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DEVELOPMENT AND ACCEPTABILITY OF HEATING, VENTILATING, AND

AIR CONDITIONING (HVAC) ELECTRICAL SIMULATOR

John Paul D. Balmes

Benedict C. Decena

Patrick A. Delos Santos

Eduard B. Mallantoc

Southern Luzon State University

Dual Training and Livelihood Center

Lucena Campus

Bachelor of Technical-Vocational Teacher Education

Major in Electrical Technology

May 2024
ii

CURRICULUM VITAE

Name: John Paul D. Balmes

Birthdate: December 5, 2000

Birthplace: Tayabas City

Permanent Address: Brgy. Ibaba Ilasan, Tayabas City

Contact Number: 0946 294 8201

Email Address: johnpaulbalmes02@gmail.com

Educational Background:

School/University Inclusive Years

Ilasan Elementary School 2008 – 2014

San Roque Parochial School Inc. 2014 – 2018

San Roque Parochial School Inc. 2018 – 2020

Southern Luzon State University 2020 – date


Lucena Campus
iii

CURRICULUM VITAE

Name: Benedict C. Decena

Birthdate: February 20, 2002

Birthplace: Lucena City

Permanent Address: Brgy. Mayao Castillo, Lucena City

Contact Number: 0999 593 2687

Email Address: bedict.decena@gmail.com

School/University Inclusive Years

Mayao Castillo Elem. School 2008 – 2014

LCNHS- Mayao Parada Exension 2014 – 2018

Calayan Educational Foundational Inc. 2018 – 2020

Southern Luzon State University 2020 – date


Lucena Campus
iv

CURRICULUM VITAE

Name: Patrick A. Delos Santos

Birthdate: November 4, 2000

Birthplace: Dasmariñas City, Cavite

Permanent Address: Brgy. Ilayang Talim, Lucena City

Contact Number: 0915 754 1292

Email Address: pdelossantos770@gmail.com

School/University Inclusive Years

Sultan Esmael Elementary School 2008 – 2014

Camflora National High School 2014 – 2018

Camflora National High School 2018 – 2020

Southern Luzon State University 2020 – date


Lucena Campus
v

CURRICULUM VITAE

Name: Eduard B. Mallantoc

Birthdate: October 13, 2001

Birthplace: Burdeos, Quezon

Permanent Address: Brgy. Gulang-gulang, Lucena City

Contact Number: 0963 336 6212

Email Address: eduardmallantoc2@gmail.com

School/University Inclusive Years

Burdeos Central Elementary School 2008 – 2014

Burdeos National High School 2014 – 2018

Burdeos National High School 2018 – 2020

Southern Luzon State University 2020 – date


Lucena Campus
vi

CERTIFICATE OF ORIGINALITY

We hereby affirm that this compliance is our own work and that, to the best of our

understanding and certainty, it covers no material previously published by another person

nor material to which to a considerable range has been acknowledged for award of any

other degree or diploma of a university or other institute of higher learning, except where

due credit is made in the text.

We also declare that the logical content of this thesis is the product of our own

effort, even though we may have customary assistance from others on style, presentation

and semantic expression.

John Paul D. Balmes

Benedict C. Decena

Patrick A. Delos Santos

Eduard B. Mallantoc

________________________
Date
vii

APPROVAL SHEET

In partial fulfillment of the requirements for the degree Bachelor of Technical-

Vocational Teacher Education major in Electrical Technology, this research paper entitled

“Development and Acceptability of Heating, Ventilating, and Airconditioning

(HVAC) Electrical Simulator” has been prepared and submitted by John Paul D.

Balmes, Benedict C. Decena, Patrick A. Delos Santos, and Eduard B. Mallantoc, who

are hereby recommended for oral examination.

HIBIRSON E. LAGROSA, REE, LPT JESS MARK L. ALINEA, LPT, PhD


Technical Adviser Research Adviser

Approved in partial fulfillment of the requirements for the degree Bachelor of

Technical-Vocational Teacher Education major in Electrical Technology, by the oral

defense examination committee.

ROLAND A. CALDERON, DIT MARIA FARA A. CADELINA, PhD


Member Member

CELIO P. SECO, MTE


Chairperson

Accepted in partial fulfilment of the requirements for the degree Bachelor of

Technical-Vocational Teacher Education major in Electrical Technology

________________ JESS MARK L. ALINEA, PhD


Date Campus Director
viii

DEDICATION

This study is sincerely dedicated to my supportive and loving parents, Mr. Apolinario

Balmes, Mrs. Josephine Balmes, to my brother Julius Balmes, who supported me

financially, to my beloved partner, Gwyneth Cendaña, for always being

by my side and fully supporting me, and to Almighty God, for giving

me the ability to think clearly, for providing me with security

and competence, and for keeping me well while

I was conducting this research.

JPDB
ix

DEDICATION

This study is dedicated to my family, Tatay Domingo Decena, Inay Fe Decena, Ate

Mira Decena, and Kuya Byron Paul Decena, who helped me financially and for

extending their hands and support in any way that they can; to my partner in

life, Chansswe Lopez, who has always been a constant source of support

and encouragement during the challenges of my life. I am truly grateful

for having you in my life. Above all, to our God Almighty, who

is always there to give me strength and guidance in my

everyday life. Thank you for making

all of these possible.

BCD
x

DEDICATION

This study is fully dedicated to our dear God for the blessings, bravery, and guidance; to

my supportive parents, Mr. Eduardo L. Delos Santos and Mrs. Josephine A. Delos

Santos, who have provided me with support, both financially and

emotionally; to the love of my life, Ayessa C. Rafol, for being

an inspiration in my life and a constant

source of motivation.

Matthew 6:33

PAD
xi

DEDICATION

This study is dedicated to my family, to my beloved parents, Eduardo Mallantoc and

Marisol Mallantoc, who has been my source of inspiration, who never left my side

and gave me financial support; to my sister, Evelyn, who continually provided

her moral and financial support over the years; lastly, I dedicate this thesis

to Almighty God, thank you for giving me strength, power of

mind, protection, and for giving me a healthy

life. All of these I offer to you.

EBM
xii

ACKNOWLEDGEMENT

The researchers would like to extend their deepest gratitude to the following

persons who made significant contributions to the accomplishment of this research study.

They acknowledge with sincerity and appreciation the following people:

To Maria Fara A. Cadelina, PhD, the researchers’ instructor, for providing

assistance and guidance in making this study possible;

To Jess Mark L. Alinea, PhD, the researchers’ adviser, for his constructive advice

and unceasing guidance for the improvement and completion of this paper on time;

To Engr. Hibirson E. Lagrosa, the technical research adviser who guide the

researchers on the appropriate development of the prototype and in guiding them;

To Roland A. Calderon, DIT and Celio P. Seco, MTE, panelists, for their time in

giving comments, recommendations, and suggestions for the betterment of the study;

To Balmes Family, Decena Family, Delos Santos Family and Mallantoc Family,

for unending moral and financial support, and for serving as their inspiration to accomplish

the research study.

Their Classmates and Friends, for constantly providing cheers and for sticking to

them in threading the path of the study; and to

ALMIGHTY GOD in Heaven, for all the graces that made every endeavor

possible, they gave Him the highest praise.

The Researchers
xiii

TABLE OF CONTENTS

Title Page

Title Page i

Curriculum Vitae ii

Certificate of Originality vi

Approval Sheet vii

Dedication viii

Acknowledgement xii

Table of Contents xiii

List of Tables xvi

List of Figures xvii

List of Appendices xviii

Abstract xix

Chapter I Introduction 1

Background of the Study 2

Objectives of the Study 4

Significance of the Study 5

Scope and Limitation 6

Definition of Terms 7

Chapter II Review of Literature 10

Instructional Materials in Technical Education 10

Heating, Ventilating, and Air Conditioning (HVAC)

Electrical Simulator 11
xiv

Construction Materials of the Simulator 13

Single pole Contactor 13

Thermostat 15

Indicator Lights and Buzzer 17

Fan Motor 18

Time Relay 19

Fluorescent Lamp 20

Circuit Breaker 20

Evaluation Parameters 21

Aesthetics 22

Functionality 22

Safety 23

Workability 24

Economy and Cost 25

Educational Applicability 26

Conceptual Framework 28

Chapter III Methodology 30

Research Locale 30

Respondents 30

Research Design 30

Research Instrument 31

Data Gathering Procedures 32

Work Plan 32
xv

Project Design 33

Exploded Design 34

Schematic Diagram 35

Pictorial Diagram 36

Project Development 37

Project Development Chart 38

Project Technical Description 39

Operation and Testing Procedures 41

Maintenance 43

Evaluation Procedure 43

Statistical Treatment 43

Chapter IV Results and Discussion 45

The Developed HVAC Electrical Simulator 45

Performance Test Results 47

Acceptability Results 51

Chapter V Summary, Findings, Conclusion and Recommendation 59

Summary 59

Findings 60

Conclusions 61

Recommendations 61

References Cited 62

Appendices 65
xvi

LIST OF TABLES

Table Page

1. 5- point Likert Scale 31

2. Work Plan of the Study 32

3. Application Test 47

4. Overall Performance Test 50

5. Acceptability of the Simulator in Terms of Aesthetics 51

6. Acceptability of the Simulator in Terms of Functionality 52

7. Acceptability of the Simulator in Terms of Safety 53

8. Acceptability of the Simulator in Terms of Workability 54

9. Acceptability of the Simulator in Terms of Economy and Cost 55

10. Acceptability of the Simulator in Terms of Educational Applicability 56

11. Summary of the Acceptability Results 57


xvii

LIST OF FIGURES

Figures Page

1. Single pole Contactor 13

2. Thermostat 15

3. Indicator Lights and Buzzer 17

4. Fan Motor 18

5. Time Relay 19

6. Light Bulb 20

7. Circuit Breaker 21

8. Conceptual Framework of the Study 28

9. Overall Design of the HVAC Electrical Simulator 33

10. Exploded View of HVAC Electrical Simulator 34

11. Schematic Diagram of HVAC Electrical Simulator 35

12. Pictorial Diagram of the Simulator 36

13. Project Development of the Study 37

14. Flow Chart of the Study 38

15. HVAC Electrical Simulator 45


xviii

LIST OF APPENDICES

Appendix Page

A Letter of Request 66

B Research Instrument 67

C List of Evaluators 69

D Acceptability Evaluation Results 70

Results for Aesthetics 70

Results for Functionality 71

Results for Safety 72

Results for Workability 73

Results for Economy and Cost 74

Results for Educational Applicability 75

E Learning Module 76

F Supplies and Materials 105

G Expert Certification 106

H Similarity Index Report 111

I Language Editing Certification 112

J Evaluation Photos 113


xix

Abstract

Title: DEVELOPMENT AND ACCEPTABILITY OF HEATING,


VENTILATING, AIRCONDITIONING (HVAC)
ELECTRICAL SIMULATOR

Researchers: JOHN PAUL D. BALMES


BENEDICT D. DECENA
PATRICK A. DELOS SANTOS
EDUARD B. MALLANTOC

Research Adviser: JESS MARK L. ALINEA, LPT, PhD

Technical Adviser: HIBIRSON E. LAGROSA, REE, LPT

The aim of this study is to help electrical students learn about HVAC systems. It teaches
both theory and practical skills, which is of great help for electrical technology students.
This simulator is essential for those aiming to succeed in the electrical technology field,
especially for students at Southern Luzon State University in Lucena Campus who are
majoring in electrical technology. The researchers determined what was required,
designed, and develop an HVAC electrical simulator. The simulator concentrated on
industrial motor control and automation, which is included in the course material for the
students. The level of acceptability was assessed and evaluated using parameters such as
aesthetics, functionality, safety, workability, economy and cost, and educational
applicability. The developed simulator is “highly acceptable.” The gathered data showed
the effectiveness of the device in the three domains of education: cognitive, affective, and
psychomotor. Additional features are recommended to be integrated to the simulator like
surrounding sensor and emergency stop.

Keywords: Electrical Simulator, Electrical Technology, HVAC


1

Chapter I

INTRODUCTION

Electrical Technology is the understanding of electrical and electronic principles

that have been converted from a knowledge basis into practical abilities. Electrical

technology has advanced quickly in the present as electricity makes up a large portion of

modern living (Pu, 2021). According to Polotovich (2022), it was mentioned that

combining actual educational technologies with practical learning training built upon a

defined plan will contribute to improving teaching standards. The teacher should encourage

the student to develop research and supplementary search abilities since the student’s

perceptions and actions are also important sources of knowledge in addition to what is

taught in the lectures.

Furthermore, the importance and relevance of technological advancements in

enhancing the professional knowledge and skills of aspiring technology education

instructors cannot be overstated. This is particularly significant in the current research

landscape and in the context of human regeneration.

Every approach or activity where the learner’s responsibility for learning is

prioritized over the instructor’s comes under the scope of active learning. Learning, not

teaching, is the focus. Students who use an active learning technique participate well in the

content they are studying by reading, writing, discussing, etc. These technologically based

learning resources are particularly helpful for electrical engineering students to grasp

phenomena and processes when it comes to transformer safety protocols (Magrabi, 2022).
2

Lutsenko and Lutsenko (2022) having participated in a number of training courses

and seminars on instructing electrical engineering students, including the one it is currently

taking, came to the realization that only students with advanced learning skills can

comprehend. Even a typical learner will become disinterested in and lose focus while

listening to a lecture. It should be able to use the active learning method to teach a group

of students with varying cognitive abilities on engineering course to capture their full

attention and excite their interest in learning.

The HVAC Electrical Training Simulator was designed to improve learning

assimilation of knowledge and skills of electrical students and will provide additional

knowledge for electrical technology students on what HVAC is. As cited by Pereyras

(2020), throughout the process of teaching-learning, the utilization of mock-up trainers as

pedagogical resources essential for developing technical skills and practices to ensure the

students receive a high-quality education in a setting similar to industry.

Moreover, in another study of Pereyras (2020) entitled “Acceptability and

Technical Feasibility of an Electrical Wiring Installation Trainer,” the designer of the

trainer seeks the evaluation of electrical engineers, technicians, and electricians from both

academic and industry domains to assess the trainer’s acceptability and technical

feasibility. This as well was performed on the developed trainer of this study.

Background of the Study

The Electrical Technology course equips students with the technical knowledge and

manual skills required for professions in the installation and maintenance of contemporary

electrical systems, equipment, and controls. People are unable to imagine a world without
3

technology as it develops. In such a scenario, electrical technicians are young, energetic

individuals who are using cutting-edge technologies to discover approaches to raise the

standard of living. Electrical technicians are in constant demand.

The HVAC Electrical Simulator was designed and developed by the researcher for

Southern Luzon State University, Lucena Campus, to give laboratory and hands-on

experience for electrical technology students. Teachers and students studying electrical

technology found the developed project useful. During laboratory activities, this project

provided the relevant knowledge and practical skills. Students can adapt abstract principles

to practical, hands-on application through simulation-based learning.

Electrical students, for instance, can study about how to carry out an operation, but

actual practice will make them feel much more at ease. Students learn to make wise

decisions at various points in the scenario by practicing with mock or real training boards

in a dedicated electrical environment, such as an electrical skills laboratory. This is

particularly advantageous when individuals meet such circumstances in practical contexts.

Moreover, simulations foster the acquisition of concepts through hands-on application.

They assist students in comprehending the intricacies of an idea. Due to their active

involvement, students often see these activities as more immersive and captivating

compared to other forms of engagement that rely solely on observation or second-hand

information. Educational resources such as textbooks and instructional devices and

technology facilitate the enhancement of students’ comprehension in a given subject. One

of the challenges faced by educational institutions offering technology courses is the

absence of essential tools, equipment, and facilities required for the teaching and learning

process. The researchers have suggested the setup of an HVAC Electrical Simulator as a
4

method of improving knowledge acquisition and skill development among electrical

students.

Objectives of the Study

The primary objective of this project is to design and develop HVAC Electrical

Simulator Trainer intended for utilization in the electrical technology laboratory.

Specifically, it seeks to attain the following objectives:

1. To develop HVAC Electrical Simulator Trainer using STC 1000 thermostat, single

pole contactor, air-conditioning element (fan motor), heating element (light bulb),

light indicators, delay-on-make timer, special purpose outlet, buzzer, and terminal

blocks;

2. To test the performance of the developed trainer according to its design parameters;

and

3. To evaluate the acceptability of the trainer in terms of:

3.1 Aesthetics

3.2 Functionality

3.3 Safety

3.4 Workability

3.5 Economy and Cost

3.6 Educational Applicability


5

Significance of Study

The HVAC Electrical Simulator Trainer is a project designed to help the students

of SLSU Lucena Campus in performing the laboratory activities in their major subjects. It

would be very useful especially for the students who wanted to see and know how to

perform the intended activities of the simulator.

This research would contribute benefits to the following:

To the Educators, this study holds potential benefits for teachers seeking to

enhance their instruction of HVAC fundamentals. The utilization of an HVAC electrical

simulator as a teaching tool holds promise in effectively augmenting the knowledge and

abilities of students studying electrical technology in the field of HVAC. This simulator is

expected to serve as a dependable and credible source of information for educational

purposes.

To the Academe, the primary contribution of this research is to encourage the

students to enhance and develop a similar study. It would be of great help in all educational

institutions and references of the academy in providing productive learning to its students.

To the Students, this work would be a valuable resource for students seeking to

develop skills in HVAC while staying inside their electrical laboratory. This would lessen

training costs and would improve skill acquisition. Thereby, alleviating academe-industry

gaps in terms of skill shortage, skill mismatch, and skill gaps.

To the Researchers, this would help them apply the knowledge they have learned

in undertaking developmental research and completing the manuscript through productive

writing. Also, this study served as the culmination of their years of study in the field of

electrical technology.
6

To the Future Researchers, this research could serve as a useful resource for

scholars looking for assistance with their own research. In a manner akin to the process of

adaptation and development, the outcomes of this investigation possess the potential to

function as a valuable reference and fundamental basis for future scholarly inquiries aimed

at progressing within the specific domain of knowledge.

Scope and Limitation

The research would primarily concentrate on the conceptualization, creation, and

evaluation of HVAC electrical simulators. Its functions are for the HVAC troubleshooting,

giving the student the opportunity to practice their skills while the teacher can provide the

step-by-step instructions. Its set-ups are limited to circuit breakers, electrical wiring, light

indicators, line voltage, multimeters, single-pole contactors, thermostat operations, and

thermostat wiring. The simulator does not cover the fundamental operation of an HVAC

system, such as an air conditioner, heater, or refrigerator. Only representations of each were

provided for simulation.

The simulator would aid the technical instructors in better comprehending how

students apply the principles of HVAC to various situations. Additionally, it would assist

the teacher in imparting knowledge to students so they can comprehend operation

sequence, schematic interpretation, and electrical diagnosis in a controlled classroom

setting. The simulator’s dimensions are 16X20 blank plywood board with 2X2 good

lumber for the frame of the trainer and a thin aluminum thin angle bar. The simulator was

manufactured locally using plywood board, special purpose outlet, gauge piggyback

female spade crimp connectors, metal electric box, octagon metal with knockout, octagon
7

metal ceiling light box, fan motor, wire nuts, cable clamps, cable trap, 14-gauge THHN

white stranded wire, timer relay, thermostat wire, duplex receptacle, light bulbs, and metal

box connector. The casing was made of plywood and metal to hold all the parts of the

HVAC simulator board. The elements and parts of the simulator was made from locally

available materials.

Furthermore, the study was developed at the Bachelor of Technical-Vocational

Teacher Education-Electrical Technology department of Southern Luzon State University,

Lucena Campus. The study was conducted during the Academic Year 2022-2023.

Definition of Terms

The following terminologies functioned as a point of reference for understanding

the terms employed in this research. Operational definitions were employed by the

researchers in the study to delineate the specific manner in which they utilized the

aforementioned constructs.

Aesthetics is a theory or concept that talks about the concepts and considerations of arts

on the project that is pleasing to the senses, especially sight.

Circuit Breaker is a component required in the training board that describes a mechanical

switching device that can produce, carry, and stop currents both under normal

circuit circumstances and under certain abnormal circuit conditions, such as short-

circuit conditions, for a predetermined amount of time.

Connection Diagram is a simpler illustration of an electrical circuit’s pieces using either

conventional symbols or photos of the individual sections, and it shows the

common junction that might impact the components that are not operating.
8

Economy and cost include the expenses spent to develop the project.

Educational Applicability is on how the project helps in the field of electrical technology.

This includes the assessment of the simulator in terms of the three learning

domains: cognitive, psychomotor, and affective domains.

Electrical Wiring are the wires needed for the training board to function. The loads that

make up the system are all powered by the wires, which also connect the different

electrical parts to run a system.

Functionality gives an overall picture of the device’s performance in terms of quality and

capacity. Both teachers and students should use the simulator with ease and should

serve its intended purpose.

GFCI (Ground Fault Circuit Interrupter) was used to detect the amount of current

traveling from hot to neutral wire and trip or turn off power to electrical circuits.

Fuse or circuit breakers are not the same as GFCIs. GFCI is a component of the

simulator.

HVAC (Heating, Ventilating, Air Conditioning) is the primary focus of the simulator.

Technically, HVAC provides thermal comfort and ensures enough ventilation,

including filtration, in order to support the maintenance of optimal indoor air

quality.

Light indicators verify the simulator’s operational status. They indicate whether the power

is on or show the operational state of a component.

Line Voltage is a component to supply power directly to heaters and they can manage

more power than low voltage thermostats that operate central HVAC systems such

as a gas furnace.
9

Multimeter is a test tool used for the measurement of multiple electrical quantities,

primarily including voltage expressed in volts, current measured in amps, and

resistance denoted in ohms. Furthermore, it can determine the operational status of

the system or component.

Safety is the state of being away from any hazards that can be caused by natural hazards

or human errors before, during and after the development or operation of the

simulator.

Schematic Diagram is the component that describe the elements of a circuit, the electron

source, and the electron flow. It is a diagram that may use as a guide to find

components and quickly identify problems.

Simulator refers to the HVAC electrical simulator that was developed on this study. This

simulates the components and processes of HVAC to help students develop skills

while inside their electrical laboratory.

Single Pole Contactor is the power supply that facilitates the operation of the components

of the simulator, including the compressor and condenser fan, by enabling the

activation and deactivation of the Airconditioning (AC) unit. Though AC unit in

this study was only represented by a fan.

Thermostat Operations displays the current temperature and gives the option to choose

the desired temperature. The simulator would cool or heat the air to change the

present temperature.

Workability is the working progress or the feasibility in developing the simulator.


10

Chapter II

REVIEW OF LITERATURE

This chapter provides an overview of the related research and literature that the

researchers have considered to enhance the significance of the current study.

Instructional Materials in Technical Education

The use of technology in the classroom, according to teachers, enhances both work

satisfaction and educational outcomes. Teachers are under no duty to master new

technologies for use in the classroom unless they are absolutely necessary. Additionally,

there is a lot of room for material development using new technology. Materials might

assist instructors as they teach social skills, cognitive ideas, and self-care techniques.

Moreover, by offering enough practice-feedback and a range of genuine scenarios, they

assist students in strengthening and applying their abilities and knowledge to new contexts

(Cagiltay, Cakir & Islim, 2019).

According to Orishev and Burkhonov (2021), the material development leads to the

topic of the need to train future technology education teachers to be knowledgeable about

their job and be engaged. In the field of technology education, the development of

professional skills and abilities is critical in molding the development of social thinking,

practical experience, worldview, and future teachers’ thinking. In addition, it significantly

contributes to the enhancement of their professional competence and the logical approach

they adopt towards their profession.


11

Currently, numerous technology institutes are incorporating instructional materials

as a pedagogical tool in the field of technology education. It helps to hone oneself in the

use of actual devices or equipment suitable for learning in real-life situations; and to be

ready for the future and the actual use when they have finished studying so they can use

these skills in the path they are taking. The successful completion of targeted skills is

significantly influenced by the instructional materials utilized.

The success of this study depends on how effectively it is applied to technology

education. An instructional material for electrical technology students was developed

equipped with how this instructional material operates.

Heating, Ventilating, and Airconditioning (HVAC) Electrical Simulator

The HVAC system is a climate control. This is due to the fact that these three roles

are vital to keeping comfort in every home. The main function of HVAC is to control room

temperature, airflow, temperature, and humidity.

According to Aquino (2022), Isidro Lapea, Secretary of TESDA, said in a statement

that new training facilities are being established. These facilities would offer advanced

HVAC training programs that are aligned with industry standards and requirements. These

initiatives have the potential to contribute significantly to the nation’s economic

development by providing a qualified workforce that is well-versed in the industry and

capable of meeting its demands. Thus, developing graduates that are initially skilled within

the premises of the school would contribute more to this cause and will lessen training

costs in the future.


12

Moreover, Morris (2022) mentioned that students should be given the chance to

become familiar with the fundamentals of electricity before moving on to constructing a

control circuit. It is intended for beginning training classes for apprentices and vocational

students and can be used for practice demonstrations or lectures demonstrating the controls

on how they work. This is one of the main objectives of this study—developing a simulator

for control calibration in HVAC for electrical technology programs.

Furthermore, since the developed simulator has a connection to energy savings and

other technological, economic, and environmental concerns, HVAC system is currently a

widely discussed subject in the academic circles. The primary focus of HVAC system

modeling is the internal thermal experience, which encompasses the modeling of buildings,

air handling unit (AHU) equipment, and indoor thermal processes. To date, numerous

methodologies for modeling HVAC systems have been developed, and these

methodologies have reached a very sophisticated level of advancement. Nevertheless, there

exist specific challenges pertaining to the implementation and incorporation methods

employed for the diverse HVAC types (Humod, 2013).

As cited by Trzyna (2016), heating and ventilation are not much behind in the

process of innovations and inventions. By enhancing productivity and building design,

inventing air conditioners had an impact on a variety of settings and workplaces and

ultimately contributed to the expansion of cities. Carrier Company conducted research that

led to advancements in heater design as well as the humidity which circulated air over coils

containing a coolant and is still a widely used model today.

HVAC system is the focus of the developed simulator, and this is intended to be

used inside the electrical technology laboratory for instruction purposes.


13

Construction Materials of the Simulator

The following are the materials that were used in the construction of the simulator:

Single Pole Contactor

Figure 1. Single pole contactor


Source: https://www.westfloridacomponents.com

In the developed simulator, all components receive power under the supervision of

an AC contactor. If the contactor is damaged, the air conditioner would not be able to

sufficiently chill the house and may continue to run even when the thermostat is off.

Physical deterioration, or pitting, can be used to identify a defective AC contactor. When

the contactor has been exposed to extremely high voltage and heat, pitting happens. A

contactor with pits is more likely to stick, resulting in an ongoing flow of electricity to the

appliance (Cooper, 2023).

According to Reed (2023), AC’s contactor functions as a switch that either permits

or disallows power to the unit. Even though there is always electricity at the unit (if
14

everything else is running smoothly), it is waiting at the contactor to be transmitted to the

condenser’s functional components, such as the motor and compressor. The activation of

the contactor is facilitated by a solenoid that engages a small plunger, in contrast to the

utilization of air pressure switches or manual operation of light switches, which necessitate

physical interaction to initiate the switching action. The application of a 24-volt current to

the coil generates an adequate amount of force, causing the button located on the contactor

to be pulled down. The button functions as a mechanism like a drawbridge, which, when

activated, closes the drawbridge, allowing the passage of electricity to operate the

compressor and condenser fan.

In addition, the contactor, which has a coil built into it, is energized by a

transformer, typically 24 volts, when a thermostat reaches the desired temperature. The

contactor’s legs are pulled downward when the coil is ignited, creating contact on both

sides, and completing a circuit. The coil releases the legs from the transformer when there

is no voltage, allowing the circuit to open. These contactors are used to turn on high-voltage

components such as motors, compressors, and other high-voltage components in the

heating and cooling processes (Benetti, 2014).


15

Thermostat

Figure 2. Thermostat

According to JW Plumbing (2021), thermostats are vital features of every home

heating and cooling system. The science underlying the thermostat is quite straightforward.

Things expand as they warm up, and they contract as they cool down. Mechanical

thermostats employ this phenomenon, known as thermal expansion, to turn on and off an

electrical circuit. In most thermostats, bimetallic strips and gas-filled bellows are

commonplace. A bimetallic strip relates to the joining of two distinct metal strips, each

composed of a different metal, to create a single unit. The strip of bimetallic functions as a

conduit inside the electrical circuit that connects to the heating system in one’s home.

Electricity will be flowing across the circuit and the heating will be activated while

this bridge is “down.” The strip will warm up along with the house, and as one of the metals

expands more than the other, the strip will start to slightly bend. The bridge will eventually
16

bend to the point where it has opened the circuit and is “up,” at which point the power will

shut off, cutting the heat, and cooling the space.

To provide an example, the operational efficiency of an engine during the early

hours of the day demonstrates slight fluctuations when exposed to cold temperatures. The

engine’s design enables a rapid warm-up procedure, hence enhancing its overall efficiency.

The major function of the thermostat is to effectively control and maintain the temperature

of the engine, so ensuring its stability and consistency after it has attained the suitable

operational level. The thermostat functions like to a valve, adjusting its position in order to

control the movement of a substance, in reaction to fluctuations in temperature. The

thermostat functions by inhibiting the engine’s interaction with the radiator until it reaches

a predetermined minimum temperature. The lack of a thermostat in the engine would lead

to a continual dissipation of heat to the radiator, thereby extending the duration needed for

the engine to attain its optimal operating temperature. The thermostat is responsible for

controlling the flow of coolant to the radiator once the engine reaches the desired

operational temperature, with the aim of sustaining a stable temperature.


17

Indicator Lights and Buzzer

Figure 3. Indicator lights and buzzer

Indicator lights and buzzer are common signal output devices in control circuit. It

is used for signal indication or reminder on various electrical cabinets and equipment. They

provide visual output for the users to indicate if there is anything that needs attention.

Buzzer light indicators are also called indication light buzzers. It just looks like the LED

indicator, but it is with a buzzer inside. Indicators are used in many applications to grab the

attention of the operators or nearby personnel to indicate if something significant is

happening.

When a voltage is applied across the two electrodes, the piezoelectric material

mechanically deforms due to the applied voltage. This movement of the piezo disk within

the buzzer creates sound in a similar manner as the movement of the ferromagnetic disk in

a magnetic buzzer or the speaker cone.


18

In this study, an LED light indicator is used as a signal light to check the placement

and operation of the trainer’s electrical equipment and circuits. The operational status of

the circuit (electric or non-electric), the operational status of the electrical equipment

(operation, shutdown, test), and the operational status of the position (closed or

disconnected) are commonly indicated by indicator lamps.

Fan Motor

Figure 4. Fan motor

In HVAC systems, fan motors are crucial parts that affect indoor comfort, energy

efficiency, and environmental sustainability. The importance of selecting the proper fan

motor type, using cutting-edge control techniques, and improving system design is

emphasized in this study. These steps will increase performance while lowering energy

consumption. Future HVAC systems could be even more eco-friendly and energy-efficient

due to the ongoing developments in fan motor technology.


19

According to Ahmad (2022), an induction motor is an alternating current (AC)

device in which the stator serves as an induction source or a transformer to provide direct

alternating current to the stator’s armature windings and indirect alternating current to the

rotor’s windings. It is also referred to as a revolving transformer as a result. Its stator

windings simulate the coils of synchronous machines.

In this study, the fan motor is the representation of the cooling system of the

simulator.

Time Relay

Figure 5. Time relay

A time relay is like a special switch that, as Apogeeweb (2020) explained, needs a

clear and specific amount of time to pass after starting or stopping an input signal before it

makes a change. It is a device used in electricity to turn on or off a circuit with more power

when connected to a circuit with less power.


20

In this study, time relays are used to manage timing-related tasks, ensuring that

different components of the HVAC system operate at the right times and for the appropriate

durations.

Fluorescent Lamp

Figure 6. Light bulb

A light bulb is a device that generates light using electricity. It accomplishes this

by running an electric current via a small wire known as a filament. According to BYJUS

(2023), this filament is often constructed of tungsten, which produces light when electricity

passes through it. The light bulb serves as the heating element in the developed simulator.

Circuit Breaker

Circuit breakers are essential components in power systems. They are installed to

safeguard the system from undesired faults by interrupting the circuit and stopping the flow
21

of current (Alharbi & Habiballah, 2020). A circuit breaker is a safety device that helps

protect circuits by stopping the flow of current in a trainer when there is a short circuit or

overcurrent. By using a circuit breaker, the HVAC Electrical Simulator becomes safer and

more efficient for end users.

Figure 7. Circuit breaker

The various literature discussed above comprised the developed HVAC Electrical

Simulator. These components were assembled in a working table and are being used for

instruction purposes in the electrical laboratory.

Evaluation Parameters

The following parameters are the variables that were used in measuring the

acceptability of the proposed simulator.


22

Aesthetics

Heybach (2020) argues that the relationship between aesthetics and education

makes it possible to understand how the study of perception, sensory experience, beauty,

and art offer the chance for education and human emancipation. In a nutshell, powerful

aesthetic encounters are those that lead one to think, interpret, and feel in a way that goes

beyond the unchanging nature of reality and the facets of daily life. The study of aesthetics

can help people become more aware of who they are and how others see them. The study

of aesthetics in education suggests that learning might help intellectually comprehending

reality in addition to only amassing factual knowledge.

Aesthetics in design and technology can be defined as one’s perception of a product

in terms of its form, color, size, content, fragrance, appearance, or taste. One or more of

the aforementioned variables may be used by a person when utilizing a product or when

forming an opinion about one. According to trends and preferences, a person’s view of any

good or service varies. Aesthetics can also refer to qualitative studies that focus on the

philosophical ideas and considerations of the arts and of aesthetic experiences in the setting

of qualitative research. Aesthetics is increasingly interpreted as paying attention to the act

of constructing meaning from within the act of constructing itself. Aesthetics in this study

refers to the overall instructional appeal of the developed simulator to the end users,

experts, and electrical instructors.

Functionality

Albrando (2017) described functionality as it is provided by the plan, portraying

the general capabilities a device performs. What is monitored among support is a device’s
23

capability, not what it is meant to do, but rather how successfully it completes the required

tasks.

Functionality refers to whether a design works and helps the users meet their goals

and needs. From products such as chairs or tables to designs such as books or web

interfaces, functionality varies but is everywhere. When a design is highly functional, it

does what it is expected to do and does it well. Good design has a purpose and is crafted in

such a way that it will consistently and reliable execute a particular function.

Designers know the importance of creating functional products, so they run a lot of

usability tests to ensure everything is working properly and as expected (Interactive Design

Foundation, 2020). Functionality serves, in this study, as the measure as to whether the

developed simulator performs its intended function according to its design parameters.

Safety

To ensure the secure execution of a particular task, continuous safety research is

conducted with the objective of improving existing items, tools, materials, systems, and

equipment. The current emphasis on improving safety protocols within the workplace is a

matter of mutual interest for both enterprises and regulatory entities, as they endeavor to

mitigate the occurrence of accidents and potential risks.

As stated by ELITech Group (2016), having a thorough comprehension of

laboratory equipment is crucial, regardless of whether personal utilization is necessary or

not. Additionally, it is crucial to exercise caution and discretion while engaging with fellow

researchers, employees, and colleagues. Every laboratory has numerous electrical cords

that are strung around the space to keep the devices functioning properly. Even though
24

laboratory must be powered by electricity, cords should be handled carefully to avoid

creating a safety issue. The presence of a faulty electrical connection has the potential to

initiate a fire, result in someone stumbling and falling due to cables, or lead to the

destruction of electrical equipment.

It is necessary to invest in power strips, receptacles, and power cords to prevent any

of the mentioned issues. In addition, it is important to avoid connecting power strips

collectively, leaving wires near heat sources, or running them on the floor near doorways

or extension cables (Matthew, 2016).

Safety, in this study, is measured in terms of the safety in operation, absence of

sharp edges, and the provisions of safety features in the simulator.

Workability

Workability is anything that aids in the achievement or nearness to one’s objectives.

Workability is among a multitude of determinants that impact and contribute to a product’s

effectiveness. When an object possesses value, it can be employed to accomplish a

particular goal. In general, the objective of designers is to create functional objects. In

contrast, the term “usable” refers to the degree of simplicity associated with utilizing a

specific product. Dieter, Kuhn, and Semiatin (2003) mentioned that workability, influenced

by how materials behave and the way processes are designed, is very important when

working with materials. It has a big impact on the cost of making a part, depending on

whether it can be formed without breaking or causing other problems. Because metals are

complex, there is no single test that can measure their workability. Irrespective of its

functionality and applicability, the absence of implementation renders a design futile.


25

Perhaps, for the success of their endeavors, designers will need to contemplate approaches

that go beyond the utilitarian and practical. The specific parameters measured in this study

in terms of workability are the availability of materials, technical equipment, and technical

expertise.

Economy And Cost

Cost effectiveness takes into account choices that are contrasted in light of

associated costs as well as the viability of the adjustment measure. For instance, it can be

agreed that the costs of a comprehensive program for variety transformation are higher than

those associated with altered administrative forces (Deguzman, 2016).

The utilization of economy and cost in HVAC Electrical Simulator involves

optimizing energy usage by altering its configuration. Anticipating future energy

consumption holds substantial value in effectively managing energy consumption within

commercial buildings. For example, forecasting energy usage across various building

sections aids in analyzing consumption patterns, efficiencies, and areas of inefficiency.

This insight assists in pinpointing primary targets for energy conservation endeavors. An

approach to achieve this is by devising systems that repurpose existing components in

innovative and intelligent ways (Vakiloroaya et al., 2014).

As stated by Dubey (2020), the escalating demand for air conditioning systems has

spurred opportunities for novel innovations and technological advancements in this

domain, profoundly impacting the economy. Consequently, this topic garners significant

interest for skill development in an expanding industry, presenting ample avenues for study
26

and exploration. In this study, economy and cost will be measured in terms of material cost,

development cost, and maintenance cost.

Educational Applicability

Simulators can dispense objective feedback that facilitates skill development, in

addition to monitoring student progress. Furthermore, they possess the capability to

provide specialized skill development; educators possess the jurisdiction to ascertain the

material covered, whereas learners elect which proficiencies they desire to cultivate.

Instruction can be delivered remotely and at any moment, and creating, revising, or

updating training materials is a breeze. The non-essential nature of physical training

equipment has been rendered immaterial by the constant availability of synthetic

equipment.

Hurix (2021) stated that along with theoretical knowledge, familiarizing pupils with

real-life events through simulation can assure better understanding, improved retention,

and generate more enthusiasm, especially in subjects like science, technology, engineering,

and healthcare. In fact, simulation-based learning has the potential to motivate students to

exhibit greater concern for the consequences of their actions and the real world, develop

robust analytical skills, and perform more effectively on assessments and in professional

environments. Nevertheless, through the application of their theoretical knowledge in a

simulated environment, learners have the opportunity to enhance their pragmatic

comprehension. It facilitates the conceptual and empirical research of students.


27

Educational applicability will be measured in this study through the partnered

modules with the HVAC Electrical Simulator. The modules and the simulator must be

providing venues for learning in the cognitive, psychomotor, and affective domain.
28

Conceptual Framework

A conceptual framework was developed by drawing upon the concepts, ideas,

theories, and findings of relevant literature and studies that were presented, as well as

extracting insights from them.

Figure 8. Conceptual framework of the study

The conceptual framework presents the series of activities from conceptualization

to fabrication to testing and evaluation. The figure shows the different important processes

that were involved in the study – input, process, output, and evaluation.
29

Input includes knowledge and hardware requirements, supplies and materials

needed to fabricate the simulator. The theories and principles in HVAC and basic

benchwork are vital information that served as the basis for conceptualizing the project.

Process commences at designing. Computer-aided designing was used for the

engineering of the concept. It is the stage where the concepts and ideas were put into papers

or software that helped the researchers in visualizing the project. Involved in the process

are building electrical connections including testing and maintaining safety in the

developed simulator.

Upon completion of the output, the simulator underwent evaluation in accordance

with the following criteria: aesthetics, functionality, safety, workability, and economy and

cost. Moreover, comprehensive evaluation based on educational applicability was

conducted.
30

Chapter III

METHODOLOGY

The procedures and processes necessary for the research and development of the

HVAC Electrical Simulator are detailed in this chapter. This includes the research locale,

respondents targeted, research design, research instruments, data collection methodologies,

and project design.

Research Locale

This research study was conducted at Southern Luzon State University – Lucena

Campus, Brgy. Ibabang Dupay, Lucena City, Quezon Province. Since this simulator was

intended for an electrical laboratory to be used by the electrical students, it was fabricated

and assembled at the electrical technology laboratory.

Respondents

Intended respondents of this study are five (5) electrical engineers, five (5)

electrical installation and maintenance trainers, five (5) technical teachers in electrical

field, and all electrical technology students. They were chosen purposively. They evaluated

the simulator through answering survey questionnaires along the set parameters: aesthetics,

safety, functionality, workability, economy and cost, and educational applicability.

Research Design

The researcher adhered to the developmental research methodology.

Developmental research is the systematic investigation of designing, constructing, and


31

assessing a device to achieve an acceptable level. The application of developmental

research to instructional technology is crucial. This study evaluated the progress made by

the researchers during the device’s development phase along its parameters – aesthetics,

functionality, safety, workability, economy and cost, and educational applicability.

Research Instruments

The researchers used an adapted research instrument to evaluate and determine the

performance of the simulator. It was adapted from Alinea (2018) from a master’s thesis

titled “Development of Gear Trainer.” This 5-point Likert scale, Table 1, used the

descriptive ratings of highly acceptable (5), acceptable (4), fairly acceptable (3),

unacceptable (2), and highly unacceptable (1). The researchers used this effective

instrument to verify the acceptability of the application. It was answered by checking the

scale that the respondents desired for the specific question.

Table 1

5-point Likert Scale

Numeric Rating Range Qualitative Description


5 4.21-5.00 Highly Acceptable (HA)

4 3.41-4.20 Acceptable (A)

3 2.61-3.40 Fairly Acceptable (FA)

2 1.81-2.60 Unacceptable (A)

1 1.00-1.80 Highly Unacceptable (HA)


32

Data Gathering Procedures

The researchers produced the letter, which has been acknowledged by the research

adviser and approved by the campus director. An assessment of the questionnaires’ validity

was performed. The device was evaluated by five electrical specialists in accordance with

the following criteria: aesthetics, functionality, safety, workability, economy and cost, and

educational applicability. The collected information was computed, interpreted, and

tabulated.

Work Plan

Table 2

Work Plan of the Study

Jan Feb Mar Apr May Jun Jul Aug Sept


Activities
‘23 ‘23 ‘23 ‘23 ‘23 ‘23 ‘23 ‘23 ‘23

Planning and Conceptualizing Research for


the Study Proposal

Data Gathering for Documentation

Gathering of Materials

Preparation for Installing Components

Finishing of the final output

Testing of HVAC Electrical Simulator

Implementation and Evaluation of HVAC


Simulator

Final Evaluation

This table shows the specific time allotted to complete the study. It shows the

organization and development of the study from planning, preparing, creating to finalizing

the simulator. All the procedures are mentioned in the work plan to make the study

organized. It is used to also show the development of the research while doing the process.
33

Project Design

Figure 9. Overall design of the HVAC electrical simulator

The simulator illustrated in this figure is demonstrating all the parts and

components of the simulator. The simulator was constructed using a single pole contactor

24-volt, 30-amp circuit breaker, 15-amp GFCI plug with cord, thermostat wire, light bulbs,

light indicators and buzzer, time relay, fan motor, and thermostat.
34

Exploded Design

Figure 10. Exploded view of HVAC electrical simulator

The figure shows the exploded view of the developed. It includes the outlet and its

box, also known as a utility box. Next are the components: contactors, fan relays, switching

relays, thermostats, and circuit breakers. The exploded view shows the connections of each

component in the simulator.


35

Schematic Diagram

Figure 11. Schematic Diagram of HVAC Electrical Simulator

The protection devices used include AC power with a GFCI and contactor. The

figure presents the process of distribution of electric power to the components flow. All

other components are connected also to both the fan motor and light.
36

Pictorial Diagram

Figure 12. Pictorial diagram of the simulator

The figure shows the connection of HVAC to their different parts or components.

The GFCI line 1 and 2 are both connected to L1 and L2 of a contactor. The outlet represents

other connecting components for this device. The fan relay is both connected to a motor

and contactor and to the sequencer used as controller to change into heat from ventilating.

In addition to being connected to the sequencer, the general-purpose toggling relay permits

a small amount of electrical current to regulate high current loads. The thermostat functions

as a regulating device component, utilizing a multi-tap transformer as its power source to

detect and control the temperature of the HVAC system.


37

Project Development

Project Plan and Design

Fabrication

Testing

Finalization

Evaluation

Figure 13. Project development of the study

The figure clarifies how a trainer was created step by step. The researchers first

created a plan to develop the trainer. Then they assembled the necessary materials and

constructed it. They then performed tests to ensure that it functions. Based on experts’

advice, they made adjustments that as required. Finally, the trainer was examined and

reviewed by professionals.
38

Project Development Flow Chart

Figure 14. Flow chart of the study

The study’s flowchart illustrates the sequential execution in the development of the

HVAC electrical simulator. The process commenced with the identification of

acknowledged procedures and concepts, references, and ideas. The validity of each task is

a prerequisite for progressing to the subsequent stage, until the trainer concludes the

evaluation process and determines whether the task has been completed successfully.
39

Project Technical Description

The HVAC Electrical Simulator is a tool that assists students studying Electrical

Technology. It allows professors to demonstrate how things function and assess how well

students do in the laboratory. It also aids students’ learning and comprehension of their

lessons. The aim of this electrical simulator is to enable upcoming students to acquire fresh

knowledge and abilities, which they can then apply to real-world scenarios within the realm

of electrical technology. The HVAC Electrical Simulator contains various electrical

components, such as a thermostat, single-pole contactor, time relay, indicator bulbs

(orange, green), buzzer, cooling fan motor, heating light bulb, special-purpose outlet, and

circuit breaker for the safety of the device.

Thermostat is the brain of the HVAC Electrical Simulator. The thermostat is a

temperature control model with a supply voltage of AC 110-220V. It offers a temperature

range for HVAC Electrical Simulator of -50°C to +99°C with a temperature measurement

accuracy of ±1°C within the range of -50°C to +70°C. It regulates temperature by

controlling the power status of the connected load. This device automatically switches

between heating and cooling modes based on the room sensor temperature with a use of

probe of a HVAC Electrical Simulator. The primary function of a single-pole contactor in

the HVAC Electrical Simulator is to control the flow of electrical power to the fan motor.

The current rating of a single-pole contactor in an HVAC system is 20 ampere and supply

voltage of AC 110-220v. Timer relays offer various timing functions such as ON-Delay,

OFF-Delay. It regulates the cooling time to avoid overloading. Time-delay relays debounce

control switches by keeping the contactor coil de-energized during the debounce time

delay.
40

In addition, the indicator bulb is used to reflect the working state of a trainer. It

helps to indicate whether the HVAC is operational for heating which is orange and green

for cooling. Buzzers play a significant role in safety and alarms for a trainer, it regulates

the cooling process together with a timer. It allows student to respond promptly and check

the HVAC for possible modification of a temperature.

Moreover, fan motor serves as a cooling component for the electrical simulator.

Fan motors operate on standard voltages 240V. This serves as the cooling device to interact

with the probe of the thermostat and provide a signal for the operation of the system. To

increase the temperature, it is necessary to use the light bulb to generate high temperature

to the thermostat. When the thermostat reaches the low temperature, the power supply to

the bulb is temporarily shut on.

Further, the circuit breaker is the electrical switch designed to automatically open

a circuit for the HVAC system when there is an overload or short circuit and ensuring that

excessive currents do not cause harm to the users of this HVAC device. It prevents damage

to components, overheating, and fires. The power rating of circuit breaker is 30 amperes

and 50 Hz. It protects the HVAC Electrical Simulator system from unexpected tripping

and shutdowns.

The simulator offers a safe and controlled environment for learning complex

electrical concepts related to HVAC systems. Students can gain a practical understanding

of how HVAC systems work and how to troubleshoot common issues through hands-on

experience with these components and their interactions. Through practical experience

with various components and their interactions, the simulator helps students learn and

understand electrical subjects.


41

Operation and Testing Procedure

a. Operation Procedure

To use this simulator, follow the steps below:

Step 1. It is necessary to get a power supply from a 220V outlet.

Step 2. After plugging into the outlet, raise the GFCI breaker so that the current

flows through it.

Step 3. Hit the sequencer to see if it works.

Step 4. Check the thermostat if it follows the temperature around it.

Step 5. Press the sequencer to switch what you want, whether it is cold or hot

temperature.

Step 6. Turn off the circuit breaker after use.

b. Testing Procedure

i. Thermostat Testing

Step 1: Immerse the temperature probe (heat sensor) in fan motor.

Step 2: Wait until the temperature reading stabilizes.

Step 3: Adjust the controller’s settings until it matches the actual room

temperature (usually 0°C or 32°F).

Step 4: Set the preferred temperature value.

Step 5: Press the F1 key to check the temperature set-point.

Step 6: Use the arrow keys to adjust the desired temperature.

Step 7: Confirm the setting.

Step 8: Check the hysteresis value (F2) if needed.


42

Step 9: Use the arrow keys to navigate to the calibration option (often labeled

as CAL or OFFSET).

Step 10: Confirm the new setting.

ii. Power Testing using Multimeter

Step 1: Select the appropriate voltage setting on the multimeter.

Step 2: Turn on the circuit breaker.

Step 3: Connect the multimeter probes to the appropriate test points or

terminals on the HVAC Electrical Simulator.

Step 4: Check all terminations for power.

Step 5: Place the tester on the single-pole contactor to check if there is current

flowing through the components when it is in the cooling process.

Step 6: Check the fan motor if it is operating. And then, test it using the tester.

iii. Timer Testing

Step 1: The rotating blade of the timer must be set to the desired number of

minutes.

Step 2: When the cooling is running, the fan motor also runs.

Step 3: Just wait for the buzzer to sound and check the temperature.

iv. Cooling and Heating Testing

Step 1: Calibrate the thermostat (refer to the thermostat testing).


43

Step 2: Set the temperature below room temperature to activate the light

bulb (Heating).

Step 3: Set the temperature higher than room temperature to activate the fan

motor (Cooling).

Maintenance

To avoid damage, it is appropriate to avoid dropping when handling and using the

HVAC Electrical Simulator. It should be used with caution and must be used only as

intended. It is also desirable to keep the wiring connections neat and organized. Changing

wiring connections should be done by authorized person only.

Evaluation Procedure

The researchers used a survey questionnaire to determine the acceptability of the

developed simulator. The parameters used are aesthetic, functionality, safety, economy and

cost, workability, and educational applicability. The respondents comprised of five (5)

engineers, five (5) EIM trainer, and all students of BTVTEd major in Electrical Technology

in SLSU Lucena Campus. The evaluation instrument used a 5-point Likert scale in which

5 is the highest and 1 is the lowest.

Statistical Treatment

The researchers used the average weighted mean formula to determine the

acceptability of the HVAC Electrical Simulator. The formula is provided below:


44

ƩWM
𝑨𝑾𝑴 =
𝑁

AWM = Average Weighted Mean

Ʃ = Summation

WM = Weighted Mean

N = number of respondents
45

Chapter IV

RESULTS AND DISCUSSION

This chapter provides an analysis and interpretation of the data collected in the

course of the study. Figures were presented and the data were organized in a tabular format

to enhance clarity in presenting the results.

The Developed HVAC Electrical Simulator

Figure 15. HVAC electrical simulator


46

Figure 15 shows the developed HVAC Electrical Simulator. The training board,

essential for constructing the simulator, comprised of key components necessary for its

functionality. At its core lay an STC 1000 LED digital thermostat, capable of both

automatic temperature detection via an attached probe and manual adjustment through its

buttons. Displaying the temperature, it facilitated user control and monitoring.

Powered by either 120V or 240V, the board was safeguarded by a 30-amp circuit

breaker, shielding connected devices from harm during short circuits or overloads.

Facilitating cooling, a 12V fan, symbolizing a cooling device, was driven by a single-pole

contactor with a 24V, 20amp capacity, typically utilized in air conditioning systems. This

arrangement prevented potential overload by regulating power distribution from the main

line to the fan.

For heating representation, a 5W light bulb was affixed to a receptacle.

Distinguishing cooling and heating were light indicators—a green light for cooling and a

yellow one for heating—each boasting a 220V pilot lamp and 12V power. A red-light

indicator-equipped buzzer signaled the need for device rebooting or shutdown when

activated. Linked to a 12V, 30-second Double Pole-Double Throw Delay-on-make timer

with 8 pins, it ensured proper device operation by enabling a preset delay before initiating

heating or cooling cycles.

Additionally, a specialized outlet, tied to the circuit breaker, facilitated device

testing, and could serve as a power source for auxiliary equipment. Integration of

components was simplified through a terminal block, reducing direct wire contact for

enhanced safety and convenience.


47

Performance Test Results

Experts evaluated the acceptability of the simulator with the set parameters. The

following are the results of the performance testing.

Table 3

Application Test

Test Case Expected output User number Pass/ Failed


a. Test device The device works and the components 1 Pass
function well 2 Pass
3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Pass
9 Pass
10 Pass

b. Temperature (cooling) As the user increases the temperature in the 1 Pass


thermostat, the fan motor (cooling) will run. 2 Pass
3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Failed
9 Pass
10 Pass

c. Temperature (heating) As the user decreases the temperature in the 1 Pass


thermostat, the bulb (heating) will light. 2 Pass
3 Failed
4 Pass
5 Pass
6 Pass
7 Pass
8 Failed
9 Pass
10 Pass
48

Table 3. continued

Test Case Expected output User number Pass/ Failed


d. Light Indicators As the fan (cooling) starts running, the 1 Pass
(cooling) green indicator will light. 2 Pass
3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Pass
9 Pass
10 Pass
e. Light indicators As the bulb (heating) starts lighting, the 1 Pass
(heating) yellow indicator will light. 2 Pass
3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Pass
9 Pass
10 Pass

f. Buzzer The buzzer will start ringing after the set 1 Pass
time on the delay-on-make timer relay 2 Pass
ending the loop. 3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Pass
9 Pass
10 Pass
g. Special purpose outlet Any device plugged in will start running. 1 Pass
2 Pass
3 Pass
4 Pass
5 Pass
6 Pass
7 Pass
8 Pass
9 Pass
10 Pass
49

Table 3 provides a detailed overview of the application testing conducted to assess

the performance of the various features incorporated into the simulator. These features

encompass critical aspects such as temperature control, light indicators, buzzers, and

special purpose outlet. Among the seventy (70) attempts made during testing, an

overwhelming majority proved successful, with only three instances resulting in failure.

Specifically, the device testing, along with the evaluation of light indicators, buzzer

functionality, and the special purpose outlet, yielded positive outcomes across the board.

These components demonstrated their reliability and effectiveness in fulfilling their

intended functions. However, despite the overall success, there were isolated incidents

where the temperature control feature encountered challenges.

In terms of cooling, one attempt fell short of expectations, while two attempts

related to heating also experienced difficulties. Although these instances of failure

represent a small fraction of the total testing endeavors, they underscore areas where

improvements may be warranted to ensure consistent performance across all facets of the

training board. Nevertheless, the predominantly positive results affirm that the device

adeptly replicates HVAC features in a manner that is both convenient and user-friendly.

By offering a reliable simulation of these essential functions, the simulator proves itself as

a valuable tool for training purposes and serves as a testament to its efficacy in preparing

students for real-world scenarios within the HVAC field.


50

Table 4

Overall Performance Test

Test Case Performance


a. Test device 100%
b. Temperature (cooling) 90%
c. Temperature (heating) 80%
d. Light Indicators (cooling) 100%
e. Light indicators (heating) 100%
f. Buzzer 100%
g. Special purpose outlet 100%
Average 95.71%

The table serves as a comprehensive assessment of various components crucial to

the performance of the simulator. It meticulously details the performance of each element,

providing invaluable insights into the board’s overall usability and effectiveness. Notably,

the test device, light indicators, buzzer, and special purpose outlet demonstrate exceptional

performance, each achieving a perfect score of 100%. This indicates that these core features

function flawlessly, meeting the requirements and expectations set forth for them.

However, the evaluation also reveals a minor discrepancy in the temperature

control feature, particularly concerning heating, which garnered a slightly lower score of

80%. While still a respectable result, this suggests a potential area for enhancement to

ensure optimal performance across all aspects of the training board. Addressing any issues

or limitations in the heating component could further enhance the overall usability and

functionality of the board, providing users with a more seamless experience. The overall

performance of the simulator is 95.71%.


51

Acceptability Results

The questionnaires were given to fourteen (14) electrical technology students in

Southern Luzon State University – Lucena Campus, five (5) electrical trainers, five (5)

electrical professors, and five (5) electrical engineers. They evaluated and gave knowledge,

insights, and comment on the simulator. The results of acceptability evaluation are as

follows:

Table 5

Acceptability of the Simulator in terms of Aesthetics

Aesthetics Weighted Mean Descriptive Rating


1. Ingenuity 4.41 Highly Acceptable

2. Rigidity of Construction 4.41 Highly Acceptable

3. Simplicity of mechanism 4.62 Highly Acceptable

Average Weighted Mean 4.483 Highly Acceptable

This table presents the assessment of the device’s acceptability in terms of

aesthetics, encompassing three distinct attributes. The device’s weighted mean of 4.483,

which corresponds to “Highly Acceptable,” implies that it is innovative and original. The

strength of the construction, as shown by a score of 4.41 meaning “Highly Acceptable,”

indicates that the prototype device has a durable and substantial structure, stretching from

the table frame to its individual components. Based on the feedback provided by the

participants, the prototype’s simplicity was consistently praised. As shown by its weighted
52

mean score of 4.62, it is highly acceptable. The procedure of creating and customizing is

simple.

Table 6

Acceptability of the Simulator in terms of Functionality

Functionality Weighted Mean Descriptive Rating


1. Flexibility 4.45 Highly Acceptable

2. User-friendliness 4.59 Highly Acceptable

3. Minimal and Tolerable Vibration 4.24 Highly Acceptable

Average Weighted Mean 4.425 Highly Acceptable

The table displays the degree of acceptance with regards to the functionality of the

simulator, which encompasses three distinct criteria. The “flexibility” variable obtained the

weighted mean of 4.45, indicating a rating of Highly Acceptable. This implies that the

simulator exhibits a high level of user-friendliness in terms of both initial setup and

configuration processes. The vibration levels of the device were assessed and categorized

as minimum and bearable. The lowest vibration level obtained corresponded to a weighted

mean of 4.24, which is classified as “Highly Acceptable.” It is worth noting that the

presence of a fan motor in the device resulted in a slight amount of vibration. Finally, the

attribute of user-friendliness obtained a weighted mean score of 4.59, which was also

evaluated as being “Highly Acceptable.” Based on the collected data, it can be observed

that the gadget exhibits a straightforward configuration process, little vibration, and a user-

friendly interface that can be easily comprehended by any individual. The mean value of
53

Functionality, when weighted, is calculated to be 4.425, indicating a descriptive grade of

Highly Acceptable.

Table 7

Acceptability of the Simulator in terms of Safety

Safety Weighted Mean Descriptive Rating


1. Safety in Operation 4.48 Highly Acceptable

2. Absence of Sharp Edges 4.41 Highly Acceptable

3. Provisions of Safety Features 4.52 Highly Acceptable

Average Weighted Mean 4.471 Highly Acceptable

The table illustrates the safety level of the simulator in relation to its acceptance.

The data collection process yielded 4.48 as the weighted mean for the Safety in Operation

variable, indicating a high level of acceptability based on the descriptive assessment. The

simulator is described as being “safe for use.” “Absence of Sharp Edges” received a

weighted mean score of 4.41, indicating a high level of acceptability. This suggests that

the device exhibits little presence of sharp edges. Finally, the weighted mean for the

“Provisions of Safety Features” was determined to be 4.52, suggesting a high level of

approval. According to the information presented, the device is capable of ensuring the

user’s safety. Overall, the average weighted mean for safety is 4.471, reflecting a

descriptive rating of Highly Acceptable.


54

Table 8

Acceptability of the Simulator in terms of Workability

Workability Weighted Mean Descriptive Rating


1. Availability of Materials 4.76 Highly Acceptable

2. Availability of Technical Equipment 4.55 Highly Acceptable

3. Availability of Technical Expertise 4.48 Highly Acceptable

Average Weighted Mean 4.598 Highly Acceptable

The acceptance level of the simulator in relation to its workability is shown in the

table above. The first attribute, “Availability of Materials,” had a weighted mean score of

4.76 and was rated highly acceptable based on the descriptive evaluation. According to the

results of the evaluation, the components and materials used in the simulator are easily

available and do not incur substantial costs. The availability of technical equipment was

determined to have a weighted mean of 4.55, suggesting a highly acceptable level. Finally,

the third characteristic had the weighted mean of 4.48 and was assigned the descriptive

grade “Highly Acceptable.” When workability is weighted, the mean score is 4.598,

suggesting a highly acceptable level. This signifies that the prototype device’s materials

and components are easily available and may be constructed by an individual with the

assistance of an expert.
55

Table 9

Acceptability of the Simulator in terms of Economy and Cost

Economy and Cost Weighted Mean Descriptive Rating


1. Materials Cost 4.52 Highly Acceptable

2. Development Cost 4.59 Highly Acceptable

4. Maintenance Cost 4.59 Highly Acceptable

Average Weighted Mean 4.563 Highly Acceptable

This table shows the acceptance level of the simulator in relation to its economy

and cost. Development cost had a mean weighting of 4.59, suggesting a high degree of

acceptance. The simulator received the lowest mean score in materials cost due to the

significant expenditure required for its improvement. The third attribute, however, received

the highest mean score of 4.59 and was classified as highly acceptable based on descriptive

rating. Because its components and materials are readily available on the market, the

simulator has a low maintenance cost. When the weights for economy and cost are

considered, the mean value is found to be 4.563. This result is equivalent to the descriptive

rating “highly acceptable.”


56

Table 10

Acceptability of the Simulator in terms of Educational Applicability

Educational Applicability Weighted Mean Descriptive Rating


1. Cognitive Domain 4.55 Highly Acceptable

2. Psychomotor Domain 4.62 Highly Acceptable

3. Affective Domain 4.55 Highly Acceptable

Average Weighted Mean 4.575 Highly Acceptable

It illustrates the degree of approval for the educational applicability of the

simulator. The cognitive domain earned the weighted mean of 4.55, showing that it was

Highly Acceptable. This means that the prototype device may be used by students

throughout their educational journey, encouraging the advancement of their knowledge.

The weighted mean for the psychomotor domain was 4.62, suggesting that it is highly

acceptable. According to the evaluation, this simulator could help students improve their

performance tasks and increase their abilities. Finally, the affective domain received a

weighted mean of 4.55, also Highly Acceptable. This suggests that the simulator can

generate affective reactions from students and assist the application of information in real-

world circumstances. When educational applicability is weighted, the mean score is

determined to be 4.575, suggesting a high degree of acceptance.


57

Table 11

Summary of the Acceptability Results

Parameters Acceptability
Aesthetics 4.483
Functionality 4.425
Safety 4.471
Workability 4.598
Economy and Cost 4.563
Educational Applicability 4.575
AWM 4.519

In conclusion, the acceptability evaluation of the simulator encompassed various

parameters, resulting in an overall weighted mean of 4.519, indicative of its highly

acceptable rating. Delving into its aesthetic appeal, the device achieved an average

weighted mean of 4.483, suggesting it is not only visually pleasing but also boasts a robust

and durable structure. This combination of simplicity and sturdiness ensures that the device

not only looks good but also withstands the rigors of regular use.

Functionality, a crucial aspect of the simulator, was also thoroughly examined,

yielding an impressive average weighted mean of 4.525. This rating underscores the

device’s user-friendliness, from its initial setup to the configuration process, making it

accessible and easy to use for individuals across various skill levels. Furthermore, the

safety aspect of the device was meticulously assessed, resulting in a weighted mean of

4.471. This high rating signifies that the device not only performs effectively but also

ensures the well-being of its users, minimizing the risk of any potential harm during

operation.
58

When considering the device’s workability, the mean score of 4.598 indicates a

high level of satisfaction. Its readily available materials and components, coupled with the

possibility of assembly with expert assistance, make it a practical and feasible option for

users. Economically, the device garnered an average weighted mean of 4.563, highlighting

its affordability and accessibility. While maintenance is straightforward due to readily

available components, developmental costs may be slightly higher due to potential

additional features for future research endeavors.

Lastly, the educational applicability of the device stands out, with a weighted mean

score of 4.575. This suggests that the device has the potential to significantly contribute to

students’ learning experiences, aiding in the improvement of their performance tasks and

the enhancement of their skills. Its versatility makes it a valuable tool throughout students’

educational journeys, fostering a deeper understanding of concepts and encouraging

knowledge advancement.
59

Chapter V

SUMMARY, FINDINGS, CONCLUSION, AND RECOMMENDATION

This chapter encompasses a comprehensive overview of the evaluation of the

simulator, including a summary of the findings, conclusion, and recommendations. The

task was undertaken to conduct evaluations and ascertain the necessary requirements for

device modification.

Summary

HVAC (Heating, Ventilating, and Air Conditioning) Electrical Simulator for SLSU

Lucena Campus was developed to provide laboratory and hands-on experience for

electrical technology students in their selected area of specialization. The project’s

intended audience includes educators and students who are learning electrical technology.

This project would give the necessary information and practical abilities for laboratory

tasks. Through simulation-based learning, students may translate abstract principles into

real-world, hands-on applications. Developmental research approach was used in the

conduct of the study from conceptualization to evaluation of performance and

acceptability.

The developed simulator was assessed by twenty-nine (29) individuals, who were

chosen according to their distinct categorizations. The categorizing process intentionally

choose five (5) individuals with expertise in electrical engineering, five (5) individuals who

are trained in electrical EIM (Electrical Installation and Maintenance), five (5) individuals

who specialize in electrical education, and fourteen (14) students studying electrical
60

technology. The researchers utilized the 5-point Likert scale to measure the acceptability

of the develop simulator.

The researchers systematically implemented many phases and methodologies in the

construction of the HVAC Electrical Simulator. The gathered data from the performance

testing and acceptability evaluation were tabulated and analyzed.

Findings

Based on the systematic collection and analysis of data, the researchers have

derived the following findings:

1. The HVAC Electrical Simulator was designed and develop using phenolic

plywood, solid wood, nails, screws, circuit breaker, special purpose outlet, PVC

raceway, wires, terminal block, time relay, light indicators, light indicator

buzzer, light bulb and STC 1000 thermostat.

2. The results of the performance testing of the developed simulator according to

its design parameters are as follows: test device, 100%; temperature (cooling),

90%; temperature (heating), 80%; light indicators (cooling), 100%; light

indicators (heating), 100%; buzzer, 100%; and special purpose outlet, 100%.

3. The acceptability of the simulator in terms of aesthetics is 4.483, functionality

is 4.425, safety is 4.471, workability is 4.598, economy and cost is 4.563, and

educational applicability is 4.575. The overall acceptability rating of the

simulator is 4.519, highly acceptable.


61

Conclusion

The researchers used locally available materials to develop the simulator. To

acquire an improved understanding of the design and development of the device, search

for relevant studies and literature was conducted. Furthermore, the researchers successfully

fabricated the simulator through the inputs and perspectives of electrical experts, both in

the academe and in the industry. In addition, the HVAC electrical simulator performed well

according to its design parameters. Also, it is highly acceptable based on the conducted

evaluation from students, technical teachers, electrical engineers, and electrical trainers.

Recommendations

The researchers have effectively achieved the predetermined objectives following

the completion of the developmental research, which involved thorough study and testing.

Based on the results and conclusions, the following suggestions were derived:

1. The outlet should replace GFCI into easier device to know if there is a current

flowing in the system, such as lights that are connected as normally closed.

2. It is recommended to remove the timer since the goal of the system is to neutralize

the temperature.

3. The inclusion of a surrounding sensor is advised to monitor the surrounding

temperature and to provide feedback to the system.

4. The installation of emergency stop button will help improve the safety of the

simulator.
62

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65

APPENDICES
66

Appendix A

LETTER OF REQUEST
67

Appendix B

RESEARCH INSTRUMENT

Company Name ______________________________

Business Address ______________________________

Nature of Business ______________________________

Respondent ______________________________
(Optional)
Position ______________________________

Date ______________________________

Directions: Read the statements below. The following groups of factors are about to
measure the acceptability of the HVAC Electrical Simulator. Kindly place a check on the
specified space that corresponds to your choice. Honest and thorough evaluation is highly
appreciated. The numbers given have assigned descriptions:
5 ― Highly Acceptable
4 ― Very Acceptable
3 ― Acceptable
2 ― Fairly Acceptable
1 ― Not Acceptable

A. A. AESTHETICS 5 4 3 2 1
1. Ingenuity
2. Rigidity of Construction
3. Simplicity of Mechanism
B. B. FUNCTIONALITY
1. Flexibility of Setup
2. User-friendliness
3. 3. Minimal and Tolerable Vibration
C. C. SAFETY
1. 1. Safety in Operation
2. 2. Absence of Sharp Edges
3. 3. Provisions of Safety Features
68

D. D. WORKABILITY
1. Availability of Materials
2. Availability of Technical
Equipment
3. Availability of Technical
Expertise
E. E. ECONOMY AND COST
1. Material Cost
2. Development Cost
3. Maintenance Cost
F. EDUCATIONAL
APPLICABILITY
1. 1. Cognitive Domain
2. 2. Psychomotor Domain
3. 3. Affective Domain

Comments and Suggestions:


________________________________________________________________________
________________________________________________________________________
________________________________________________________________________

____________________
Signature of Evaluator
69

Appendix C

LIST OF EVALUATORS

NAME OF EVALUATOR POSITION OFFICE/ ADDRESS


1. Wensone Cambia Faculty BANHS
2. Eden Umelda Faculty CSTC LUCENA
3. Faculty BANHS
4. Faculty QNHS
5. Faculty QNHS
6. Edrian Rhey Almiñana Technical Expert/ Technical Skills System of
Electrical Maintenance Lucena, Inc.
Technician
7. Aizel O. Lafuente Technical Expert/EIM Technical Skills System of
Trainer Lucena, Inc.
8. Engr. Pedrito Dayahan Technical Technical Skills System of
Expert/Engineer/ EIM Lucena, Inc.
Trainer
9. Engr. Sherry Ann Gagasa Technical Expert/EIM Technical Skills System of
Trainer Lucena, Inc.
10. Patricia Fernandez Technical Expert/EIM Technical Skills System of
Trainer Lucena, Inc.
11. Jesua Lorenz Ursolino Student SLSU Lucena
12. Charisse Inaanuran Student SLSU Lucena
13. Dexter dela Rosa Student SLSU Lucena
14. Kate Dator Student SLSU Lucena
15. Jhon Cedrick Campano Student SLSU Lucena
16. Carryl Baer Student SLSU Lucena
17. Student SLSU Lucena
18. Student SLSU Lucena
19. Student SLSU Lucena
20. Student SLSU Lucena
21. Student SLSU Lucena
22. Student SLSU Lucena
23. Student SLSU Lucena
24. Student SLSU Lucena
25. Engr. Mark Laurence Resare Electrical Expert/Engineer Meralco
26. Engr. Danilo Llego Assistant Chief Electrical Saudi Telecom
Designer
27. Engr. Audrey Melca Quirante Testing Engineer One Stop Testing Laboratories
and Inspection Services, Inc.
28. Engr. Angeli Amper Electrical Expert/ Excel
Engineer/Instructor
29. Electrical Expert/Engineer
70

Appendix D

ACCEPTABILITY EVALUATION RESULTS

Results for Aesthetics


Respondent Q1 Q2 Q3
1 5 5 5
2 5 5 5
3 5 5 5
4 4 4 5
5 4 5 5
6 5 5 4
7 4 4 5
8 4 4 3
9 5 5 5
10 5 4 5
11 5 4 4
12 5 5 5
13 5 5 4
14 5 5 5
15 5 4 5
16 4 5 5
17 5 4 5
18 5 5 5
19 4 5 5
20 4 4 5
21 4 4 5
22 4 4 4
23 4 4 4
24 4 3 5
25 4 5 5
26 4 5 5
27 3 4 5
28 4 3 3
29 4 4 3
TOTAL 128 128 134
WM 4.41 4.41 4.62
AWM 4.483
71

Results for Functionality


Respondent Q1 Q2 Q3
1 4 5 4
2 4 5 4
3 5 5 4
4 5 5 5
5 5 5 5
6 5 5 5
7 4 4 3
8 5 4 3
9 5 5 5
10 4 5 4
11 4 5 4
12 5 5 4
13 5 5 5
14 5 5 5
15 4 5 5
16 5 5 5
17 4 5 4
18 5 5 5
19 4 4 3
20 5 4 4
21 5 4 4
22 4 4 5
23 3 3 3
24 4 4 3
25 5 5 5
26 5 5 5
27 4 5 3
28 4 3 4
29 3 4 5
TOTAL 129 133 123
WM 4.45 4.59 4.24
AWM 4.425
72

Results for Safety


Respondent Q1 Q2 Q3
1 4 5 5
2 5 5 5
3 5 4 4
4 4 5 4
5 4 5 5
6 3 4 4
7 4 4 4
8 5 5 5
9 5 5 5
10 4 4 5
11 5 4 5
12 5 5 5
13 5 4 4
14 5 5 5
15 4 5 5
16 5 5 4
17 5 5 5
18 5 5 5
19 3 4 3
20 4 4 5
21 4 4 5
22 5 5 5
23 4 3 3
24 5 5 5
25 5 5 5
26 5 4 3
27 5 3 5
28 4 3 4
29 4 4 4
TOTAL 130 128 131
WM 4.48 4.41 4.52
AWM 4.471
73

Results for Workability


Respondent Q1 Q2 Q3
1 5 5 5
2 4 5 5
3 5 5 5
4 5 5 4
5 5 4 4
6 5 5 5
7 3 5 4
8 5 4 4
9 5 5 5
10 5 4 5
11 5 5 4
12 5 5 5
13 5 5 5
14 5 5 5
15 5 5 4
16 5 5 5
17 4 4 4
18 5 5 5
19 4 4 5
20 5 3 3
21 5 4 4
22 5 5 5
23 3 3 5
24 5 4 4
25 5 5 5
26 5 5 5
27 5 4 4
28 5 4 4
29 5 5 3
TOTAL 138 132 130
WM 4.76 4.55 4.48
AWM 4.598
74

Results for Economy and Cost


Respondent Q1 Q2 Q3
1 4 5 5
2 5 5 5
3 5 5 4
4 4 4 5
5 4 4 4
6 4 4 4
7 5 5 5
8 4 5 3
9 5 5 5
10 5 4 4
11 5 4 5
12 5 5 5
13 5 5 5
14 5 5 5
15 4 4 5
16 5 5 5
17 5 5 5
18 5 5 5
19 5 5 5
20 4 4 4
21 5 5 5
22 5 5 5
23 3 4 4
24 4 4 4
25 5 5 5
26 5 5 5
27 3 4 4
28 4 4 4
29 4 4 4
TOTAL 131 133 133
WM 4.52 4.59 4.59
AWM 4.563
75

Results for Educational Applicability


Respondent Q1 Q2 Q3
1 5 5 4
2 4 4 5
3 5 5 5
4 4 5 5
5 5 5 5
6 5 5 5
7 3 4 4
8 3 5 4
9 5 5 5
10 5 5 4
11 5 4 5
12 5 5 5
13 5 4 4
14 5 5 5
15 5 5 4
16 4 5 5
17 5 5 5
18 5 5 5
19 5 5 5
20 4 5 4
21 5 4 5
22 4 4 4
23 4 3 3
24 4 4 4
25 5 5 5
26 5 5 5
27 5 5 5
28 4 4 4
29 4 4 4
TOTAL 132 134 132
WM 4.55 4.62 4.55
AWM 4.575
76

Appendix E

LEARNING MODULE

Heating, Ventilating and Air-


Conditioning Electrical Simulator
(HVAC)
ELECTRICAL SIMULATOR
77

INTRODUCTION

Welcome, dear student, to the comprehensive user manual for the HVAC Electrical
Simulator! This simulator is designed to enhance your skills in the field of electrical
systems. Instructors can use it to educate students about HVAC electrical wiring,
components, thermostats, thermostat wiring, and basic electrical troubleshooting. Students
build their own simulator, connect various components, and learn how to use a multimeter
effectively. The goal is to identify and explain faults without physically disconnecting any
connections. By exploring different settings and components, students gain practical
experience and develop their technical abilities. Enjoy your journey with this educational
tool!
78

ABOUT THE TRAINER


The HVAC Electrical Simulator is specifically designed for the Electrical
Technology course at SLSU Lucena. It offers practical, hands-on learning related to
electrical components and wiring in HVAC systems. By using this simulator, students can
develop their technical skills and gain real-world knowledge. It serves as an essential tool
for learners in the electrical field.
79

SAFETY PRECAUTIONS

A. Disconnect Power Supply:

• Before making any hardware connections or modifications to the


electrical simulator trainer, always ensure that the power supply
is disconnected.
• This precautionary step helps prevent accidental short circuits or
electrical shocks while working with the trainer’s components.

B. Avoid Touching Exposed Pins or Components:

• Safety First: Whenever the digital trainer is powered on, avoid


touching any exposed pins or components.
• High Voltages and Currents: Be especially cautious with components
that carry high voltages or currents.
• Use Proper Tools: Always use appropriate tools or equipment when
interacting with the trainer’s circuitry.

C. Use the Proper Tools:

• Understanding how and when to use tools is critical for safety.


• Incorrect tool usage can lead to property damage, personal injury, or
harm to others.
• Always choose the right tool for the task to ensure safety and
effectiveness.

D. Handle Components with Care:

• When handling electronic components, be gentle and avoid applying


excessive force.
• Mishandling components can result in damage to the trainer or its
components, potentially leading to malfunctions or unsafe conditions.

E. Avoid Overloading:

• Do not overload the trainer’s power supply or I/O ports beyond their specified
limits.
• Overloading can lead to overheating, component failure, or other safety
hazards.
80

PARTS AND ACCESSORIES

Thermostat
- it displays the temperature set for heating and cooling.
Single Pole Contactor
- it serves as a switching device that can automatically turn on power from the main line
through the fan.

-it protects the components from damage caused by


Circuit Breaker
overload or short circuits.
Special Purpose
Outlet

Terminal Block it is connected to the


circuit breaker from
These are common connectors to the main line and it
connect the components safely and is used to check if
effectively to each other. there is a current
flowing through the
components.
Time Relay
-it energizes the load for a certain amount of time
adjusted and set by the user

Light Indicators
it indicates if the components
are working especially in
heating and cooling.

Buzzer
It indicates that the simulator
must be stopped or reset because
Fan Motor it reaches the set time limit.
A device used to indicate that the training board is running in
cooling.

Bulb
A device used to indicate that the training board is
running in heating. the training
board is running in heating.
81

HOW TO USE THIS HVAC ELECTRICAL SIMULATOR


1. Prepare all the materials and tools needed.
2. Make sure that the working area is clean and away from any risks or hazards.
3. Prepare the training board before installing the components.
4. Install each component to the board.
5. Install the wires based on the connection diagram.
6. Test each connection with a multi-tester.
7. Insert the plug to the main line.
8. Turn on the circuit breaker.
9. Set the Delay-on-make timer to 30 seconds.
10. Turn on the thermostat.
11. Set the temperature to 36.5 °C and then the bulb (heating) will start lighting along with the yellow light
indicator.
12. After 30 seconds, it will change to cooling, the fan will start running along with the green light
indicator within 30 seconds.
13. After 30 seconds, the buzzer will start to buzz, it means that the electrical simulator must be reset or
stop.

Maintenance
Maintenance is an important aspect of ensuring the longevity and optimal performance of your Electrical
Simulator. By following some simple guidelines, you can keep your digital trainer in excellent condition for
years to come. Here are some maintenance tips to help you take care of your device:
1. Cleaning:
o Regular cleaning helps prevent dust buildup, which can affect performance and cooling.
o Use a soft, dry cloth to wipe down surfaces, paying attention to vents and openings.
o Avoid using harsh chemicals or abrasive materials that could scratch or damage the casing.
2. Cable and Connector Inspection:
o Cables and connectors are critical for proper functionality.
o Inspect power cords, data cables, and connectors for any signs of wear, fraying, or loose
connections.
o Replace damaged cables promptly to prevent electrical hazards.
3. Component Inspection:
o Components like resistors, capacitors, and integrated circuits (ICs) should be visually inspected.
o Look for cracks, bent pins, or loose connections.
o If you find any issues, disconnect the components and replace them as needed.
4. Safe Storage:
o When not using the simulator, store it in a safe place.
o Avoid exposing it to liquids, extreme temperatures, or physical damage.
o Keep it away from sharp objects or heavy items that could crush or scratch it.
82

Southern Luzon State University


Lucena Campus
Lucena City

Activity #1

Simulator, Assemble!:
Assembling the HVAC Electrical Simulator

Name: Group No:

Yr. & Sec:

Date Performed:

Date Submitted:

RATING

INSTRUCTOR
83

I. INTRODUCTION

The HVAC Electrical Simulator is a training board used to educate the


students in HVAC, Thermostats, Thermostat wirings and Electrical troubleshooting.
In this module we will explore on how to assemble the training board and identify
the components to be used like circuit breaker, GFCI, thermostat, contactor, delay-
on-make timer, fan, and bulb.
Thus, module will guide you to assemble this simulator and explore what is
HVAC..

II. OBJECTIVE

1. Identify the components of HVAC Electrical Simulator.


2. Reflect on the importance of each component's function in an electrical simulator..
3. Assemble the HVAC Electrical Simulator.

III. DISCUSSION

The discussion focuses on the major components of HVAC Electrical Simulator as well as
the process on how to assemble the training board.

Components of HVAC Electrical Simulator

1. Thermostat
Thermostat sets and maintain the temperature needed on heating and cooling. It
also displays the current temperature on °Celsius.

2. Single Pole Contactor


The single pole contactor typically functions as an electromagnetic switch that
can be used to automatically turn on or off power to a circuit. It is used to hold
the electric power from the main line and to avoid sudden power charge to the
fan. In order to ensure exact control of the heating, electrical heating coils in air
handling devices are controlled by single pole contactors.

3. Circuit breaker
A circuit breaker is a type of electrical switch used to guard against short circuits,
overloads, and overcurrent’s that could harm an electrical circuit. Its primary
purpose is to halt current flow when protective relays identify a defect.

4. Terminal block
By grounding, isolating, and safeguarding the other parts of the electrical circuit,
84

terminal blocks improve safety. To avoid electric shock, terminal blocks are
supplied with finger-safe connections. Additionally, terminal blocks can offer
test locations, enhancing the circuit's safety further.

1. Delay-on-make timer
It works when electricity is provided to the input, the delay timer starts to
function. The load energizes when the time delay is finished and stays energized
as long as power is applied. By cutting off power during or after the time delay
period, the control is reset.

2. Fan
It is used to indicate cooling when the HVAC electrical simulator is running.

3. Bulb
It is used to indicate heating when the HVAC electrical simulator is running.

4. Light indicators
These light indicators have two different colors: green and yellow. It is connected
to the fan and bulb, which indicate heating and cooling. If the fan is working,
which indicates cooling, then the green light indicator must work, and the yellow
light indicator represents heating.

5. Buzzer
Just like light indicators, buzzer represents that the training board reach its limit
to the settled time. When the buzzer buzzes, it means that the training board must
be stopped or reset.

6. Special Purpose Outlet


These are versatile outlets that can accommodate various plug types. They’re
often used in homes, offices, and commercial spaces
85

ASSESSMENT
1. This component works when electricity is provided to the input then the timer starts
to function.
a. Single pole contactor
b. Delay-on-make timer
c. Terminal block
d. Thermostat
2. It is used to check if there is a power running throughout the training board.
a. Terminal block
b. Light indicators
c. GFCI
d. Single pole contactor
3. It has two different colors that indicates cooling and heating.
a. Light indicators
b. Buzzer
c. Terminal block
d. Fan
4. It sets and maintain the temperature needed in heating and cooling.
a. Terminal block
b. Light indicators
c. Circuit breaker
d. Thermostat
5. It is used to hold the electric power from the main line and to avoid sudden power
charge to the fan.
a. Thermostat
b. Buzzer
c. Single pole contactor
d. Bulb
6. In assembling training board, we must make sure that the working area is clean and
away from any risks or hazards.
a. True
b. False
c. Either A or B
d. None of the above
7. This tool is used to tighten screws.
a. Screwdrivers
b. Pliers
c. Multitester
d. Hammer
8. It guard against short circuits, overloads, and overcurrents that could harm an
electrical circuit.
a. Single pole contactor
b. Terminal block
c. Circuit breaker
d. GFCI
9. In this electrical simulator, what component is used to indicate cooling?
86

a. Bulb
b. Buzzer
c. Fan
d. Light indicators
1. It is used to connect components and engance the circuit's safety.
a. GFCI
b. Single pole contactor
c. Thermostat
d. Terminal block

Essay: Explain in 5 sentences, what is the importance of knowing the function of each
components in an HVAC electrical simulator

I. HANDS-ON ACTIVITY

Assembling of HVAC Electrical Simulator


• Prepare all the materials and tools needed like screwdrivers and pliers.
• Prepare the board.
• Make sure that the working area is clean, dry and away from any risks and hazards.
• Use screws and screwdriver in installing the components.
• Install the circuit breaker on the board.
• Install the GFCI on the board.
• Install the thermostat along with its protective case on the board.
• Install the three (3) terminal blocks on the board on different locations.
• Install the fan.
• Install the bulb.
• Install the light indicator and the buzzer.
87

Southern Luzon State University


Lucena Campus
Lucena City

Activity #2

Link it:

Connection Diagram

and Connection of

Wires to each

component

Name: Group No:

Yr. & Sec:

Date Performed:

Date Submitted:

RATING

INSTRUCTOR
88

I. INTRODUCTION

In this module, you will learn the connection diagram of the HVAC
electrical simulator and how to connect it to each component. After you've finished
the previous lesson, which was assembling and installing each component, this
module will guide you step-by-step through the connection of each component. By
the end of this module, you will have a full setup of the HVAC Electrical Simulator
and can test if there is power running through the circuit with a multitester.

II. OBJECTIVE

1. Understand the connection diagram of HVAC Electrical


Simulator.
2. Test the installed components using a multitester after connecting of wires.
3. Connect the wires based on the given connection diagram and test with a multi-
tester.

III. DISCUSSION

Connection diagram, it uses diagram symbols rather than photos to represent the
components. The connections between the internal and external circuits are also
displayed. When compared to a wiring diagram, these connections are easier to
understand and follow. The parts are still depicted in their relative positions in the
connection diagram. You can use this schematic to connect the wire or to trace any
component of the circuit. Keep in mind that the connection diagram is a useful tool
for troubleshooting.
89

Safety tips in electrical wiring


You run the risk of being in danger if you don't use the necessary safety measures
or tools. To avoid risks when working on your wiring project, be sure to keep in
mind these safety precautions.
1. Power off - Before you begin, make sure the power is turned off at the breaker,
and use a voltage tester to make sure that the cables and/or electrical
connections are entirely dead.
2. Be careful what you touch - Avoid touching with wet hands because it might
cause electric shock.
3. Use the right tools - Make sure that the tools you will use are designed for their
use. For example, use screwdrivers to tighten or loosen screws.
4. Don't overload - Extension cords or outlets that are overloaded can pose a fire
risk.

ASSESSMENT
Write True if the statement is correct and right False if the statement is
wrong.
1. Connection diagram uses diagram symbols rather than photos to represent the
components.
2. Schematic diagram is a useful tool for troubleshooting.
3. In elecrrical wiring we must follow safety procedures to avoid any risk and hazards.
4. Overload outlets can pose a fire risk.
5. It is okay to work with electrical components beside a wet area.
6. Make sure that the power is turned off before you begin wiring.
7. Use a multitester to check if the components is connected properly.
8. Use a screwdriver to tighten or loosen screws.
9. Connection diagram are easier to follow and understand.
10. Connection diagram shows the conmection between the internal and external circuits.
90

I. HANDS-ON ACTIVITY

Materials needed:
• 14-gauge THHN wire
• Connection diagram

Tools needed:
• Screwdrivers
• Multitester
• Pliers or long-nose pliers

SYMBOLS:
• CB- circuit breaker
• GFCI - convenience outlet
• SPC - single pole contactor
• TB - terminal block
• TH - thermostat
• TM - timer
• GR - green
• YL - yellow
• RD - red

PROCEDURES:
• Prepare all the materials and tools needed.
• Connect the main line with a plug to the circuit breaker.
• Connect L1 and L2 to circuit breaker.
• Connect circuit breaker to the GFCI.
• Connect circuit breaker to the L2 of SPC.
• Connect circuit breaker to the L1 of SPC.
• Connect T1 of SPC to TB2-1.
• Connect T2 of SPC to TB2-4.
• Connect L1 of SPC to TB2-2.
91

• Connect L2 of SPC to TB1-1.


• Connect A2 of SPC to TB1-5.
• Connect A1 of SPC to TB1-6.
• Connect TH1 to TB1-1.
• Connect TH2 to TB1-2.
• Connect TH3 and TH4 to Sensor.
• Connect TH5 to TB1-4.
• Connect TH8 to TB1-6.
• Connect TH1 to TH6.
• Connect TH2 to TH5.
• Connect TH5 to TH7.
• Connect TB1-1 to TB1-3.
• Conmect TB1-3 to TB1-5.
• Connect TB2-1 to TB2-2.
• Connect TB2-2 to TB2-3.
• Connect TB2-4 to TB2-5.
• Connect TB2-5 to TB2-6.
• Connect TB2-2 to TB3-2.
• Connect TB2-2 to TB3-9.
• Connect TB2-3 to TM2.
• Connect TB2-4 to TM8.
• Connect TM8 to TM7.
• Connect TM5 to TB3-1.
• Connect TM6 to TB3-10.
• Connect TB1-3 to Bulb.
• Connect TB1-4 to Bulb.
• Connect Bulb to TB3-5.
• Connect Bulb to TB3-6.
• Connect TB3-1 and TB3-2 to GR light indicator.
• Connect TB3-5 and TB3-6 to YL light indicator.
• Connect TB3-9 and TB3-10 to RD light indicator.
• Connect TB1-7 and TB1-8 to Fan.
• Connect TB1-7 to TB2-6.
• Connect TB1-8 to TB2-1.
• Test each connection with a multi-tester.
92

Southern Luzon State University


Lucena Campus
Lucena City

Activity #3

Set the Heat:


Activating the Heating in HVAC Electrical Simulator

Name: Group No:

Yr. & Sec:

Date Performed:

Date Submitted:

RATING

INSTRUCTOR
93

I. INTRODUCTION

The heating activation in HVAC module shows what is heating in an HVAC


and what it is in HVAC electrical simulator. This module will guide you on how to
run heating mode with a thermostat and delay-on-make timer.

II. OBJECTIVE

1. Identify and understand what is heating in HVAC.


2. Investigate the process of heating in HVAC electrical simulator.
3. Perform heating with the given procedure in HVAC simulator.

III. DISCUSSION

Heating. An HVAC system contains a piece of machinery that produces heat


that is used to warm an interior space, such as a furnace, boiler, or heat pump.
The apparatus may be used to focus on a specific room, area, or building.
Conduction, convection, or radiation are some of the ways that heating
equipment can heat a room. It can also produce heat using electricity, propane,
heating oil, or natural gas. Even while it is typically not the main focus of data
center HVAC, heating is nevertheless a significant consideration, especially in
cold climates where heat may be required to preserve exterior equipment or
components like chillers.
The HVAC's heating system functions as the cooling system in reverse.
When the HVAC system is employed as an air conditioner, it removes and expels
the heat from inside your house. However, when you turn on your HVAC system
to heat your home, it draws heat from the outside in.
94

HVAC electrical simulator will help you to understand what is HVAC. Heating and cooling
are the primary functions of this training board. With the use of a thermostat, you can set the
training board for heating. The bulb represents heating, so if the bulb lights along with the light
indicator, it means that the training board is running in heating mode. In the setup of heating,
make sure that the wires of each component are connected properly and do not work while the
power is on. With the help of the delay-on-make timer, set the timer to 2 minutes and then set
the temperature of the thermostat to 34.0 °C. Then the bulb will start running, and after 2
minutes, it will switch to cooling.

ASSESSMENT

Write T if the statement is true and write F if the statement is false.


1. H in HVAC means heating.
2. The HVAC's heating system functions as the cooling system in reverse.
3. Conduction, connection, or radiation are some of the ways that heating equipment can heat a room.
4. When you turn on your HVAC system to heat your home, it draws cold air from the outside in.
5. An HVAC system contains a piece of machinery that produces heat that is used to warm an interior
space, such as a furnace, boiler, or heat pump.

Essay: What did you observe after the activity? How can you relate it to real-life applications
specially in homes? Maximum of 5 sentences.

I. HANDS-ON ACTIVITY

Steps in activating heating in

HVAC Electrical simulator:

• Make sure that the working area is clean, dry and away from any risks or hazards.
• Check all the wires if it is connected properly to each component. Tighten screws with the use
of screwdriver if necessary.
• Plug in the main line.
• Turn on the circuit breaker.
• Set the delay-on-make timer to 2 minutes.
• Turn on the thermostat.
• Set the temperature of the thermostat to 36.4°C.
• After setting up the temperature, the bulb will start to run along with the yellow indicator.
• After 2 minutes, the bulb will turn off.
95

Southern Luzon State University


Lucena Campus
Lucena City

Activity #4

Cool ka lang:
Activating the
cooling in HVAC
electrical simulator

Name: _ Group No:

Yr. & Sec:

Date Performed:

Date Submitted:

RATING

INSTRUCTOR
96

I. INTRODUCTION

To keep operations operating efficiently, air conditioning is necessary or


advantageous in many sectors. If you're thinking about installing an industrial
HVAC system, you probably want to look into your alternatives to find the best fit
for your needs. To provide you with the knowledge you need about these systems,
their applications, and their requirements, we have put together this helpful
reference. This module demonstrates the function of cooling and how to perform it
in HVAC electrical simulator.

II. OBJECTIVES

1. Identify and understand what us air conditioning in HVAC.


2. Realize the importance of air conditioning in application to our daily lives.
3. Perform cooling or air conditioning with thr given procedure
in HVAC Electrical Simulator.

III. DISCUSSION

By removing heat from the air within your home and releasing it outdoors, air
conditioners function. The majority of systems consist of three primary components:
a compressor, a fan, and coils that contain a refrigerant. As it absorbs heat from the
air, the chemical refrigerant transforms from a gas to a liquid and back again. The
refrigerant is pumped throughout the system by the compressor. The coils, which
house the refrigerant, are airbrushed by the fan. Heat is extracted and redistributed
to the outside air when the air flows over the coils. A network of ducts is then used
to circulate the cooled air throughout your house. The process is switched around
when the temperature outside lowers, drawing warm air inside your house. While
working hard to keep you cool during the summer, air conditioners also aid in
maintaining a comfortable indoor humidity level throughout the year.
You may benefit from the much-needed cool air that you need during the hot
summers with the aid of an effective air conditioning system. In essence, an efficient
air-conditioning system has five key parts that condition the air.
1. Compressor
The compressor's primary function in your air conditioning system is to
change low-pressure gas into high-pressure gas. The gap regions between
molecules are reduced throughout the aforementioned procedure. By doing
this, energized gas is produced.
2. Condenser coil
The condenser coil has a fan installed to assist in cooling down the high-
pressure gas before it is transformed back into a liquid.
97

1. Evaporator
Through a thin pipe, an evaporator and condenser are connected. This area of your air
conditioner is filled with the high-pressure gas that has now changed into a lower-pressure
liquid. As the pressure in this area decreases, the liquid converts back into gas. The
operating fluid of your air conditioner removes the heat during this process and cools it
down.
2. Air handler and blower unit
They aid in bringing room air into the evaporator, spreading the cold air throughout your
home.
3. Thermostat
Your air conditioner's thermostat aids in regulating the overall temperature of the machine.
This is accomplished by controlling the flow of heat energy both within and outside of the
device. Depending on its functions, the thermostat can be set manually or automatically.

With manual air conditioning, you have complete control over when to switch your system on
and off. Since they are not managed by a thermostat, there is no need to wait for the air conditioning
to start working. In this module, you will use a semi-automatic thermostat. You can manually set
the temperature and it can automatically detect temperature through sensor probe. We will use a
thermostat, delay-on-make timer and a fan that will indicate cooling or air conditioning.

ASSESSMENT

1. The compressor's primary function in your air conditioning system is to change high-pressure gas into
low-pressure gas.
2. With manual air conditioning, you have complete control over when to switch your system on and off.
3. As it absorbs heat from the air, the chemical refrigerant transforms from a gas to a liquid and back again.
4. The condenser coil has a fan installed to assist in cooling down the low-pressure gas before it is
transformed back into a liquid.
5. The majority of systems consist of three primary components: a compressor, a condenser, and coils that
contain a refrigerant.

Essay: What did you observe after the activity? How does the electrical simulator shows the function
of air conditioning in HVAC? How you can apply it to real life situations? Maximum of 5 sentences.

III. HANDS-ON ACTIVITY


Steps in activating heating in HVAC Electrical simulator:

• Make sure that the working area is clean, dry and away from any risks or hazards.
• Check all the wires if it is connected properly to each component. Tighten screws with the use
of screwdriver if necessary.
• Plug in the main line.
• Turn on the circuit breaker.
• Set the delay-on-make timer to 2 minutes.
• Turn on the thermostat.
• Set the temperature of the thermostat to 34.0°C.
• After setting up the temperature, the bulb will start to run along with the yellow indicator.
• Turn down the temperature to 33.2°C, then the fan will start running along with the green light indicator

• and the bulb will turn off.


• After 2 minutes, the bulb will turn off.
98

Southern Luzon State


UniversityLucena
Campus
Lucena City

Activity #5

HVAC Troubleshooting Components

Name: Group No:

Yr. & Sec:

Date Performed:

Date Submitted:

RATING
99

I. INTRODUCTION

One of the few potential energy sources for an air conditioner or heater is electricity. The
heating pump, which controls temperature, and the blower fan, which aids in distributing hot or
cold air, are typically electrical components of an AC unit. When a blower quits operating, it's
frequently the fault of a failing contactor or other minor electrical component. In this module you
will explore the troubleshooting of components used in HVAC electrical simulator.

II. OBJECTIVE
1 . Understand each HVAC system component's function and
purpose.
2 . Apply and demonstrate troubleshooting components using
multimeters.
3 . Define A/C troubleshooting and its significance in various
domains such as technology, simulator and problem-solving.

III. DISCUSSION

What is an A/C Contactor

The electrical current that flows into the air conditioner is controlled by the contactor. The
contactor rises to block the electrical supply when you turn off your air conditioner. Similar to this,
everytime you turn on the air conditioner, the contactor lowers, allowing electricity to flow and
energizing the system. The contactor returns to its higher position once the temperature inside your
house reaches the desired level as determined by the thermostat.

Bad A/C Contactor Symptoms

Over time, contactors experience wear and tear. This can lead to overheating. As a result,
your AC won’t turn on. Since you don’t want the air conditioner to fail during the hottest months
of the year, pay attention to these symptoms of a bad AC contactor:
100

1. The condenser unit never shuts off

This might indicate that the contactor has melted, rendering the air conditioner powerless to
interrupt electrical flow.

2. AC hums and won’t turn on

The air conditioner may begin to hum when you turn it on, but it won't come on completely.

3. AC makes a chattering noise

A chattering noise emanating from the air conditioner is another warning indicator.

Using a Multimeter to Test an AC Contactor

Each switch typically has two contactors, identified as a line and a terminal. The voltage feed is
included in the line (L), and the terminal (T) is linked to the controlled electrical device. Use the
procedures below as a reference to test a contactor with a multimeter or voltmeter.
Step 1. Remove wires from the line.

Remove electrical power to the L side of the contactor, then use a plier to pull the wires from the
line-side screws. Mark wires to keep track (L1, L2,).

Step 2. Remove wires from the terminal.

On the contactor's terminal side, repeat the same procedure. You risk receiving a misleading output
if you leave any cables behind.

Step 3. Turn on the control switch.

Once the contactor's control switch is in the "on" position, listen for an audible click and a
humming sound coming from it.

Step 4. Connect the multimeter.


Connect the black lead to the common and the red lead to the ohm connection. Set the multimeter
to on. The meter should display 0 ohms when you touch the two leads together.

Step 5. Test each line.

Check for an audible click by cycling the coil's control switch. If you don't hear one, you should
check the coil's
101

voltage.

Step 7. Check voltage.

To get the correct voltage information, first look at the circuit's


specs. Apply electricity to the coil after setting the meter to volts
and moving the red lead over to the volts connection. To check for
the provided voltage, touch each meter lead to each connection on
the coil.

Step 8. Check ohms.

With a pair of pliers, unplug the coil's wires, then change the meter's reading to ohms. Look for a
reading between 10 and 100 ohms when you touch each lead to the coil connections. If this reading
is not obtained, your coil is defective.

Note:

You are able to purchase a replacement contactor or coil to fix your AC unit if your current one is
broken. Consider some of the other failure indications listed above if your testing shows that your
contactor is working properly.

THERMOSTAT

It's annoying when a thermostat doesn't work properly. Imagine returning from a hard
summer workweek only to discover that your training board air conditioning system is not cooling
it down. It might be quite unpleasant right now. Fortunately, checking your AC thermostat and
identifying the issue is fairly simple. But first, let's talk about how to spot a malfunctioning
thermostat before we cover how to test a house thermostat.

Symptoms of a Faulty Thermostat

If you suspect that your thermostat is faulty, here are some signs you should look for.
102

Thermostat Lacks Power


When your thermostat has no power, the AC and furnace do not respond to your commands. The
display is also not lit.

Your AC or Furnace does not Turn On


Can a malfunctioning thermostat cause an AC or furnace to not power up? Yes, it can.

There could be a wiring issue blocking the signals. The thermostat uses wires to communicate to
your heating or cooling systems.

A problem with these wires will affect the communication to the furnace or AC unit.

Your AC or Furnace does not Turn Off

If an AC or furnace refuses to turn off, then there is a problem with your home thermostat. It simply
means that the wiring is poorly done or your thermostat is not calibrated properly.

Different Thermostat Settings and Room Temperature

If the thermostat’s reading and the estimation of the room temperature are different, then there is
a problem with it.

It is at this point that you need to ascertain whether your thermostat is working or not.

How to Test a Thermostat

1. Ensure that your Thermostat is in “ON” Position


2. Examine the Program Settings
3. Checking for Broken Wires
4. Tightening Loose Terminals
5. Switch on the Breaker
6. Check out the Wires Again
7. Wrap the Wires Together
8. Test all terminal using multitester

How to Troubleshoot a time relay

1. Locate the relay you need to test. It could be located under the dash or in the engine bay,
depending on what it’s controlling. If you’re unsure of the location, check your service
manual electrical chapter and wiring diagram.
2. The quickest and easiest way to test a relay is to swap it out with a known good
replacement. The disadvantage is the same problem that cooked the first relay could cook
the second one. It also dives into your wallet. Inspect and clean the connectors while the
relay is out.
3. Grab a multimeter and set it to Ohms. Touch the leads across the electromagnet coil pins
and measure resistance. Anywhere from 50-120 ohms is OK. Out of range or open means
a bad electromagnet coil winding and time for a new relay.
103

1. Leave the multimeter on ohms or continuity. Touch the leads across the switch pins. A
normally open relay should read open or OL.
2. Test the switch for correct resistance. Disconnect the positive jumper wire. Energize the
electromagnet coil. Set the multimeter to ohms and measure the resistance across the switch
pins. An energized normally open relay should measure close to zero ohms, and a normally
closed relay should measure open or OL.

ASSESSMENT

TEST 1:

1. What is the role of the contactor in an air conditioner?


a. a) To control the airflow
b. b) To adjust the temperature settings
c. c) To regulate the electrical current flow
d. d) To clean the air filters

2. What happens to the contactor when you turn off your air conditioner?
a. a) It lowers to allow electricity to flow
b. b) It returns to its higher position
c. c) It adjusts the temperature inside the house
d. d) It blocks the electrical supply

3. How does the contactor behave when you turn on the air conditioner?
a. a) It rises to block the electrical supply
b. b) It lowers to allow electricity to flow
c. c) It remains in the same position
d. d) It adjusts the thermostat settings

4. When does the contactor return to its higher position?


a. a) When the air conditioner is turned off
b. b) When the temperature inside the house reaches the desired level
c. c) When the thermostat is set to a higher temperature
d. d) When the air filters are cleaned

5. What determines the desired temperature level for the air conditioner?
a) The contactor
b) The airflow
c) The electrical supply
d) The thermostat
104

Test 2

1. True or False: When testing a thermostat, it is important to ensure that it is in the "ON" position.
2. What is one step to examine when testing a thermostat's program settings?
3. What is one method to check for broken wires when testing a thermostat?
4. True or False: Tightening loose terminals is a recommended step in testing a thermostat.
5. What tool should be used to test all terminals when testing a thermostat?

Test 3
On a sheet of paper, answer this question in at least 3 sentences.

What are the key reasons why troubleshooting in HVAC training boards is important, and how does it
contribute to the development of competent HVAC technicians?"

I. HANDS-ON ACTIVITY

1. Ensure Safety:
o Before starting any troubleshooting, prioritize safety.
o Wear appropriate protective equipment, such as gloves and safety glasses.
o Ensure the equipment you’re working on is disconnected from the power source.
2. Select the Multimeter Mode:
o Set your multimeter to the appropriate mode based on the component you want to test.
o For resistance testing, select the resistance (ohms) mode.
o For voltage testing, choose the voltage (volts) mode.
o Make sure to select the correct range or scale for accurate readings.
3. Test Continuity:
o Continuity testing checks if a component is open (broken) or closed (functional).
o Connect the multimeter probes to the two terminals of the component you want to test.
o If the multimeter beeps or shows a low resistance reading (close to zero), it indicates continuity
(the component is functional).
o If there’s no beep or a high resistance reading (infinite or very high), it suggests an open circuit
(the component is faulty).
4. Measure Resistance:

o If you suspect a resistor or similar component is faulty:


o Switch the multimeter to the resistance mode.
o Place the probes across the component being tested.
o A good component will show a resistance value within its specified range.
o If the reading significantly differs or is close to zero, it indicates a faulty component.

5. Measure Voltage:

o When troubleshooting power-related issues:


o Set the multimeter to the voltage mode.
o Connect the probes across the component or points where you want to measure the voltage.
o Ensure the circuit is powered on.
o Observe the voltage reading on the multimeter.
o Significant deviations from the expected value or no voltage at all suggest a problem with the
component or the circuit.
105

Appendix F

SUPPLIES AND MATERIALS

QUANTITY MATERIALS
1 STC 1000 Thermostat
1 Single pole contactor, 24v 30 amp
3 Terminal block
1 9W light bulb
2 Light indicators
1 Bulb Receptacle
1 Buzzer
1 Special purpose Outlet
1 Delay-on-make timer
1 15-Amp Circuit Breaker
10 #14 gauge THHN wire
1 Duplex receptacle
1 Junction Box
1 Wire nuts
1 16-22 female spade crimp connectors
1 16-22 female piggyback
1 ¼ cable clamps
1 14-2 NMB romex
1 Male Plug
1 ½ NMB Box connectors
¼ kg Screw
¼ kg Nails (1-inch)
¼ kg Nails (2-inches)
3 2x2 Good lumber - wood
1 ½ inch Plywood
1 Paint
1 Skim coat
2 Aluminum angle bar
106

Appendix G

EXPERTS’ CERTIFICATIONS
107
108
109
110
111

Appendix H

SIMILARITY INDEX REPORT


112

Appendix I

LANGUAGE EDITING CERTIFICATION


113

Appendix J

EVALUATION PHOTOS
114

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