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Journal of Sustainable Cement-Based Materials

ISSN: 2165-0373 (Print) 2165-0381 (Online) Journal homepage: www.tandfonline.com/journals/tscm20

Hydration characteristics of slag-blended cement


at different temperatures

Fanghui Han & Peiyu Yan

To cite this article: Fanghui Han & Peiyu Yan (2015) Hydration characteristics of slag-blended
cement at different temperatures, Journal of Sustainable Cement-Based Materials, 4:1, 34-43,
DOI: 10.1080/21650373.2014.959089

To link to this article: https://doi.org/10.1080/21650373.2014.959089

Published online: 24 Sep 2014.

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Journal of Sustainable Cement-Based Materials, 2015
Vol. 4, No. 1, 34–43, http://dx.doi.org/10.1080/21650373.2014.959089

Hydration characteristics of slag-blended cement at different


temperatures
Fanghui Hana,b and Peiyu Yanb*
a
School of Chemical and Environmental Engineering, China University of Mining and
Technology (Beijing), Beijing, China; bKey Laboratory of Civil Engineering Safety and Durability
of China Education Ministry, Department of Civil Engineering, Tsinghua University, Beijing,
China
(Received 13 April 2014; accepted 25 August 2014)

The compressive strength of mortar, pore structure, hydration heat, and non-evaporable
water content of slag-blended cement used to prepare self-consolidating concrete were
investigated. The blended cement pastes were cured at different temperatures to simu-
late the condition of real concrete structure. The blended cement containing 30% of
slag possesses almost same characteristics as pure Portland cement. Incorporation of
70% of slag shows much lower properties than them. The dosage of slag in blended
cement should be controlled in a reasonable range. Elevated temperature activates the
hydration of binders but shortens the hydration continuing time, which results in a
coarse paste microstructure and a low final strength.
Keywords: cement; slag; strength; pore structure; hydration heat; hydration degree

1. Introduction binder.[9] What is more, due to the large


The mainstream bearing carrier of volume of pillars, whose cross-section is
skyscraper built now in many large cities tens of m2, the temperature in the core of
in China is steel–concrete composite pillars rises up to 70–80 °C in several
structure. High-strength self-consolidating days after cast of concrete.[10] The use
concrete (SCC) is used normally to fill of SCM in blended cements can reduce
steel tube pillar.[1] The main benefits the heat released during the hydration
from using SCC in building structure process.[11,12] Slag-blended cement is
consist in shortening the construction per- widely used in China to prepare high-
iod and thus increasing productivity, strength SCC.[13] The hydration and
assuring compaction in the structure.[2] property development of this kind of bin-
Now supplementary cementitious der is very sensitive to temperature.[14]
materials (SCM) as partial replacement of Therefore, it is obviously different for the
Portland cement are used in SCC mix- hydration of slag-blended cement in real
tures.[3,4] Fly ash, ground granulated structure and under standard condition
blast furnace slag and silica fume are the (20 °C and 95% RH) in laboratory.
most frequently applied SCM in SCC. The compressive strength of mortar,
[5–8] The cost and the carbon footprint pore structure, exothermal characteristics,
of concrete can be significantly reduced and hydration degree of slag-blended
by lowering the amount of cement in the cement with different substituting ratios

*Corresponding author. Email: yanpy@tsinghua.edu.cn

© 2014 Taylor & Francis


Journal of Sustainable Cement-Based Materials 35

of slag were investigated at different were measured as per Chinese National


temperatures in this paper. Standard GB/T17671-1999.
The hydration heat evolution rate and
accumulative hydration heat of slag-
2. Raw materials and experimental blended cement were measured by an iso-
methods thermal calorimeter (TAM Air) at 25, 45,
2.1. Raw materials and 60 °C within 168 h. TAM Air has
P.I 42.5 Portland cement and S95 ground eight parallel twin-chamber-measuring
granulated blast furnace slag conforming channels: one chamber containing the
to Chinese National Standards GB175- sample, another containing the reference.
2007 and GB/T18046-2008, respectively, After mixing homogeneously, the pastes
were used. The specific surface areas of were immediately placed into the chamber
cement and slag are 350 m2/kg and maintained at a constant temperature. The
442 m2/kg, respectively. The chemical hydration heat evolution rate and accumu-
compositions of cement and slag are lative hydration heat of slag-blended
given in Table 1. The ISO standard sand cement can be continuously monitored as
was used for the strength test of mortars. a function of time.
Three binders were prepared. Sample The hardened pastes were prepared
Cem is pure Portland cement. Sample for the measurement of pore characteris-
SL30 contains 70% of Portland cement tics and hydration degree of slag-blended
and 30% of slag. Sample SL70 contains cement pastes. The pastes were mixed
30% of Portland cement and 70% of slag. uniformly by a mechanical mixer for
The water-to-binder ratio (W/B) for all 3 min and then cast into plastic centri-
prepared binder pastes is 0.4. fuge tubes of 15 mm diameter and
80 mm length. The pastes were cured
under the condition of 20, 45, and 60 °C
2.2. Experimental methods for 7 d, and then cured in an environ-
The compressive strength development of mental chamber at 20 °C and 95% RH.
mortar was investigated for slag-blended At the predetermined age, the pastes were
cements hydrating at different tempera- crushed to small pieces and put into ace-
tures. For prepared mortar bars tone to cease further hydration. Part of
(40 × 40 × 160 mm), the W/B and binder the samples was ground until the pow-
to ISO standard sand ratio of mortar is 0.4 ders all passed through 0.08 mm sieve
and 1/3, respectively. The mortars were for the measurement of hydration degree.
first cured in a fog room at 20 °C and 95% The samples were dried at 65 °C till their
RH for 1 d, and then they were stripped weight was constant before measurement.
from their molds and placed in a fog room The pore characteristics of hardened
at 20, 45, and 60 °C for 6 d. Then the mor- pastes hydrating for 3 and 90 d were
tars were placed in water at 20 °C until determined with AUTOPORE II 9220
testing ages. At the age of 3, 7, 40, and mercury intrusion porosimeter. As an
90 d, the compressive strengths of mortars indication of hydration degree of binders,

Table 1. Chemical compositions of cement and slag (w/%).


Composition SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2Oeq f-CaO Cl− LOI
Cement 20.55 4.59 3.27 62.50 2.61 2.93 0.53 0.83 0.010 2.08
Slag 34.55 14.36 0.45 33.94 11.16 1.95 0.63 – – 0.70
36 F. Han and P. Yan

the non-evaporable water contents of (OH)2 at late stage. Burciaga-Díaz et al.


pastes were examined by heating dry [15] found that alkali-activated slag paste
paste powder to 1000 °C to constant developed the highest strength of
weight in an oven. The non-evaporable 120 MPa with 5% Na2O and Yang et al.
water content is calculated according to [16] presented that compressive strength
the following equation: of the binder increased as slag content
m1 m2 increased at the same alkalinity level in
 WSL;C
Wne ¼ m1
(1) alkali-activated fly ash and slag blends.
1  WSL;C The strong alkali promotes the dissolu-
tion of slag particles, and cemetitious
WSL;C ¼ fSL  WSL;I þ fC  WC;I (2) products are formed subsequently. Thus,
where Wne is the non-evaporable water the compressive strengths of mortars con-
content (%); m1 and m2 are the weights taining slag are higher in late period. At
of specimens before and after ignition, 45 and 60 °C, the gain of strength is
respectively (g); fSL and fC are the weight much more rapid and the improvement of
percent of slag and cement, respectively early-age strength is more significant for
(%); WSL,I and WC,I are the loss on igni- mortars containing slag. The strength of
tion of slag and cement, respectively (%). mortar containing 30% of slag is more or
less equivalent to that of pure Portland
cement mortar, but the mortar containing
3. Results and discussion
70% of slag shows lower strength than
3.1. The compressive strength pure Portland cement mortar, especially
development of mortar in the condition of high curing tempera-
The compressive strength development of ture. Due to the lower cement mass frac-
mortar of slag-blended cements cured at tion in blended cement SL70, a small
different temperatures is shown in Table 2. amount of calcium hydroxide produced
It is evident that the strength develop- by the hydration of Portland cement can-
ment of all mortars depends on the curing not activate the pozzolanic reaction of
temperature and the dosage of mineral slag. Therefore, an appropriate substitu-
admixture. tion of slag for cement will not hinder
After 3 d of curing at 20 °C, the dif- the strength development of composite
ferences in compressive strength between binder. It has critical similarity to the
pure Portland cement mortar and mortars experimental results presented by Shi
containing 30 and 70% of slag are et al. [17] that fly ash/slag and cement
6 MPa and 14.1 MPa, respectively. After must be in appropriate proportion.
90 d, the gaps become 1.8 and 5.1 MPa. As shown in Table 2, the early-age
At early stage of hydration, the activity strength of mortars increases, but the
of slag is lower than that of cement, but late-age strength of mortars decreases
the reaction of slag is activated by Ca with an increase in curing temperature.

Table 2. Compressive strength of mortars cured at different temperatures (MPa).


Cured at 20 °C Cured at 45 °C Cured at 60 °C
Age Cem SL30 SL70 Cem SL30 SL70 Cem SL30 SL70
3 31.6 25.6 17.5 39.4 40.6 31.5 36.6 37.8 27.6
7 39.8 38.1 32.5 47.8 52.6 40.1 44.8 41.6 32.6
40 57.2 58.7 49.7 55.4 52.2 44.1 48.3 50.9 32.6
90 63.1 64.9 58 59.5 56.8 46 54.8 53.9 37.4
Journal of Sustainable Cement-Based Materials 37

At elevated temperatures, plenty of the peaks of slag-blended cement pastes


hydration products are formed rapidly, are stronger than that of pure Portland
and then cover the surfaces of unhydrated cement paste. Small pores account for
particles, which prevents further hydra- large proportion in paste SL30 compared
tion of binders and retards the strength to cement paste, so the strength of mortar
development.[18,19] The non-uniform containing 30% of slag is higher than that
distribution of hydration products also of pure Portland cement mortar’s
leads to large pores in the paste micro- (Table 2). It is clear that the pore struc-
structure.[20] It is noted that compressive tures of all samples become finer when
strength for mortars containing slag cured raising temperature from 25 to 45 °C. As
at 45 °C is higher at early age and con- shown in Figure 1(c), the pore structures
tinues growth at late age. This elucidates of samples cured at 60 °C are similar to
that an appropriate curing temperature is the samples cured at 45 °C, the most
beneficial, but an overtopped curing probable pore diameter of pure Portland
temperature is harmful for the strength cement paste is larger and the peak is
development of slag-blended cement.[21] stronger than that of slag-blended cement
pastes, indicating that the pore structure
of pure Portland cement paste is coarser
3.2. The pore structure of slag-blended than that of slag-blended cement paste.
cement Raising curing temperature to 60 °C, the
The pore distributions of slag-blended activity of slag is stimulated significantly,
cement pastes cured at different tempera- more hydration products are generated in
tures for 3 and 90 d are shown in Figures a short time, and a dense structure is
1 and 2, respectively. The main peak of formed, which results in high strength of
the sample is the most probable pore mortar at early age (Table 2).
diameter that means the highest fraction As shown in Figure 2(a), the pore
of porosity. It can be seen in Figure 1(a) structure of paste SL30 is finer than that
that the pore sizes related to the most of paste Cem cured for 90 d at 20 °C. An
probable pore diameter of pastes Cem appropriate substitution of cement by slag
and SL30 are close to each other, but the results in a dense paste structure. The
most probable pore diameter of paste mortar strength is the same with or even
Cem is a little larger than that of paste higher than that of pure Portland cement
SL30. It is indicated that the pore struc- mortar’s (Table 2). It is evident that the
ture of slag-blended cement paste blended pore size related to the most probable pore
with a small amount of slag is finer. The diameter of paste Cem is larger and that
results are mainly concerned with the fil- the peak is stronger than slag-blended
ler effect of slag at early stage of hydra- cement pastes as temperature increases
tion. However, the pore size related to from 25 to 45 and 60 °C (Figure 2(b) and
the most probable pore diameter of paste (c)). The enhancing effect of elevated cur-
SL70 is larger and the peak is weaker ing temperature on the contribution of
than other two pastes. Meanwhile, large slag to the improvement of hardened paste
pores account for large proportion in microstructure is considerable.[22] The
paste SL70. As a result, the strength of pore structures of all samples are coarser
mortar is lower, too (Table 2). after long-term curing under elevated tem-
It can be observed from Figure 1(b) perature compared to samples cured at
that increasing temperature to 45 °C, the 20 °C. Therefore, their strength decreases
pore size related to the most probable with an increase in curing temperature
pore diameter of paste Cem is larger than (Table 2). It is noted that the pore struc-
that of slag-blended cement pastes, but tures of slag-blended cement pastes cured
38 F. Han and P. Yan

Figure 1. The pore distribution of binder paste cured at different temperatures after 90 d. (a)
Paste cured at 20 °C. (b) Paste cured at 45 °C. (c) Paste cured at 60 °C.

at 60 °C are much finer, but the strength cement SL70 compared to pure Portland
is lower (Table 2) than that cured at cement. There are two separated maxi-
20 °C. It is due to the fact that not only mums on the hydration heat evolution
does the pore structure, but also the cohe- rate curves of slag-blended cement. The
sion of the compositions in slag-blended first maximum belongs to the hydration
cement, the distribution of hydration of cement and the second maximum
products et al. influence the mortar belongs to the hydration of slag. There is
strength.[23,24] only a mini exothermal effect of slag and
main effect comes from cement clinker in
blended cement SL30. The exothermal
3.3. Hydration heat characteristics of effect of slag is much larger in blended
slag-blended cement cement SL70.
The hydration heat evolution rate and As shown in Figures 4 and 5, an
accumulative hydration heat of slag- increase in temperature enhances the
blended cements at different temperatures intensity of hydration reaction but short-
are shown in Figures 3–5. It can be seen ens its continuing time. The hydration
in Figure 3 that the hydration of blended heat evolution rate increases greatly and
cement continues for more than 20 h at comes rapidly to the maximum at
25 °C. The peak value of hydration heat elevated temperature. The maximum exo-
evolution rate and the accumulative thermal rate of cement increases from
hydration heat decrease with an increase that lower than 10 J/g h at 25 °C to that
in substituting ratio of slag. There is only higher than 30 J/g h at 45 °C, as well as
a little decrease for blended cement SL30 almost 50 J/g h at 60 °C. The continuing
but an obvious decrease for blended time of intense hydration for cement
Journal of Sustainable Cement-Based Materials 39

Figure 2. The pore distribution of pastes cured at different temperatures for 3 d. (a) Paste cured
at 20 °C. (b) Paste cured at 45 °C. (c) Paste cured at 60 °C.

Figure 3. The hydration heat of pastes cured at 25 °C. (a) The hydration evolution rate curves
of paste. (b) The cumulative hydration heat curves of paste.

shortens from 20 h at 25 °C to 10 h at microstructure formed initially. The


60 °C. The hydration heat evolution rate hydration heat evolution rate of binder
of binder hydrating at 25 °C decreases hydrating at 60 °C decreases quickly to
slowly. There is still some hydration stop during 60 h. Short intensified reac-
reaction till 96 h. In this case, some tion produces lots of hydrates in a short
hydration products form continuously time to form a coarse paste microstruc-
for a long period to densify the paste ture, and little hydration products are
40 F. Han and P. Yan

Figure 4. The hydration heat of pastes cured at 45 °C. (a) The hydration evolution rate curves
of paste. (b) The cumulative hydration heat curves of paste.

Figure 5. The hydration heat of pastes cured at 60 °C. (a) The hydration evolution rate curves
of paste. (b) The cumulative hydration heat curves of paste.

formed in late period. The initially ent temperatures is shown in Figure 6. The
formed coarse paste microstructure is not non-evaporable water content of pastes
densified, which results in a high strength represents its quantity of hydrates as well
at early age but does not enhance the as hydration degree. Hydration of slag pro-
strength development of mortars at late duces also C–S–H gel, which is similar to
age (Table 2). There is similar regularity the hydrates of Portland cement but with
of exothermal hydration for slag-blended low Ca/Si ratio.[25] Therefore, the quan-
cement. There is a large gap between tity of hydrates is comparable for the
blended cements SL30 and SL70, espe- blended cements containing different
cially at 60 °C. Therefore, the mortar percentages of slag.
strength of blended cement SL70 cured As shown in Figure 6(a), the non-
at 60 °C is the lowest. evaporable water content of pastes cured
at 25 °C is low at the first hydrating day
and increases quasi-linearly in 7 d. Then
3.4. Non-evaporable water content of its increasing rate declines but it still
slag-blended cement increases quasi-linearly till 90 d. The
The non-evaporable water content of slag- pastes Cem and SL30 show almost the
blended cement pastes hydrating at differ- same content but paste SL70 shows
Journal of Sustainable Cement-Based Materials 41

Figure 6. The non-evaporable water content of binder pastes cured at different temperatures.
(a) Paste cured at 20 °C. (b) Paste cured at 45 °C. (c) Paste cured at 60 °C.

lower content than them. There is only 4. Conclusions


30% of cement clinker in blended cement
SL70. Its limited initial hydration prod- (1) The strength of mortar containing
ucts cannot excite fully the pozzolanic 30% of slag is more or less
reaction of slag. Therefore, its hydration equivalent to that of pure Port-
degree and strength development is low. land cement mortar, but the
Elevated temperature excites the hydra- mortar containing 70% of slag
tion activity of binders (Figures 4 and 5). shows lower strength than pure
High non-evaporable water content of Portland cement mortar. An
pastes cured at elevated temperature increase in temperature increases
results in a high early strength, but its the early-age strength of mortars,
low increasing rate results in a low but decreases the late-age strength
increasing rate of strength and a low final of mortars. The dosage of slag in
strength. The non-evaporable water con- slag-blended cement should be
tent of paste SL70 cured at 60 °C is controlled in a reasonable range.
almost immobile after 28 d, which results (2) The pore structures of pastes
in a low and non-increasing strength. The Cem and SL30 are almost same
dosage of slag in slag-blended cement at 20 °C curing for 3 d, but the
should be controlled in a reasonable pore structure becomes finer for
range. paste SL30 than that for paste
42 F. Han and P. Yan

Cem curing for 90 d. The pore composition, structure and properties of


structures of all samples are finer cementitious materials, the durability of con-
crete and so on. He has published many
after increasing in temperature to
papers in all kinds of journals.
45 and 60 °C at early stage of
hydration, but the pore structures
become coarser at late stage of References
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