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Series: AEB1F

Design: IE

Progressive cavity pumps


ALL-OPTIFLOW
Series AEB1F
IE close-coupled design

FEATURES OVERVIEW OF PERFORMANCE

 Self-priming, single-stage, rotating progressive The exact operating limits can be found in the quotation
cavity pump and order confirmation.
 Compact block design
Parameter Value
 Horizontal or vertical installation
Flow rate Q to 3,800 l/min
 Shaft sealing by stuffing box, single or double-acting
1)
mechanical seal Pumped liquid temperature t to 100 °C

 The bearing of the drive/stub shaft is provided in the Discharge pressure single-stage Δ p to 6 bar
reinforced bearings of the gear motor Pump pressure Pd 3)
to 16 bar
 Wide range of applications, including: Sewage and Attainable vacuum Ps 2) to 0.95 bar
environmental technology, chemical industry, food
Viscosity η2) to 300,000 mPa s
and beverage processing as well as agriculture and
2)
shipbuilding Permissible proportion of solids to 60 vol %
 Suitable for viscous, abrasive and aggressive liquids 1) Dependent on the pumped liquid and the elastomers used.
2) Dependent on pump size/design, speed, pumped liquid.
and liquids carrying solids 3) Dependent on sense of rotation, inlet pressure.

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Series: AEB1F
Design: IE

PERFORMANCE CURVE

For the approximate selection of the pump size and speed (n) depending on the desired flow rate (Q) and the type of
liquid to be pumped. Vg “m” = existing average sliding speed of the rotor in the stator.
7.000
6.000
0 3
5.000 3,0 55
4.000
2,0 03
30
3.000

1,5
03
16
/s]
2.000

[m 1,0 03
"m
" 10
Vg 3
70
0,7 3
1.000 55
900 3
800 0,5 40
700
600 3
20
500 0,3
400 3,0
0,2
300 3
10

200
Q [l/min] at p = 0 bar

0,1
2,0

1,5
100
90
80
70
60 1,0
50
7
40 0,

30 0,5

20
0,3

0,2
10
9
8
7
/s]
6
0,1 " [m
5 "m
Vg
4

2
10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900
9001.000

n [1/min] a c e g
b d f h

Explanation of abbreviations:
a very high viscosity c highly viscous e viscous g low viscosity Q Flow rate
b highly abrasive d relatively abrasive f slightly abrasive h not abrasive n Motor speed
More detailed performance data can be found in the separate individual performance curves.

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Series: AEB1F
Design: IE

TYPE CODE

The type code is divided into 3 basic categories:


Category: Type series Geometry design Material version

AEB 1 F 203 IE 0 3 2 P 0 1 NY 1 1 2 A P 6230


Symbols:
AEB 1 F 703 IE 0 1 1 G 0 K D 1 Y 4 4 3 P P 5FV

Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Explanation of the Type series category:


Pos. Description Explanation
1 Product AEB Allweiler progressive cavity pump, block version
2 Stage number 1 single-stage up to discharge pressure Δp = 6 bar
3 Mechanics F designed for discharge pressure Δp = 6 bar
4 Size 103, 203, 403, 553, 703, 1003, 1603, 3003, 5503
The figures indicate the theoretical flow rate in l/min at n = 400 1/min and Δp = 0 bar.
5 Design IE Industrial version with external bearing

Explanation of the Geometry design category:


Pos. Description Explanation
6 Bearing version 0 External bearing in drive unit
7 Suction and 1 DIN flanges
discharge flange 3 ANSI flanges
design X Suction and/or discharge flanges in special design
8 Flange position 1, 2, 3, 4
For arrangement see illustration, page 10. Arrangement 3 not possible for size 103
9 Shaft seal type P Stuffing box or other non-mechanical shaft seal
G Mechanical seal (mechanical shaft seal)
10 Shaft seal design 0 Shaft without shaft protection sleeve
11 Shaft seal design Stuffing box (P…)
P01 Stuffing box in standard design (without lantern gland / without flushing ring)
P02 Stuffing box with flushing ring
P03 Stuffing box with internal lantern gland
P04 Stuffing box with external lantern gland
P0X non-mechanical shaft seal in special design
Mechanical seal (G…)
Pump size 103 203 403 553 703 1003 1603 3003 5503
Shaft diameter in the area of the 25 30 35 43 43 53 53 60 75
shaft seal [mm]
G0K Single GLRD, DIN EN
12 756, K design, U X X X X X X X X X
form
G0N As above, but N design X X X X X X X X X
G0S Single GLRD, DIN EN
12 756, K design, U
form, rotating part with
X X X X X X X X X
integrated locking
device and throttle ring
on pump side
G0T As above, but N design X X X X – – X X X
G0Q Single GLRD, DIN EN
12 756, K design, U X X X X X X X X X
form with quench
G0D Double GLRD Seal design - consultation required
G0X GLRD in special design
12 Double casing D Double casing for heating/cooling, only available in stainless steel. Connections as
threaded nipple for liquid media. Max. heating/cooling liquid pressure 6 bar, max. heating
temperature + 100°C, max. cooling temperature -20°C (consultation required)
13 Double casing 1 Suction housing with double casing
design 2 Stuffing box housing for P01 with double casing
12 Suction and stuffing box housing P01 with double casing
X Special design for other double casings
14 Design variants Stators with uneven elastomer wall thickness (all qualities)
N, M, H, T Rotor with temperature clearance depending on the temperature of the pumped liquid
Y Rotor ductile, hard chrome plated W Winding protection on universal joint shaft
Z Rotor, metallically coated L Stator for thermal dry-running protection
S Worm on universal joint shaft X other designs

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Series: AEB1F
Design: IE

Explanation of the Material version category:


Pos. Description Explanation
15 Suction and 1 EN-GJL-250 A 1.4462
discharge casing in 4 1.4408 X Special materials
contact with liquid,
Material
16 Stub shaft, universal 1 1.4021/1.1191 A 1.4462
joint shaft, in contact 4 1.4404/1.4571/1.4408/ X Special materials, e.g. also for articulated parts
with liquid, material 1.4462
17 Rotor material 2 1.4301 4 1.4404/1.4571 A 1.4462
3 1.2436/1.2379 X Special materials, e.g. other metals, plastic materials
18 Stator material P Perbunan N PA Perbunan A ALLDUR
HP Perbunan/hydrated E EPDM Y Hypalon
X Special materials
19 Joint sleeves P Perbunan N Y Hypalon X Special materials
Material V Viton B Butyl
20 Shaft seal Stuffing box:
Material 5846 Ramie fiber with PTFE impregnation, asbestos-free
6426 Aramid continuous fiber with PTFE impregnation, asbestos-free
6230 Graphite-incorporated PTFE with lubricant, asbestos-free
Mechanical seal:
1st position for single seal 2nd position 3rd position for single seal
1st + 4th position for double seal 3rd + 5th position for double seal
2 CrMo casting/hard F 1.4571/1.4404 E EP rubber
carbon
5 Hard metal/highly wear- X Special materials V Viton
resistant hard metal
X Special materials X Special materials

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Series: AEB1F
Design: IE

USAGE Stator: The stator, which is vulcanized into a pipe, is


equipped with outer collars vulcanized on both sides,
Pumped liquids: For pumping slightly to highly which seal reliably against the suction casing and the
viscous, neutral or aggressive, pure or abrasive, discharge casing and protect the stator casing from
gaseous or foaming liquids, also with a proportion of corrosion.
fibrous and solid content.
Gasket: The replaceable stuffing box or mechanical
Application: Main applications in waste water, sewage seal housing is located between the suction casing and
and environmental technology, chemical and the lantern base.
petrochemical industry, pulp and paper industry, soap
and fat industry, paint and varnish industry, food and Power transmission: The drive torque is transmitted to
beverage industry, plastics industry, ceramics industry, the rotor via a stub shaft and the universal joint shaft.
agriculture, sugar industry and shipbuilding. The universal joint shaft ends on both sides in liquid-
encapsulated pin joints, which have a particularly
PUMPED LIQUIDS simple and robust design and enable the eccentric
movement of the rotor. The sense of rotation is
Increasing proportion of solids and increasing particle reversible.
size require a reduction in pump speed.

SHAFT SEAL
Size Max. particle size Max. fiber length
[mm] [mm] Types:
103 3 42  Stuffing box – uncooled, cooled or heated.
203 3.8 48  Mechanical seal – single or double-acting, uncooled
403 5 60 or cooled, maintenance free, unbalanced

553 6.8 79 Materials: Material pairing and design are matched to


703 6.8 79 the respective operating conditions.

1003 9.5 98
Layout: Shaft seal housings with different designs are
1603 9.5 98 interchangeable within one size.
3003 14 130 The various mechanical seal housing parts form a
modular system and can be easily combined with each
5503 20 210
other in a conversion to a different GLRD design.

FUNCTION Installation: Installation spaces for mechanical seals


according to DIN EN 12756 (except double-acting
Pump type: Self-priming, single-stage, rotating mechanical seal).
displacement pump
BEARING
Operating procedure: The eccentric rotor rotates in
the fixed stator. The contents are moved axially and The bearing of the drive/stub shaft is provided in the
continuously from the suction to the discharge side of reinforced bearings of the electric motors, gear motors
the pump. or variable gears, which simultaneously absorb the axial
Extremely gentle, virtually pulsation-free pumping and forces that occur.
no turbulence during rotor rotation. Since all drives are delivered only with reinforced
bearings, this ensures that the assigned pumps can
DESIGN always be fully extended within their permissible
operating limits.
Block design: Pump and drive are flanged together via
a lantern base.

Housing: The discharge casing, stator and suction


casing are held together by external clamp bolts. The
suction casing has a particularly streamlined design.
Sizes 403…5503 are supplied in a gray cast iron design
with offset openings for cleaning.

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Series: AEB1F
Design: IE

DRIVE

Drive types:
 Three-phase motors, gear motors or variable gears
 Use in potentially explosive area or normal area
Technical data and dimensions of the drives are
described in a separate sales document, sheet 19-00-
0000- 111- 3.

Connection:
 Identical connection dimensions for all drive types
within one size
 Conversion to another drive type or size is possible

INSTALLATION

 Horizontal or vertical installation


 Type of installation depends on the shaft seal. In the
case of a vertical arrangement, “shaft downwards” is
not permissible

REPLACEABILITY OF COMPONENTS

 Production of components according to modular


system
 Simple and inexpensive spare parts stock – even
when using pumps of different series and designs in
one system

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Series: AEB1F
Design: IE

CROSS SECTIONS
Pump

Pump basic version Bearing 0 External bearing in drive unit


Shaft seal P01 Versatile due to particularly long packing length, permissible pressure at shaft seal p = -0.7 to 16 bar

Shaft seals

P02 Stuffing box with flushing ring P03 Stuffing box with internal lantern gland P04 Stuffing box with external lantern
Use with highly abrasive pumped liquids gland
with external flushing For use with pure pumped liquids with Used when the external flushing
p = -0.7 to 12 bar self-flushing or with abrasive pumped fluid is incompatible with the
liquids with external flushing pumped liquid or when the inflow
p = -0.8 to 6.0 bar of air is to be prevented.
p = -0.9 to 12 bar

G0K/ Single GLRD, G0S Single GLRD, G0Q Single GLRD, G0D Double GLRD, with flushing
G0N DIN EN 12756, K/N G0T DIN EN 12756, K/N design, DIN EN 12756, K fluid connection. Use after
design, U form. Use after U form, rotating part with design, U form, with consultation,
consultation, integrated locking device, quench. p = -0.95 to 16 bar
p = -0.5 to 16 bar with flushing fluid Use after consultation,
connection and throttle ring p = -0.5 to 16 bar
on pump side.
Use after consultation,
p = -0.5 to 16 bar

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Series: AEB1F
Design: IE

Options

Winding protection on universal joint shaft Worm on universal joint shaft

Part numbers and designations

Part no. Designation Part no. Designation Part no. Designation


122 Lantern base 236 Lock washer 506 Suction casing cover
123 Clamping set 245 Hexagon head bolt 507 Gasket
125 Stub shaft 251 Sealing material 508 Stud bolt
201 Stud bolt 301 Joint pin 509 Nut
202 Self-locking nut 302 1) Joint bush 525 Washer
203 Stuffing box gland 303 Bush for joint pin 601 Type plate
204 Stuffing box casing 304 Joint sleeve 602 Round head grooved pin
207 Gland packing 305 Joint oil 603 Commissioning information plate
208 Flushing ring 306 Joint clamp 604 Suction information plate
209 Lantern gland 307 Universal joint shaft 605 Pressure information plate
212 Screw plug 308 Joint sleeve 606 Hexagon head bolt/stud bolt
213 Joint tape 401 Rotor 607 Hexagon nut
214 Mechanical seal housing 402 Stator 608 Serrated washer
215 Mechanical seal cover 403 Stator sealing on pressure side 609 Hexagon nut
218 O-ring 404 Stator sealing, suction side 610 Washer
219 Mechanical seal 501 Gasket for suction casing 611 Clamp bolt
220 Lock washer 502 Screw plug 612 Support
232 Shaft seal ring 503 Joint tape 613 Hexagon nut
234 Throttle ring 504 Discharge casing 627 Risk of injury information plate
235 O-ring 505 Suction casing
1) Not for size 103.

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Series: AEB1F
Design: IE

DIMENSIONS*
Pump dimensions and weights

Pump dimensions Connection dimensions for


suction and discharge
connections
Size Pump dimensions max.
Dimen
sions
b c e f h m1 m2 n1 n2 o q 1) s L v [kg]
0103-IE 585 10 75 95 90 84 30 19 11 167 280 9 Rp ⅜ - 26
0203-IE 711 10 85 105 100 93 30 19 11 192 365 9 Rp ⅜ - 36
0403-IE 897 13 100 125 125 106 38 25 13 227 470 11.5 Rp ½ - 58
0553-IE 923 15 114 140 140 110 40 26 14 252 430 14 Rp ¾ - 78
0703-IE 1075 15 114 140 140 110 40 26 14 252 580 14 Rp ¾ - 91
1003-IE 1070.5 16 132 168 160 128 50 31 19 304 490 18 Rp ¾ - 125
1603-IE 1358.5 16 132 168 160 128 50 31 19 304 780 18 Rp ¾ - 153
3003-IE 1679.5 16 164 200 180 131 50 31 19 330 980 18 Rp ¾ 1079 252
5503-IE 2041.5 21 200 245 225 153 63 40 23 407.5 1195 22 Rp 1 1313 415

Size Connection dimensions for suction and discharge connections


Flanges DIN EN 1092, PN 16 3) Flanges ANSI B16.1, class 125 2) Flanges ANSI B16.5, class 150 2)
DN1 DN2 k p w g DN1 DN2 k p w g DN1 DN2 k p w g
0103-IE 50 50 696 529 43 175 2 2 692 525 39 171 2 2 696 529 43 175
0203-IE 65 65 834 642 46 190 2½ 2½ 833 641 45 189 2 ½ 2 ½ 838 646 50 194
0403-IE 80 80 1026 799 45 230 3 3 1024 797 43 228 3 3 1029 802 48 233
0553-IE 100 100 1054 802 43.5 260 4 4 1056 804 45.5 262 4 4 1056 804 45.5 262
0703-IE 100 100 1206 954 43.5 260 4 4 1208 956 45.5 262 4 4 1208 956 45.5 262
1003-IE 125 125 1216 912 44 300 5 5 1216 912 44 300 5 5 1216 912 44 300
1603-IE 125 125 1504 1200 44 300 5 5 1504 1200 44 300 5 5 1504 1200 44 300
3003-IE 150 150 1842 1512 59 350 6 6 1842 1512 59 350 6 6 1842 1512 59 350
5503-IE 200 200 2222.5 1815 64 425 8 8 2222.5 1815 64 425 8 8 2222.5 1815 64 425
*) Dimensions in mm, nominal widths of ANSI flanges (DN) in inches. Subject to change without notice.
Sense of rotation: Normal left as seen from the drive end, in this case DN1 = discharge flange, DN2 = suction branch, sense of direction of rotation possible, then DN1 =
suction branch, DN2 = discharge flange.
1) Stator removal dimension
2) Sealing surface stock finish
3) Connection dimensions according to DIN EN1092 up to DN 100 sealing strip B form, larger than DN 100 sealing strip A form

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Series: AEB1F
Design: IE

Flange dimensions
DIN EN 1092, PN 16 2) ANSI B16.1/16.5, class 125/150 1)
DN1/DN2 k1 d1 z DN1/DN2 k1 d1 z
50 125 18 4 2 120.6 19 4
65 145 18 4 2½ 139.7 19 4
80 160 18 8 3 152.4 19 4
100 180 18 8 4 190.5 19 8
125 210 18 8 5 215.9 22.2 8
150 240 22 8 6 241.3 22.2 8
Possible flange positions as seen from the 200 295 22 12 8 298.4 22.2 8
drive (3 not for size 103)
1) Sealing surface stock finish
2) Connection dimensions according to DIN EN1092 up to DN 100 sealing strip B form, larger than DN 100
sealing strip A form

Permissible minimum flange load according to ISO 14847.

Arrangement of auxiliary connections for shaft seals

P02 with flushing ring G0Q with quench connection

P03 with internal lantern gland G0S/G0T with flushing connection

P04 with internal lantern gland G0D with flushing connection

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Series: AEB1F
Design: IE

Size Connection dimensions Auxiliary connections for shaft seals (P…)


P02 with flushing ring P03 with internal P04 with external
Lantern gland Lantern gland
S1 1) u1 x1 t1 S2 1) u2 x2 t2 S3 1) u3 x3
103-IE M8x1 84 28 42˚ M8x1 77 30 20˚ M8x1 69 30.5
203-IE M8x1 93 31.5 40˚ M8x1 87 32 20˚ M8x1 78.5 33.5
403-IE Rp ⅛ 104.5 38 42˚ Rp ⅛ 97 40 17˚ Rp ⅛ 85 39.5
553-IE
Rp ⅛ 109.5 42 42˚ Rp ⅛ 102 44 17˚ Rp ⅛ 91.5 43.5
703-IE
1003-IE
Rp ⅛ 128.5 52 42˚ Rp ⅛ 119.5 54 17˚ Rp ⅛ 105 54.5
1603-IE
3003-IE Rp ⅛ 133 56 35˚ Rp ⅛ 122.5 57 13˚ Rp ⅛ 106 58
5503-IE Rp ¼ 155 67 35˚ Rp ¼ 142 68.5 13˚ Rp ¼ 122 69.5

Size Connection dimensions Auxiliary connections for shaft seals (G…)


G0S/G0T with flushing G0Q with quench G0D with flushing connection
connection connection
S5 1) u5 x5 S4 1) u4 x4 S6 1) S7 u6 u7 x6 x7 t7
103-IE Rp ¼ 46.5 34 Rp ⅛ 56 30.5 Rp ¼ Rp ¼ 46.5 71.5 34 33 15°
203-IE Rp ¼ 55 38 Rp ⅛ 63.5 30.5 Rp ¼ Rp ¼ 55 79 38 36.5 15°
403-IE Rp ¼ 69.5 41.5 Rp ⅛ 74 33.5 Rp ¼ Rp ¼ 69.5 95 41.5 40 15°
553-IE
Rp ⅜ 71.5 48.5 Rp ⅛ 79 41 Rp ⅜ Rp ⅜ 71.5 96.5 48.5 47 15°
703-IE
1003-IE
Rp ⅜ 92.5 56 Rp ⅛ 99.5 54 Rp ⅜ Rp ⅜ 92.5 118 56 53.5 20°
1603-IE
3003-IE Rp ⅜ 80.5 61 Rp ⅛ 99 57.5 Rp ⅜ Rp ⅜ 80.5 121 61 58.5 20°
5503-IE Rp ⅜ 103 71.5 Rp ¼ 106.5 68.5 Rp ⅜ Rp ⅜ 103 145 71.5 69 22°

1) Screw-in hole DIN 3852, Z form


► Control supply
▻ Possible supply, for this purpose the seal housing must be rotated for the P02, G0S, G0T, G0Q, G0D designs

Drive options

AEB-IE with electric motor AEB-IE with gear motor AEB-IE with infinitely variable gear box

Optional:
 Gear motor with frequency converter
 IEC gear boxes with and without motor

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Series: AEB1F
Design: IE

We reserve the right to make technical changes.

ALLWEILER GmbH
P.O. Box 200123 • 46223 Bottrop
Kirchhellener Ring 77–79 • 46244 Bottrop
Germany
Phone +49 (0)2045 966-60
Fax +49 (0)2045 966-679
E-mail: service-ge@allweiler.de
Internet: http://www.allweiler.com

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