Fabrication Fabrication Fabrication

Flow Rate Cost Rs./Kg Cost Rs./Kg Cost Rs./Kg

Capacity TPD M3 / hr for SS316L for MS for Stg Tanks
Batch Plants 500 200 100
100 tpd Batch 30 3 Nos.

Vessel Diameter
Volume Length Diameter rounded Plate Thickness
Reactor No. Quantity Cu M mm mm mm mm
PT-01 Pretreatment Tank 19.5 3600 2626 2650 10
GF-02 Glycerine Feed Tank 6 1200 2523 2500 6
OF-03 Oil Feed Tank 18 2400 3090 3000 6
BR-04 BioDiesel Reactor 3 Nos. 19.5 3600 2626 2650 8
ST-06/07/08 Settling Tanks 6 Nos. 19.5 3600 2626 2650 8
MR-11/GR-14 Met Gly Purification - Nos. 2.925 2000 1365 1400 5
BR-17 Biod Purification - 2No. 15.6 3000 2573 2500 5
MT-12/GT-15/BDistillation Towers - 3 Nos. 3000 300 300 3
AC-20 Acid Columns -2 Nos. 0.195 2400 322 300 3
WC-10 Dry Wash Columns - 6 Nos. 0.39 2400 455 300 3
BC-05/BC-09/GCRecycle Condensers - 4 Nos. 2.0 2400
MC-13 Methanol Condenser 2.5 3000
H-11/14 Rec Vessel Coolers - 2 Nos. 1.2 2000
H-17 Rec Vessel Coolers 1.8 3000
PT-01/BR-04 Agitators - 4 No.
OT-24 Oil Stg Tank 100 5000 5046 5000 8
BT-25 Biod Stg Tank 100 5000 5046 5000 8
GT-23 Glyc Stg Tank 25 3000 3257 3000 6
MT-22 Methanol Stg Tank 20 3600 2660 2500 6
WT-21 Wat Stg Tank 25 3000 3257 3000 6
FT-20 Fuel Stg Tank 20 3000 2913 3000 6
Hot Water Boiler Lakh KCal/Hr 5.33 6
OR
Boiler Kg/Hr 3553 4000
Cooling Tower LPM 1000

30 tpd Batch

Vessel Diameter
Volume Cu Diameter rounded Plate Thickness
Reactor No. Quantity M Length mm mm mm mm
PT-01 Pretreatment Tank 19.5 3600 2626 2650 10
GF-02 Glycerine Feed Tank 6 1200 2523 2500 6
OF-03 Oil Feed Tank 18 2400 3090 3000 6
BR-04 BioDiesel Reactor 19.5 3600 2626 2650 8
ST-06/07/08 Settling Tanks - 3 Nos. 19.5 2400 3216 3200 8
MR-11/GR-14 Met Gly Purification - 2 Nos. 2.925 2000 1365 1400 5
BR-17 Biod Purification 15.6 3000 2573 2500 5
MT-12/GT-15/BDistillation Towers - 3 Nos. 3000 300 300 3
AC-03 Acid Columns - 2 Nos. 0.195 2400 322 300 3
WC-10 Dry Wash Columns - 2 Nos. 0.39 2400 455 300 3
BC-05/BC-09/GCRecycle Condensers - 4 Nos. 2.0 2400
MC-13 Methanol Condenser 2.5 3000
H-11/14 Rec Vessel Coolers - 2 Nos. 1.2 2000
H-17 Rec Vessel Coolers 1.8 3000
PT-01/BR-04 Agitators - 2 No.
OT-24 Oil Stg Tank 100 5000 5046 5000 8
BT-25 Biod Stg Tank 100 5000 5046 5000 8
GT-23 Glyc Stg Tank 25 3000 3257 3000 6
MT-22 Methanol Stg Tank 20 3600 2660 2500 6
WT-21 Wat Stg Tank 25 3000 3257 3000 6
FT-20 Fuel Stg Tank 20 3000 2913 3000 6

Boiler Kg/Hr 3978 4000

Hot Water Boiler KCal/Hr 1.77666667 2
OR
Boiler Kg/Hr 3553 4000
Cooling Tower LPM 1000
LDO Lit/day 5040

20 tpd Batch

Vessel Diameter
Volume Cu Diameter rounded Plate Thickness
Reactor No. M Length mm mm mm mm
PT-01 Pretreatment Tank 13 2400 2626 2650 10
GF-02 Glycerine Feed Tank 4 1200 2060 2000 6
OF-03 Oil Feed Tank 12 2400 2523 2500 6
BR-04 BioDiesel Reactor 13 2400 2626 2650 8
ST-06/07/08 Settling Tanks - 3 Nos. 13 3600 2144 2150 8
MR-11/GR-14 Met Gly Purification - 2 No. 1.95 2000 1114 1200 5
BR-17 Biod Purification 10.4 2500 2301 2300 5
MT-12/GT-15/BDistillation Towers- 3 No. 3000 300 300 3
AC-03 Acid Columns - 2 Nos. 0.13 2400 263 300 3
WC-10 Dry Wash Columns- 2 Nos. 0.26 2400 371 300 3
BC-05/BC-09/GCRecycle Condensers - 4 Nos. 2.0 2400
MC-13 Methanol Condenser 2.5 3000
H-11/14 Rec Vessel Coolers - 2 Nos. 1.2 2000
H-17 Rec Vessel Coolers 1.5 2500
PT-01/BR-04 Agitators - 2 nos.
OT-24 Oil Stg Tank 100 5000 5046 5000 8
BT-25 Biod Stg Tank 100 5000 5046 5000 8
GT-23 Glyc Stg Tank 25 3000 3257 3000 6
MT-22 Methanol Stg Tank 20 3600 2660 2500 6
WT-21 Wat Stg Tank 25 3000 3257 3000 6
FT-20 Fuel Stg Tank 20 3000 2913 3000 6

Hot Water Boiler Lakh KCal/Hr 1.22777778 1.5

OR
Boiler Kg/Hr 2456 2500
Cooling Tower LPM 625
LDO Lit/day 3150

10 tpd Batch

Vessel Diameter
Volume Cu Diameter rounded Plate Thickness
Reactor No. M Length mm mm mm mm
PT-01 Pretreatment Tank 6.50 2400 1857 1850 10
GF-02 Glycerine Feed Tank 2 1200 1457 1500 6
OF-03 Oil Feed Tank 6 1800 2060 2100 6
BR-04 BioDiesel Reactor 6.5 2400 1857 1850 8
ST-06/07/08 Settling Tanks - 3 Nos. 6.5 2400 1857 1850 8
MR-11/GR-14 Met Gly Purification - 2 Nos. 0.975 2000 788 800 5
BR-17 Biod Purification 5.2 2500 1627 1700 5
MT-12/GT-15/BDistillation Towers - 3 Nos. 3000 300 300 3
AC-03 Acid Columns - 2 Nos. 0.065 2400 186 300 3
WC-10 Dry Wash Columns - 2 Nos. 0.13 2400 263 300 3
BC-05/BC-09/GCRecycle Condensers - 4 Nos. 1.5 1800
MC-13 Methanol Condenser 2.0 2400
H-11/14 Rec Vessel Coolers - 2 Nos. 1.2 2000
H-17 Rec Vessel Coolers 1.5 2500
OT-24 Oil Stg Tank 100 5000 5046 5000 8
BT-25 Biod Stg Tank 100 5000 5046 5000 8
GT-23 Glyc Stg Tank 25 3000 3257 3000 6
MT-22 Methanol Stg Tank 20 3600 2660 2500 6
WT-21 Wat Stg Tank 25 3000 3257 3000 8
FT-20 Fuel Stg Tank 20 3000 2913 3000 6
Hot Water Boiler Lakh KCal/Hr 0.61388889 1
OR
Boiler Kg/Hr 1228 1500
Cooling Tower LPM 375
LDO Lit/day 1890
 Capacity TPD
5 tpd Batch

Vessel Diameter
Volume Cu Diameter rounded Plate Thickness
Reactor No. M Length mm mm mm mm
PT-01 Pretreatment Tank 3.25 2400 1313 1300 10
GF-02 Glycerine Feed Tank 1 1200 1030 1000 6
OF-03 Oil Feed Tank 3 1800 1457 1500 6
BR-04 BioDiesel Reactor 3.25 2400 1313 1300 8
ST-06/07/08 Settling Tanks - 3 Nos. 3.25 2400 1313 1300 8
MR-11/GR-14 Met Gly Purification - 2 No. 0.4875 2000 557 550 5
BR-17 Biod Purification 2.6 2400 1174 1150 5
MT-12/GT-15/BDistillation Towers - 3 Nos. 3000 300 300 3
AC-03 Acid Columns - 2 Nos. 0.0325 2400 131 300 3
WC-10 Dry Wash Columns - Nos. 0.065 2400 186 300 3
BC-05/BC-09/GCRecycle Condensers - 4 Nos. 1.5 1800
MC-13 Methanol Condenser 2.0 2400
H-11/14 Rec Vessel Coolers - 2 Nos 1.2 2000
H-17 Rec Vessel Coolers 1.4 2400
OT-24 Oil Stg Tank 100 5000 5046 5000 8
BT-25 Biod Stg Tank 100 5000 5046 5000 8
GT-23 Glyc Stg Tank 25 3000 3257 3000 6
MT-22 Methanol Stg Tank 20 3600 2660 2500 6
WT-21 Wat Stg Tank 25 3000 3257 3000 6
FT-20 Fuel Stg Tank 20 3000 2913 3000 6

Hot Water Boiler KCal/Hr 296.111111 300

OR
Boiler Kg/Hr 592 600
Cooling Tower LPM 150
LDO Lit/day 756

Capacity TPD
2 tpd Batch

Vessel Diameter
Volume Cu Diameter rounded Plate Thickness
Reactor No. M Length mm mm mm mm
PT-01 Pretreatment Tank 1.30 1200 1174 1000 6
GF-02 Glycerine Feed Tank 0.4 1200 651 650 5
OF-03 Oil Feed Tank 1.2 1800 921 900 5
BR-04 BioDiesel Reactor 1.3 2400 830 850 6
ST-06/07/08 Settling Tanks - 3 Nos. 1.3 2400 830 850 6
MR-11/GR-14 Met Gly Purification - 2 Nos. 0.195 2000 352 350 5
BR-17 Biod Purification 1.04 2000 814 800 5
MT-12/GT-15/BDistillation Towers - 3 Nos. 3000 300 300 3
AC-03 Acid Columns - 2 Nos 0.013 2400 83 300 3
WC-10 Dry Wash Columns - 2 Nos. 0.026 2400 117 300 3
BC-05/BC-09/GCRecycle Condensers - 4 Nos. 1.0 1200
MC-13 Methanol Condenser 1.5 1800
H-11/14/17 Rec Vessel Coolers - 3 Nos. 1.5 2500
OT-24 Oil Stg Tank 50 5000 3568 3500 6
BT-25 Biod Stg Tank 50 5000 3568 3500 6
GT-23 Glyc Stg Tank 25 3000 3257 3000 6
MT-22 Methanol Stg Tank 20 3600 2660 2500 6
WT-21 Wat Stg Tank 25 3000 3257 3000 6
FT-20 Fuel Stg Tank 20 3000 2913 3000 6

Hot Water Boiler KCal/Hr 118.444444 150

OR
Boiler Kg/Hr 237 300
Cooling Tower LPM 75
LDO Lit/day 378

Capacity TPD
1 tpd Batch

Vessel Diameter
Volume Cu Diameter rounded Plate Thickness
Reactor No. M Length mm mm mm mm
PT-01 Pretreatment Tank 0.65 1200 830 700 6
GF-02 Glycerine Feed Tank 0.2 1200 461 500 5
OF-03 Oil Feed Tank 0.6 1200 798 800 5
BR-04 BioDiesel Reactor 0.65 1200 830 850 6
ST-06/07/08 Settling Tanks - 3 Nos. 0.65 1200 830 850 6
MR-11/GR-14 Met Gly Purification - 2 Nos 0.0975 1200 322 350 5
BR-17 Biod Purification 0.52 1200 743 750 5
MT-12/GT-15/BDistillation Towers - 3 Nos. 3000 200 200 3
AC-03 Acid Columns - 2 Nos. 0.0065 2400 59 300 3
WC-10 Dry Wash Columns - 2 Nos. 0.013 2400 83 300 3
BC-05/BC-09/GCRecycle Condensers - 4 Nos. 1.0 1200
MC-13 Methanol Condenser 1.5 1800
H-11/14/17 Rec Vessel Coolers - 3 Nos. 0.7 1200
OT-24 Oil Stg Tank 15 3000 2523 2500 6
BT-25 Biod Stg Tank 15 3000 2523 2500 6
GT-23 Glyc Stg Tank 10 3000 2060 2000 6
MT-22 Methanol Stg Tank 10 3000 2060 2000 6
WT-21 Wat Stg Tank 10 3000 2060 2000 6
FT-20 Fuel Stg Tank 10 3000 2060 2000 6
Hot Water Boiler KCal/Hr 59.2222222 75
OR
Boiler Kg/Hr 118 200
Cooling Tower LPM 50
LDO Lit/day 252
 Shell / Top/Bot or Nozzles / Wt of
Plate Thickness Jacket Dishes Legs Weight of Contents
mm Weight Weight Weight Vessel Price Vessel Kg Kgs
CS 3529.06 1641.01 705.81 Rs 1,645,246 5875.88 29250
CS 443.91 876.30 88.78 Rs 281,797 1408.98 9000
CS 1598.06 1261.87 319.61 Rs 635,908 3179.54 16200
SS304 2895.18 1362.98 579.04 Rs 8,706,942 4837.19 23400
CS 1882.16 1312.81 376.43 Rs 5,357,107 3571.40 23400
CS 690.52 229.01 138.10 Rs 423,052 1057.63 2925
CS 1849.61 730.25 369.92 Rs 1,651,877 2949.78 18720
CS 66.59 6.31 13.32 Rs 258,638 86.21 100
SS316L 55.30 4.85 11.06 Rs 71,218 71.22 156
CS 53.27 4.67 10.65 Rs 82,315 68.60 312
CS Rs 600,000
CS Rs 200,000
CS Rs 150,000
CS Rs 150,000
Rs 750,000
6 CS 4315.76 1730.93 863.15 Rs 2,763,934 6909.84 90000
6 CS 4315.76 1730.93 863.15 Rs 2,763,934 6909.84 90000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 37500
665.86 324.55 133.17 Rs 224,716 1123.58 30000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 25000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 16000

Total Rs 27,876,030

Shell / Top/Bot or Nozzles / Wt of

Plate Thickness Jacket Dishes Legs Weight of Contents
mm Weight Weight Weight Vessel Price Vessel Kg Kgs
CS 3529.06 1641.01 705.81 Rs 1,645,246 5875.88 29250
CS 443.91 876.30 88.78 Rs 281,797 1408.98 9000
CS 1598.06 1261.87 319.61 Rs 635,908 3179.54 16200
SS304 2895.18 1362.98 579.04 Rs 2,902,314 4837.19 23400
 CS 1515.20 1914.30 303.04 Rs 2,799,404 3732.54 23400
CS 690.52 229.01 138.10 Rs 423,052 1057.63 2925
CS 1849.61 730.25 369.92 Rs 825,938 2949.78 18720
CS 66.59 6.31 13.32 Rs 258,638 86.21 100
SS316L 55.30 4.85 11.06 Rs 71,218 71.22 156
CS 53.27 4.67 10.65 Rs 27,438 68.60 312
CS Rs 400,000
CS Rs 150,000
CS Rs 100,000
CS Rs 100,000
Rs 300,000
6 CS 4315.76 1730.93 863.15 Rs 1,381,967 6909.84 90000
6 CS 4315.76 1730.93 863.15 Rs 1,381,967 6909.84 90000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 37500
665.86 324.55 133.17 Rs 224,716 1123.58 30000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 25000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 16000

Total Rs 15,068,949

Shell / Top/Bot or Nozzles / Wt of

Plate Thickness Jacket Dishes Legs Weight of Contents
mm Mat Weight Weight Weight Vessel Price Vessel Kg Kgs
CS 2352.71 1641.01 470.54 Rs 1,249,992 4464.26 19500
CS 355.13 560.83 71.03 Rs 197,396 986.98 6000
CS 1331.72 876.30 266.34 Rs 494,872 2474.36 10800
SS304 1930.12 1362.98 386.02 Rs 2,207,472 3679.12 15600
CS 1527.04 864.14 305.41 Rs 2,022,443 2696.59 15600
CS 591.88 168.25 118.38 Rs 351,400 878.50 1950
CS 1418.04 618.08 283.61 Rs 649,522 2319.72 12480
CS 66.59 6.31 13.32 Rs 258,638 86.21 100
SS316L 55.30 4.85 11.06 Rs 71,218 71.22 104
CS 53.27 4.67 10.65 Rs 27,438 68.60 208
CS Rs 400,000
CS Rs 150,000
CS Rs 100,000
CS Rs 100,000
 Rs 300,000
6 CS 4315.76 3029.12 863.15 Rs 1,641,606 8208.03 90000
6 CS 4315.76 3029.12 863.15 Rs 1,641,606 8208.03 90000
5 CS 1220.74 856.81 244.15 Rs 464,340 2321.70 37500
665.86 324.55 133.17 Rs 224,716 1123.58 30000
5 CS 1220.74 856.81 244.15 Rs 464,340 2321.70 25000
5 CS 1220.74 856.81 244.15 Rs 464,340 2321.70 16000

Total Rs 13,481,338

Shell / Top/Bot or Nozzles / Wt of

Plate Thickness Jacket Dishes Legs Weight of Contents
mm Mat Weight Weight Weight Vessel Price Vessel Kg Kgs
CS 1642.45 799.77 328.49 Rs 775,799 2770.71 9750
CS 266.34 315.47 53.27 Rs 127,016 635.08 3000
CS 838.98 618.31 167.80 Rs 325,019 1625.09 5400
SS304 1347.44 664.26 269.49 Rs 1,368,716 2281.19 7800
CS 875.98 639.81 175.20 Rs 1,268,238 1690.98 7800
CS 394.58 74.78 78.92 Rs 219,311 548.28 975
CS 1048.11 337.67 209.62 Rs 446,712 1595.40 6240
CS 66.59 6.31 13.32 Rs 258,638 86.21 100
SS316L 55.30 2.43 11.06 Rs 68,792 68.79 52
CS 53.27 2.34 10.65 Rs 26,504 66.26 104
CS Rs 300,000
CS Rs 150,000
CS Rs 100,000
CS Rs 100,000
6 CS 4315.76 1730.93 863.15 Rs 1,381,967 6909.84 90000
6 CS 4315.76 1730.93 863.15 Rs 1,381,967 6909.84 90000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 37500
665.86 324.55 133.17 Rs 224,716 1123.58 30000
5 CS 1442.70 623.13 288.54 Rs 470,874 2354.37 25000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 16000

Total Rs 9,767,164
 Shell / Top/Bot or Nozzles / Wt of
Plate Thickness Jacket Dishes Legs Weight of Contents
mm Weight Weight Weight Vessel Price Vessel Kg Kgs
CS 1154.16 394.92 230.83 Rs 498,374 1779.91 4875
CS 177.56 140.21 35.51 Rs 70,656 353.28 1500
CS 599.27 315.47 119.85 Rs 206,919 1034.60 2700
SS304 946.85 328.01 189.37 Rs 878,537 1464.23 3900
CS 615.55 315.93 123.11 Rs 790,946 1054.59 3900
CS 271.28 35.34 54.26 Rs 144,350 360.88 487.5
CS 680.66 154.52 136.13 Rs 271,966 971.31 3120
CS 66.59 6.31 13.32 Rs 258,638 86.21 80
SS316L 55.30 4.85 11.06 Rs 71,218 71.22 26
CS 53.27 4.67 10.65 Rs 27,438 68.60 52
CS Rs 300,000
CS Rs 150,000
CS Rs 100,000
CS Rs 100,000
6 CS 4315.76 1730.93 863.15 Rs 1,381,967 6909.84 90000
6 CS 4315.76 1730.93 863.15 Rs 1,381,967 6909.84 90000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 37500
665.86 324.55 133.17 Rs 224,716 1123.58 30000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 25000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 16000

Total Rs 8,017,037

Shell / Top/Bot or Nozzles / Wt of

Plate Thickness Jacket Dishes Legs Weight of Contents
mm Weight Weight Weight Vessel Price Vessel Kg Kgs
CS 266.34 140.21 53.27 Rs 128,750 459.82 1950
CS 96.18 49.36 19.24 Rs 32,956 164.78 600
CS 299.64 94.64 59.93 Rs 90,841 454.20 1080
SS304 464.32 105.17 92.86 Rs 397,414 662.36 1560
CS 301.86 101.30 60.37 Rs 347,646 463.53 1560
CS 172.63 14.31 34.53 Rs 88,588 221.47 195
 CS 394.58 74.78 78.92 Rs 153,518 548.28 1248
CS 66.59 6.31 13.32 Rs 258,638 86.21 50
SS316L 55.30 4.85 11.06 Rs 71,218 71.22 10.4
CS 53.27 4.67 10.65 Rs 27,438 68.60 20.8
CS Rs 187,500
CS Rs 100,000
CS Rs 100,000
5 CS 2373.67 636.11 474.73 Rs 696,903 3484.52 45000
5 CS 2373.67 636.11 474.73 Rs 696,903 3484.52 45000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 37500
665.86 324.55 133.17 Rs 224,716 1123.58 30000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 25000
5 CS 1220.74 467.35 244.15 Rs 386,448 1932.24 16000

Total Rs 4,762,372

Shell / Top/Bot or Nozzles / Wt of

Plate Thickness Jacket Dishes Legs Weight of Contents
mm Weight Weight Weight Vessel Price Vessel Kg Kgs
CS 186 68.70 37.29 Rs 81,881 292.43 975
CS 73.98 29.21 14.80 Rs 23,598 117.99 300
CS 177.56 74.78 35.51 Rs 57,570 287.85 540
SS304 232.16 105.17 46.43 Rs 230,258 383.76 520
CS 150.93 101.30 30.19 Rs 211,810 282.41 780
CS 103.58 14.31 20.72 Rs 55,443 138.61 97.5
CS 221.95 65.72 44.39 Rs 92,979 332.07 624
CS 44.39 2.80 8.88 Rs 168,219 56.07 50
SS316L 55.49 4.87 11.10 Rs 71,453 71.45 5.2
CS 53.44 4.69 10.69 Rs 27,529 68.82 10.4
CS Rs 200,000
CS Rs 100,000
CS Rs 100,000
5 CS 1017.29 324.55 203.46 Rs 309,058 1545.29 13500
5 CS 1017.29 324.55 203.46 Rs 309,058 1545.29 13500
5 CS 813.83 207.71 162.77 Rs 236,861 1184.31 15000
5 CS 813.83 207.71 162.77 Rs 236,861 1184.31 8000
5 CS 813.83 207.71 162.77 Rs 236,861 1184.31 10000
5 CS 813.83 207.71 162.77 Rs 236,861 1184.31 8000
Total Rs 2,986,301
 Pumps

Total Pump
Total Load of Dynamic Capacity Discharge
Vessel Kg Load Kg Pump LPM Suction Dia Dia Material Liters
35126 52689 P-01 CW 1,000 72.86 63.09 Step 1 Acid Process
10409 10409 P-02 PT-01 325 41.53 35.97 Acid Oil 15600
19380 19380 P-03 BR-04 325 41.53 35.97 Methanol 1950
28237 42356 P-04 ST-Gly 33 13.13 11.37 Sul Acid 122
26971 26971 P-05 ST-Bio 293 39.40 34.12 Step 2 Acid Material
3983 3983 P-06 WC-10 293 39.40 34.12 Oil 15600
21670 21670 P-07 GR-14 49 16.09 13.93 Methanol
186 186 P-08 BR-17 260 37.15 32.17 KOH 95
227 227 P-09 FT-20 167 29.74 25.76 Step2 Fresh Material
381 381 P-10 WT-21 80 20.61 17.85 Oil 15600
P-11 MT-22 100 23.04 19.95 Methanol 3120
P-12 GT-23 167 29.74 25.76 KOH
P-13 OT-24 300 39.90 34.56 Step 2 Solid Material
P-14 BT-25 167 29.74 25.76 Oil KG 15600

96910 96910
96910 96910
39432 39432
31124 31124
26932 26932
17932 17932

Total Pump
Total Load of Dynamic Capacity Discharge
Vessel Kg Load Kg Pump LPM Suction Dia Dia Material Liters
35126 52689 P-01 CW 1,000 72.86 63.09 Step 1 Acid Process
10409 10409 P-02 PT-01 1,300 83.07 71.94 Acid Oil 15600
19380 19380 P-03 BR-04 1,300 83.07 71.94 Methanol 1950
28237 42356 P-04 ST-Gly 33 13.13 11.37 Sul Acid 122
 27133 27133 P-05 ST-Bio 293 39.40 34.12 Step 2 Acid Material
3983 3983 P-06 WC-10 293 39.40 34.12 Oil 15600
21670 21670 P-07 GR-14 49 16.09 13.93 Methanol
186 186 P-08 BR-17 260 37.15 32.17 KOH 95
227 227 P-09 FT-20 167 29.74 25.76 Step2 Fresh Material
381 381 P-10 WT-21 80 20.61 17.85 Oil 15600
P-11 MT-22 100 23.04 19.95 Methanol 3120
P-12 GT-23 167 29.74 25.76 KOH
P-13 OT-24 300 39.90 34.56 Step 2 Solid Material
P-14 BT-25 167 29.74 25.76 Oil KG 15600

96910 96910
96910 96910
39432 39432
31124 31124
26932 26932
17932 17932

Total Pump
Total Load of Dynamic Capacity Discharge
Vessel Kg Load Kg Pump LPM Suction Dia Dia Raw Material Liters
23964 35946 P-01 CW 625 57.60 49.88 Step 1 Acid Process
6987 6987 P-02 PT-01 867 67.82 58.74 Acid Oil 10400
13274 13274 P-03 BR-04 867 67.82 58.74 Methanol 1300
19279 28919 P-04 ST-Gly 22 10.72 9.29 Sul Acid 81
18297 18297 P-05 ST-Bio 195 32.17 27.86 Step 2 Acid Material
2828 2828 P-06 WC-10 195 32.17 27.86 Oil 10400
14800 14800 P-07 GR-14 33 13.13 11.37 Methanol
186 186 P-08 BR-17 173 30.33 26.27 KOH 68
175 175 P-09 FT-20 167 29.74 25.76 Step2 Fresh Material
277 277 P-10 WT-21 50 16.29 14.11 Oil 10400
P-11 MT-22 67 18.81 16.29 Methanol 2080
P-12 GT-23 167 29.74 25.76 KOH
P-13 OT-24 200 32.58 28.22 Step 2 Solid Material
P-14 BT-25 167 29.74 25.76 Oil KG 10400
 98208 98208
98208 98208
39822 39822
31124 31124
27322 27322
18322 18322

Total Pump
Total Load of Dynamic Capacity Discharge
Vessel Kg Load Kg Pump LPM Suction Dia Dia Raw Material Liters
12521 12521 P-01 CW 375 44.61 38.64 Step 1 Acid Process
3635 3635 P-02 PT-01 433 47.96 41.53 Acid Oil 5200
7025 7025 P-03 BR-04 433 47.96 41.53 Methanol 650
10081 10081 P-04 ST-Gly 11 7.58 6.57 Sul Acid 41
9491 9491 P-05 ST-Bio 98 22.75 19.70 Step 2 Acid Material
1523 1523 P-06 WC-10 98 22.75 19.70 Oil 5200
7835 7835 P-07 GR-14 16 9.29 8.04 Methanol
186 186 P-08 BR-17 87 21.45 18.57 KOH 30
121 121 P-09 FT-20 167 29.74 25.76 Step2 Fresh Material
170 170 P-10 WT-21 30 12.62 10.93 Oil 5200
P-11 MT-22 33 13.30 11.52 Methanol 1040
P-12 GT-23 167 29.74 25.76 KOH
P-13 OT-24 100 23.04 19.95 Step 2 Solid Material
P-14 BT-25 167 29.74 25.76 Oil KG 5200
96910 96910
96910 96910
39432 39432
31124 31124
27354 27354
17932 17932
 Total Pump
Total Load of Dynamic Capacity Discharge
Vessel Kg Load Kg Pump LPM Suction Dia Dia
6654.91 6654.91 P-01 CW 150 28.22 24.44 Step 1 Acid Process
1853.28 1853.28 P-02 PT-01 217 33.91 29.37 Acid Oil 2600
3734.60 3734.60 P-03 BR-04 217 33.91 29.37 Methanol 325
5364.23 5364.23 P-04 ST-Gly 5 5.36 4.64 Sul Acid 20
4954.59 4954.59 P-05 ST-Bio 49 16.09 13.93 Step 2 Acid Material
848.38 848.38 P-06 WC-10 49 16.09 13.93 Oil 2600
4091.31 4091.31 P-07 GR-14 8 6.57 5.69 Methanol
166.21 166.21 P-08 BR-17 43 15.17 13.13 KOH 16
97.22 97.22 P-09 FT-20 167 29.74 25.76 Step2 Fresh Material
120.60 120.60 P-10 WT-21 12 7.98 6.91 Oil 2600
P-11 MT-22 17 9.41 8.15 Methanol 520
P-12 GT-23 167 29.74 25.76 KOH
P-13 OT-24 50 16.29 14.11 Step 2 Solid Material
P-14 BT-25 167 29.74 25.76 Oil KG 2600
96909.84 96909.84
96909.84 96909.84
39432.24 39432.24
31124 31124
26932.24 26932.24
17932.24 17932.24

Total Pump
Total Load of Dynamic Capacity Discharge
Vessel Kg Load Kg Pump LPM Suction Dia Dia
2409.82 2409.82 P-01 CW 75 19.95 17.28 Step 1 Acid Process
764.78 764.78 P-02 PT-01 87 21.45 18.57 Acid Oil 1040
1534.20 1534.20 P-03 BR-04 87 21.45 18.57 Methanol 130
2222.36 2222.36 P-04 ST-Gly 2 3.39 2.94 Sul Acid 8
2023.53 2023.53 P-05 ST-Bio 20 10.17 8.81 Step 2 Acid Material
416.47 416.47 P-06 WC-10 20 10.17 8.81 Oil 1040
 1796.28 1796.28 P-07 GR-14 3 4.15 3.60 Methanol
136.21 136.21 P-08 BR-17 17 9.59 8.31 KOH 7
81.62 81.62 P-09 FT-20 167 29.74 25.76 Step2 Fresh Material
89.40 89.40 P-10 WT-21 6 5.64 4.89 Oil 1040
P-11 MT-22 7 5.95 5.15 Methanol 208
P-12 GT-23 167 29.74 25.76 KOH
P-13 OT-24 20 10.30 8.92 Step 2 Solid Material
48484.52 48484.52 P-14 BT-25 167 29.74 25.76 Oil KG 1040
48484.52 48484.52
39432.24 39432.24
31124 31124
26932.24 26932.24
17932.24 17932.24

Total Pump
Total Load of Dynamic Capacity Discharge
Vessel Kg Load Kg Pump LPM Suction Dia Dia
1267.43 1267.43 P-01 CW 50 16.29 14.11 Step 1 Acid Process
417.99 417.99 P-02 PT-01 43 15.17 13.13 Acid Oil 520
827.85 827.85 P-03 BR-04 43 15.17 13.13 Methanol 65
903.76 903.76 P-04 ST-Gly 1 2.40 2.08 Sul Acid 4
1062.41 1062.41 P-05 ST-Bio 10 7.19 6.23 Step 2 Acid Material
236.11 236.11 P-06 WC-10 10 7.19 6.23 Oil 520
956.07 956.07 P-07 GR-14 2 2.94 2.54 Methanol
106.07 106.07 P-08 BR-17 9 6.78 5.87 KOH 3
76.65 76.65 P-09 FT-20 167 29.74 25.76 Step2 Fresh Material
79.22 79.22 P-10 WT-21 4 4.61 3.99 Oil 520
P-11 MT-22 3 4.21 3.64 Methanol 104
P-12 GT-23 167 29.74 25.76 KOH
P-13 OT-24 10 7.29 6.31 Step 2 Solid Material
15045.29 15045.29 P-14 BT-25 167 29.74 25.76 Oil KG 520
15045.29 15045.29
16184.31 16184.31
9184.31 9184.31
11184.31 11184.31
9184.31 9184.31
 Fabrication Cost Rs./Kg for MS 200

Capacity 100000 Lit/day

Vessel Diameter Plate Shell / Top/Bot Nozzles /

Reactor Volume Diameter rounded Thickness Jacket or Dishes Legs
No. Liters Length mm mm mm mm Weight Weight Weight
VE-01 7500 2400 1995 2000 4 474 374 95
VE-02 30000 4000 3090 3000 8 4735 1682 947
VE-04 249 3000 325 6 144 7 29
VE-06 3000 1800 1457 1500 6 400 315 80
VE-08 15000 3000 2523 2500 8 2959 1168 592
VE-10 498 6000 325 6 289 7 58
VE-12 7500 2400 1995 2000 6 710 561 142
VE-14 15000 4000 2185 2200 8 3472 905 694
VE-15 498 6000 325 6 289 7 58
VE-18 7500 2400 1995 2000 8 947 748 189
Total
Hot Oil Unit KCAL/Hr 1666666.67 2000000
Cooling Tower LPM 1852

Capacity 30000 Lit/day and 20000 lits/day

Vessel Diameter Plate Shell / Top/Bot Nozzles /

Reactor Volume Diameter rounded Thickness Jacket or Dishes Legs
No. Liters Length mm mm mm mm Weight Weight Weight
VE-01 2250 1500 1382 1400 4 207 183 41
VE-02 9000 2400 2185 2200 8 2083 905 417
VE-04 249 3000 325 6 144 7 29
VE-06 900 1200 977 1000 6 178 140 36
VE-08 4500 2000 1693 1700 8 1342 540 268
VE-10 498 6000 325 6 289 7 58
VE-12 2250 1500 1382 1400 6 311 275 62
VE-14 4500 2000 1693 1700 8 1342 540 268
VE-15 498 6000 325 6 289 7 58
VE-18 2250 1500 1382 1400 8 414 366 83
Hot Oil Unit KCAL/Hr 500000 Total
Cooling Tower LPM 556

Capacity 10000 Lit/day

Vessel Diameter Plate Shell / Top/Bot Nozzles /

Reactor Volume Diameter rounded Thickness Jacket or Dishes Legs
No. Liters Length mm mm mm mm Weight Weight Weight
VE-01 750 1200 892 900 4 107 76 21
VE-02 3000 1750 1477 1500 8 1036 421 207
VE-04 249 3000 325 6 144 7 29
VE-06 300 700 739 750 6 78 79 16
VE-08 1500 1750 1045 1000 8 691 187 138
VE-10 498 6000 325 6 289 7 58
VE-12 750 1200 892 900 6 160 114 32
VE-14 1500 1750 1045 1000 8 691 187 138
VE-15 498 6000 325 6 289 7 58
VE-18 750 1200 892 900 8 213 151 43
Hot Oil Unit KCAL/Hr 166666.667 Total
Cooling Tower LPM 185

Capacity 5000 Lit/day to 1000 Lit/day

Vessel Diameter Plate Shell / Top/Bot Nozzles /

Reactor Volume Diameter rounded Thickness Jacket or Dishes Legs
No. Liters Length mm mm mm mm Weight Weight Weight
VE-01 375 1200 631 650 4 77 39 15
VE-02 1500 1750 1045 1000 8 691 187 138
VE-04 249 3000 325 6 144 7 29
VE-06 150 700 522 500 6 52 35 10
VE-08 750 1750 739 750 8 518 105 104
VE-10 498 6000 325 6 289 7 58
VE-12 375 1200 631 650 6 115 59 23
VE-14 750 1750 739 750 8 518 105 104
VE-15 498 6000 325 6 289 7 58
VE-18 375 1200 631 650 8 154 79 31
Hot Oil Unit KCAL/Hr 83333.3333 Total
Cooling Tower LPM 93
 Wt of Total Total
Weight of Contents Load of Dynamic Pump
Vessel Price Vessel Kg Kgs Vessel Kg Load Kg Pump Number Capacity Lit/hr
Rs 188,417 942 754 1696 1696 P-03 5938
Rs 1,472,899 7364 5892 13256 13256 P-07 938
Rs 54,158 181 144 325 325 P-09 3125
Rs 158,977 795 636 1431 1431 P-13 3125
Rs 943,929 4720 3776 8495 8495 P-17 938
Rs 70,730 354 283 637 637 P-19 3125
Rs 706,565 1413 1131 2544 2544
Rs 1,014,322 5072 4057 9129 9129
Rs 70,730 354 283 637 637
Rs 376,835 1884 1507 3392 3392
Rs 5,057,563

Wt of Total Total
Weight of Contents Load of Dynamic Pump
Vessel Price Vessel Kg Kgs Vessel Kg Load Kg Pump Number Capacity Lit/hr
Rs 86,358 432 345 777 777 P-03 1781
Rs 680,977 3405 2724 6129 6129 P-07 281
Rs 54,158 181 144 325 325 P-09 938
Rs 70,656 353 283 636 636 P-13 938
Rs 430,033 2150 1720 3870 3870 P-17 281
Rs 70,730 354 283 637 637 P-19 938
Rs 323,844 648 518 1166 1166
Rs 430,033 2150 1720 3870 3870
Rs 70,730 354 283 637 637
Rs 172,717 864 691 1554 1554
Rs 2,390,239
 Wt of Total Total
Weight of Contents Load of Dynamic Pump
Vessel Price Vessel Kg Kgs Vessel Kg Load Kg Pump Number Capacity Lit/hr
Rs 40,711 204 163 366 366 P-03 594
Rs 332,712 1664 1331 2994 2994 P-07 94
Rs 36,106 181 144 325 325 P-09 313
Rs 51,626 172 138 310 310 P-13 313
Rs 203,114 1016 812 1828 1828 P-17 94
Rs 70,730 354 283 637 637 P-19 313
Rs 152,668 305 244 550 550
Rs 203,114 1016 812 1828 1828
Rs 70,730 354 283 637 637
Rs 81,423 407 326 733 733
Rs 1,242,934

Plant Capacity 5000 2000

Wt of Total Total Pump

Weight of Contents Load of Dynamic Pump Capacity
Vessel Price Vessel Kg Kgs Vessel Kg Load Kg Pump Number Capacity Lit/hr Lit/hr
Rs 26,365 132 105 237 237 P-03 297 119
Rs 203,114 1016 812 1828 1828 P-07 47 19
Rs 36,106 181 144 325 325 P-09 156 63
Rs 29,160 97 78 175 175 P-13 156 63
Rs 145,325 727 581 1308 1308 P-17 47 19
Rs 70,730 354 283 637 637 P-19 156 63
Rs 98,868 198 158 356 356
Rs 145,325 727 581 1308 1308
Rs 70,730 354 283 637 637
Rs 52,730 264 211 475 475
Rs 878,453
 1000

Pump
Capacity
Lit/hr
59
9
31
31
9
31