Professional Documents
Culture Documents
Gas Turbine Maintenance
Gas Turbine Maintenance
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Plant Level
Top 5 System Contributions to Downtime
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MAINTENANCE FACTORS
• Cyclic Effects
– Effects of Startups and Shutdowns / Trips
• Firing Temperature
• Fuel
– Gas, Distillate, Crude, Quality, etc...
• Water or Steam Injection
• Environment
– Air Quality
• Maintenance Practices
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MAINTENANCE FACTORS
• Cyclic Effects
– Fired Starts
• Normal
• Fast Load
• Emergency
– Stops
• Normal shutdown
• Trips
– >80% Load
– Load Changes
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MAINTENANCE FACTORS
Causes of Wear - HGP
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MAINTENANCE FACTORS
Causes of Wear - HGP
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Fig 41 - Page 28
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MAINTENANCE FACTORS
Fig 41 - Page 28
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MAINTENANCE FACTORS
Hot Gas Path Buckets/Nozzles
• Hours Factors
– Fuel
• Gas 1
• Distillate 1.5
• Crude 2 to 3
• Residual 3 to 4
– Peak Load 1 hr at peak = 6 hrs at base load
– Water/Steam Injection
• Dry Control 1 (GTD-222)
• Wet Control 1.9 (5% H2O GTD-222)
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MAINTENANCE FACTORS
Hot Gas Path Buckets/Nozzles
• Starts Factors
– Trip from Full Load 8
– Fast Load 2
– Emergency Start 20
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MAINTENANCE FACTOR VS
FUEL TYPE
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Maintenance Factor
Trips From Load
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MAINTENANCE FACTORS
Hours Based Hot Gas Path
Maintenance Interval = 24000
(Hours) Maintenance Factor
Where:
Maintenance Factor = Factored Hours / Actual Hours
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MAINTENANCE FACTORS
Starts Based Hot Gas Path
Maintenance Interval = 1200
(Starts) Maintenance Factor
Where:
Maintenance Factor = Factored Starts / Actual Starts
η
Factored Starts = (0.5NA + NB + 1.3NP + 20E + 2F + Σ aT1 T1)
i=1
MF =
Actual Starts = (NA + NB + NP + E + F + T)
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MAINTENANCE FACTORS
• Type of Fuel
• Starting Frequency
• Load Cycle and Firing Temperature
• Water or Steam Injection
• Environment
• Maintenance Practices
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TYPES OF INSPECTIONS
• Running Inspections
– Startup
– Operating
• Shutdown Inspections
– Combustion
– Hot Gas Path
– Major
• Standby Inspections
– Checking of Batteries, Filters, Oil and Water Levels, etc…
• Special Inspections
– Borescope
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MAINTENANCE PRACTICES
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GAS TURBINE
COMPRESSOR CLEANING
• The Gas Turbine Water Wash System will be covered
in a separate lecture.
• Gas Turbines operating with Dry Low Nox
Combustion Systems should not use solid compounds
for compressor cleaning.
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• Introduction
• Standard Practices
• Auxiliary and Controls Systems Maintenance
• Scheduled Turbine Maintenance
• Combustion Inspection
• Hot Gas Path Inspection
• Major Inspection
• Maintenance Inspection Forms
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• Introduction
– General
– Operating Factors Affecting Maintenance
– Maintenance Practices
– Types of Inspection
– Inspection Intervals
– Special Inspection
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LUBRICATION GUIDANCE
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MAINTENANCE PARTS
RECOMMENDATIONS
• Spare parts recommendations are provided to support
scheduled combustion, hot gas path and major
inspections.
• Spare parts listings must be used in conjunction with
the Parts List and Drawings Volume of the Service
Manual.
• Use the typical spare parts list as a guide, your spare
parts stock should be reviewed at a pre-inspection
planning meeting.
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• Combustion Inspection
• Hot Gas Path Inspection
• Major Inspection
– Disassembly
– Inspection
– Re-assembly
– Startup Checks
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VIGV in fully
open position
2
Bushing Dial Indicator
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VIGV BUSHING
INSPECTION SCHEDULE
Clearance Limits
for Bushing Inspection Interval
1 2
Frame Size VIGV Type Bushing Changeout (>= inches) (Hours)
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END
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