there is current
Step 6: Check the fan motor if it is operating. And then, test it using the tester.
Step 1: The rotating blade of the timer must be set to the desired number of
minutes.
Step 2: When the cooling is running, the fan motor also runs.
Step 3: Just wait for the buzzer to sound and check the temperature.
Step 2: Set the temperature below room temperature to activate the light
bulb (Heating).
Step 3: Set the temperature higher than room temperature to activate the fan
motor (Cooling).
Maintenance
To avoid damage, it is appropriate to avoid dropping when handling and using the
HVAC Electrical Simulator. It should be used with caution and must be used only as
intended. It is also desirable to keep the wiring connections neat and organized. Changing
Evaluation Procedure
developed simulator. The parameters used are aesthetic, functionality, safety, economy and
cost, workability, and educational applicability. The respondents comprised of five (5)
engineers, five (5) EIM trainer, and all students of BTVTEd major in Electrical Technology
in SLSU Lucena Campus. The evaluation instrument used a 5-point Likert scale in which
Statistical Treatment
The researchers used the average weighted mean formula to determine the
ƩWM
𝑨𝑾𝑴 =
𝑁
Ʃ = Summation
WM = Weighted Mean
N = number of respondents
45
Chapter IV
This chapter provides an analysis and interpretation of the data collected in the
course of the study. Figures were presented and the data were organized in a tabular format
Figure 15 shows the developed HVAC Electrical Simulator. The training board,
essential for constructing the simulator, comprised of key components necessary for its
functionality. At its core lay an STC 1000 LED digital thermostat, capable of both
automatic temperature detection via an attached probe and manual adjustment through its
Powered by either 120V or 240V, the board was safeguarded by a 30-amp circuit
breaker, shielding connected devices from harm during short circuits or overloads.
Facilitating cooling, a 12V fan, symbolizing a cooling device, was driven by a single-pole
contactor with a 24V, 20amp capacity, typically utilized in air conditioning systems. This
arrangement prevented potential overload by regulating power distribution from the main
Distinguishing cooling and heating were light indicators—a green light for cooling and a
yellow one for heating—each boasting a 220V pilot lamp and 12V power. A red-light
indicator-equipped buzzer signaled the need for device rebooting or shutdown when
with 8 pins, it ensured proper device operation by enabling a preset delay before initiating
testing, and could serve as a power source for auxiliary equipment. Integration of
components was simplified through a terminal block, reducing direct wire contact for
Experts evaluated the acceptability of the simulator with the set parameters. The
Table 3
Application Test
Table 3. continued
f. Buzzer The buzzer will start ringing after the set 1 Pass
time on the delay-on-make timer relay 2 Pass
ending the loop. 3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Pass
9 Pass
10 Pass
g. Special purpose outlet Any device plugged in will start running. 1 Pass
2 Pass
3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Pass
9 Pass
10 Pass
49
the performance of the various features incorporated into the simulator. These features
encompass critical aspects such as temperature control, light indicators, buzzers, and
special purpose outlet. Among the seventy (70) attempts made during testing, an
overwhelming majority proved successful, with only three instances resulting in failure.
Specifically, the device testing, along with the evaluation of light indicators, buzzer
functionality, and the special purpose outlet, yielded positive outcomes across the board.
intended functions. However, despite the overall success, there were isolated incidents
In terms of cooling, one attempt fell short of expectations, while two attempts
represent a small fraction of the total testing endeavors, they underscore areas where
improvements may be warranted to ensure consistent performance across all facets of the
training board. Nevertheless, the predominantly positive results affirm that the device
adeptly replicates HVAC features in a manner that is both convenient and user-friendly.
By offering a reliable simulation of these essential functions, the simulator proves itself as
a valuable tool for training purposes and serves as a testament to its efficacy in preparing
Table 4
the performance of the simulator. It meticulously details the performance of each element,
providing invaluable insights into the board’s overall usability and effectiveness. Notably,
the test device, light indicators, buzzer, and special purpose outlet demonstrate exceptional
performance, each achieving a perfect score of 100%. This indicates that these core features
function flawlessly, meeting the requirements and expectations set forth for them.
control feature, particularly concerning heating, which garnered a slightly lower score of
80%. While still a respectable result, this suggests a potential area for enhancement to
ensure optimal performance across all aspects of the training board. Addressing any issues
or limitations in the heating component could further enhance the overall usability and
functionality of the board, providing users with a more seamless experience. The overall
Acceptability Results
Southern Luzon State University – Lucena Campus, five (5) electrical trainers, five (5)
electrical professors, and five (5) electrical engineers. They evaluated and gave knowledge,
insights, and comment on the simulator. The results of acceptability evaluation are as
follows:
Table 5
aesthetics, encompassing three distinct attributes. The device’s weighted mean of 4.483,
which corresponds to “Highly Acceptable,” implies that it is innovative and original. The
indicates that the prototype device has a durable and substantial structure, stretching from
the table frame to its individual components. Based on the feedback provided by the
participants, the prototype’s simplicity was consistently praised. As shown by its weighted
52
mean score of 4.62, it is highly acceptable. The procedure of creating and customizing is
simple.
Table 6
The table displays the degree of acceptance with regards to the functionality of the
simulator, which encompasses three distinct criteria. The “flexibility” variable obtained the
weighted mean of 4.45, indicating a rating of Highly Acceptable. This implies that the
simulator exhibits a high level of user-friendliness in terms of both initial setup and
configuration processes. The vibration levels of the device were assessed and categorized
as minimum and bearable. The lowest vibration level obtained corresponded to a weighted
mean of 4.24, which is classified as “Highly Acceptable.” It is worth noting that the
presence of a fan motor in the device resulted in a slight amount of vibration. Finally, the
attribute of user-friendliness obtained a weighted mean score of 4.59, which was also
evaluated as being “Highly Acceptable.” Based on the collected data, it can be observed
that the gadget exhibits a straightforward configuration process, little vibration, and a user-
friendly interface that can be easily comprehended by any individual. The mean value of
53
Highly Acceptable.
Table 7
The table illustrates the safety level of the simulator in relation to its acceptance.
The data collection process yielded 4.48 as the weighted mean for the Safety in Operation
variable, indicating a high level of acceptability based on the descriptive assessment. The
simulator is described as being “safe for use.” “Absence of Sharp Edges” received a
weighted mean score of 4.41, indicating a high level of acceptability. This suggests that
the device exhibits little presence of sharp edges. Finally, the weighted mean for the
approval. According to the information presented, the device is capable of ensuring the
user’s safety. Overall, the average weighted mean for safety is 4.471, reflecting a
Table 8
The acceptance level of the simulator in relation to its workability is shown in the
table above. The first attribute, “Availability of Materials,” had a weighted mean score of
4.76 and was rated highly acceptable based on the descriptive evaluation. According to the
results of the evaluation, the components and materials used in the simulator are easily
available and do not incur substantial costs. The availability of technical equipment was
determined to have a weighted mean of 4.55, suggesting a highly acceptable level. Finally,
the third characteristic had the weighted mean of 4.48 and was assigned the descriptive
grade “Highly Acceptable.” When workability is weighted, the mean score is 4.598,
suggesting a highly acceptable level. This signifies that the prototype device’s materials
and components are easily available and may be constructed by an individual with the
assistance of an expert.
55
Table 9
This table shows the acceptance level of the simulator in relation to its economy
and cost. Development cost had a mean weighting of 4.59, suggesting a high degree of
acceptance. The simulator received the lowest mean score in materials cost due to the
significant expenditure required for its improvement. The third attribute, however, received
the highest mean score of 4.59 and was classified as highly acceptable based on descriptive
rating. Because its components and materials are readily available on the market, the
simulator has a low maintenance cost. When the weights for economy and cost are
considered, the mean value is found to be 4.563. This result is equivalent to the descriptive
Table 10
simulator. The cognitive domain earned the weighted mean of 4.55, showing that it was
Highly Acceptable. This means that the prototype device may be used by students
The weighted mean for the psychomotor domain was 4.62, suggesting that it is highly
acceptable. According to the evaluation, this simulator could help students improve their
performance tasks and increase their abilities. Finally, the affective domain received a
weighted mean of 4.55, also Highly Acceptable. This suggests that the simulator can
generate affective reactions from students and assist the application of information in real-
Table 11
Parameters Acceptability
Aesthetics 4.483
Functionality 4.425
Safety 4.471
Workability 4.598
Economy and Cost 4.563
Educational Applicability 4.575
AWM 4.519
acceptable rating. Delving into its aesthetic appeal, the device achieved an average
weighted mean of 4.483, suggesting it is not only visually pleasing but also boasts a robust
and durable structure. This combination of simplicity and sturdiness ensures that the device
not only looks good but also withstands the rigors of regular use.
yielding an impressive average weighted mean of 4.525. This rating underscores the
device’s user-friendliness, from its initial setup to the configuration process, making it
accessible and easy to use for individuals across various skill levels. Furthermore, the
safety aspect of the device was meticulously assessed, resulting in a weighted mean of
4.471. This high rating signifies that the device not only performs effectively but also
ensures the well-being of its users, minimizing the risk of any potential harm during
operation.
58
When considering the device’s workability, the mean score of 4.598 indicates a
high level of satisfaction. Its readily available materials and components, coupled with the
possibility of assembly with expert assistance, make it a practical and feasible option for
users. Economically, the device garnered an average weighted mean of 4.563, highlighting
Lastly, the educational applicability of the device stands out, with a weighted mean
score of 4.575. This suggests that the device has the potential to significantly contribute to
students’ learning experiences, aiding in the improvement of their performance tasks and
the enhancement of their skills. Its versatility makes it a valuable tool throughout students’
knowledge advancement.
59
Chapter V
task was undertaken to conduct evaluations and ascertain the necessary requirements for
device modification.
Summary
HVAC (Heating, Ventilating, and Air Conditioning) Electrical Simulator for SLSU
Lucena Campus was developed to provide laboratory and hands-on experience for
intended audience includes educators and students who are learning electrical technology.
This project would give the necessary information and practical abilities for laboratory
tasks. Through simulation-based learning, students may translate abstract principles into
acceptability.
The developed simulator was assessed by twenty-nine (29) individuals, who were
choose five (5) individuals with expertise in electrical engineering, five (5) individuals who
are trained in electrical EIM (Electrical Installation and Maintenance), five (5) individuals
who specialize in electrical education, and fourteen (14) students studying electrical
60
technology. The researchers utilized the 5-point Likert scale to measure the acceptability
construction of the HVAC Electrical Simulator. The gathered data from the performance
Findings
Based on the systematic collection and analysis of data, the researchers have
1. The HVAC Electrical Simulator was designed and develop using phenolic
plywood, solid wood, nails, screws, circuit breaker, special purpose outlet, PVC
raceway, wires, terminal block, time relay, light indicators, light indicator
its design parameters are as follows: test device, 100%; temperature (cooling),
indicators (heating), 100%; buzzer, 100%; and special purpose outlet, 100%.
is 4.425, safety is 4.471, workability is 4.598, economy and cost is 4.563, and
Conclusion
acquire an improved understanding of the design and development of the device, search
for relevant studies and literature was conducted. Furthermore, the researchers successfully
fabricated the simulator through the inputs and perspectives of electrical experts, both in
the academe and in the industry. In addition, the HVAC electrical simulator performed well
according to its design parameters. Also, it is highly acceptable based on the conducted
evaluation from students, technical teachers, electrical engineers, and electrical trainers.
Recommendations
the completion of the developmental research, which involved thorough study and testing.
Based on the results and conclusions, the following suggestions were derived:
1. The outlet should replace GFCI into easier device to know if there is a current
flowing in the system, such as lights that are connected as normally closed.
2. It is recommended to remove the timer since the goal of the system is to neutralize
the temperature.
4. The installation of emergency stop button will help improve the safety of the
simulator.
62
REFERENCES CITED
Albrando (2017). The definition of user experience (UX). Nielsen Norman Group.
https://www.studocu.com/ph/document/don-mariano-marcos-memorial-state-
university/bachelor-of-science-in-psychology/badac-functionality-audit-and-bdcp-
monitoring-and-evaluation-technical-guide-notes/24197315
Alharbi, K., & Habiballah, I. (2020). Review on circuit breakers. International Journal of
Engineering Research & Technology (IJERT). https://www.ijert.org/review-on-
circuit-breakers
Cagiltay, N. E., Cakir, R., & Islim, O. F. (2019). The role of instructional materials in
enhancing teaching and learning experiences. Educational Technology Research
and Development, 67(5), 1163–1185. DOI: 10.1007/s11423-019-09679-6.
https://electricalengineeringx.com/tungsten-halogen-lamps-history-working-
construction-and-applications/
Cooper, J. (2023). How to diagnose common AC issues. Wyckoff Heating and Cooling.
https://wyckoffcomfort.com/2019/06/are-you-experiencing-any-of-these-
common-ac-problems/
63
Dieter, G. E., Kuhn, H. A., & Semiatin, S. L. (2003). Engineering design. McGraw-Hill
Education.
Hurix (2021). What is business simulation? Type & benefits of using business
simulations. https://www.hurix.com/what-is-business-simulation-type-benefits-of-
using-business-simulations/
Morris (2022). Electrical fundamentals for circuit control and component applications.
https://phet.colorado.edu/sims/html/circuit-construction-kit-dc/latest/circuit-
construction-kit-dc_en.html
Orishev J., & Burkhonov, R. (2021). Project for training professional skills for future
teachers of technological education.
https://www.academia.edu/108170864/PROJECT_FOR_TRAINING_PROFESSI
ONAL_SKILLS_FOR_FUTURE_PROJECT_FOR_TRAINING_PROFESSION
AL_SKILLS_FOR_FUTURE_TEACHERS_OF_TECHNOLOGICAL_EDUCA
TION_TEACHERS_OF_TECHNOLOGICAL_EDUCATION
Reed, D. (2023). Your air conditioning contactor and how to replace it. Dengarden.
https://dengarden.com/appliances/Air-Conditioning-Repair-The-
Contactor#:~:text=A%20single%20pole%20contactor%20only,in%20208%2F23
0%20volt%20circuits
Trzyna, T. C. (2016). Heating and ventilation were not much behind in the process of
innovations and inventions.
https://journals.plos.org/globalpublichealth/article?id=10.1371/journal.pgph.0000
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Vakiloroaya, V., Samali, B., Fakhar, A., & Pishghadam, K. (2014). A review of different
strategies for HVAC energy saving. Energy Conversion and Management, 77,
738–754. doi:10.1016/j.enconman.2013.10.023. https://typeset.io/papers/a-
review-of-different-strategies-for-hvac-energy-saving-2yvce0hdmc
65
APPENDICES
66
Appendix A
LETTER OF REQUEST
67
Appendix B
RESEARCH INSTRUMENT
Respondent ______________________________
(Optional)
Position ______________________________
Date ______________________________
Directions: Read the statements below. The following groups of factors are about to
measure the acceptability of the HVAC Electrical Simulator. Kindly place a check on the
specified space that corresponds to your choice. Honest and thorough evaluation is highly
appreciated. The numbers given have assigned descriptions:
5 ― Highly Acceptable
4 ― Very Acceptable
3 ― Acceptable
2 ― Fairly Acceptable
1 ― Not Acceptable
A. A. AESTHETICS 5 4 3 2 1
1. Ingenuity
2. Rigidity of Construction
3. Simplicity of Mechanism
B. B. FUNCTIONALITY
1. Flexibility of Setup
2. User-friendliness
3. 3. Minimal and Tolerable Vibration
C. C. SAFETY
1. 1. Safety in Operation
2. 2. Absence of Sharp Edges
3. 3. Provisions of Safety Features
68
D. D. WORKABILITY
1. Availability of Materials
2. Availability of Technical
Equipment
3. Availability of Technical
Expertise
E. E. ECONOMY AND COST
1. Material Cost
2. Development Cost
3. Maintenance Cost
F. EDUCATIONAL
APPLICABILITY
1. 1. Cognitive Domain
2. 2. Psychomotor Domain
3. 3. Affective Domain
____________________
Signature of Evaluator
69
Appendix C
LIST OF EVALUATORS
Appendix D
Appendix E
LEARNING MODULE
INTRODUCTION
Welcome, dear student, to the comprehensive user manual for the HVAC Electrical
Simulator! This simulator is designed to enhance your skills in the field of electrical
systems. Instructors can use it to educate students about HVAC electrical wiring,
components, thermostats, thermostat wiring, and basic electrical troubleshooting. Students
build their own simulator, connect various components, and learn how to use a multimeter
effectively. The goal is to identify and explain faults without physically disconnecting any
connections. By exploring different settings and components, students gain practical
experience and develop their technical abilities. Enjoy your journey with this educational
tool!
78
SAFETY PRECAUTIONS
E. Avoid Overloading:
• Do not overload the trainer’s power supply or I/O ports beyond their specified
limits.
• Overloading can lead to overheating, component failure, or other safety
hazards.
80
Thermostat
- it displays the temperature set for heating and cooling.
Single Pole Contactor
- it serves as a switching device that can automatically turn on power from the main line
through the fan.
Light Indicators
it indicates if the components
are working especially in
heating and cooling.
Buzzer
It indicates that the simulator
must be stopped or reset because
Fan Motor it reaches the set time limit.
A device used to indicate that the training board is running in
cooling.
Bulb
A device used to indicate that the training board is
running in heating. the training
board is running in heating.
81
Maintenance
Maintenance is an important aspect of ensuring the longevity and optimal performance of your Electrical
Simulator. By following some simple guidelines, you can keep your digital trainer in excellent condition for
years to come. Here are some maintenance tips to help you take care of your device:
1. Cleaning:
o Regular cleaning helps prevent dust buildup, which can affect performance and cooling.
o Use a soft, dry cloth to wipe down surfaces, paying attention to vents and openings.
o Avoid using harsh chemicals or abrasive materials that could scratch or damage the casing.
2. Cable and Connector Inspection:
o Cables and connectors are critical for proper functionality.
o Inspect power cords, data cables, and connectors for any signs of wear, fraying, or loose
connections.
o Replace damaged cables promptly to prevent electrical hazards.
3. Component Inspection:
o Components like resistors, capacitors, and integrated circuits (ICs) should be visually inspected.
o Look for cracks, bent pins, or loose connections.
o If you find any issues, disconnect the components and replace them as needed.
4. Safe Storage:
o When not using the simulator, store it in a safe place.
o Avoid exposing it to liquids, extreme temperatures, or physical damage.
o Keep it away from sharp objects or heavy items that could crush or scratch it.
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Activity #1
Simulator, Assemble!:
Assembling the HVAC Electrical Simulator
Date Performed:
Date Submitted:
RATING
INSTRUCTOR
83
I. INTRODUCTION
II. OBJECTIVE
III. DISCUSSION
The discussion focuses on the major components of HVAC Electrical Simulator as well as
the process on how to assemble the training board.
1. Thermostat
Thermostat sets and maintain the temperature needed on heating and cooling. It
also displays the current temperature on °Celsius.
3. Circuit breaker
A circuit breaker is a type of electrical switch used to guard against short circuits,
overloads, and overcurrent’s that could harm an electrical circuit. Its primary
purpose is to halt current flow when protective relays identify a defect.
4. Terminal block
By grounding, isolating, and safeguarding the other parts of the electrical circuit,
84
terminal blocks improve safety. To avoid electric shock, terminal blocks are
supplied with finger-safe connections. Additionally, terminal blocks can offer
test locations, enhancing the circuit's safety further.
1. Delay-on-make timer
It works when electricity is provided to the input, the delay timer starts to
function. The load energizes when the time delay is finished and stays energized
as long as power is applied. By cutting off power during or after the time delay
period, the control is reset.
2. Fan
It is used to indicate cooling when the HVAC electrical simulator is running.
3. Bulb
It is used to indicate heating when the HVAC electrical simulator is running.
4. Light indicators
These light indicators have two different colors: green and yellow. It is connected
to the fan and bulb, which indicate heating and cooling. If the fan is working,
which indicates cooling, then the green light indicator must work, and the yellow
light indicator represents heating.
5. Buzzer
Just like light indicators, buzzer represents that the training board reach its limit
to the settled time. When the buzzer buzzes, it means that the training board must
be stopped or reset.
ASSESSMENT
1. This component works when electricity is provided to the input then the timer starts
to function.
a. Single pole contactor
b. Delay-on-make timer
c. Terminal block
d. Thermostat
2. It is used to check if there is a power running throughout the training board.
a. Terminal block
b. Light indicators
c. GFCI
d. Single pole contactor
3. It has two different colors that indicates cooling and heating.
a. Light indicators
b. Buzzer
c. Terminal block
d. Fan
4. It sets and maintain the temperature needed in heating and cooling.
a. Terminal block
b. Light indicators
c. Circuit breaker
d. Thermostat
5. It is used to hold the electric power from the main line and to avoid sudden power
charge to the fan.
a. Thermostat
b. Buzzer
c. Single pole contactor
d. Bulb
6. In assembling training board, we must make sure that the working area is clean and
away from any risks or hazards.
a. True
b. False
c. Either A or B
d. None of the above
7. This tool is used to tighten screws.
a. Screwdrivers
b. Pliers
c. Multitester
d. Hammer
8. It guard against short circuits, overloads, and overcurrents that could harm an
electrical circuit.
a. Single pole contactor
b. Terminal block
c. Circuit breaker
d. GFCI
9. In this electrical simulator, what component is used to indicate cooling?
86
a. Bulb
b. Buzzer
c. Fan
d. Light indicators
1. It is used to connect components and engance the circuit's safety.
a. GFCI
b. Single pole contactor
c. Thermostat
d. Terminal block
Essay: Explain in 5 sentences, what is the importance of knowing the function of each
components in an HVAC electrical simulator
I. HANDS-ON ACTIVITY
Activity #2
Link it:
Connection Diagram
and Connection of
Wires to each
component
Date Performed:
Date Submitted:
RATING
INSTRUCTOR
88
I. INTRODUCTION
In this module, you will learn the connection diagram of the HVAC
electrical simulator and how to connect it to each component. After you've finished
the previous lesson, which was assembling and installing each component, this
module will guide you step-by-step through the connection of each component. By
the end of this module, you will have a full setup of the HVAC Electrical Simulator
and can test if there is power running through the circuit with a multitester.
II. OBJECTIVE
III. DISCUSSION
Connection diagram, it uses diagram symbols rather than photos to represent the
components. The connections between the internal and external circuits are also
displayed. When compared to a wiring diagram, these connections are easier to
understand and follow. The parts are still depicted in their relative positions in the
connection diagram. You can use this schematic to connect the wire or to trace any
component of the circuit. Keep in mind that the connection diagram is a useful tool
for troubleshooting.
89
ASSESSMENT
Write True if the statement is correct and right False if the statement is
wrong.
1. Connection diagram uses diagram symbols rather than photos to represent the
components.
2. Schematic diagram is a useful tool for troubleshooting.
3. In elecrrical wiring we must follow safety procedures to avoid any risk and hazards.
4. Overload outlets can pose a fire risk.
5. It is okay to work with electrical components beside a wet area.
6. Make sure that the power is turned off before you begin wiring.
7. Use a multitester to check if the components is connected properly.
8. Use a screwdriver to tighten or loosen screws.
9. Connection diagram are easier to follow and understand.
10. Connection diagram shows the conmection between the internal and external circuits.
90
I. HANDS-ON ACTIVITY
Materials needed:
• 14-gauge THHN wire
• Connection diagram
Tools needed:
• Screwdrivers
• Multitester
• Pliers or long-nose pliers
SYMBOLS:
• CB- circuit breaker
• GFCI - convenience outlet
• SPC - single pole contactor
• TB - terminal block
• TH - thermostat
• TM - timer
• GR - green
• YL - yellow
• RD - red
PROCEDURES:
• Prepare all the materials and tools needed.
• Connect the main line with a plug to the circuit breaker.
• Connect L1 and L2 to circuit breaker.
• Connect circuit breaker to the GFCI.
• Connect circuit breaker to the L2 of SPC.
• Connect circuit breaker to the L1 of SPC.
• Connect T1 of SPC to TB2-1.
• Connect T2 of SPC to TB2-4.
• Connect L1 of SPC to TB2-2.
91
Activity #3
Date Performed:
Date Submitted:
RATING
INSTRUCTOR
93
I. INTRODUCTION
II. OBJECTIVE
III. DISCUSSION
HVAC electrical simulator will help you to understand what is HVAC. Heating and cooling
are the primary functions of this training board. With the use of a thermostat, you can set the
training board for heating. The bulb represents heating, so if the bulb lights along with the light
indicator, it means that the training board is running in heating mode. In the setup of heating,
make sure that the wires of each component are connected properly and do not work while the
power is on. With the help of the delay-on-make timer, set the timer to 2 minutes and then set
the temperature of the thermostat to 34.0 °C. Then the bulb will start running, and after 2
minutes, it will switch to cooling.
ASSESSMENT
Essay: What did you observe after the activity? How can you relate it to real-life applications
specially in homes? Maximum of 5 sentences.
I. HANDS-ON ACTIVITY
• Make sure that the working area is clean, dry and away from any risks or hazards.
• Check all the wires if it is connected properly to each component. Tighten screws with the use
of screwdriver if necessary.
• Plug in the main line.
• Turn on the circuit breaker.
• Set the delay-on-make timer to 2 minutes.
• Turn on the thermostat.
• Set the temperature of the thermostat to 36.4°C.
• After setting up the temperature, the bulb will start to run along with the yellow indicator.
• After 2 minutes, the bulb will turn off.
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Activity #4
Cool ka lang:
Activating the
cooling in HVAC
electrical simulator
Date Performed:
Date Submitted:
RATING
INSTRUCTOR
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I. INTRODUCTION
II. OBJECTIVES
III. DISCUSSION
By removing heat from the air within your home and releasing it outdoors, air
conditioners function. The majority of systems consist of three primary components:
a compressor, a fan, and coils that contain a refrigerant. As it absorbs heat from the
air, the chemical refrigerant transforms from a gas to a liquid and back again. The
refrigerant is pumped throughout the system by the compressor. The coils, which
house the refrigerant, are airbrushed by the fan. Heat is extracted and redistributed
to the outside air when the air flows over the coils. A network of ducts is then used
to circulate the cooled air throughout your house. The process is switched around
when the temperature outside lowers, drawing warm air inside your house. While
working hard to keep you cool during the summer, air conditioners also aid in
maintaining a comfortable indoor humidity level throughout the year.
You may benefit from the much-needed cool air that you need during the hot
summers with the aid of an effective air conditioning system. In essence, an efficient
air-conditioning system has five key parts that condition the air.
1. Compressor
The compressor's primary function in your air conditioning system is to
change low-pressure gas into high-pressure gas. The gap regions between
molecules are reduced throughout the aforementioned procedure. By doing
this, energized gas is produced.
2. Condenser coil
The condenser coil has a fan installed to assist in cooling down the high-
pressure gas before it is transformed back into a liquid.
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1. Evaporator
Through a thin pipe, an evaporator and condenser are connected. This area of your air
conditioner is filled with the high-pressure gas that has now changed into a lower-pressure
liquid. As the pressure in this area decreases, the liquid converts back into gas. The
operating fluid of your air conditioner removes the heat during this process and cools it
down.
2. Air handler and blower unit
They aid in bringing room air into the evaporator, spreading the cold air throughout your
home.
3. Thermostat
Your air conditioner's thermostat aids in regulating the overall temperature of the machine.
This is accomplished by controlling the flow of heat energy both within and outside of the
device. Depending on its functions, the thermostat can be set manually or automatically.
With manual air conditioning, you have complete control over when to switch your system on
and off. Since they are not managed by a thermostat, there is no need to wait for the air conditioning
to start working. In this module, you will use a semi-automatic thermostat. You can manually set
the temperature and it can automatically detect temperature through sensor probe. We will use a
thermostat, delay-on-make timer and a fan that will indicate cooling or air conditioning.
ASSESSMENT
1. The compressor's primary function in your air conditioning system is to change high-pressure gas into
low-pressure gas.
2. With manual air conditioning, you have complete control over when to switch your system on and off.
3. As it absorbs heat from the air, the chemical refrigerant transforms from a gas to a liquid and back again.
4. The condenser coil has a fan installed to assist in cooling down the low-pressure gas before it is
transformed back into a liquid.
5. The majority of systems consist of three primary components: a compressor, a condenser, and coils that
contain a refrigerant.
Essay: What did you observe after the activity? How does the electrical simulator shows the function
of air conditioning in HVAC? How you can apply it to real life situations? Maximum of 5 sentences.
• Make sure that the working area is clean, dry and away from any risks or hazards.
• Check all the wires if it is connected properly to each component. Tighten screws with the use
of screwdriver if necessary.
• Plug in the main line.
• Turn on the circuit breaker.
• Set the delay-on-make timer to 2 minutes.
• Turn on the thermostat.
• Set the temperature of the thermostat to 34.0°C.
• After setting up the temperature, the bulb will start to run along with the yellow indicator.
• Turn down the temperature to 33.2°C, then the fan will start running along with the green light indicator
Activity #5
Date Performed:
Date Submitted:
RATING
99
I. INTRODUCTION
One of the few potential energy sources for an air conditioner or heater is electricity. The
heating pump, which controls temperature, and the blower fan, which aids in distributing hot or
cold air, are typically electrical components of an AC unit. When a blower quits operating, it's
frequently the fault of a failing contactor or other minor electrical component. In this module you
will explore the troubleshooting of components used in HVAC electrical simulator.
II. OBJECTIVE
1 . Understand each HVAC system component's function and
purpose.
2 . Apply and demonstrate troubleshooting components using
multimeters.
3 . Define A/C troubleshooting and its significance in various
domains such as technology, simulator and problem-solving.
III. DISCUSSION
The electrical current that flows into the air conditioner is controlled by the contactor. The
contactor rises to block the electrical supply when you turn off your air conditioner. Similar to this,
everytime you turn on the air conditioner, the contactor lowers, allowing electricity to flow and
energizing the system. The contactor returns to its higher position once the temperature inside your
house reaches the desired level as determined by the thermostat.
Over time, contactors experience wear and tear. This can lead to overheating. As a result,
your AC won’t turn on. Since you don’t want the air conditioner to fail during the hottest months
of the year, pay attention to these symptoms of a bad AC contactor:
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This might indicate that the contactor has melted, rendering the air conditioner powerless to
interrupt electrical flow.
The air conditioner may begin to hum when you turn it on, but it won't come on completely.
A chattering noise emanating from the air conditioner is another warning indicator.
Each switch typically has two contactors, identified as a line and a terminal. The voltage feed is
included in the line (L), and the terminal (T) is linked to the controlled electrical device. Use the
procedures below as a reference to test a contactor with a multimeter or voltmeter.
Step 1. Remove wires from the line.
Remove electrical power to the L side of the contactor, then use a plier to pull the wires from the
line-side screws. Mark wires to keep track (L1, L2,).
On the contactor's terminal side, repeat the same procedure. You risk receiving a misleading output
if you leave any cables behind.
Once the contactor's control switch is in the "on" position, listen for an audible click and a
humming sound coming from it.
Check for an audible click by cycling the coil's control switch. If you don't hear one, you should
check the coil's
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voltage.
With a pair of pliers, unplug the coil's wires, then change the meter's reading to ohms. Look for a
reading between 10 and 100 ohms when you touch each lead to the coil connections. If this reading
is not obtained, your coil is defective.
Note:
You are able to purchase a replacement contactor or coil to fix your AC unit if your current one is
broken. Consider some of the other failure indications listed above if your testing shows that your
contactor is working properly.
THERMOSTAT
It's annoying when a thermostat doesn't work properly. Imagine returning from a hard
summer workweek only to discover that your training board air conditioning system is not cooling
it down. It might be quite unpleasant right now. Fortunately, checking your AC thermostat and
identifying the issue is fairly simple. But first, let's talk about how to spot a malfunctioning
thermostat before we cover how to test a house thermostat.
If you suspect that your thermostat is faulty, here are some signs you should look for.
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There could be a wiring issue blocking the signals. The thermostat uses wires to communicate to
your heating or cooling systems.
A problem with these wires will affect the communication to the furnace or AC unit.
If an AC or furnace refuses to turn off, then there is a problem with your home thermostat. It simply
means that the wiring is poorly done or your thermostat is not calibrated properly.
If the thermostat’s reading and the estimation of the room temperature are different, then there is
a problem with it.
It is at this point that you need to ascertain whether your thermostat is working or not.
1. Locate the relay you need to test. It could be located under the dash or in the engine bay,
depending on what it’s controlling. If you’re unsure of the location, check your service
manual electrical chapter and wiring diagram.
2. The quickest and easiest way to test a relay is to swap it out with a known good
replacement. The disadvantage is the same problem that cooked the first relay could cook
the second one. It also dives into your wallet. Inspect and clean the connectors while the
relay is out.
3. Grab a multimeter and set it to Ohms. Touch the leads across the electromagnet coil pins
and measure resistance. Anywhere from 50-120 ohms is OK. Out of range or open means
a bad electromagnet coil winding and time for a new relay.
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1. Leave the multimeter on ohms or continuity. Touch the leads across the switch pins. A
normally open relay should read open or OL.
2. Test the switch for correct resistance. Disconnect the positive jumper wire. Energize the
electromagnet coil. Set the multimeter to ohms and measure the resistance across the switch
pins. An energized normally open relay should measure close to zero ohms, and a normally
closed relay should measure open or OL.
ASSESSMENT
TEST 1:
2. What happens to the contactor when you turn off your air conditioner?
a. a) It lowers to allow electricity to flow
b. b) It returns to its higher position
c. c) It adjusts the temperature inside the house
d. d) It blocks the electrical supply
3. How does the contactor behave when you turn on the air conditioner?
a. a) It rises to block the electrical supply
b. b) It lowers to allow electricity to flow
c. c) It remains in the same position
d. d) It adjusts the thermostat settings
5. What determines the desired temperature level for the air conditioner?
a) The contactor
b) The airflow
c) The electrical supply
d) The thermostat
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Test 2
1. True or False: When testing a thermostat, it is important to ensure that it is in the "ON" position.
2. What is one step to examine when testing a thermostat's program settings?
3. What is one method to check for broken wires when testing a thermostat?
4. True or False: Tightening loose terminals is a recommended step in testing a thermostat.
5. What tool should be used to test all terminals when testing a thermostat?
Test 3
On a sheet of paper, answer this question in at least 3 sentences.
What are the key reasons why troubleshooting in HVAC training boards is important, and how does it
contribute to the development of competent HVAC technicians?"
I. HANDS-ON ACTIVITY
1. Ensure Safety:
o Before starting any troubleshooting, prioritize safety.
o Wear appropriate protective equipment, such as gloves and safety glasses.
o Ensure the equipment you’re working on is disconnected from the power source.
2. Select the Multimeter Mode:
o Set your multimeter to the appropriate mode based on the component you want to test.
o For resistance testing, select the resistance (ohms) mode.
o For voltage testing, choose the voltage (volts) mode.
o Make sure to select the correct range or scale for accurate readings.
3. Test Continuity:
o Continuity testing checks if a component is open (broken) or closed (functional).
o Connect the multimeter probes to the two terminals of the component you want to test.
o If the multimeter beeps or shows a low resistance reading (close to zero), it indicates continuity
(the component is functional).
o If there’s no beep or a high resistance reading (infinite or very high), it suggests an open circuit
(the component is faulty).
4. Measure Resistance:
5. Measure Voltage:
Appendix F
QUANTITY MATERIALS
1 STC 1000 Thermostat
1 Single pole contactor, 24v 30 amp
3 Terminal block
1 9W light bulb
2 Light indicators
1 Bulb Receptacle
1 Buzzer
1 Special purpose Outlet
1 Delay-on-make timer
1 15-Amp Circuit Breaker
10 #14 gauge THHN wire
1 Duplex receptacle
1 Junction Box
1 Wire nuts
1 16-22 female spade crimp connectors
1 16-22 female piggyback
1 ¼ cable clamps
1 14-2 NMB romex
1 Male Plug
1 ½ NMB Box connectors
¼ kg Screw
¼ kg Nails (1-inch)
¼ kg Nails (2-inches)
3 2x2 Good lumber - wood
1 ½ inch Plywood
1 Paint
1 Skim coat
2 Aluminum angle bar
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Appendix G
EXPERTS’ CERTIFICATIONS
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108
109
110
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Appendix H
Appendix I
Appendix J
EVALUATION PHOTOS
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