HARMONIC COMPLIANCE REPORT

FOR DENSO FACTORY

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 HAO PHUONG CORPORATION
Harmonic Compliance Report

Report : ANALYSIS OF HARMONIC

Report Number TSDENSO1122REPORTR1
Date of Mesuare: 01 DEC 2022
Total number page: 13
Testing device CIRCUTOR MyeBOX 1500

Testing location MDB 9 - DENSO CAMBODIA

Testing by NGUYEN DUC HON – R&D – HAO PHUONG

(name, function, signature) CORPORATION

Approved by
(name, function, signature)

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 HAO PHUONG CORPORATION
Harmonic Compliance Report
1. Voltage quality

Clause Requirement – Test Result – Remark Verdict

1.1. • VL1-N MAX = 416 V • VL1-N MIN = 400 V PASS
Phase to • VL2-N MAX = 413 V • VL2-N MIN = 397 V PASS
Phase • VL3-N MAX = 413 V • VL3-N MIN = 398 V PASS
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 HAO PHUONG CORPORATION
Harmonic Compliance Report
1. Voltage quality

Clause Requirement – Test Result – Remark Verdict

1.2 • VL1-N MAX = 239 V • VL1-N MIN = 231 V PASS
Phase to • VL2-N MAX = 239 V • VL2-N MIN = 230 V PASS
Neutral • VL3-N MAX = 238 V • VL3-N MIN = 229 V PASS
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 HAO PHUONG CORPORATION
Harmonic Compliance Report
2. Harmonic

Voltage Compliance - % of Fundamental

Voltage Level = 1V Individual Votage Distortion (%) Total Voltage Distortion (THD(%))
IEEE 519 Limit (%) 3.0 5.0
Denso MDB1 1.17 2.77
Compliance PASS PASS

Clause Requirement – Test Result – Remark Verdict

2.1 Bus Voltage at PCC : Below 69 kV
Voltage • Individual Voltage Distortion (%) : 1.17 PASS
Harmonic • Total VoltageDistortion THD (%) : 2.77 PASS
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 HAO PHUONG CORPORATION
Harmonic Compliance Report
2. Harmonic

Current Compliance - % of IL
Isc/IL = 31 Individual Harmonic Order (Odd) TDD(%)
Ratio Window Limit <11 11 ≤ h < 17 17 ≤ h < 23 23 ≤ h < 35 35 ≤ h
IEEE 519 Limit (%) 7.0 3.5 2.5 1 0.5 8
Denso MDB1 AGV Value 16.94 3.22 1.37 0.9 0.7 19.83
Compliance FAIL PASS PASS PASS FAIL FAIL

Clause Requirement – Test Result – Remark Verdict

2.2 Individual Harmonic Order (Odd Harmonics) (Ic/IL = 31)
Current • 11 ≤ h < 17; 17 ≤ h < 23; 23 ≤ h < 35 PASS
Harmonic • <11 FAIL
• 35 ≤ h FAIL 6
• TDD(%) FAIL
 HAO PHUONG CORPORATION
Harmonic Compliance Report
2. Harmonic
• Harmonic sequence refers to the phasor rotation of the harmonic voltages and currents
with respect to the fundamental waveform in a balanced, 3-phase 4-wire system.
• A positive sequence harmonic ( 4th, 7th, 10th, …) would rotate in the same direction
(forward) as the fundamental frequency. Where as a negative sequence harmonic ( 2nd,
5th, 8th, …) rotates in the opposite direction (reverse) of the fundamental frequency.
• Generally, positive sequence harmonics are undesirable because they are responsible for
overheating of conductors, power lines and transformers due to the addition of the
waveforms.
• Negative sequence harmonics on the other hand circulate between the phases creating
additional problems with motors as the opposite phasor rotation weakens the rotating
magnetic field require by motors, and especially induction motors, causing them to
produce less mechanical torque.

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 HAO PHUONG CORPORATION
Harmonic Compliance Report
2. Harmonic
• Another set of special harmonics called “triplens” (multiple of three) have a zero rotational
sequence. Triplens are multiples of the third harmonic ( 3rd, 6th, 9th, …), etc, hence their
name, and are therefore displaced by zero degrees. Zero sequence harmonics circulate
between the phase and neutral or ground.
• Unlike the positive and negative sequence harmonic currents that cancel each other out,
third order or triplen harmonics do not cancel out. Instead add up arithmetically in the
common neutral wire which is subjected to currents from all three phases.
• The result is that current amplitude in the neutral wire due to these triplen harmonics could
be up to 3 times the amplitude of the phase current at the fundamental frequency causing it
to become less efficient and overheat.

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 HAO PHUONG CORPORATION
Harmonic Compliance Report

2. Harmonic
• Then we can summarise the sequence effects as multiples of the fundamental frequency of
50Hz as:

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 HAO PHUONG CORPORATION
Harmonic Compliance Report

2. Harmonic
According to the measurement results, current harmonics are concentrated 3rd , 5th order.
There are 7th, 9th , 11th but it have allowable value. However, on the whole, it still cause
undesirable effects.
Hamornic in
Sequence Rotation Harmonic Effect
Denso
+ Forward Excessive Heating Effect 7th, 11th
– Reverse Motor Torque Problems 5th

Adds Voltages and/or Currents in

0 None 3rd
Neutral Wire causing Heating

From the above sheet, we realize that the harmonics are causing heat generation, affecting the
motor and some other equipment.

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 HAO PHUONG CORPORATION
Harmonic Compliance Report

2. Harmonic
About reducing the effect of harmonics, we have 3 ways:
1. Find the source of the harmonic and suppress it.
2. Use a passive filter.
3. Use active filters.
Regardless of the method we use, we also need to know which source causes harmonics to
optimally suppress it.
We will focus on finding the source of harmonics in the 3rd and 5th order.

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 HAO PHUONG CORPORATION
Harmonic Compliance Report
2. Harmonic
Harmonic 3rd value is almost unchanged in 1
day so I identify most of the machine in use
after MCCB in MDB 1 (DENSO Factory) cause
3rd harmonic.

Clause Requirement – Test Result – Remark Verdict

Harm. Current 3rd max :58.9 %
Harm. Current 3rd min :1.9 %

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 HAO PHUONG CORPORATION
Harmonic Compliance Report
2. Harmonic
Harmonic 5th value change from 2.91% (min)
to 38.5% (max) in 1 day so we need find the
machine after MCB in MDB 1 (DENSO Factory)
that causing current harmonics.

Clause Requirement – Test Result – Remark Verdict

Harm. Current 5rd max :38.5 %
Harm. Current 5rd min : 2.91 %

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