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ENGINE & AIR SYSTEM 1

Starting performance is poor - always takes time 2 001


Starting defective or badness- no start,no turn,no combustion 3 002
Engine does not pick up smootly 4 003
Engine run abnormality - speed too high,does not stop,hunting 5 004
Engine stall during operation 6 005
Engine stop during operation 7 006
Fuel level goes down/leaking out 8 007
Excessive fuel consumption 9 008
Engine lack of power 10 009
Exhaust gas is black 11 010
Exhaust gas is blue-combustion of oil 12 011
Excessive oil consumption 13 012
Oil level raise ( mixed water or fuel ) 14 013
Oil quickly become dirty 15 014
Oil pressure gauge indicator fluctuates abnormally 16 015
Drop in oil pressure 17 016
Oil in cooling system 18 017
Water temperatur does not rise 19 018
Engine over hit 20 019
Water level goes down 21 020
Too much vibration 22 021
Abnormal noise emitted 23 022
Excessive wear engine part 24 023
Battery does not charge 25 024
Air pressure does not rise 26 025
Compressor is not relief 27 026
Drop of air pressure 28 027
Leaking out of air pressure 29 028
Others 30 029
ELECTRICAL SYSTEM AND PANEL 31
Abnormal in electirc part 32 101
Fault in electric part 33 102
Abnormaly in monitor panel 34 103
Malfunction in monitor panel 35 104
Abnormaly in gauge 36 105
Malfunction in gauge 37 106
Abnormaly in caution system 38 107
Abnormaly in maitenance monitor system 39 108
Malfunction in maintenance monitor system 40 109
Abnormaly in pilot lamp 41 110
Malfunction in pilot lamp 42 111
Abnormaly in meter system 43 112
Malfunction in meter system 44 113
Abnormaly in control system 45 114
Fault in controller system 46 115
Others 47 116
POWER TRAIN 48
machine lack of power or speed 49 201
Machine does not move or travel 50 202
Machine does not travel smoothly 51 203
Too much vibration in power train component 52 204
Unusual noise in power train component 53 205
Torque converter temperatur too high 54 206
Torque converter oil pressure is low 55 207
Torque converter lock-up clutch does not work 56 208
Excessive time leak when starting or shifting gear 57 209
Excessive shock when starting or shifting gear 58 210
Difficult shifting gear 59 211
Transmission does not shift up 60 212
Machine move when engine is started 61 213
Machine travel in one direction only 62 214
Transmission temperatur too high 63 215
high low gear does not shift 64 216
Machine does not turn 65 217
Machine turn in one direction only 66 218
Steering clutch does not disengaged 67 219
Steering clutch slip 68 220
Steering brake does not work or ineffective 69 221
Upper structure does not swing 70 222
Excessive travel deviation 71 223
Difflock does not work 72 224
Leaking out of lubrication 73 225
Wear of power train part or component 74 226
Crack of power train part or component 75 227
Broken of power train part or component 76 228
Others 77 229
UNDERCARRIAGE 78
Undercarriage component wear 79 301
Crack or broken of undercarriage component 80 302
Bent on undercarriage component 81 303
Undercarriage component lost 82 304
Abnormal noise on undercarriage component 83 305
Shimmy / abnormal vibration of wheel 84 306
Service brake does not work 85 307
Parking brake does not work 86 308
Service brake ineffective 87 309
Parking brake ineffective 88 310
Service brake dragging 89 311
Parking brake dragging 90 312
Others 91 313
MACHINE CONTROL 92
Wear of engine control linkage/lever 93 401
Auto decell does not work properly 94 402
Operating force of clutch pedal is heavy 95 403
Clutch control malfunction 96 404
Transmission control malfunction 97 405
Transfer control malfunction 98 406
Steering wheel is sluggish or heavy 99 407
Steering wheel does not turn 100 408
Steering wheel move unsteadly 101 409
Steering wheel shimmy / vibrates 102 410
Steering wheel does not neutral position 103 411
Motoring the steering wheel 104 412
The steered wheel arev activated in opposite direct 105 413
Steering wheel can be turned continously 106 414
Backlash / wheel play too large 107 415
Left / right radius are different 108 416
Out of adjustment in control linkage / lever 109 417
Leaking out of oil / fluid 110 418
Oil / fluid line blocked 111 419
Retarder / eshause brake malfuction 112 420
Automatic control mal fuction 113 421
Others 114 422
GUARD AND FRAME 115
Guard crack 116 501
Guard broken 117 502
Guard dent 118 503
Guard bend 119 504
Guard lost 120 505
Guard wear 121 506
Cabin / canopy loose 122 507
Cabin / canopy dent 123 508
Cabin / canopy keropos 124 509
Cabin / canopy unusual noise 125 510
Cabin / canopy abnormal vibration 126 511
Cab lifting & suspension mal fuction 127 512
Cab accessories mal fuction 128 513
Air conditioner / heater mal fuction 129 514
Frame bend 130 515
Frame crack 131 516
Frame broken 132 517
Malfuction of frame supplement-ring feeder,5th wheel 133 518
Suspension comp wear 134 519
Suspension poor performance 135 520
Suspension comp broken 136 521
Others 137 522
HYDROLIC & CONTROL 138
Hyd oil level down/leak/excessive oil consumtion 139 601
Abnormal noise in Hyd system 140 602
Work equipment does not move 141 603
Work equipment move slowly / lack of power 142 604
Work equipment slow after reached certain height 143 605
Work equipment force is lack 144 606
Work equipment can't be held with hydraulic cyl. 145 607
Work equipment movement is unsteadly during work 146 608
Travel of piston rod R - L cyl is different 147 609
Work equipment moves momentarily 148 610
Excessive time lag of wok equipment 149 611
Out put does not charge when operated 150 612
Excessive hyd. Drift of hyd. Cyl. 151 613
Excessive hyd drift of swing 152 614
Over heat in hydraulic system 153 615
Insufficient pressure in the system 154 616
Pump deliveries in sufficient or no fluid 155 617
Travel speed does not charge 156 618
Roller drum vibrator malfuction 157 619
Operating force of control lever is heavy / stiffly 158 620
Pin puller cyl does not work 159 621
Others 160 622
ATTACHMENT / WORK EQUIPMENT 161
Wear of attachement component 162 701
Attachement componen dent 163 702
Attachement componen bend 164 703
Attachement component crack 165 704
Attachement component broken 166 705
Attachement component lost 167 706
Attachement component malfuction / does not work 168 707
Attachement component poor performance 169 708
Others 170 709
OTHERS 171
Machine accident 172 801
173

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