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Agronomy 13 01305
Agronomy 13 01305
Agronomy 13 01305
Article
Design Optimization and Mechanism Analysis of Water
Jet-Type Inter-Plant Weeding Device for Water Fields
Wenqi Zhou 1 , Kai Song 1 , Xiaobo Sun 1 , Qiang Fu 2 , Yijia Wang 3, * , Qi Wang 1 and Dongwei Yan 4
1 College of Engineering, Northeast Agricultural University, Harbin 150030, China; zwq@neau.edu.cn (W.Z.);
s220701007@neau.edu.cn (K.S.); sunxiaobo@neau.edu.cn (X.S.); wangqi@neau.edu.cn (Q.W.)
2 School of Water Conservancy & Civil Engineering, Northeast Agricultural University, Harbin 150030, China;
fuqiang0629@126.com
3 Department of Industrial and Manufacturing Systems Engineering, The University of Hong Kong, LG-108,
Composite Building, Pokfulam Road, Hong Kong SAR 999077, China
4 Mechanical Teaching and Research Department, School of Electrical and Mechanical Engineering,
Pingdingshan University, Pingdingshan 467000, China; 26120@pdsu.edu.cn
* Correspondence: yijiaw@connect.hku.hk; Tel.: +86-166-297-4902
Abstract: Existing rice inter-plant weed control devices have difficulty achieving inter-plant weed
control in one pass. Due to the complex environment of paddy fields, these devices have a low weed
removal rate and high seedling damage rate, making it difficult to ensure high-quality operation.
This study innovatively designed a water jet-based rice inter-plant weed control device. Based on the
mechanism of water jet erosion of soil, it can erode and excavate the soil layer on which weeds depend,
achieving inter-plant weed control in paddy fields. The optimal range of structural parameters of
the water jet angle and nozzle opening diameter was analyzed. The results showed that the optimal
structural parameters of the device were a jet angle of 31◦ and a nozzle opening diameter of 4 mm,
which can achieve the best operational performance. Based on virtual simulation experiments,
single-factor and multi-factor orthogonal rotation combination experiments were carried out with
weed removal rate as the test index and different operating speeds and nozzle outlet pressures as
the test factors to optimize the water jet-based inter-plant weed control device. The experimental
results showed that when the working parameters of the water jet-based inter-plant weed control
device were a forward speed of 0.30 m·s−1 and a nozzle outlet pressure of 1.50 MPa, the weed
Citation: Zhou, W.; Song, K.; Sun, X.;
removal rate was the highest at 92.78%. Field validation experiments showed that the weed removal
Fu, Q.; Wang, Y.; Wang, Q.; Yan, D.
rate was 90.16% and the seedling damage rate was 1.80% under this operation condition, and the
Design Optimization and Mechanism
Analysis of Water Jet-Type Inter-Plant
quality of the operation met the requirements of inter-plant weed control technology. This study
Weeding Device for Water Fields. provides a technical reference for promoting the development of inter-plant weed control technology
Agronomy 2023, 13, 1305. https:// in paddy fields.
doi.org/10.3390/agronomy13051305
Keywords: inter-plant weed control in paddy fields; water jet; structural parameters; finite
Academic Editor: Andrea Peruzzi
element method
Received: 14 April 2023
Revised: 1 May 2023
Accepted: 4 May 2023
Published: 6 May 2023 1. Introduction
Rice is one of the world’s most important food crops, and ensuring rice production
safety is crucial [1–4]. Weeds in paddy fields are an important component of agricultural
ecology, with over 40 species of weeds such as barnyard grass and wild arrowhead causing
Copyright: © 2023 by the authors.
harm to rice growth [5–8]. Weeds in paddy fields compete with rice for nutrients, sunlight,
Licensee MDPI, Basel, Switzerland.
and water during growth and development, and also promote the spread of diseases and
This article is an open access article
distributed under the terms and
pests, seriously affecting the quality and yield of rice [7–9].
conditions of the Creative Commons
To address the serious harm caused by weeds in paddy fields, numerous scholars
Attribution (CC BY) license (https://
have conducted research and investigations, and herbicide application is often used to
creativecommons.org/licenses/by/ remove weeds and ensure rice yield [10]. However, this method not only wastes resources
4.0/). but also leads to herbicide residues and soil and water pollution with increasing use
the trend between blade vibration and work quality during force cutting of sugarcane was
theoretical
obtained.g,and data references
providing theoreticalfor the
anddesign of sugarcane
data references for cutters. Sun,ofZhou,
the design and Lin
sugarcane [30]
cutters.
established
Sun, Zhou,aand motion model
Lin [30] of three-dimensional
established a motion model elastic projectile bodies inelastic
of three-dimensional multi-material
projectile
fluid
bodiesmedia using the finite
in multi-material element
fluid mediaanalysis
using the software LS-DYNA.
finite element Theysoftware
analysis performed fluid–
LS-DYNA.
solid
Theycoupling
performed simulation
fluid–solid of coupling
the collision process of
simulation between the projectile
the collision process and waterthe
between and ob-
projec-
tained
tile andthe impact
water andofobtained
key factors the on the water
impact of keysurface
factorsof
onthe
theprojectile. This model
water surface can also
of the projectile.
be used
This to analyze
model can alsothe
befluid–solid
used to analyze coupling problems of
the fluid–solid multiple
coupling solid bodies
problems impacting
of multiple solid
fluids,
bodiesproviding
impactingafluids,
reference for determining
providing a referencechanges in the state
for determining of thein
changes fluid caused
the state of by
the
fluid caused
projectile by projectile impact.
impact.
Inthis
In thisstudy,
study, aa water
water jet-based
jet-basedinter-plant
inter-plantweeding
weedingdevice
devicewas
wasusedusedasasthe
theresearch
research
carrier.LS-DYNA
carrier. LS-DYNAsoftware
softwarewas wasemployed
employedto toconstruct
constructaafluid–structure
fluid–structureinteraction
interactionmodel
model
of the jet–water–soil system. Virtual simulation experiments were conducted
of the jet–water–soil system. Virtual simulation experiments were conducted to determine to determine
theoptimal
the optimalstructural
structuralparameters
parametersof ofthe
thewater
waterjetjetweeding
weedingdevice
deviceto toreveal
revealthetheerosion
erosion
processofofsoil
process soilbybythe
thewater
water jetjet
in in
thethe soil–water
soil–water environment.
environment. The The optimal
optimal operating
operating pa-
parameters
rameters of device
of the the device
werewere determined
determined through
through benchbench tests,
tests, and theand the efficacy
efficacy of the
of the device
device
was was verified
verified throughthrough field tests.
field tests.
2.2.Materials
Materialsand andMethods
Methods
2.1. Overall Structure and Working Principle of Water Jet Weeding Device
2.1. Overall Structure and Working Principle of Water Jet Weeding Device
The structure of the water jet inter-plant weeding device is shown in Figure 1. It
The structure of the water jet inter-plant weeding device is shown in Figure 1. It mainly
mainly consists of a water tank, a plunger pump, a water supply pipeline, a jet frame, and a
consists of a waterblock.
nozzle mounting tank, aTheplunger
plunger pump,
pump a water supplyto
is connected pipeline,
the water a jet frame,
tank throughand aa suction
nozzle
mounting block. The plunger pump is connected to the water tank through
pipe. A pressure gauge is installed at the outlet of the plunger pump, which is followed a suction pipe.
by
Aa pressure gauge is installed at the outlet of the plunger pump, which
water delivery manifold and a three-way valve. The three-way valve is connected to theis followed by a water
delivery
nozzle and manifold and on
mounted a three-way
the nozzle valve. The three-way
mounting block viavalve is connected
a water delivery to the nozzle
branch pipe. andThe
mounted on the nozzle mounting block via a water delivery branch pipe.
jet frame is fixed on the mounting frame, and the nozzle mounting block is symmetrically The jet frame is fixed
on the mounting
distributed frame,
on both and
sides of the
the nozzle mounting
jet frame. The waterblockjetisinter-plant
symmetrically
weedingdistributed on both
device converts
sides of the jet frame. The water jet inter-plant weeding device converts
mechanical energy into kinetic energy of the water jet, which is applied to the soil mechanical energy
layer
into kinetic energy of the water jet, which is applied to the soil layer
where weeds grow and are attached, causing erosion and excavation, and removing weeds where weeds grow and
are attached, causing
from the paddy field. erosion and excavation, and removing weeds from the paddy field.
1 2 3 4 5 6 7 8 9 10 11
Figure
Figure1.1.Schematic
Schematicdiagram
diagramofofthe
thestructure
structureofofthe
thewater
waterjet
jetinter-plant
inter-plantweeding
weedingdevice
device(1.
(1.Water
Watertank.
tank.
2.2.Suction
Suctionpipe.
pipe.3.3.Plunger
Plungerpump.
pump.4. 4.
Pressure gauge.
Pressure 5. Water
gauge. 5. Waterdelivery manifold.
delivery manifold.6. Three-way valve.
6. Three-way 7.
valve.
Water delivery
7. Water branch
delivery pipe.pipe.
branch 8. Nozzle mounting
8. Nozzle block.block.
mounting 9. Nozzle. 10. Jet frame.
9. Nozzle. 10. Jet11. Mounting
frame. frame).
11. Mounting
frame).
During operation, the nozzle mounting block with nozzles is installed on the jet frame at
a set angle,
Duringwhich can be the
operation, adjusted.
nozzleThe mounting
mounting block
block is symmetrically
with placed
nozzles is installed onontheboth sides
jet frame
of
atthe seedling
a set angle,and located
which canclose to the mudThe
be adjusted. surface below the
mounting water
block layer. The plunger
is symmetrically pump
placed on
draws wateroffrom
both sides the the waterand
seedling tanklocated
under the drive
close of amud
to the power sourcebelow
surface and increases
the water thelayer.
pressure
The
and velocity
plunger of the
pump waterwater
draws flow. from
The water flow istank
the water thenunder
delivered to the of
the drive nozzles
a powerinstalled
sourcein and
the
nozzle mounting
increases blocks on
the pressure andboth sides of the
velocity thejet frame
water through
flow. The the water
water flow delivery
is thenpipeline.
delivered Theto
water jet sprays
the nozzles towards
installed the nozzle
in the soil layer, where inter-plant
mounting weeds
blocks on both grow
sides of and areframe
the jet attached, at a
through
set
theangle.
waterThe soil layer
delivery is eroded
pipeline. Theand broken
water down into
jet sprays smallthe
towards soilsoil
particles,
layer, which
where are carried
inter-plant
away by the water flow or directly dissolved in the surface water. Due to the fragile root
Agronomy 2023, 13, 1305 4 of 21
Direction
of advance
water layer
mud layer
soil layer
1 2 3 4
Figure
Figure 2. Schematic diagram
2. Schematic diagramof ofthe
theworking
workingprinciple
principleofofthe
thewater
waterjetjet inter-plant
inter-plant weeding
weeding device
device (1.
(1. Seedlings. 2. Water jet. 3. Weeds. 4. Soil crushing core).
Seedlings. 2. Water jet. 3. Weeds. 4. Soil crushing core).
2.2.
2.2. Analysis
Analysis of of the
the Optimal
Optimal Range
Range of of Structural
Structural Parameters
Parameters of of the
the Water
Water Jet
Jet Weeding
WeedingDevice
Device
2.2.1. Operating Conditions of Water Jet Weeding Device
2.2.1. Operating Conditions of Water Jet Weeding Device
The rice transplanting time in Heilongjiang Province varies slightly every year and
The rice transplanting time in Heilongjiang Province varies slightly every year and gen-
generally falls around mid-May. Transplanting usually lasts for about seven days. With the
erally
increase falls
in around
temperaturemid-May. Transplanting
and sufficient usually
sunlight, lastsinforpaddy
weeds aboutfields
sevengrow
days.rapidly,
With theand
in-
crease in temperature and sufficient sunlight, weeds in paddy
this is the peak period of weed hazards. The paddy field weeding environment includes fields grow rapidly, and this is
the peak period of weed hazards. The paddy field weeding environment
barnyard grass, rice seedlings, soil, water, and other factors. The soil can be divided into three includes barnyard
grass, rice
layers: mud seedlings,
layer, soilsoil, water,
layer, andandplowother factors.
bottom TheThe
layer. soilmud
can be divided
layer into three
is relatively layers:
soft, and,
mud layer, soil layer, and plow bottom layer. The mud layer is relatively
according to the literature [26,33], the depth of the mud layer, h1 , ranges from 20 to 50 mm; soft, and, according
to the literature
of the [26,33], thehdepth of the mud layer, h1, ranges from 20 to 50 mm; the depth of
the depth soil layer, 2 , ranges from 180 to 200 mm. The rice planting distance, H1 , in
the soil layer, h2, ranges from 180 to 200 mm. The rice planting distance, H1, in Heilongjiang
Heilongjiang Province is 300 mm, the plant spacing, H2 , is 10–15 mm, the transplanting depth,
hProvince is 300 mm, the plant spacing, H2, is 10–15 mm, the transplanting depth, h3, is 15–20
3 , is 15–20 mm, and the rice root depth, h4 , is 8–10 mm. At this time, barnyard grass is mostly
mm, and
single-rooted, the rice
androot depth,mostly
the roots h4, is 8–10
growmm. At mud
in the this time,
layer,barnyard
with a depth grassofis8–30
mostly
mm. single-
The
rooted, and the
environment for roots mostly
inter-plant grow in
weeding inthe mudfields
paddy layer,
is with
shown a depth of 8–30
in Figure 3. mm. The envi-
ronment for inter-plant weeding in paddy fields is shown in Figure 3.
Agronomy 2023, 13, x FOR PEER REVIEW 5 of 21
Agronomy 2023,13,
Agronomy2023, 13,1305
x FOR PEER REVIEW 55 of
of2121
water layer
seedlings
water layer
barnyard grass
seedlings
barnyard grass
h3
l
h1
h3
l
h1
h4
h2
h4
h2
H1
H1
Figure 3. Weed control operation environment between rice plants in paddy fields.
Figure 3. Weed control operation environment between rice plants in paddy fields.
Figure 3. Weed control operation environment between rice plants in paddy fields.
2.2.2. Water Jet Angle
2.2.2. Water Jet Angle
2.2.2.
TheWater
size ofJet theAngle
water jet angle directly affects the area of soil erosion and damage caused
The size of the water jet angle directly affects the area of soil erosion and damage
by the water
causedThe bysize jet,
the of thereby
the water
water affecting
jet, the
jet angle
thereby weed
directly
affecting control
affects
the effect.
weed Weed
thecontrol
area control
ofeffect.
soil operation
erosion
Weed and in the
damage
control inter-
caused
operation
plant
inbythespaces of
theinter-plant paddy
water jet, thereby fields is
spacesaffecting limited
of paddy by
thefieldsthe width
weediscontrol
limited of rice
effect. root
Weed
by the growth.
widthcontrol To avoid
operation
of rice damage to
in the inter-
root growth. To
the rice root
plant damage
avoid system
spaces oftopaddy caused
the rice by
fields inter-plant
rootissystem
limitedcaused weeding,
by the width the design width
of rice root
by inter-plant of the
growth.the
weeding, weeding
Todesign compo-
avoid damage
width ofto
nenttheis
the generally
rice
weeding belowcaused
root component
system 200ismm, byand thebelow
inter-plant
generally remaining
weeding,
200 mm,100themm
and wide
design area
width
the remaining is of
thetherange
100 of wide
weeding
mm weeding
compo-
area
between
nent is rice plants.
generally Within
below 200 two
mm, weeks
and theafter transplanting,
remaining 100 mm
is the range of weeding between rice plants. Within two weeks after transplanting, the the
wideweed
area root
is thesystem
range is
of single-
weeding
rooted
between
weed with
rootriceasystem
root length
plants. of 8 totwo
Within
is single-rooted 30 mm,weeks
with and thetransplanting,
after
a root root
length system
of 8 mainly
tothe
30 weed
mm,grows root
and inthe
theroot
loose
system mud
issystem
single-
layer (20 to
rootedgrows
mainly 50
with ain mm
root deep).
thelength The
loose mud length
of 8 tolayer
30 mm,of the
(20 to rice
and
50the root
mmroot system
system
deep). is 80
Themainly to 100
length grows mm,
of the rice and
in the
root the
loose root
mud
system
system
islayer grows
80 to(20100tomm, into
50 mm a denser
anddeep).
the root soil layer.
Thesystem During
lengthgrows the
of the into weeding
rice root system
a denser process
soilislayer.of the
80 to During water
100 mm,the jet
and paddy
the root
weeding
field weeding
system
process grows
of thedevice,
into athe
water jet selection
denser
paddy of the
soilfield
layer. water jet
During
weeding the angle
device, should
weeding
the not only
process
selection meet
of the
of the the require-
water
water paddy
jet angle
ments
fieldof
should theonly
weeding
not inter-plant
device,
meet the weeding
the selection
requirementsfieldofwidth
the but
water
of the also meet
jet angle
inter-plant the requirements
should
weeding not
fieldonly
width of
meetbutthe
the
alsoweed-
require-
meet
ing depth.
ments
the of the inter-plant
requirements weedingdepth.
of the weeding field width but also meet the requirements of the weed-
ingEstablish
depth. a coordinate
Establish a coordinate system
system with the the
with mudmudlayerlayer
surface as theasx-axis
surface and the
the x-axis and ricetheseed-
rice
ling row
seedling as the
Establish y-axis. The intersection
the y-axis. system
row asa coordinate of
The intersection the
with the mudrice seedling
of the
layerrice row and
seedling
surface the
as therow mud layer
andand
x-axis thethesurface
mud is
ricelayer
seed-
atsurface
point
ling rowO, as point
is as
at shown
the O,inasFigure
y-axis. shown
The 4.in Figureof4.the rice seedling row and the mud layer surface is
intersection
at point O, as shown in Figure 4.
y
barnyard grass
y
barnyard grass
1
½2 aa
d
M
M 1
½2 aa O
d
N θθ
M
M x Ⅲ O
N θ θ x Ⅲ
l
Ⅱ Ⅰ
Ⅱ
c
l
Ⅱ Ⅰ
Ⅱ L
c P
L
P
Figure
Figure4.4.Schematic
Schematicdiagram
diagramofofthe
therelationship
relationshipbetween
betweenweeding
weedingdepth
depthand
andwater
waterjet
jetangle.
angle.
Figure 4. Schematic diagram of the relationship between weeding depth and water jet angle.
Agronomy 2023, 13, 1305 6 of 21
Taking the depth of the weed root system as the theoretical excavation depth, the
relationship between the water jet angle, weeding width, and weeding depth is expressed
as Equation (1):
l
tan θ = a (1)
2
where l represents the weeding depth, in meters, a represents the inter-plant weeding width,
in meters, and θ represents the angle between the water jet and the x-axis (◦ ).
Given the values of a = 100 mm and l between 8 and 30 mm, we can obtain 0.04 ≤ tan θ ≤ 0.6.
Then, we can determine that the range of water jet angles is 10◦ ≤ θ ≤ 31◦ .
5d ≤ L ≤ 20d (2)
where L is the target distance of the water jet submerged by the weeding device, in mm
and d is the diameter of the nozzle in the unit of mm.
In order to fully utilize the erosion performance of the submerged water jet of the
weeding device on the soil layer where the weed roots are located, the length of the erosion
path of the submerged water jet should be shorter than the effective target distance of the
submerged water jet, as shown in Figure 4.
2
1
a + l 2 = c2 (3)
2
c ≤ 15d (4)
where c is the length of the soil eroded in the submerged water jet direction with the unit
of mm.
When the known parameter a = 100 mm is substituted into Equations (3) and (4) with
l = 8 mm, the resulting value of d is ≥337.3 mm. Similarly, when l = 30 mm, the resulting
value of d is ≥388.7 mm. Considering all factors, a value of d ≥ 4 mm is chosen, with
a corresponding effective target distance of L ≈ 58 mm. Therefore, the selected nozzle
diameter is d = 4 mm.
related to the impact pressure of the jet but also to the physical properties of soil such as
shear strength, permeability, particle size, density, etc., as shown in Equation (5):
d60 −2 −1
Fcr = ςτ f2 ( ) γd (5)
k
where ς is the correction coefficient, with ς = 1.8 × 1010 [38] , τ f is the soil shear strength
(kPa), d60 is the limited particle size of soil particles (mm), γd is the dry density of soil
(N·m−3 ), k is the soil permeability coefficient (m·s−1 ), and d60 /k is the soil’s erosion
resistance strength.
By setting F > Fcr , the critical soil penetration pressure p0 of the jet-type inter-plant
weeding device during weeding operation should satisfy:
d60 −2 x 2 −1
p0 > 2.125 × 1012 τ f2 ( ) ( ) γd (6)
k R0
S1
S= × 100% (7)
S2
where S represents the soil disturbance rate, expressed in %, S1 represents the number
of grid units where soil density has decreased, and S2 represents the total number of soil
grid units.
Agronomy 2023, 13, 1305 8 of 21
Figure 5.
Figure5. Nozzle meshing
Nozzlemeshing
5.Nozzle geometry
meshinggeometry model.
geometrymodel.
model.
Figure
2.3.3. Water–Soil
2.3.3. Water–Soil Coupled Virtual Simulation Model Construction
2.3.3. Water–Soil Coupled Virtual Simulation Model Construction
Thewater
The waterjet jetinter-plant
inter-plantweeding
weeding device
device operates
operates on on
thethe coupled
coupled material
material of water
of water and
The water jet inter-plant weeding device operates on the coupled material of water and
soil. The soil material selected was the MAT-FHWA-SOIL material in LS-DYNA, and and
and soil. The soil material selected was the MAT-FHWA-SOIL material in LS-DYNA, the
soil. The soil
the main materialitsselected
values was the MAT-FHWA-SOIL materialmmin −3LS-DYNA, grainand the
main values of itsof parameters
parameters were: were: soil density
soil density 0.0016 0.0016
g mm−3−3g, soil , soil
grain density density
0.0027 g
main −3values
0.0027 g mm of−3its parameters
, bulk modulus were:
1.56soil
Mpa,density
shear 0.0016
modulus g mm 1.42, soil
Mpa, grain density
cohesion 0.0027
0.016 Mpa, g
mm , bulk modulus 1.56 Mpa, shear modulus 1.42 Mpa, cohesion 0.016 Mpa, internal friction
mm −3, bulk modulus 1.56 ◦
internal Mpa,
, andshear modulus 1.4240% Mpa, cohesion 0.016 Mpa, internal friction
angle 15°,friction angle 15content
and moisture moisture
40% [43],content [43],
and other parameters and other parameters
are selected are selected
referring to the
angle 15°,
referring and
to themoisture
MAT147 content
test 40%
value [43],
and and other
considering parameters
the soil are
as an selected
isotropic referring
material to [44].
the
MAT147 test value and considering the soil as an isotropic material [44]. The water layer ma-
MAT147
The water test value and
layer material considering
was selectedthe soil as an
as the in isotropic
MAT-NULL material [44].
material The water
in LS-DYNA layer ma-
terial was selected as the MAT-NULL material LS-DYNA with a density of 0.001 gwith mm−3a
terial
densitywasofselected
0.001 g as
mm −3MAT-NULL
the and a cut-off material
pressure inof
LS-DYNA
− 1 × 10 −with
5 Mpa.a density of 0.001 g mm−3
and a cut-off pressure of −1 × 10−5 Mpa. −5
and aTo cut-off pressure
simulate of −1 ×field
theactual
actual 10 operation
Mpa. state, a water–soil model
To simulate the field operation state, a water–soil model waswas builtbuilt using
using Creo Creo
7.0
7.0 To simulate
software. Two the actual fieldsolids
rectangular operation
were state, a water–soil
constructed as the model
water was
layerbuilt using
virtual Creo 7.0
simulation
software. Two rectangular solids were constructed as the water layer virtual simulation model
software.
model Two rectangular virtualsolids were constructed Theassoil
thevirtual
water layer virtual model simulation model
and theandsoil the soilsimulation
virtual simulation
model. The model.
soil virtual simulationsimulation
model was nestedwas nested
inside the
and the
insidelayersoil virtual
the water simulation model. The soil virtual simulation model was nested inside the
water model,layer and model,
meshingand andmeshing and node
node sharing weresharing were
carried out carried
using out usingsoft-
the meshing the
water
meshing layersoftware
model, and meshing and
hypermesh. Then,nodethesharing were coupling
water–soil carried outmodelusing was the meshing
defined soft-
with
ware hypermesh. Then, the water–soil coupling model was defined with material properties
ware hypermesh.
material properties Then, thethe
using water–soil
LS-PrePost coupling
software model was and
for pre- defined with materialbefore
post-processing properties
being
using the LS-PrePost software for pre- and post-processing before being imported into LS-
using
imported the LS-PrePost
into LS-DYNA. software To for
reducepre- and post-processing
the virtual simulation before
time, being
the imported
actual model into wasLS-
DYNA. To reduce the virtual simulation time, the actual model was simplified to a 1/4 model.
simplified
DYNA. to a 1/4
To reduce themodel.
virtual The soil layer
simulation time,was
thedefined as 500was
actual model mm × 300 mm
simplified to a×1/460model.
mm in
The soil layer was defined as 500 mm × 300 mm × 60 mm in length, width, and height, and
length,
The soil width,
layer was anddefined
height,as and500themm water
× 300layer
mmwas × 60set
mm as in
500 mm ×width,
length, 300 mm and×height,
100 mm, andas
the water layer was set as 500 mm × 300 mm × 100 mm, as shown in Figure 6.
shown in Figure 6.
the water layer was set as 500 mm × 300 mm × 100 mm, as shown in Figure 6.
Figure 6.
Figure 1/4composite
6. 1/4 compositewater–soil
water–soilmodel.
model.
Figure 6. 1/4 composite water–soil model.
The commonly used soil material model in LS-DYNA software is MAT_FHWA_SOIL.
The commonly used soil material model in LS-DYNA software is MAT_FHWA_SOIL.
Based
Theoncommonly
the literature
used[19,31,45,46], the following
soil material model in LS-DYNAparameters
softwarewere set for the soil: soil
is MAT_FHWA_SOIL.
Based on the literature−[19,31,45,46], the following parameters
3 , particle density −3 ,were set for the soil: soil density
density
Based onof 1.60
the g · mm
literature [19,31,45,46], the of 0.00273
following g · mm
parameters water
were content
set for the of 40%,
soil: soilcohesive
density
of 1.60 g∙mm−3, particle density of 0.00273 g∙mm−3, water content of 40%, cohesive force of
of 1.60 g∙mm−3, particle density of 0.00273 g∙mm−3, water content of 40%, cohesive force of
0.0155 MPa, shear modulus of 1.42 MPa, bulk modulus of 1.56 MPa, and internal friction angle
0.0155 MPa, shear modulus of 1.42 MPa, bulk modulus of 1.56 MPa, and internal friction angle
of 15°. The remaining parameters were set to the experimental values of material MAT147.
of 15°. The remaining parameters were set to the experimental values of material MAT147.
Material 9 (MAT_NULL) was used to define the water layer and air layer. The density of
Material 9 (MAT_NULL) was used to define the water layer and air layer. The density of
Agronomy 2023, 13, 1305 9 of 21
force of 0.0155 MPa, shear modulus of 1.42 MPa, bulk modulus of 1.56 MPa, and internal
friction angle of 15◦ . The remaining parameters were set to the experimental values of
material MAT147. Material 9 (MAT_NULL) was used to define the water layer and air layer.
The density of the water layer was 1 g·mm−3 , the cutoff pressure was −1 × 10−5 MPa,
and the viscosity coefficient was 8.68 × 10−14 MPa·s. The density of the air layer was
1.1 × 10−6 g·mm−1 , the cut off pressure was −1 × 10−9 KPa, and the viscosity coefficient
was 1.75 × 10−17 MPa·s. The EOS state equation was defined to set the parameters of soil
and air materials.
Agronomy2023,
Agronomy 2023,13,
13,xxFOR
FORPEER used
PEERREVIEW
REVIEW for the rice root anti-bending pressure water pressure test, and the stainless steel soil
10 of
10 of 21
21
trough was used to simulate the soil environment during paddy field cultivation for the
rice seedlings and barnyard grass transplanting, as shown in Figures 7 and 8.
Figure7.
Figure
Figure 7.Equipment
7. Equipmentfor
Equipment forthe
for thewater
the waterpressure
water pressuretest
pressure testof
test ofrice
of riceseedlings’
rice seedlings’resistance
seedlings’ resistanceto
resistance tomechanical
to mechanicaldamage
mechanical damage
damage
(1.
(1.Jet
(1. Jet pipeline.
Jetpipeline. 2.
pipeline. 2. Jet
2. Jet rack.
Jet rack. 3. Rice root system. 4. Water tank. 5. Nozzle.).
rack. 3. Rice root system. 4. Water tank. 5. Nozzle.).
Figure8.
Figure
Figure 8.Equipment
8. Equipmentfor
Equipment forwater
for waterjet
water jetinter-plant
inter-plantweeding
inter-plant weedingtest
weeding teston
test onthe
on theplatform
the platform(1.
platform (1.Walking
(1. Walkingmotor.
Walking motor.2.
motor. 2.Test
2. Test
Test
vehicle.
vehicle. 3.
3. Plunger
Plunger pump.
pump. 4.
4. Power
Power motor.
motor. 5.
5. Soil
Soil trough.
trough. 6.
6. Jet
Jet mechanism.).
mechanism.).
vehicle. 3. Plunger pump. 4. Power motor. 5. Soil trough. 6. Jet mechanism.).
2.4.1.Single-Factor
2.4.1.
2.4.1. Single-factorTest
Single-factor TestMethod
Methodfor for Rice
forRice Seedling’s
RiceSeedling’s Resistance
Seedling’sResistance
Resistanceto to Hydraulic
toHydraulic Fracturing
HydraulicFracturingFracturing
The
Thehydraulic
The hydraulic fracturinglimit
hydraulicfracturing
fracturing limit
limit test
test
test forfor
for inter-plant
inter-plant
inter-plant ricerice
rice rootroot
root systems
systems systems is conducted
isisconducted
conducted byinject-
by by
inject-
injecting
ing water water
through through
a nozzle a nozzle
at a at
pressure a pressure
range of range
0.50 to of
3.50
ing water through a nozzle at a pressure range of 0.50 to 3.50 MPa, with a fixed interval jet of0.50
MPa, to 3.50
with aMPa,
fixed with
intervala fixed
jet of
interval
waterfor
water jet of
for11ssper water
pergroup. for
group.During 1 s per
Duringthe group. During
theinter-plant
inter-plantjet the inter-plant
jetweeding
weedingtest, jet
test,the weeding
theforward
forwardrange test,
rangeof the forward
ofthe
thedevice
device
range
isisset of0.26
setat
at the to
0.26 device
to0.54
0.54m∙s is
m∙s set
−1, at
−1 and
, and 0.26
theto
the natural
natural ·s−1 , andwidth
0.54 mdrooping
drooping the natural
width ricedrooping
ofrice
of rootsin
roots inwater width
water isisof rice roots
measured
measured to
to
inbewater
be ≤20mm.
≤20 is measured
mm. Basedon
Based onthe to
thebe ≤20 mm.
drooping
drooping widthBased
width and
and on the
the
the drooping
forward
forward width
speed
speed ofthe
of and
the the forward
device,
device, themaximum
the speed
maximum
of the device,
erosion
erosion time was
time the
wasmaximum
calculatederosion
calculated to be
to be 0.07time
0.07 wasease
ss (for
(for calculated
ease to be 0.07
of calculation
of calculation and
and s (for ease ofthe
to expand
to expand calculation
the range of
range of
and to
parameter expand tests,the1 srange
is of
selected).parameter
The tests,
impact of1 s
the is selected).
water jet on The
the
parameter tests, 1 s is selected). The impact of the water jet on the rice root system is explored. impact
rice root of the
system water
is jet
explored.on
the rice root11system
After
After ss of
of water
wateris explored.
jet impact
jet impact on on thethe rice
rice root
root system,
system, the the number
number of of broken
broken roots roots in in
the After
the water
water tank1 s of
tank is water
is counted.
counted. jet impact
Each group
Each on the
group ofrice
of root system,
experiments
experiments the number
is repeated
is repeated 55 times
times of and
broken
and the theroots
average
average in
the
value
value water
is tank is
is taken.
taken. counted.
Broken
Broken Each
roots
roots aregroup
are considered
considered of experiments
damaged roots.
damaged is repeated 5 times and the average
roots.
value is taken. Broken roots are considered damaged roots.
2.4.2. Single-Factor
2.4.2. Single-Factor Test Test Method
Method for for Water
Water Jet-Based
Jet-Based Inter-Plant
Inter-Plant Weed Weed ControlControl DeviceDevice
2.4.2. Single-Factor Test Method for Water Jet-Based Inter-Plant Weed Control Device
AAsingle-factor
single-factortest testwas
wasconducted
conductedto tostudy
studythe thevariation
variationin inthe
theinter-plant
inter-plantweed weedcontrol
control
A single-factor test was conducted to study the variation in the inter-plant weed
effect under working conditions with a forward speed
effect under working conditions with a forward speed of 0.26–0.54 m∙s and a nozzle outletof 0.26–0.54 m∙s −1 and a nozzle outlet
−1
control effect under working conditions with a forward speed of 0.26–0.54 m·s−1 and a
pressureof
pressure of0.5–1.75
0.5–1.75MPa MPa(determined
(determinedaccording accordingto tothe
therange
rangeof ofthe
theinter-plant
inter-plantrice riceroot
rootsys-sys-
nozzle outlet pressure of 0.5–1.75 MPa (determined according to the range of the inter-plant
tem’s resistance
tem’s resistance to to impact
impact pressure).
pressure). The The weed
weed control
control raterate was
was selected
selected as as the
the evaluation
evaluation
rice root system’s resistance to impact pressure). The weed control rate was selected as
indexfor
index forthe
theinter-plant
inter-plantpaddy paddyweed weedcontrol
controldevice’s
device’s benchtest. test.TheThetest
testrectangular
rectangularwater water
the evaluation index for the inter-plant paddy weed bench control device’s bench test. The test
tank area
tank area waswas selected
selected as as the
the testing
testing area.
area. Weeds
Weeds with with intact
intact roots,
roots, non-serious
non-serious stem stem and and
rectangular water tank area was selected as the testing area. Weeds with intact roots, non-
leaf breakage,
leaf breakage, and
andleaf the ability
thebreakage, to continue
ability to continue to survive
to survive after the
after theto operation
operation of the weeding device
serious stem and and the ability to continue survive of after thethe weeding
operationdevice of
weredefined
were definedas asineffective
ineffectiveweed weedcontrol.
control.Weeds Weedswith withfloating
floatingrootsrootson onthe thewater
watersurface
surfaceor or
completelyburied
completely buriedstems, stems,leaves,
leaves,and androots
rootsin inthe
thesoil
soilwere
wereconsidered
consideredeffective effectiveweed weedcon- con-
trol. The
trol. The formula
formula for for calculating
calculating the the weed
weed control
control raterate isis shown
shown in in Equation
Equation (8): (8):
Agronomy 2023, 13, 1305 11 of 21
the weeding device were defined as ineffective weed control. Weeds with floating roots on
the water surface or completely buried stems, leaves, and roots in the soil were considered
effective weed control. The formula for calculating the weed control rate is shown in
Equation (8):
W − W2
y1 = 1 × 100% (8)
W1
where y1 represents the weed control rate, expressed as a percentage (%), W 1 represents the
total number of weeds in the test area before weeding, in units of plants, and W 2 represents
the total number of weeds in the test area after weeding, in units of plants.
2.4.3. Multi-Factorial Test Method for Water Jet-Based Inter-Plant Weeding Device
The multifactorial test method uses a quadratic rotation combination orthogonal
design test scheme to analyze the interactive effects of nozzle outlet pressure and forward
speed on weeding performance. Forward speed and nozzle outlet pressure are taken
as experimental factors, and weeding rate was used as the performance indicator for
multi-factorial testing.
Based on the single-factor test results of forward speed and nozzle outlet pressure
for the inter-plant weeding device, the experimental factor variation range for the test
bench was selected. On this basis, a two-factor five-level quadratic rotation orthogonal
combination design experiment was adopted to study the optimal working parameters of
the device. During the experiment, the weeding rate data of the device were continuously
recorded, and each group of tests was repeated 3 times to obtain the average value, with 1
group for every 4 m of test distance. The coded levels of the designed experimental factors
are shown in Table 1.
Table 1. Codes of test factors.
Experimental Factors
Codes
Forward Speed x1 /(m·s−1 ) Nozzle Outlet Pressure x2 /(MPa)
−1.414 0.26 0.53
−1 0.30 0.70
0 0.40 1.40
1 0.50 1.50
+1.414 0.54 1.67
(a) (b)
Figure 9. 9.
Figure Field
Fieldtest
testoperation
operation conditions: (a)field
conditions: (a) fieldcondition
condition during
during the the experiment;
experiment; (b) test
(b) field field test
operation condition.
operation condition.
TheThewater
fieldjet
testinter-plant
equipmentweeding devicebywas
was operated integrated
a Kubota 2ZGQ-6Dinto the rice transplanter,
(NSPU-68CMD) rice and
transplanter connected by a three-point suspension.. The driver keeps
the forward speed was controlled at three different speeds (0.3 m∙s , 0.4 m∙s , and 0.5 m∙s−1)
−1 the transplanter
−1
running
to ensure in a straight
consistency inline
the during
working theparameters
operation toofavoid affecting
the device. Eachthe accuracy
group wasof the test three
repeated
results. The main equipment used in the experiment included a steel ruler (range: 30 cm), a
times, and the test results were averaged.
tape measure (range: 10 m), a stopwatch, a water pump, a calibration pole, and a digital
Prior to the experiment, the paddy field was evenly divided into nine areas, with the front
camera. The actual field operation situation is shown in Figure 9b.
and rearThe5m serving
water as the testweeding
jet inter-plant buffer zone to ensure
device the machine
was integrated entered
into the the test area at a
rice transplanter,
constant
and the forward speed was controlled at three different speeds (0.3 m·s , 0.4 m·stest
speed and stopped in a timely manner. The middle 15 m served
− 1 as the area. The
−1 , and
number − 1
0.5 m·sof weeds in the
) to ensure test area in
consistency was
thecounted
working and markedofbefore
parameters weeding.
the device. After weeding,
Each group was
therepeated
remaining threeweeds
times,in thethe
and weeded areawere
test results wereaveraged.
counted. The plant damage rate can be ob-
tained byPrior to the experiment,
calculating the totalthe paddy field
number was evenly
of seedlings divided
within theinto nine areas,
weeding range with the the
before
front and rear 5 m serving as the test buffer
experiment and the number of damaged seedlings after weeding. zone to ensure the machine entered the test
area at a constant speed and stopped in a timely manner. The middle 15 m served as the
In this study, we designed a water jet inter-plant weed control device and elaborated
test area. The number of weeds in the test area was counted and marked before weeding.
the working principle, then analyzed the working mechanism, obtained the main param-
After weeding, the remaining weeds in the weeded area were counted. The plant damage
eters
rateaffecting the operational
can be obtained performance,
by calculating constructed
the total number a water–soil
of seedlings within thefluid–solid
weeding range coupling
virtual simulation model using LS-DYNA software, and
before the experiment and the number of damaged seedlings after weeding. designed a virtual simulation test,
bench test,
In thisand fieldwe
study, test program.
designed a water jet inter-plant weed control device and elaborated
the working principle, then analyzed the working mechanism, obtained the main parame-
ters affecting
3. Results the operational performance, constructed a water–soil fluid–solid coupling
and Discussion
virtual simulation model using LS-DYNA software, and designed a virtual simulation test,
3.1. Results and Analysis of Jet–Water–Soil Fluid–Solid Coupling Virtual Simulation Test Process
bench test, and field test program.
Figure 10 shows the relationship between the nozzle diameter d = 4 mm, different jet
3. Resultsangles
inclination and Discussion
θ, excavation depth h, and soil disturbance rate S analyzed based on the
3.1. Results and
simulation results. Analysis of Jet–Water–Soil Fluid–Solid Coupling Virtual Simulation Test Process
Figure 10 shows the relationship between the nozzle diameter d = 4 mm, different jet
inclination angles θ, excavation depth h, and soil disturbance rate S analyzed based on the
simulation results.
(a) (b)
Figure 10. The relationship between the different jet inclination angles θ, excavation depth h, and
soil disturbance rate S for a nozzle opening diameter of d = 4 mm, as analyzed based on simulation
results: (a) the fitting curve between the different jet inclination angles θ and excavation depth h for
d = 4 mm; (b) the fitting curve between the different jet inclination angles θ and soil disturbance rate
3. Results and Discussion
3.1. Results and Analysis of Jet–Water–Soil Fluid–Solid Coupling Virtual Simulation Test Proce
Figure 10 shows the relationship between the nozzle diameter d = 4 mm, different
Agronomy 2023, 13, 1305 13 of 21
inclination angles θ, excavation depth h, and soil disturbance rate S analyzed based on
simulation results.
(a) (b)
The experimental
The experimental resultsthat
results indicate indicate
with athat with anozzle
constant constant nozzleboth
diameter, diameter, both excava-
excavation
tion depth h and soil disturbance rate S increase with increasing jet
depth h and soil disturbance rate S increase with increasing jet inclination angle. inclination angle.
Figure 11Figure
shows11the
shows the relationship
relationship betweenbetween
differentdifferent nozzle diameters
nozzle diameters d, excavation
d, excavation
depth h, and soil disturbance rate S for a jet inclination angle
depth h, and soil disturbance rate S for a jet inclination angle of θ = 31 . of
◦ θ = 31°.
(a) (b)
Figure 12. Flow–solid coupling simulation process. (Time unit: us, blue part: water material, brown
part: soil material).
Figure
3.2. 12.
Figure Flow–solid
Single-factor
12. Flow–solid coupling
coupling simulation
Experimental process.
Resultsprocess.
simulation (Time
and Analysis
(Time unit:
on
unit: theus,
us, blue
Test
blue part:
Stand
part: water
water material,
material, brownbrown
part: soil material).
part: soil material).
3.2.1. Results and Analysis of Single-factor Test of the Rice Roots’ Resistance to
3.2.Hydraulic
3.2. Shear
Single-Factor
Single-factor Failure Pressure
Experimental
Experimental Results and
Results and Analysis
Analysisononthethe
Test Stand
Test Stand
3.2.1. Results and Analysis of Single-Factor Test of the Rice Roots’ Resistance to Hydraulic
Figureand 13 shows theofresults of the single-factor test of the rice roots’ resistance to hy-
3.2.1.
ShearResults Analysis
Failure Pressure Single-factor Test of the Rice Roots’ Resistance to
draulic
Hydraulic shear
Shear failure pressure.
FailurethePressure The pressure at which the rice roots were broken was 1.5 MPa
Figure 13 shows results of the single-factor test of the rice roots’
after 7 days of transplantation and 2 MPa after 14 days. Thereafter, the number of broken resistance to
Figure 13
hydraulic shows
shear thepressure.
failure results ofThethepressure
single-factor testthe
at which of rice
the rice
rootsroots’
were resistance
broken wasto hy-
roots increased with the increase in pressure. The root–soil symbiotic structure of the rice
1.5 MPa
draulic shear after 7 days
failure of transplantation
pressure. The pressure andat2 Mpa
which after
the14 days.
rice rootsThereafter,
were broken the number
was 1.5 MPa
root
of
system
broken
is more
roots
stable,
increased with
and
the
its shear in
increase
and tensile The
pressure.
strength is lower
root–soil
than structure
symbiotic
that of the root–
after 7 days of transplantation and 2 MPa after 14 days. Thereafter, the number of broken
soil
of thesymbiotic
rice rootwithstructure.
system Thestable,
hydraulic shear failuretensile
pressure at which thethan
rice that
root system
roots increased theisincrease
more and its
in pressure. shear
Theand strength
root–soil symbiotic is structure
lower of the rice
detached fromsymbiotic
of the root–soil the attached soil was
structure. Thelower thanshear
hydraulic that failure
of the root–soil
pressure at symbiotic
which thestate.
rice There-
root system is more stable, and its shear and tensile strength is lower than that of the root–
fore, a maximum nozzle outlet pressure of 1.5 MPa was chosen to
root system detached from the attached soil was lower than that of the root–soil symbiotic meet the non-damage
soilstate.
symbiotic structure. The hydraulic shear failure pressure at which the rice root system
requirement.
Therefore, a maximum nozzle outlet pressure of 1.5 Mpa was chosen to meet the
detached
non-damage from requirement.
the attached soil was lower than that of the root–soil symbiotic state. There-
fore, a maximum nozzle outlet pressure of 1.5 MPa was chosen to meet the non-damage
requirement.
Figure 13.Results
Figure 13. Resultsofof
thethe
water pressure
water test for
pressure testrice
forroot
riceanti-breaking limit. limit.
root anti-breaking
3.2.2. Results and Analysis of Single Factor Test of Water Jet-Based Inter-Plant Weeding
Figure 13. Results
Device on TestofBench
the water pressure test for rice root anti-breaking limit.
The test
3.2.2. Results results
and of the
Analysis effect of
of Single forward
Factor Testspeed on weeding
of Water Jet-Basedrate were analyzed
Inter-Plant Weedingusing
Origin software.
Device on Test Bench The relationship between weeding rate and forward speed was plotted to
analyze the trend of the effect of forward speed on weeding performance, as shown in Fig-
The test results of the effect of forward speed on weeding rate were analyzed using
ure 14.
Agronomy 2023, 13, 1305 15 of 21
Figure 13. Results of the water pressure test for rice root anti-breaking limit.
3.2.2. Results and Analysis of Single Factor Test of Water Jet-Based Inter-Plant Weeding
3.2.2.
DeviceResults
on Testand Analysis of Single Factor Test of Water Jet-Based Inter-Plant Weeding
Bench
Device on Test Bench
The test results of the effect of forward speed on weeding rate were analyzed using
The test results of the effect of forward speed on weeding rate were analyzed using
Origin software. The relationship between weeding rate and forward speed was plotted to
Origin software. The relationship between weeding rate and forward speed was plotted
analyze
to analyzethethe
trend of the
trend effect
of the of forward
effect speed
of forward on weeding
speed performance,
on weeding as shown
performance, in Fig-
as shown in
ure 14.
Figure 14.
Under the operating conditions with a forward speed of 0.428 m−1·s−1 and a nozzle
Under the operating conditions with a forward speed of 0.428 m∙s and a nozzle out-
outlet pressure of (0.50~1.75) Mpa, the overall weed control performance index gradually
let pressure of (0.50~1.75) MPa, the overall weed control performance index gradually in-
increases with the increase in the nozzle outlet pressure. When the nozzle outlet pressure
creases with the increase in the nozzle outlet pressure. When the nozzle outlet pressure is
is 0.50 Mpa, the average weed control rate is 70.13%; when the nozzle outlet pressure is
0.50 MPa, the average weed control rate is 70.13%; when the nozzle outlet pressure is 1.75
1.75 Mpa, the average weed control rate is 82.13%.
MPa, the average weed control rate is 82.13%.
When the nozzle outlet pressure is lower, under the constant forward speed, the nozzle
When the nozzle outlet pressure is lower, under the constant forward speed, the noz-
outlet pressure may not be high enough to wash away the soil attached to the roots of
zle outlet pressure may not be high enough to wash away the soil attached to the roots of
weeds, and some weeds cannot be completely separated from the soil, resulting in a low
weeding rate. The higher the nozzle outlet pressure, the easier it is to wash away the soil
attached to the roots of weeds [49], causing the weeds to float on the surface of the paddy
field, resulting in a better weeding effect.
Agronomy 2023, 13, 1305 16 of 21
weeds, and some weeds cannot be completely separated from the soil, resulting in a low
weeding rate. The higher the nozzle outlet pressure, the easier it is to wash away the soil
attached to the roots of weeds [49], causing the weeds to float on the surface of the paddy
field, resulting in a better weeding effect.
Using Design-Expert 8.0.6 software, the experimental results were processed to obtain
a mathematical model with weed removal rate as the response variable and forward speed
and nozzle outlet pressure as the experimental factors, as shown in Equation (9):
(a) (b)
Figureof16.
Figure 16. Effects Effects speed
forward of forward speed outlet
and nozzle and nozzle outlet
pressure onpressure on weed
weed removal rateremoval rate of the devi
of the device.
(a) Response(a) Response
surface plot;surface plot; plot.
(b) contour (b) contour plot.
Sum of Degrees of
Source of Mean p Value
Squares of Freedom F Value
Variance Square (Significance)
Dispersion (DOF)
Regression model 715.48 5 143.10 35.85 <0.0001
Factor x1 1882.56 1 182.56 45.73 <0.0001
Factor x2 252.03 1 252.03 63.14 <0.0001
Factor x1 2 182.40 1 182.40 45.69 <0.0001
Factor x2 2 57.46 1 57.46 14.39 0.0035
Factor x1 x2 41.02 1 41.02 10.28 0.0094
Residual 39.92 10 3.99
Lack of fit 25.78 3 8.59 4.26 0.0523
Error 14.14 7 0.02
Sum 755.40 15
Agronomy 2023, 13, 1305 18 of 21
Based on the analysis of variance results for the factors’ effects on weed removal rate
in Table 3, it can be seen that x1 , x2 , x1 2 , x2 2 and x1 x2 have a significant impact on the
regression model. All factors have an extremely significant impact on the weed removal
rate regression model, which confirms the significance of the regression equation and the
good fit of the model since the lack-of-fit variance is not significant.
On this basis, the optimal combination of experimental factors for the jet-type inter-
plant weed control device was designed and optimized, and a mathematical model was
established for the effect of experimental factors on the experimental index, taking into
account the range of factor levels. The regression model was then analyzed, and the
regression Equation (8) was obtained.
maxya1
0.26 m/s ≤ x1 ≤ 0.54 m/s
(10)
s.t. 0.50 MPa ≤ x2 ≤ 1.50 MPa
0 ≤ y a3 ( x1 , x2 ) ≤ 1
Using Design-Expert 8.0.6 software, the optimal combination of factor levels that
satisfied the weeding rate was obtained. The optimal operating conditions were a forward
speed of 0.30 m·s−1 and a nozzle outlet pressure of 1.50 MPa, resulting in a weeding rate of
92.78%. The optimal parameter combination was validated on the test bench by performing
five repetitions of the experiment, and the average value was taken as the final validation
test result. The weeding rate for the validation test on the test bench was 90.62%, which was
consistent with the optimization result and met the requirements for inter-plant weeding
in paddy fields.
According to Table 4, the maximum average weeding rate of the water jet-based inter-
plant weeding device in the paddy field is 88.08% at a current device speed of 0.4 m·s−1 ,
with a seedling damage rate of 1.79%. The minimum average seedling damage rate is 1.80%
at a current device speed of 0.3 m·s−1 , with an average weeding rate of 90.16%. Considering
the weeding efficiency, the optimal operating speed is chosen as 0.3 m·s−1 , and the water
jet-based inter-plant weeding device can meet the requirements for inter-plant weeding in
paddy fields.
In this study, an innovative water jet-based weeding method was proposed, and the
important factors affecting the weeding performance and their interactions were explored
through virtual simulation experiments, bench tests, and field experiments. Traditional
mechanical weeding devices mainly use mechanical parts to flexibly make contact with
rice seedlings and inter-plant weeds and achieve inter-plant weeding in paddy fields
by controlling contact force and contact area [50]. This method can achieve inter-plant
Agronomy 2023, 13, 1305 19 of 21
weeding in paddy fields effectively, but it may cause seedling damage, which affects
rice yield. Moreover, due to the need for direct contact between mechanical weeding
components and rice seedlings, the operation speed needs to be greatly reduced to avoid
seedling damage, seriously affecting the operation efficiency [17]. This study abandoned
the use of mechanical components to make contact with plants and instead used water
jets to make contact with rice seedlings and weeds, thus avoiding potential problems and
reducing seedling damage rate while significantly improving operation efficiency.
This study explored the operation performance and effect of a water jet-based weeding
device, but there is still significant room for improvement. Currently, the inter-plant
weeding operation of the water jet-based device consumes a large amount of water. In
future research, we will obtain water from the tilled paddy field environment and develop
an integrated system of “water intake–filtering–jetting”. Moreover, in order to reduce soil
compaction and excessive disturbance, we will incorporate a tillering fertilizer application
device to achieve a multi-functional operation of fertilization and weeding in one step.
4. Conclusions
In this study, we innovatively designed a water jet-type inter-plant weeding device
for paddy rice seedlings and weeds by analyzing the structure and water jet characteristics
of rice seedlings and weeds, combined with the principle of geotechnics, to obtain the key
factors affecting the performance of water jet weeding operation: jet inclination, nozzle
opening diameter, and critical breaking pressure, and used the display dynamics software
LS-DYNA to conduct a water jet weeding mechanism study. The water jet weeding process
was analyzed, and the optimal combination of parameters of the water jet-type inter-plant
weeding device was explored based on a bench test and field test, and the following
conclusions were obtained.
The range of values for the jet inclination angle of the water jet-type inter-plant
weeding device is 10◦ ≤ θ ≤ 31◦ , the range of values for the nozzle opening diameter is
d ≥ 4 mm, and the critical nozzle breaking pressure is 0.53 MPa.
The single-factor virtual simulation test of water–soil fluid–solid coupling shows that
when the nozzle diameter is constant, with the increase in the jet inclination angle, the
excavation depth h and soil disturbance rate S increase; when the jet inclination angle is set,
with the increase in the nozzle diameter, the excavation depth h and soil disturbance rate
S increase. The optimal combination of structural parameters is nozzle opening diameter
d = 4 mm, jet inclination angle θ = 31◦ , excavation depth in this state h = 31.88 mm, soil
excavation depth S = 31.88 mm, and soil disturbance rate S = 11.69%.
The results of the ultimate hydraulic pressure test of rice root systems against impact
showed that the ultimate pressure of rice root systems against breakage was 1.5 Mpa.
The bench test results of the water jet-type inter-plant weeding device showed that
the device had the best weeding operation performance, with a 92.78% weeding rate, when
the forward speed was 0.3 m/s and the nozzle outlet pressure was 1.5 MPa. The field
performance test results showed that the maximum average weeding rate of the water
jet-type inter-plant weeding device was 90.16% and the seedling damage rate was 1.80%
when the forward speed was 0.3 m/s, which satisfied the weeding operation requirements.
This study explores the possibility of weeding operation using a water jet and provides
a reference for the innovative design of mechanical weeding devices to promote inter-plant
weeding in paddy fields.
Author Contributions: Conceptualization, W.Z.; methodology, K.S.; software, K.S. and X.S.; valida-
tion, Q.F.; formal analysis, D.Y.; investigation, Q.W.; resources, X.S.; data curation, K.S.; writing—
original draft preparation, W.Z.; writing—review and editing, Y.W.; visualization, Y.W.; supervision,
Y.W.; project administration, Y.W.; funding acquisition, Y.W.; All authors have read and agreed to the
published version of the manuscript.
Agronomy 2023, 13, 1305 20 of 21
Funding: This research was financially supported by the Heilongjiang Provincial Natural Science
Foundation of China (No. JJ2022YX0432), Heilongjiang Postdoctoral Foundation (No. LBH-TZ2211),
and Academic Backbone of Northeast Agricultural University.
Institutional Review Board Statement: Not applicable.
Data Availability Statement: Not applicable.
Acknowledgments: The authors would like to thank their schools and colleges, as well as the funding
providers of the project. All support and assistance is sincerely appreciated.
Conflicts of Interest: The authors declare no conflict of interest.
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