Inerodution Key area ‘Te managerial ences met iflnd hy the sil ofthe manage nd perio prbably that due to poor line bance. Tecan be fede considerably by anicpatio and phnnig. Ete planning oe 1a knowledge ofthe garmen(s) manufacture ‘he' way in mich prodacon can be secaonlie: the Spucty of the workplaces terms both of machinery and fof the tl ofthe operates who work there The ep wo «properly balanced line ae: 12 caeuaion of the labour requiements: maton beakiows alba te With good work mesturement records the work cottent of 4 new {ment can be culated. The number of people requed ill ‘Kpead' pon the probable efficiency of the fine sekwed and the [etcentage of theme that they area work and ding thet own Spi yb (2 tera t0 Citing Prosucton Management Basis rails cer pee peer cee ee eisai amaelrteria a es SESE Sree weenliny Increasing individual effectiveness, since people speed up a they. Soa Sete nacre oer TERT ce tele nce Siena coleteeceaeees Tae eee es ee ees eecnaeer ere Ce eee ey ee Pema ye Se ee Sete Mei peace pest pala ears eaets ee coerced euros 7 phi yi esas be ts eee Ty dese Se ete ra perce oer serares plete eee ecto al i pe ewe Spent Hohe se a eee eee Sec pecetee la bene aa eee peers i ratings meecie eee aap tees ane ee ae pear ee eee poe ae esc eer ee Reset cares eet ee Set es ear peg ee Se yh ow wth chopra be sir pac cutneseatr tier aheaeese ta arene Seconeton ‘This i teen which te mare of he amen pit Amongst different operations theirs of restr speciation am im “Opeaton Breakdown “his wally takes the form of th element fom the Method Study, together note of the type of mace Sachment should “Theoret! Operaton Batre “The clement ae grouped topter,wo match the number of people sc ao ii erect No alone Etude for the varying sbity ofthe People who wil man" This consnes of ist ofthe eope inthe section or factory, which shows ther “expected prforamee' at wasn typeof Dork I provides bodh talent at or secsoneam, mang and aso ean of planning te grows ofthe sills ofthe worlore “eet arc! The expected performance tthe people available must be taken caltancae mires ben anoae tmnouhes owt the potental ysatons in tpt between the saons ‘Rowe tn he ceeiscal ble, nis wea osc ater? at ‘ge. he will bei to cope wih absences apd mbalance Batnce contol is perhaps he owt vial kil in upevion, with is objecie w mama the highemourpt and not Tot they simplicity the worked cramps in the text and in thee of the quenons mth nest chapter ae taken rom the same cave sey. To ore snoymiy etch wil beknown Cae Sy Bin sd she making anmenes tev ot the Hw agin. Tis poses cian Ling Seine Tene alse = envi mes eats 2 ERS enn Retires rteeiet assets eae ieee ee ee acre memre areas Pa —S ee pee ayn are Reece mere IS ren SESS a ie pace ay a to an order to ensure scioesheama can be ‘Theeore,equred output per our For simply, this caper 0 ite pial os hares einnd Pk conte (000 am. Toee are ho dais doc to work sequence, sine made on uaspon. Required ourpt = 48 10 = 40 sour egured tam srengh Fora required ouput of 480 pet hour, we ned enough people, {works un standard sed epabiofspeformance of 159 BS.(4 evrtcion 19 Cotng Proscion Mangere Ie frm she ron he cre ae fo aed wilson and. performance. These may be mosiied becaie of ‘ther information and then become the predicted gates, Predicted attendance 0% FPrediced ello, nd Dredcre serage piccework’ performance on sandard 95 BS. Labour egied = 20 ED BD 1 6 117 = 12 pope Floaters are required w cover for absentecsm and the problems of balancing, Cakslaons of tis sort are moc exact ad wally ‘20d enough wo decile open the munber ented prey a the Bat St the sbenecim. Ther performance esumted to average 60 BSI in th example. x 100 = 90) 100 5 95. = 2 fosters 12 « 1005 9) 5 100 = 2 fo et ee "hater will be check ifthe people that me i ‘hose ar ikly to ve un the perormance thie We have rece ‘Theoretical balance persion breakdown First the job must be broken down into operations of “The lemons from the “operation bredown’ form the as for vhs (See Table 51) ‘There docs not need to be one operative per operation (operatives inser). A long cement could be covered by two or more people Coperaives in parallel). On the ether hand, one oF more elements fan be combined together, provided that they fegure the same machinery and that de Sequence of anlacture permits ths Some {ier an operative can be provided with two workplaces nex to po nis work poss lib edd een {tee form of dunner io more on pt of a eens Series ae obese ae a ert me minor changin eg oder peri i (4 rcaxton to Cog Procicon Mirage hens hori oprton line compa hen he manage tment must check thatthe garment canbe produced wi the pet: eneocicmaes : ° aarp of hort tance In Cae Soy 30 shee a 10 line operatives and» won work ‘into of 100 sam All wl be in see The work's done ot ‘ranpore and to the sequence of operon not important (se Tes a Ss Each operon wil are» werk consent of 1090 = 1.09 sn Sat trenton Record te scion’ sets ‘mame opr rable om ich ecm my be tance on fret fabs and we eal in slot provided aan example ricied merely for convene ‘skills inventories an be made op from pay seconds bat they should ‘compared withthe els of eapacy ches motancommon cm Soe noo ek Cpa * atncrg 65 Tate 51) Opn team ae Sty 20. pase cree aise St ene os Se nceeenee mes itt Reema 2 cecn pa & ee on soi foe Bese, 2 to open which og wil xe» tun o- duction andthe laallaion ef Nork aids or spec machinery rans hid mer he oun an ee fhe Iiboor stving."An example of cd sewn lune were bring introduced sd were in shore supply Thee ion sore operon old a the work conten yup 0 ile 1 set out the various akeratve arrangements Ceacnenic — Lagepenonpetres mpcedioam, Omani angen at patter Neposanacn Tepe ten Heyden linet coe ecceetad evening te ase es paar So ‘Ee eae cocoa to er evento 0 age improvement in erp ft low patomers cn ona i eraley freer ‘he sopertnoe can srange thr #0 that potential oars ives chance to build op th sil, pearagy {A sil inventory wll seldom be able fener accuracy than'* 10 pr cmt. predict pefoomence to 3 sample of sts toy “Table $4 shows sills ivenery for thicen operatives in Case ‘Study 3 Iechows tat An snd Gallen do wey many operations nd none wel As fara pole they shoul be ep oe type ‘ttl nortan Shem up ube ca chen consistent {eg peionnance 100 RST. A method check may be nec. "Kucand Lye, on the other hand, Hiely be Heater Inia balance Serctnng te fom _A hin age we can ry to match he nck content of he operations te ai oe sean ort ace hepa te Spat shown on he thors bale tn Cae Sy 90 the ‘pont comme por operon sare fr G70 sm. 10 double that Fare 1 sme Table 93)= 071 meni. ose pertormer go 10 joke with sow wok cont igh potomer po whos with 3 hgh Wor come Other consertone pia Se aa cain See PT Talal il Tt eel BL alaiit fo voll ALBEE a 4 2 : i: = Required output is 1,00 s.m/min. = | ‘Ouiput at 100 BS. from Operation 1 = 92-88% - = 143 parment/min, ; 70 vc t Chg Prien Maagerrt Reqd cup = menntone (orf = 08 gumensiminte) epee cua 04 3 12 = 1 pemealone sary ce i nh opis tn ah contin maid ye eng emia ol e oe tr ‘oss cop Rr camel ope tb Fame maa (070 x 1 x 100 = 70 BSL. (ae Table 5) Performance necded/a mn, = Garmenta/Minute % 10) Check the a tarce (Over and under mis eluted wth reference 10 the ex- produc utp: For grample in C3. 30 the en ry) Pires ir at ds cece reat tic pe emer iirc © Th er ae ended Wee nt of he nel 0 provi Experience for eran poh 2 Wow, obs a which they will have the best, {WE ryt et pole bs a which they ees ete aot ons Sop eee eee oe pares anorg 71 etree ete Ro er LES Eee er "Ty a py i pe er Ate: mas eee hoe ne Serran Rip ating rt Sete Sh Anal opt peetecenterne « ‘cual aos Pa cope ton tomer 0 BSL ie Braxe- pets Inter of garment 1208 4. ach inn 7B = 72 gee Sesteeeeteener ee 73 on However, allowance must be made for abintcam and wiiation ‘Actual ouput isthe wo be 973 x 32 $2 = ‘This i well within che epeved accuracy ofthe information wsed. $846 gs.17. rrckcten to Ost Fran Margeent Exerc Readers wil id tht heir derstanding of hs chap wil improve 21a evr the alos CS. 30 bt ih ed ‘uiput of 60 garments per hout In ths cae the about can be ‘town irom the whole of Phils section, not merely tha shown on ‘hep is rn bt th nce bow Take beret he erage pefomance rhe ope ced ‘ose om he reper ea ai sant ‘hat Liye oo ea forthe Bt you aed Sis eee pretences ‘et cem what cfc does ths have am the balance? ‘rc taen op by work {Sproce’ be te snot of i sel by et ang {beste and by the Noe mace at taker up Indo of wate by ov ua of work tor Sopot trates ee makes i possible wo plan wiys of svonding see apron wk inst pealton Procucan chess Fo hs reno a cin egal chek of up od pers Hw ei Key operations yet cans the chap. fortis When int 0 hgh een of hc, ‘Spain il cok or elt ote ery snore ‘i he at of each day sees mat be noted andthe inal tae Wes el or ep be i il Z Cpe tne cory sine sper ie ‘Reipaton of profleme che ex way wo hep thi out eee ee ie Inowr except nan ven Hoary Should be given t Selim omg run vo werk up dhe peed ad opel ‘tral. xt emote Spa ec copped tr wet wink dey case ty 30 ‘With the mansing planned (ce Tale 5.5) and all * ‘wont, Rue must Sake up th short Operon 8 working 914 Ba 14 me pe day ye mh opie sh lon Operon by wing S11 AB a es pe ey ee area Saupe oom cp see Pha re ercegielenea eae age amine a ie [a] sricsenze Re | tiles etadeien dim16 evcaxton to Ontng rociton Marat Carnes or sperons Krew your hourly tn ‘Pelormance of cach operative ow ach Se andard mannings the permite work ts proces in the section ake pacino tp die Sere gers cc cn ey operas ‘Plans to deal with sbvntcim and breakdowns advance; {ule capacy ches on exch operate ‘manning change bused onthe cated les. 17 nrcdt0n to Coin Production Marae “The second team of Phil's Seton (N 29 Z) will make most of child's des, work content 1740 sandsrd nut 2 required fare of 2 por bow. Predicted ine ution wos Predhctd ine stendance on Predicted operative perormance trol pre ee eet tears Pclipagre caper ap Peete fre eee er a ee ead depart ‘Cotas pon the figure obtained. Astor! lermiton (1) Shi inventory for P's SestonNan to Zelda sce Table 53) (2). Operation breakdown (oe Table 61) 3) The'dres wl be made on 2 sd 50 operations nay be grouped out of sequence. The work bone go wo and fol cel ergs rack eeten operon ners 2 ae ee pe eee 2 aoe = Taste manned = ne (nc onthe ye) Ri 6 Balancing Exercises reroducton ager execs provide» bridge beween the theory ad the re thing. Where a major change im approach need. practice sway From the fair emes the tami and edocs the cyan of ba habe Paper rvs ae casero check Tor mistaken ecm ofc ans sn render the nfo, snd heres sake ‘ne tat wa in une nex scp nepervic baling on 3 rel in, Problems sarin the factory witch have not new ped by the cert Sn any tendency to al back ns pao approach ned and ‘an be vereome ner | entends the case study which ha been covered in the a Boe 2 he coe sy rere rom lagu to teem sala wih r e o prl manactre od en Ps rion per line aire td wih te eanhmen of new ne the working oy. a Exerc he problems ar he same sin Exercise 3 but with arable workin proce berwecn he workplaces. (Esse 3 nnd ec the ropa of mini ” cng Eereses 9 Tae) Cpr tein nf 7005 20, oe ‘Omar wo Coes 3 Uae anata nt a He fey Ane op et ne oo 10 tanh Aner i ttc « 17 Or jan teenie a irom rereraseeTey to hep learners on one jn al day. 3 TR gees ime cove fom ping Show Bd tn ce png oe i should always be chee afer the st cpertives on the © The oper of hour, to see eis as = The cee of slelason. rd abies oer ca Exercise 3 290 Soto: Pi Meming: A C32. aa sad) eee ‘Wad i pce ech workin a 4 pene ‘At eworbourly intervals show foreach workstatcn: conga 8) hater in workin process evs (9) Sorin procen. ‘Av, for one day’ 1) section out: GB iar o ekldird fc cach opr News (ime aad tn dls ther hn hon do 2) The si or aces workin pros (WL) nl {2 nvten to Cating Prodicton Manigeert ‘Ten proven (8 th abn Go pets (WLP) vein comet Ti coat fom ie cong totes in oko aoe GEE TLE, ~ ompertrom previns worn () ‘pet fom shi worktaon @) 2 Sige n WLP. = 28 — 10 48 Sah wart wiLk + change Wt ce @ am, Gosh WLP = a PH = 56 18) No operat w be moved fr less than one oat exorcise 4 “The prodcsion ln smn Exerc 3, ‘The Gort poms nae char Which cid 5pm in Operation number” 1 2344 6 7 54849 10 OD Work in poss 8 7 8 ‘Al operatives are at work util midday when Lyn gs home. She ‘Sawa and her ourpat during the lat ?-osr pool at al ha of ‘norma lon har machine woul nd her ou alleby 10 garments In the rd hour peed ef @) cura 1G). change in work in proves: (9) Soden proces Alo Bae Soetaeens pacity ‘opine = torre SL Soe = pra torn [2 ] ] = BI £ } He rele ey yey eye] ayy fel ye] eyele OP 4h ape ah ay afb iP 28 ale aie fh a alt aff aie ae ae ae (@) No operator wo be move for ess than one hou. Exercise 5 From the theoretical balance provided (Table 63) and the ful sill or Pi's Secon (Tables 59 and 57) prepare an iil lance for an expected oupst of 60 garmentshour Ta 6) Tr te re 05.203 } B 8 3 we Ont seus wm on Coen aeoto yh Snel = peed cop = 4 (See Tables 64, 65 and 66) Comerent on fest tal cee Table 6) (1) Exped ep from non hoses =264 gmovhe Expected ouput from fosters = 242 $2541 gneve he = 325 gmevhe "rpected output wiisatcn % senda: BR 22 gmt (se cal) 2) Teri amujrimbalne a operations (13 ind 1) of — 58 (prev Than be mau cay (espa chai atom) by the ater ‘Tegan Ven both poet 109 BSI. psormers have so sas x ° (4) Ram mot om ber bes operation. The balance woul have been Improved if the two pment (380 and 7300) had Been made ‘none line, chosing the operties from ale Pits setom. Anew? Serge on fy and buckewe A, B&&C mo Hang pocke, DERGRH 20 440 Coe psket LykeL Mo 420 16 rvodicton to Cthng Prodicton Munger Omen am me Cntne pet sore Pas trom Sam.to md O8P Ww -0 Tpmwspm QRe&S ee) Target 2 All but the most basic operating srsining must be gien on the Production line not only’ a 4 hovrendos cost term of re [ning coms bu also terms the som of poor balancing I the team vere brought wp to 105 BS. the outa foe Sr rm thn dua may eee So Gin ere aol ere anne Sow Sorter canes frm hang pocket to tack a earer, sine there ia shortfall of 10he (ender 10 BS). 1G from hang pocket ‘pas’, where here is a shoal of 229 ~ {0 x 4~ 20 4) 8} = W60/day = 20h. 25 BSL) ca hu when acted tobe down pradion @ ta: Langer arg Trin Dad G foes Tran the reve toot eae 99 BSL one operation, ‘me Speraune more to replace 6a 00" when needed. Movepareapersiveroutol the scion tout operate improves 7 ong Execs Ti 64 Toon cements wy 20,5 25 Terme apron eee art Yorn) Wersanon Op Name) Omen oe cy A101 josie mdteed tonto Le (950 tetanionss on oe ets, ee ‘ Tan toon ge 1) Sense oy ‘at pan ood ens sy oy fume oa cers ia 1p stn doe te ° fy Seana patare Shomer) arene ecees 67 Tats naan me 70,65 30) et ee a tee 21 17 Qmme b nee x ited oupet 21 garmenewhour Usheion 3 Irate for pected out ech wrk: 21 MP = 2435 = rope 26 prmmti1 tston Cig Fit srr sole ow! Beak toa oper orp Eve on operio (0 Sen Pa aToepae Serre ei coe te treaper re UP eh ps chin Wh ee oi Ai ete eer See ere ee iste SP he Sais Geeatatet =e Operations (7) (10) are underproducs eee eae BELGSLEE oc meetmegem ERE Wy Sot ‘operation dy s/he. cpa a (2) Time spem off wandard doc to tanaer (exc Houten 90 herccton to Coting Prodution Management fone $8 hows e ircoat sees bert dep Sx hows ) Tal off standard ime (acing floaters) (2) Percemage of offstaniaed time = fe x 190 = 227% (NB. This ff sandr sme de to taster only) Scere nest male oie tay tone Sot be vandoed ie opern tnt in ret ‘ler te WP down ee i on has been msinuined 3 age oupat ee [Wistmporanto ramet forts exerce we have dicount Allforms of tcrrpton ster than those noted. in aod Gal may texan rage benny pl nae ine ee estes ee ut es{12 wrecucton to Clating Production Management anne Exerones 92 tre ston eet (etree ctor eet eed 100 pm 300 om ‘ee 3100p 19 S00 pm fi car : fst cay see [ete emg] ee [Op Carte [roa] re es me fe xo 1% roducon to Cothing Production Maragerent falareng Exercres 8 Answer 4 tee avin et oR i ea 800 at 1000 a fam-lem, tight Fe prone 2) ad Lvoniwater 3 Fees et ve wes rn ng ih Wom a nd of ‘uring tha o-one nso of work (ada fg ae hs oo ca ‘will ea ino ther WLP. Move Kate w operation 2) for 1 hour, then wo operation (and 4) for bow cots Wt wir Spmo$ pom ; i om fw] oo | Te operation (10) fort hr then the operon (8 and fe Yo [iw fox] ie Po Ps 9) fort hour TWIP operon (1) sil iadegue a 8 ements | hoe i {1)” Seto ouput e-peaton (12) a 480 paren. i {2 Tine pet off andar ont) (©) Work te proces at finish 4 pamene ‘Werk in process a start sa. (Change a work in proces ca } (Camalaive prodgction ox rt vation S12 : wer Giscason = 07 ‘Change ia work in process 2