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Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Contents lists available at ScienceDirect

Advanced Industrial and Engineering Polymer Research


journal homepage: http://www.keaipublishing.com/aiepr

Biodegradable synthetic polymers in sustainable corrosion protection:


Present and future scenarios
Chandrabhan Verma a, *, M.A. Quraishi b, Akram Alfantazi a, Kyong Yop Rhee c, **
a
Department of Chemical Engineering, Khalifa University of Science and Technology, P.O. Box 127788, Abu Dhabi, United Arab Emirates
b
Interdisciplinary Research Center for Advanced Materials, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia
c
Department of Mechanical Engineering, College of Engineering, Kyung Hee University, Yongin, 445-701, South Korea

a r t i c l e i n f o a b s t r a c t

Article history: Polymers have proven to be a successful alternative to conventional toxic corrosion inhibitors. Because
Received 9 February 2023 they have a lot of electron-rich donor sites, they can effectively adsorb on metallic surfaces, offering
Received in revised form excellent surface coverage and protection. They have a large number of applications in coating and anti-
26 April 2023
corrosion solution phases. Currently, corrosion science and engineering strongly encourage the invention
Accepted 27 April 2023
and utilization of biodegradable, nonbioaccumulative, and eco-friendly materials because of the
increasing demand for green chemistry and sustainable developments. This prompts the widespread use
Keywords:
of natural polymers. Unfortunately, they frequently experience physiochemical changes that negatively
Biodegradable polymers
Biodegradability
impact their performance, especially at high temperatures and electrolyte concentrations. The extraction,
Sustainable corrosion protection purification, characterization, and application of natural polymers are typically laborious, drawn-out and
Green synesthetic polymers not cost-effective approaches. Therefore, biodegradable synthetic polymers (BDSPs) have emerged as
Green corrosion inhibitors and corrosion ideal substitutes for sustainable corrosion protection. There are numerous studies that cover the various
prevention facets of corrosion inhibition, but they rarely discuss BDSPs' overall corrosion inhibition potential. The
current report discusses the potential of common BDSPs to inhibit corrosion. The obstacles and potential
of using biodegradable synthetic polymers in sustainable corrosion mitigation have also been discussed.
© 2023 Kingfa Scientific and Technological Co. Ltd. Publishing services by Elsevier B.V. on behalf of KeAi
Communications Co. Ltd. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).

1. Introduction challenges of the 21st century because of its association with huge
safety and socioeconomic influences [4]. As per the most updated
1.1. Corrosion and corrosion protection: a journey from inorganic to estimation of NACE, National Association of Corrosion Engineers,
polymeric sustainable corrosion inhibitors the recent annual cost of corrosion is nearly US $2.5 trillion, which
is equivalent to about 3.4% of the world's GDP [5]. Corrosion is one
There are numerous manmade and natural chemicals present in of the major concerns of the petrochemical industries where
the environment that can interact with materials including wood, metallic materials are employed in large quantities in the form of
paper, plastic, concrete, leather, glass, and metal and negatively storage tanks, distillation towers/units and transport pipelines [6].
impact their properties and existence [1,2]. Corrosion is one of the Petrochemical fluids contain many dissolved gases including SO2,
most common examples of metallic materials undergoing chemical H2S and CO2, organic acids and dissolved salts that initiate and
and/or electrochemical degradation by their reaction with chemical promote corrosion [7,8]. The rate of corrosion under these cir-
species in the environment [3]. Except for a few noble metals and cumstances is significantly influenced by pH [9]. Numerous studies
alloys, most of the metallic structures are highly reactive and prone have discovered that a drop in pH leads to a rise in corrosion rate
to corrosive damage. Nowadays, corrosion is one of the biggest [10]. This rise is brought about by altering the electrochemical re-
action's mechanism and reducing the solubility of iron carbonate
protective layers (sweet corrosion) [10]. Notably, the pH rises cause
a decline in the cathodic reduction of Hþ (proton), which in turn
* Corresponding author.
reduces the anodic dissolution of iron [10]. Corrosion is also a
** Corresponding author.
E-mail addresses: chandraverma.rs.apc@itbhu.ac.in (C. Verma), rheeky@khu.ac. promising challenge for many cleaning industries that utilize
kr (K.Y. Rhee). extremely aggressive solutions for cleaning metallic surfaces that

https://doi.org/10.1016/j.aiepr.2023.04.005
2542-5048/© 2023 Kingfa Scientific and Technological Co. Ltd. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co. Ltd. This is an open access article
under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

include oil-well acidification, acid pickling, scale removal (des- tailoring, designing and chemical modification. In view of this,
caling) and acidization processes [11,12]. extensive attention has been paid towards the synthesis, character-
The metallic ores require special cleaning treatments to remove ization, commercialization and use of biodegradable synthetic poly-
the surface impurities of oxides, hydroxides, sulfides etc. The mers (BDSPs) [24,25]. Some of the common BDSPs include poly(lactic
cleaning treatments are not very selective and remove metallic acid) (PLA), poly (malic acid) (PMA), poly(caprolactone) (PCL), pol-
components, surface impurities, and solid contaminants. To avoid y(amino acids, polyphosphoesters, polyanhydrides, poly-
the deterioration of metal components, some additives, called phosphazenes, Poly(ester urethane), poly(vinyl alcohol) (PVA) etc.
corrosion inhibitors, are added to the aggressive electrolyte [6]. [24,26]. The BDSPs possess superior properties and are used as sus-
These additives build a protective film at the interface of metallic tainable replacements for natural and synthetic nonbiodegradable
structures and the atmosphere and their effectiveness depend polymers.
upon various internal and external parameters. The corrosion in- As one of the oldest and most reliable alternatives, inorganic in-
hibition potential of these additives depends upon the electronic as hibitors, in particular chromates, molybdates, nitrates, nitrites,
well as structural properties [13]. The use of additives along with phosphates, and tungstates, were developed and put into use [27].
other controlling tactics helps in minimizing corrosion costs from Typically, they form oxide layers on the metallic surface to passivate
US $375 billion (15%) to US $875 billion (35%) annually [14,15]. Till it and prevent corrosion. Some of these inorganic species, which are
now many additives of organic or inorganic nature have been referred to as nonoxidizing anions, actually need oxygen present for
developed and implemented [16]. passivation. On the other hand, oxidizing anions refer to inorganic
Numerous series of organic compounds, primarily heterocyclic species that do not require the presence of oxygen for the passiv-
ones, are used in corrosion control. These include imidazole, imida- ation. The inorganic species are currently not used at all because of
zoline, pyridine, quinoline and isoquinoline, pyrrole, azole, pyrazine, their significant toxicity and biomagnification potential, despite their
morpholine, indole, thiophene, furan, naphthyridine, etc. [17]. Their high protection effectiveness. By using organic corrosion inhibitors,
adsorption, which came after either physisorption, chemisorption, or particularly heterocyclic compounds, they were completely replaced
primarily physiochemisorption, enabled them to create the corrosion [28,29]. However, the toxicity issues associated with the develop-
protective film, which is how they became effective. The Gibb's free ment and use of organic corrosion inhibitors have not yet been fully
energy of adsorption (DGads) value can be used to determine the type resolved as many of them, particularly heterocyclic compounds that
and efficacy of adsorption. Physisorption is associated with a DGads are highly toxic (such as pyridine and its derivative) and bio-
value of 20 kJmol‒1 or less negative, and chemisorption is associ- magnificent (e.g. benzotriazole).
ated with a DGads value of 40 kJmol‒1 or more negative. Physi- Because of the rising popularity in green chemistry and sustain-
ochemisorption is associated with a DGads value between 20 able developments, the use of biodegradable materials, particularly
and 40 kJmol‒1. The majority of corrosion inhibitors, including natural polymers, in sustainable corrosion prevention has recently
biodegradable polymers, are adsorbed primarily using a physi- received considerable attention. It is important to note that biode-
ochemisorption mechanism. Evidently, physisorption takes place via gradable polymers can be used to address a number of traditional
the electrostatic force of attraction between a charged metal surface heterocyclic corrosion inhibitors' drawbacks [30,31]. Natural poly-
and a charged inhibitor molecule, whereas chemisorption primarily mers can be used to reduce the toxicity and non-environmental
takes place through heteroatom charge sharing. The organic sub- problems associated with traditional corrosion inhibitors. These
stitutes interact with the metallic surface and create shielding films species can be described as bio-tolerable, environmentally friendly
using the non-bonding electrons of the cyclic heteroatom(s) and substitutes, non-bioaccumulative and bio-degradable [30,31]. Non-
heteroatoms in the sidechain. Conjugation in the form of multiple biodegradable polymers (e.g. poly(ethene) and poly(propene), on
bonds (>C]C< and‒C^C‒) of aliphatic and aromatic moieties and the other hand, do not disintegrate. They build up in the environment
polar functional groups eOH, eCHO, eNH2, eOR, eNR2, ‒O‒, >C]O, and lead to biomagnification; as a result of this accumulation, they
>C ¼ X (X ¼ O, N, S), eC^N, ‒COY (Y ¼ ‒X: ‒Cl, ‒Br, eI, eOC2H5 and contaminate soil and water and harm the environment. Such
eNH2), eCOOH, eSO3H, etc. also facilitate their bonding capability polymer-based wastes pollute the air when they are burned. The
[13,18]. Organic inhibitors are widely used in solution phase and majority of chemicals, including polymers, are naturally broken down
anticorrosive coating formulations. The solution phase inhibitors by decomposers or microorganisms, though the process is very slow
themselves can be divided into three classes varying on the nature of and can take days, months, or even years [32,33]. A substance can be
the electrolyte i.e. aqueous/water-, oil- and solvent-based corrosion deemed environment acceptable if it decays by 60% or more in just 28
inhibitors designated as WBCIs, OBCIs and SBCIs, respectively [19]. days [33].
The WBCIs shared the largest revenues in the corrosion inhibitor In contrast to organic compounds, they offer excellent surface
markets. The global market revenues of WBCIs, OBCIs and SBCIs were coverage and protection due to their large size. Polymers are
US $4.61, $0.987 and $0.980 billion, respectively in 2015 and which employed as corrosion inhibitors since they can form metal com-
raised to $5.982, $1.379 and $1.309 billion in 2021. Due to industri- plexes through their functional groups, and as these complexes
alization and urbanization, the cost of corrosion as well as the rev- cover a large area on the surface of the metal, they shield the metal
enues of corrosion inhibitors are expected to rise. from corrosive environment in the solution [34]. Polymeric corro-
sion inhibitors have a number of adsorption centers (such as eOH,
1.2. Biodegradable polymers: sustainable replacement for eCH2OH, ‒OMe, eNHCOCH3, ‒O‒, eNH2, eCOOH that can work
traditional polymers together and bind to the metallic surface successfully. These polar
functional groups also serve as sites for chemical modification for
Biodegradable polymers (BDPs) are those that are decomposed by enhanced solubility and better anticorrosive activities. The func-
microorganisms [20]. BDPs can be classified as natural or synthetic tional groups typically serve three purposes in polymers that have
polymers based on their origin (Fig.1) [20]. Most natural polymers are undergone chemical modification: (i) they can directly participate
biodegradable however biodegradability of synthetic polymers is in bonding with the metallic surface using non-bonding and p-
restricted [21]. Natural polymers may be of plant, animal or micro- electrons, (ii) increases the hydrophilicity and solubility of poly-
organism origin. Natural biodegradable polymers are extensively mers by adding polar functional groups and, (ii) increases the
utilized for different industrial, biological and environmental uses molecular size and thereby surface coverage. Many reviews
[22,23]. Nevertheless, synthetic polymers are more accessible for described the anticorrosive effect of natural pure and modified
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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 1. Classification of biodegradable (BDPs) and nonbiodegradable (NBDPs) polymers [20].

biodegradable polymers [35,36]. Despite the fact that there are (C3H4O2)n. PLA is synthesized by lactic acid (C(CH3)(OH)HCOOH;
numerous and rapidly expanding reports on it, none of them PLA) condensation that proceeds by the loss of water. PLA can also
collectively describe the corrosion inhibition potential of biode- be synthesized by ring-opening polymerization of lactide
gradable synthetic polymers (BDSPs), which is what inspired the ([eC(CH3)HC(¼O)Oe]2). The chemical structure of PLA and LA
choice of the current topic. The present report describes the polymerization are given in Fig. 2 [37]. The molecular weight of
corrosion inhibition potential of common BDSPs including poly(- polymerized PLA greatly depends upon the mode of polymeriza-
lactic acid) (PLA), poly (malic acid) (PMA), poly(caprolactone) (PCL), tion. Though the use of PLA is associated with many drawbacks
poly(amino acids), polyphosphoesters, polyanhydrides, poly- because of its numerous challenging physical and chemical prop-
phosphazenes, poly(ester urethane) and poly(vinyl alcohol) (PVA). erties, it is any applications [38]. The monomer, lactic acid is many
derived from fermented starch including from the pulp of sugar
2. Synthetic biodegradable polymers in sustainable corrosion beet or sugarcane, cassava and corn. As lactic acid is a chiral com-
protection: literature survey pound, its polymerization deals with the formation of different
types of polymers e.g. polymerization of L-lactic acid, D-lactic acid
2.1. Poly(lactic acid) (PLA) in sustainable corrosion protection and D, L-lactic acid gives poly-L-lactic acid (PLLA), poly-D-lactic acid
(PDLA) and poly-D, L-lactic acid (PDLLA), respectively. The crystal-
Polylactide or poly(lactic acid) (PLA) is a thermoplastic polyester linity, properties and applications of PLA greatly depend upon the
(TPPE) having a backbone formula of [eC(CH3)HC(¼O)Oe]n or D- and L-enantiomers [39]. PLA polymers exist as semicrystalline

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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 2. Synthesis of poly(lactic acid) (PLA) from l- and d-lactic acids [37].

polymers having a melting point of 130e180  C and glass transition attributed due to the combined effect of self-healing, ion-exchange
temperature of 60e65  C [40]. PLA polymers have Young's modulus retardation and barrier protection. Coatings that have the internal
of 2.7e16 GPa and they acquire the intermediate mechanical capacity to repair significant damage on their own or with external
strength of PET and polystyrene [40]. Both the melting point and stimulation are known as self-healing coatings. Automotive refinish
heat reflection capabilities of PLLA can be suitably enhanced by coatings, OEM clear-coat, and plastic clear-coat formulations all use
40e50  C and 60e190  C y physically blending the polymer with self-healing coatings. Polymers, metals, ceramics, and their com-
PDLA (poly-D-lactide). PLA manifests remarkable solubility in a posites are examples of self-healing materials because they can
wide range of organic solvents including ethyl acetate. partially or completely restore their original set of properties after
The literature study suggests that the lactic acid (LA) solution being damaged during use.
itself is highly corrosive due to the higher activity of hydrogen ions Zhang et al. [45] reported the effect of a hydrophobic thin film of
[41]. LA-based formulations are employed for corrosion mitigation, stearic acid (SA) on PLA- and PCL (poly(ε-caprolactone))-coated Mg.
especially in aqueous electrolytes. PLA is neither soluble in water The coatings were characterized using FESEM, FTIR, XPS and con-
nor in water-based electrolytes which limits its aqueous phase tact angle studies. The electrochemical (OCP, PDP and EIS) studies
anticorrosive application. However, PLA-based formulations are were carried out in a phosphate buffer solution (PBS) having the
widely used in anti-corrosive coatings, particularly for magnesium- composition: KH2PO4 (0.48 g/L), KCl (0.24 g/L), NaCl (8.0 g/L) and
based alloys [42,43]. Abdal-hay et al. [40] developed a Na2HPO4$2H2O (3.81 g/L). OCP analysis shows that the Mg surface
hydroxyapatite-doped PLA (HAp) porous coating on an AZ31 Mg manifests remarkable anodic dissolution in PBS. Whereas, the OCP
alloy for improved anticorrosive and bioactivity. The coating was of SA coated sample i.e. Mg@SA was quickly settled and was stable
employed using the spray method and the study was conducted by during the course of measurement (8 h). The SA coating not only
soaking the coated samples in an SBF (simulated body fluid). The provided anticorrosive protection but also shifted the corrosion
outcomes of the study suggest that coated Mg samples showed potential in a more negative direction. The shifting of corrosion
remarkable anti-corrosivity as well as improved bending strength potential in the negative direction is directly related to the pro-
and cytocompatibility and reduced cytotoxicity. Zeng and co- tection performance of the coating. The potentiodynamic polari-
workers [44] reported the coating of AZ31 alloy by ZneAl layered zation curves for Mg and coated-Mg surfaces in PBS at (37 ± 0.5  C)
double hydroxide (ZnAl-LDH) followed by dealing with PLA for are shown in Fig. 3. The authors observed that coated-Mg surfaces
improved corrosion resistance. The composite coating ZnAL-LDH manifest remarkable changes in the shape of anodic and cathodic
was characterized using EDX, XRD, SEM and FTIR techniques and Tafel curves with remarkable shifts in the Ecorr values. They
the anticorrosive property was assessed by EIS and SEM methods. observed the maximum current density for the corrosion of un-
The authors reported that the inner compact layer of ZnAL-LDH treated Mg surface.
adheres strongly with the alloy surface and its outer porous sur- The SA-coated sample exhibit lower current density showing
face binds with the PLA and provides prolonged and efficient pro- an increase in corrosion protection. The PLA and PCL-coated
tection. The improved anticorrosive effect of the ZnAL-LDH/PLA is samples with and without SA exhibit the highest reduction in

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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 3. Potentiodynamic polarization curves (PDP) of (a) Mg@PLA, Mg@SA@PLA, (b) Mg@PCL, Mg@SA@PCL in PBS solution at 37 ± 0.5  C as compared with Mg and Mg@SA (Upper)
and Electrochemical impedance spectroscopy (EIS) in PBS solution at 37 ± 0.5  C: Nyquist plots and the equivalent electrical circuit (EEC) of (a) Mg and Mg@SA, (b) Mg@PLA and
Mg@SA@PLA, (c) Mg@PCL and Mg@SA@PCL (with embedded equivalent electrical circuits), bode plots of |Z| vs. frequency and bode plots of phase angle vs. frequency of(e, f)
Mg@PLA, Mg@SA@PLA, (g, h) Mg@PCL, Mg@SA@PCL as compared with Mg and Mg@SA [45].

the corrosion current density. The current densities values spray method [46]. The microcapsules manifested an excellent
(snU1cm2) for Mg@SA@PLA and Mg@SA@PCL were 0.01 and release performance in an artificial concrete pore solution (CPS).
0.78, respectively. This observation also revealed that Mg@SA@- The anticorrosion potential of PLA-based coating for Mg alloys
PLA manifest better performance than Mg@SA@PCL. Even, has also been investigated elsewhere [47,48]. Li et al. [48] hypoth-
Mg@PLA demonstrates superior protection and lesser current esized that 3-aminopropyltriethoxy (APTES) improves the CaP/PLA
density (icorr: 0.08 snU1cm2) than Mg@PCL (icorr: 13.44 composite coating's interfacial strength between the two materials.
snU1cm2) and Mg@SA@PCL (icorr: 0.78 snU1cm2). The PDP In order to create an APTES-CaP/PLA composite coating, the CaP
outcomes were supported by EIS studies. The Nyquist and Bode coating was first chemically converted before having its surface
curves for untreated and treated Mg surfaces are shown in Fig. 3. It silanized with APTES. In comparison to the unaltered CaP/PLA
can be seen clearly that the Nyquist curve's diameters increased coating, the as-prepared APTES-CaP/PLA coating displayed a more
for the coated sample and the Mg@SA@PLA and Mg@SA@PCL uniform and defect-free surface. The coupling of APTES with CaP
manifest two times constant in the Bode curves. The increased and PLA was successfully verified by the FTIR spectra. The corrosion
diameter of Nyquist curves suggests the higher corrosion resis- resistance of the composite coating was improved tremendously
tance for coated samples. The increase in the diameter of Nyquist after the addition of silane coupling agent, according to the results
curves is consistent with the decrease in icorr values. The of electrochemical tests and a 7-day immersion test in a simulated
maximum increase in the charge transfer resistance was derived body fluid (SBF) at 37  C. According to ASTM D3359-93, the inter-
for the Mg@SA@PLA sample. The authors also performed the facial adhesion was assessed using the Tape Test method, which
immersion experiment and they observed that Mg@SA@PLA was revealed that the composite coating's interfacial strength had been
the most effective formulation for a long time immersion (up to 21 significantly improved. Based on the findings, authors hypothe-
days). In another study, the anticorrosion potential of PLA/sodium sized that the APTES-CaP/PLA coating, because of its outstanding
monofluorophosphate (MFP) microcapsules was prepared by decomposition rigidity in body fluid environments, had a huge

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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

potential to simplify the clinical application of Mg-based implant- The improvement in degradation resistance of Mg alloy by PLA
able devices. coating is also reported in another report [51,52]. Alrashed et al.
Ren and coworkers [49] developed a nanostructured amorphous reported the encapsulation of 2-mercaptobenzothiazole (MBT) in
magnesium phosphate (nAMP)/PLA composite coating AZ31 Mg the PLA matrix followed by the use of encapsulated MBT in poly-
alloy for improved anticorrosive and bioactivity. SEM examination urethane coating [53]. Zhu et al. [54] developed PLLA coating
shows that nAMP/PLA forms a highly smooth, and crack-free film in having a controlled hierarchical porous framework through the dip
which nAMP particles were uniformly and well-distributed. The EIS coating method on the Mg surface for improved biocompatibility
and PDP studies were conducted to study the corrosion resistance and anticorrosion potential. The PLLA coating of different
property of nAMP/PLA film in SBF. The electrochemical experi- morphology and pore size was constructed by adding a mixture of
ments were carried out for AZ31 Mg, AZ31-PLA and AZ31 Mg-Mg- hexane and ethanol. The corrosion resistance property of the PLLA
PLA coated samples. The AZ31-PLA and AZ31 Mg-Mg-PLA coated coatings was evaluated from electrochemical methods. The
samples show a remarkable decrease in corrosion current density outcome of the study suggests that PLLA coating shows remarkable
and the corresponding increase in the charge transfer resistance. biocompatibility as compared to the untreated Mg surface. The
Mousa et al. showed that the presence of 5 (PLAZ-1) and 10% (PLAZ- potentiodynamic study suggests that PLLA coatings demonstrate a
h) of ZnO in PLA coating on the Mg surface provide excellent noteworthy decrease in the icorr.
resistance from degradation in the simulated body fluid [50]. Ji et al. [55] developed a composite formulation based on OL
Electrochemical EIS and PDP analysis showed that both PLAZ-1 and (oleic acid)/MBT (2-mercaptobenzimidazole) corrosion inhibitors
PLAZ-h coated samples showed reasonably similar anticorrosive in CS (chitosan)/PLA core-shell nanofillers in epoxy coatings. The
protection. The effect of immersion time on the surface anti-corrosive effect of the coating formulations was tested by
morphology of coated and noncoated Mg specimens was assessed electrochemical methods. The Nyquist and Bode curves for blank
by FESEM methods. The FESEM images for bare Mg, PLA, PLAZ-l and and CS/PVA)@(OA þ MBI-based epoxy coatings demonstrate two or
PLAZ-h coated samples are shown in Fig. 4. It can be seen that the more than two times constants indicating that corrosion in these
noncoated Mg surface was highly damaged with huge surface im- circumstances involve two or more charge transfer reactions.
perfections and a mountain-like appearance and the imperfection Through EIS methods, the authors showed that after soaking the
increases with increasing the immersion duration from 3 to 21 coating in 3.5% NaCl for 35 days, the self-healing property of the
days. However, the surface morphologies of coated Mg samples coating was lost. The OA and MBI showed 96.66% and 99.36% effi-
remain almost unchanged indicating the protectiveness of the ciencies in alkaline and acidic electrolytes after 10 and 20 days of
different coatings, especially PLAZ-l and PLAZ-h. immersion, respectively. The authors proposed that CS/PVA)

Fig. 4. FE-SEM images show the surface appearance of the samples after immersion in SBF solution for 3, 15, and 21 days [50].

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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

@(OA þ MBI provide self-healing protection in both acidic and basic for the synthesis of (APAM) is shown in Fig. 7. Weight loss study
electrolytes as in Fig. 5. indicates that APAM showed the best efficiency of 94.4% at 80 ppm
concentration at 25  C. The outcomes also suggest that increase in
the temperature causes a subsequent decrease. APAM manifests
2.2. Poly (malic acid) (PMA) in sustainable corrosion protection
85.71% and 74.60% efficiencies at 40  C and 60  C, respectively (at
80 ppm). Through the PDP study, it was assessed that APAM affects
A linear anionic homopolymer made of L-malic acid monomers
both anodic dissolution and cathodic H2-evolution reactions and
joined by ester bonds between their hydroxyl and carboxyl groups
behaves as a mixed-type inhibitor with slightly cathodic predom-
is known as poly(-L-malate) (PMA) [56]. PMA and its derivatives
inance. The adsorption of APAM on the metallic surface followed
have potential uses in the food industry, in medicine, and in other
the Langmuir isotherm model. The adsorption mode of corrosion
industrial fields due to their excellent water solubility, biocom-
prevention of APAM was also studied by AFM and SEM studies
patibility, and biodegradability [57]. High-molecular-mass PMA is
(Fig. 7). The surface of the nonprotected metal surface was highly
less water soluble, biocompatible, and biodegradable than low-
corroded and damaged with an average surface roughness of
molecular-mass PMA [58,59]. The production of PMA has report-
71.2 nm. However, in the presence of inhibitor molecules at 80 ppm
edly used a variety of lignocellulosic feedstocks, including bagasse,
concentration, the average surface roughness reduced to 44.6 nm.
barley straw, soybean hull, corncob, corn fiber, and wheat straw
SEM analyses demonstrate the carbon steel surface was highly
[60,61]. To release fermentable carbohydrates, these feedstocks
corroded in the absence of APAM due to the free electrolytic at-
must first be hydrolyzed using acid treatment and heat. Addition-
tacks. But in the presence of inhibitor molecules, the surface be-
ally, during the hydrolysis process, a number of toxic substances are
comes smoother due to the formation of a protective film.
produced, including furfural and 5-hydroxymethyl furfural, etc.,
which could negatively impact cell growth and PMA synthesis. In
order to produce PMA, lignocellulose was thus replaced by starchy 2.3. Poly(caprolactone) (PCL) in sustainable corrosion protection
feedstocks and molasses like Jerusalem artichoke tuber, soy
molasses, cane molasses, and sweet potato [62,63]. These feed- Poly(caprolactone) (PCL) is a well-known biodegradable syn-
stocks still need to be pretreated, though. The anticorrosion po- thetic polymer having a glass transition temperature of
tential of PMA is very scarily reported. about 60  C and a melting point of 60  C [66]. PCL is commonly
Recently, Chen et al. [64] synthesized poly(maleic acid-co-N-[3- used as polyol component for polyurethanes (PUs) [67]. PCL pro-
(dimethylamino)propyl]-methacrylamide) (PMD) and evaluated it vides excellent resistance to PU from oil, organic solvents, water
as a corrosion inhibitor for carbon steel in a neutral solution. PMD and chlorine attacks. Generally, PCL is used as an additive to
manifests about 90% efficiency at 200 mg/L concentration. DFT improve the properties and use of polymeric materials. The cost-
study indicates that HOMO was located over the tertiary amine effectivity and biodegradability of PCL can be improved by mixing
groups indicating that this moiety greatly participated in charge it with starch. PCL is generally synthesized by the ring-opening
transfer (Fig. 6). MD simulations suggest that PMD acquires the polymerization of ε-caprolactone using a suitable catalyst such as
negative value of Eads indicating that it had a spontaneous ability stannous octoate. PCL is a water-insoluble polymer therefore PCL
to interact with the metallic surface. PMD also adsorb parallelly on itself and its derivatives especially its composites are widely used
the metallic surface proving a high surface coverage and protection anti-corrosion coating formulations, mostly for magnesium (Mg)
(Fig. 6). Schematically these authors proposed that the hydrophilic alloys [68,69].
portion of PMD directs toward the metal side and avoids anodic Mousa et al. [70] proposed that PCL acts as a polydentate ligand
oxidation (Fig. 6). and possesses a strong ability to coordinate and bind with the
Recently, Saleh et al. [65] synthesized an amine-grafted poly(- metallic surface. Recently, Zheng et al. [71] synthesized a folic acid
acrylic-maleic) derivative (APAM) and evaluated it as a corrosion (FA) modified Cu-based MOF (HKUST-1) and PCL composite coating
inhibitor for 316 stainless steel in a 3.5% NaCl solution. The scheme (PCL-MOF) for enhanced biocompatibility and corrosion resistance

Fig. 5. Self-healing mechanisms of (a) the scratched crevice of nanofibers coating in (b) alkaline media and (c) acidic media [55].

413
C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 6. Optimized configuration, frontier orbital density distributions and ESP of DMAPMA and PMD (Upper-left); top and side views of equilibrium configurations for corrosion
inhibitor PMD at 303 K on Fe (0 0 1) in neutral medium (Upper-right) and schematic diagram of a mechanism for corrosion inhibition of Q235 carbon steel by PMD molecules
(lower) [64].

for Mg alloy in phosphate buffer solution. The fabrication of PCL- additives enhance the adhesion (barrier or sealing) and blocking
MOF and coating (Mg-PCL-MOF) are illustrated in Fig. 8. Electro- property of the PCL-based coatings. Bakhsheshi-Rad et al. [74]
chemical EIS and PDP studies suggest that PCL and PCL-MOF developed a fluorine-doped hydroxyapatite (nFHA)/PCL) coating
coatings significantly improved the corrosion resistance of Mg (nFHA/PCL) for Mge2Zne3Ce alloy in Kokubo solution. The thick-
alloy a, which was more prominent in the presence of MOF. The nesses of nFHA and nFHA/PCL coatings were 8e10 and 70e80 mm,
polarization resistance for bare Mg, PCL and PCL-MOF coated Mg respectively. Electrochemical and immersion experiments suggest
alloy was 7.80  105 Ucm2, 7.54  107 and 2.21  109 Ucm2, that nFHA coatings improve corrosion resistance and biocompati-
respectively. The incorporation of MOF also enhances the biode- bility. The SEM images and EDS spectra of the coated and uncoated
gradability and biocompatibility of PCL chain and compactness of samples immersed in SBF for 240 h are shown in Fig. 9. It can be
the coating through H-bonding. seen that the uncoated Mg alloy surface is highly corroded and
Many authors described the anticorrosive effect of PCL-based damaged displaying plentiful pits, dips and cracks. The formation of
formulations, mostly for Mg AZ31 Mg alloy in the simulated body cracks could be attributed due to water loss from corrosion prod-
(Hank's solution and Kokubo solution) fluids. A summary of major ucts and surface shrinkage. EDS analysis proposed the existence of
reports is presented in Table 1. The literature study suggests that O and Cl along with Mg in the corrosion product. Mg and Cl exist as
hydroxyapatite and/or cephalexin loading of PCL improves its MgCl2. However, in the coated SEM images it can be seen that pints
biocompatibility and corrosion resistance of AZ31 Mg alloy in and cracks become smaller, especially in PCL-based monolayer
Hank's solution [72,73]. These coatings are 9e12 mm thick. The coating. The corresponding EDX spectrum reveals the presence of C,

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Fig. 7. Schematic showing the synthesis of Amine grafted Poly-(Acrylic-Maleic) (upper left); AFM images of stainless steel surface coupon (a) in blank 3.5% NaCl (b) APAM inhibited
solutions (upper-right) and (a), (b) & (c) high, low magnification SEM micrographs & EDX spectrum of stainless steel coupon immersed in the blank (3.5% NaCl) solution (d), (e) & (f)
high, low magnification SEM micrographs & EDX spectrum of stainless steel coupon immersed in APAM inhibited solution [65].

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Fig. 8. Schematic illustration of the fabrication of the composite coating composed of folic acid (FA)-modified Cu-based MOF and poly(caprolactone) on AZ31 Mg alloy [71].

O, Ca, Mg and P. nFHA/PCL coating manifests large pore and cracks schematically presented in Fig. 11. The presence of ZnO [81] and
size due to embedded nFHA nanoparticles. TiO2 [82] also improves the antibacterial, biocompatibility and
The authors proposed that in the absence of coating, the anticorrosive activities. Additives perform two functions, namely
galvanic reaction occurs and the dissolution of Mg takes place sealing and blocking activities.
(Fig. 10a). The formation and accumulation of gas bubbles beneath
the coating also produced surface imperfections i.e. cracks and 2.4. Poly(ethylene) glycol (PEG) in sustainable corrosion protection
pores that allow the diffusion of corrosive species even more easily
and quickly (Fig. 10b). CA-P (spherical shape) is formed by the re- Poly(ethylene glycol) (PEG) is a linear polyether which formed
action of phosphate and Ca2þ ions (Fig. 10c). Obviously, under this by the polymerization of ethylene glycol. The PEG polymers having
circumstance, the cracking and surface defects decrease however different molecular weight are widely used for many industrial,
some portion of the coating experience delamination and corrosive manufacturing, biological and pharmaceutical uses including as
attacks (Fig. 10d). Jia et al. [75] reported that the anticorrosive effect corrosion protection [84]. In addition to being non-toxic, poly-
of amorphous calcium carbonate (ACC) and PCL-based composite ethylene glycol is also non-corrosive. The use of PEG connected
coating is attributed due to the combined effect of physical barrier with many advantages together with cost-effectivity, reduced
formation for the charge transfer process and the formation of inflammation, toxicity and environmental risks [85]. PEG itself is a
insoluble Mg-phosphate. AlFalah and coworkers [76] showed that nonbiodegradable polymer as its ‒C‒C‒ linkage shows reasonably
the presence of ZnOeNiOeCuO in PCL-based anticorrosive coating high resistance towards microbial degradation. Nevertheless, some
manifests better protection for mild steel in 1M HCl solution than of the PEG derivatives, especially PEG functionalized with poly(-
the individual presence of oxides. lactic acid) (PLA), are susceptible for biodegradation [86]. More so,
The presence of Zn-doped HAzeolite [77], graphene oxide [78], PEG can undergoes biodegradation under some specific oxidative
lawsone [79] and chitosan (CS)eZnO composite [79] improved the environments [86]. Overall, PEG and its derivatives are well-
anticorrosive as well as antibacterial activities of PCL-based coat- recognized ecofriendly derivatives with reduced cost, high
ings. Using electrochemical EIS studies, Yang et al. [80] showed that biocompatibility and nontoxicity [87]. The PEG exists in its various
the presence of MIL-5 (MOF) with and without TA (tannic acid) molecular weight and most of them are approved by U. S. Food and
improves the charge transfer resistance of PCL coating. The prep- Drug Administration (US, FDA) for the internal use [88,89].
aration of coating materials and coating are illustrated schemati- The molecular weight of PEG ranges from tens of thousands to
cally in Fig. 11. The anti-corrosive effect of different coatings was 200 [85,90]. PEGs having molecular weight of 600, 600e800
measured using PDP and EIS methods. The outcomes of the PDP and >800 are exists as viscus liquid, waxy solid and white solid
study suggest that a decrease in the corrosion current density fol- forms, respectively (at 25  C) [85,90]. The different molecular
lowed the sequence: PCL < MIL-53/PCL < MIL-53@TA/PCL which weight PEGs are extensively used for different applications [91]. But
was consistent with the order of corrosion protection. The order of their anticorrosion use is relatively new and gaining significant
corrosion protection was also supported by EIS analyses where PCL attention. Various oxygen atoms greatly involve in binding and
coatings with and without MIL-53 and TA manifest remarkable coordination with the metallic surface [92]. The one of the greatest
improvement in the charge transfer resistance for the corrosion benefits in using PEG for corrosion mitigation is that they are
process. The authors observed that MIL-53@TA/PCL composite nonvolatile unlike to traditional organic inhibitors [93]. Therefore,
provides self-healing protection. The self-healing protection is PEG and its derivatives having nonvolatility together with many
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Table 1
A summary of major reports on the anticorrosive effect of poly(caprolactone) and its composite coatings.

Nature of poly(caprolactone) Thickness of coating Metal/electrolyte Salient features Ref.

Poly(caprolactone) (PCL) 9e11 mm Mg alloy of Al and Zn ❖ The barrier property of PCL coating was significantly enhanced in the [72]
coating loaded with HA (AZ31)/Hank's solution presence of HA and Ceph.
(hydroxyapatite) and Ceph. ❖ The biocompatibility and effectivity of the coatings followed the
(cephalexin) sequence: PCL, Ceph., HA > PCL-Ceph. > PCl.
Bifunctional coatings based on z12 mm Mg AZ31 alloy/Hank's ❖ The coating is composed of the inner layer of polyetherimide (PEI) [73]
PCL and nanohydroxyapatite solution that promotes the adhesion property and the outer layer of HA-
(HA) PCL provide corrosion protection.
❖ PEI-10% PCL and 5% HA manifest excellent anticorrosive activity and
reduced cytotoxicity.
Fluorine-doped hydroxyapatite 8e10 mm (nFHA) & Mge2Zne3Ce alloy/ ❖ nFHA/PCL coating was immersed for 10 days and showed 34% more [74]
(nFHA)/PCL) coating (nFHA/ 70e80 mm (nFHA/PCL) Kokubo solution compression.
PCL) ❖ nFHA/PCL-coated samples faced milder corrosion attacks.
❖ Authors proposed that a bilayer coating could be an even better
option.
PCL (poly(caprolactone)) & ACC 3.51 mm (PCL) & Mg AZ31 alloy/ ❖ Electrochemical studies suggest that PCL/ACC provide excellent [75]
(amorphous calcium 5.29 mm (PCL/ACC) simulated body fluid anticorrosive protection in two ways
carbonate) composite (PCL/ (i) By creating a physical barrier for SBF attacks.
ACC composite) (ii) ACC releases phosphate that forms a protective film of Mg-
phosphate.
ZnOeNiOeCuO/PCL (PCL/ZnO e Mild steel/1M HCl ❖ ZnO, NiO, and CuO were greatly distributed in the PCL matrix. [76]
eNiOeCuO) ❖ PCL/ZnOeNiOeCuO exhibits the best performance of 94.8%.
Zn-doped HAzeolite/PCL 226260 mm Magnesium (Mg) ❖ The ZnHAZeo/PCL coatings improved the anticorrosive [77]
composites coating substrate/Kokubo performance and antibacterial activity.
(ZnHAZeo/PCL) solution
Graphene oxide (GO) e e Mild steel/3.5% NaCl ❖ GO was functionalized by 8-Bromo-[1,2,4]triazolo[1,5-a]pyridin-2- [78]
Poly(caprolactone) (PCL) amine (BTP) (FGO).
NCPs ❖ GO-PCL and FGO-PCL show similar protection for 1 day however for
10 days of immersion FGO-PCL exhibit the best performance.
Poly(caprolactone) (PCL) and 18 mm PCL coating & AZ31 Mg alloy ❖ EIS and invitro tests showed a remarkable upsurge in corrosion [79]
lawsone 4 mm oxide layer resistance.
❖ The coating exhibits excellent antibacterial activity for Escherichia
coli and Staphylococcus aureus
Electro-grafted PCL coating 6.5 mm (PCL) MgeZneYeNd alloy/ ❖ The PCL coating was prepared by ring-opening polymerization. [83]
simulated body fluid ❖ The cytocompatibility was improved by adding arginine-glycine-
aspartic acid.
PCL/Chitosan (CS)/ZnO 40e50 mm Mg alloy/simulated ❖ ZnO doping improves antibacterial activity and cytocompatibility. [83]
composite coating body fluid ❖ PCL/CS and PCL/CS/ZnO coated samples exhibit remarkable corrosion
resistance.
PCL-coating with MIL-53@TA 55 ± 5 mm Mg alloy/simulated ❖ The healing and anticorrosive properties were studied by EIS and [80]
(MIL-53@TA/PCL) body fluid photothermal tests.
❖ The anticorrosion potential of coatings followed the sequence: MIL-
53@TA/PCL < MIL-53@/PCL < PCL.
Poly(caprolactone) (PCL)/ZnO 18 mm (MgO/MgCO3) & MgO/MgCO3 layered on ❖ The ZnO NPs loading of PCL improves the antibacterial, [81]
coating 30 mm (PCL/ZnO) WE43 Mg alloy/Hank's biocompatibility and anticorrosive activities.
solution ❖ Electrochemical studies showed that PCL/ZnO coating exhibits
excellent corrosion resistance.
Dicalcium phosphate 37 mm (DCPD/PCL-TiO2) Mg alloy/simulated ❖ In the composite coating, PCL shows a sealing effect and TiO2 [82]
dihydrate(DCPD)/PCL-TiO2 body fluid manifests a blocking effect.
(DCPD/PCL-TiO2) ❖ Due to coating, the impedance increased 628 times and H2 evolution
decreased by 1/19 times for 14 days.

other advantages are ecofriendly substitutes for toxic corrosion Pure amino acids manifest relatively less efficiency therefore
inhibitors [94,95]. PEG-based compounds possess extremely re- numerous attempts have been made to enhance their efficiency
sistivity in acidic and basic electrolytes offering them to be used for [107,108]. One of the common attempts is the use of metal cations
a long term anticorrosive protection, especially at relatively high or halide ions to improve their performance. These species are
temperature and drastic atmospheric conditions [96]. Another called synergists and the phenomenon is known as synergism
advantage of PEG-based corrosion inhibitors is that they can be [109]. Another important alternative method of enhancing the in-
recovered from the electrolyte and can be recycled many times hibition efficiency of AAs is their chemical functionalization or
[97,98]. PEG-based polymers are widely used in different types of modification using organic compounds. The outcomes of many
electrolytes including H2SO4 [99e101], HCl [87,102], NaCl reports showed that AAs derivatives demonstrated better corrosion
[103e105] and metal hydroxide (MOH) [106]. protection than a corresponding amino acid [110]. Recently, the use
of polymerized amino acids (PAAs) is gaining particular attention
2.5. Poly(amino acids) in sustainable corrosion protection [111]. Because of their polymeric nature, PAAs provide excellent
surface coverage and protection. Among poly(acidic amino acids),
Amino acids (AAs) and their derivatives are well-known for their few studies describe the anticorrosive effect of poly(L-glutamic
anticorrosive application, especially in aqueous electrolytes [107]. acid) (PLG)-based formulations in coatings, mostly for magnesium
They have been extensively employed as green and sustainable alloys [112]. Poly(aspartic acid) (PASP) is widely used in aqueous
corrosion inhibitors for different metals and alloys [107,108]. The phase corrosion and scale inhibition [113e116]. A summary of
greenness of AAs is based on their natural and biological origin. major reports is presented in Table 2.
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Fig. 9. SEM micrograph of (a) uncoated MgeZneCe alloy; (b) PCL-coated; (c) nFHA/PCL-coated specimens after immersion into Kokubo for 240-h duration and EDS analysis of (d)
point A; (e) point B and (f) point C [74].

Fig. 10. Schematic illustration of the degradation mechanism of the coated specimens after immersion into Kokubo SBF solution [74].

The anti-corrosion and scale inhibition performances of PASP nearly 100% scale inhibition efficiency. PASP and its derivatives
are investigated in different electrolytes for different alloys mostly adsorb on the metallic surface and build corrosion-
(Table 2). Careful observation suggests that in most of the studies inhibitive film and their adsorption on metallic surfaces mostly
PASP manifest more than 90% corrosion inhibition efficiency and followed the Langmuir isotherm model, though other isotherm

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Fig. 11. Schematic diagram for the preparation of MIL-53/PCL and MIL-53@TA/PCL coating (upper) and Schematic diagram of self-healing mechanism of MIL-53@TA/PCL coating
(lower) [80].

models have also been reported [117]. They retard both anodic and Because of this, PASP in the presence of Zn2þ behaves as predom-
cathodic Tafel reactions and behave as mixed-type corrosion in- inantly cathodic-type inhibitors. The PASP can bind with Zn2þ and
hibitors. In some studies, slight anodic or cathodic predominance Fe2þ or metallic surfaces through its many electron-rich adsorption
has also been pointed out. The PASP and its derivatives are effective sites (Fig. 12).
against most of the common scales including CaCO3, CaSO4 and Wang and coworkers [118] developed an amine-terminated
Ca3(PO4)2. Zeino et al. [116] studied the corrosion inhibition po- PASP derivative (PASP/CD) by the reaction of poly(succinimide)
tential of PASP for mild steel in 3% HCl using different techniques in (PSI) and carbonothioic dihydrazide (CD) and then synthesized a
the absence and presence of Zn2þ ions. The authors observed that corresponding Schiff's base (PASP/SB) by the reaction of PASP/CS
the presence of PASP affects both the nature of anodic and cathodic with para-chlorobenzaldehyde (PACD) (Fig. 13). The developed
reactions. They also affect the charge transfer resistance for MS PASP and PASP/SB were evaluated for their anticorrosive effect on
corrosion in tested electrolytes. Through these outcomes, authors carbon steel in 1M HCl using various methods. Weight loss and
concluded that PASP with and without zinc cations build a pro- electrochemical studies suggest that an increase in PASP and PASP/
tective film that avoids the aggressive electrolytes. They also SB concentration causes a corresponding increase in their corrosion
observed the presence of a small amount of Zn ions (0.01 g/L) inhibition performance and maximum efficiency was derived at
causes a significant shift in the anodic and cathodic Tafel curves 80 ppm concentration. At all studied concentrations, PASP/SB ex-
(Fig. 12). The authors proposed that Zn2þ ions replace the Fe2þ due hibits significantly high performance than PASP as PASP and PASP/
to higher activity and build the phosphate complex of zinc which SB exhibit 39.39% and 90.39% efficiencies at 80 ppm, respectively.
precipitate over cathodic regions and passivate the metallic surface. EIS and PDP studies suggest that PASP and PASP/SB become

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Table 2

C. Verma, M.A. Quraishi, A. Alfantazi et al.


Summary of anticorrosive effect of polyaspartic acid (PASP).

Nature of amino acid Metal/electrolyte %IE/Conc. Adsorption mode Salient feature(s) Ref.

Polyaspartic acid (PASP) & sodium tungstate Cu30Ni alloy (B30)/ 94.52%/17.14 mg/PLASP1 2.86 mg/L Na2WO4 Anodic-type inhibitor  Both PASP and Na2WO4 inhibit B30 corrosion [124]
simulated cooling and PASP showed better anticorrosive
water solution activity.
 At 2o mg/L concentration, the ratio of
PASP:Na2WO4 was 6:1.
Poly(aspartic acid) (PASP) CS/0.5M H2SO4 80/4 g/L Anodic-type and Freundlich  PASP affects both anodic and cathodic [117]
isotherm reactions but is mainly anodic.
 SEM study reveals the formation of the
protective film of inhibitor molecules.
Polyaspartic acid (PASP) and imidazole (IM) Cu/in 3 wt% 95.4% at 1.0 g/L Cathodic-type  At 1.0 g/L PASP shows about 89.8% efficiency [125]
aminosulfonic acid and PASP þ IM it shows 95.4% efficiency.
 PASP behaves as a mixed- but predominantly
cathodic-type inhibitor.
PESA (Polyepoxysuccinic acid) & PASP Steel alloy/Salvetat z100%/0.25 (PESA) and 0.3 mg/L (PASP) e  At 0.25 (PESA) and 0.3 mg/L (PASP) [126]
water concentration almost complete scale
inhibition was observed in about 60 min.
 At lower concentrations, PESA manifests
better protection than PASP.
PASPemelamine grafted copolymer (PASPM) CS/simulated scaling 98.7%/10 mg/L e  PASPM exhibits good anti-scaling properties [127]
solution for CaCO3 and Ca3(PO4)2 scales.
 Scale inhibition and dispersibility of PASPM
for Fe2O3 was greatly depend upon
concentration.
PASP/3-amino-1H-1,2,4-triazole-5-carboxylic CS 20#/seawater 75%/16 mg/L e  PASP/3-A-1H-1,2,4-T-5-CA is a non- [128]
acid hydrate graft copolymer (PASP/3-A-1H- phosphorus-based scale and corrosion
1,2,4-T-5-CA) inhibitor.
420

 PASP/3-A-1H-1,2,4-T-5-CA is a biodegradable
composite.
 The scale crystals become regular on adding
graft copolymer.
Poly(aspartic acid) (PASP) MS/0.5 M H2SO4 87.9/2 g/L Mixed-type  Presence of 1 mM KI increases %IE from 88.0% [129]
to 98.8% (PDP).
 PASP with and without KI behaves as mixed-

Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435


and interface-type.
PASP/5-aminoorotic acid graft copolymer CS/seawater 60%/12 mg/L e  PASP/5-AOA exhibits 60% corrosion inhibi- [130]
(PASP/5-AOA) tion and 100% scale inhibition at 12 mg/L.
 Corrosion product (CaCO3 and Ca3(PO4)2)
show cascade and flower patterns
Poly(aspartic acid) (PASP) WE43Mg alloy/3.5% 94.4%/400 ppm Cathodic-type  Increase in APP concentration increased [131]
NaCl efficiency and the maximum value was
obtained at 400 ppm.
Polyaspartic acid derivative (PASP-SEA-ASP) CS/seawater 97%/14 mg/L Anodic-type  PASP-SEA-ASP exhibits chelating capability. [132]
 PASP-SEA-ASP show 97% corrosion inhibition
and 100% scale inhibition.
Serine-modified PASP (Ser-PASP) CS/seawater 100%/4 mg/L (for CaCO3)  Ser-PASP acts as scale inhibition and avoids [133]
the dispersibility of Fe2O3.
 Ser-PASP exhibits 100% scale inhibition at
4 mg/L and 22 mg/L for CaCO3 and
Ca3(PO4)2, respectively.
Polyaspartic acid-glycine adduct (Gly-PASP) CS/seawater 83.8%/250 ppm Mixed-type inhibitor  GLy-PASP exhibits 83.8% corrosion inhibition [134]
at 250 ppm and 90.2% scale inhibition at
125 ppm.
 SEM and EDX studies used to describe the
adsorption of GLy-PASP
C. Verma, M.A. Quraishi, A. Alfantazi et al.
PASP/furfuryl amine graft copolymer (PASP/FA) N80 CS/simulated sea 30%l16 mg/L e  PASP/FA manifests 100% against CaCO3 at [135]
solution 1 mg/L, 100% efficiency against CaSO4 5 mg/
L and 96% efficiency against Ca3(PO4)2.
 The corrosion inhibition efficiency of about
30% was achieved at 16 mg/L concentration.
Valine-PASP (Val-PASP) and leucine-PASP (Leu- CS/seawater 88.62% (Leu-PASP)/250 ppm Mixed-type inhibitors  Val-PASP and Leu-PASP show 86.94 and [136]
PASP) 88.62% efficiency at 250 ppm, respectively.
 The scale inhibition potential reaches to
92.3% and 94.1% for Val-PASP and Leu-PASP,
respectively at 125 ppm.
Tyr-SA-PASP and Trp-SA-PASP CS/simulated scaling 98%/4 ppm (Tyr-SA-PASP) e  Tyr-SA-PASP and Trp-SA-PASP manifested [137]
solution nearly 98% scale inhibition at 4 mg/L and
5 mg/L concentration, respectively.
PASP/N-(3-aminopropyl)imidazole (PD-1) & MS/0.5M H2SO4 94.0%/100 ppm Mixed-type and Langmuir  SEM, EDX and XPS confirm the inhibition by [138]
PASP/N-(3-aminopropyl)-imidazole-co-n- isotherm adsorption.
dodecylamine (PD-2).  PDs exhibit better efficiency than PASP due to
a greater number of adsorption sites.
Threonine-modified PASP (PASP-Thr) CS/simulated cooling 95.02%/300 ppm Mixed-type and Langmuir  PASP and PASP-Thr exhibit 83.16% and [139]
water isotherm 95.02% efficiency, respectively at 300 ppm.
 PASP manifests 93.06% at 200 ppm
concentration.
PASP and CS Complex A3 CS/3.5% NaCl 87.56%/20 mg/L Anodic-type  PASP and PASP/CS exhibit 58.8% and 83.5% [140]
efficiencies, respectively at 8 mg/L.
 There is a competitive adsorption of PASP/CS
that occurs by chloride ions.
PASP/4-(2-aminoethyl) morpholine graft CS/0.5M H2SO4 93.1%/100 ppm Mixed-type and Langmuir  PASP/AEM exhibits around 100% scale [141]
copolymer (PASP/AEM) isotherm inhibition for CaCO3, CaSO4 and Ca3(PO4)2 at
1.25, 5 and 10 mg/L, respectively.
 88.4%, 90.3% and 93.1% %IE was derived using
EIS, WL and PDP studies, respectively.
421

Polyaspartic acid (PASP) MS in 3% NaCl 56%/2.0 g/L Mixed-type  PASP and PASPþ0.01 g/L Zn exhibit %IE of 56% [116]
and 100%, respectively (2 g/L).
 In 0.01 g/L Zn, 100% efficiency was obtained
at 1 g/L concentration.
Polyaspartic acid modified Schiff base (PASP/SB) CS/1 M HCl 90.39%/80 ppm Mixed-type and Langmuir  %IE of PASP/SB slightly depends upon the [118]
isotherm flow rate and temperature.

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 %IE followed the order: PASP/SB > PASP.
Cysteamine-modified PASP (PASP-S) MS/0.5M H2SO4 93.9%/100 ppm Mixed-type and Langmuir  PASP and PASP-S exhibit 67.5% and 93.9% [142]
isotherm efficiencies at 100 ppm (at 298 K).
 The high %IE of PASP-S is due to the pendent
functional sulfhydryl group.
PASP grafted b-cyclodextrin N80 CS/simulated sea 68.4%/800 mg/L Mixed-type  The inhibition efficiencies and scale [143]
solution inhibition followed the order: PASP < PASP/
b-CD.
 Their viscosity also followed the same
sequence.
PASP/GO grafted copolymer (PASP/GO) CS/simulated cooling 100%/8 mg/L (CaCO3) e  The maximum performance was derived at [119]
water 10 mg/L concentration where 100% CaCO3
and CaSO4 inhibition occurs.
 PASP/GO demonstrate an excellent dispersity
in Fe2O3.
Poly(cysteaminoaspartamide (7) and 1018 steel/3.5% NaClþ 95%/100 ppm (7) Anodic-type  The 7 and 8 efforts the %IE of 95.0% and 93.8%, [144]
poly(methionenoaspartamide (8) CO2 respectively at 100 ppm.
 SEM and AFM studies validates that 7 and 8
become effective by adsorbing on the
metallic surface.
C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 12. Tafel plots at different concentrations of PASP (a) and PASP þ 0.01 g/L Zn (b) and The schematic illustration of different modes of interactions on metal/solution interface in
the presence of PASP and Zn inhibitors (lower) [116].

effective by creating a charge transfer barrier through their in the presence of PASP/GO the scale crystals (CaCO3 and CaSO4)
adsorption. The adsorption mode of protection was also assessed by become irregular as their active sites can react with each other.
SEM and AFM analyses where a significant smoothness in the This results in the formation of irregular scale crystals. These polar
surface morphologies of protected specimens was derived (Fig. 13). groups cause the scale crystals to have a slight negative charge, as
The non-protected metallic surface was highly corroded and a result of which their surface possesses a weak negative charge
damaged but the PASP and PASP/SB protected surfaces were and repels each other, which is significant to dispersion.
smoothers and this smoothness was most pronounced in the Furthermore, eCOOH and eOH groups of PASP/GO can form
presence of PASP/SB. chelates with metal ions to create dissoluble chelates with
Chen et al. [119] developed a polyaspartic acid/graphene oxide structural stability (Fig. 14).
grafted copolymer (PASP/GO) as per the scheme shown in Fig. 14 Among poly(basic amino acids), poly(L-lysine) (PLL), poly-
and utilized it for its scale-inhibiting property. PASP/GO serves as arginine (PArg), poly (l-histidine) (PHis) are expected to have better
a non-phosphorus green scale inhibitor. PASP/GO exhibits 95.6% anticorrosive activities. The literature study reveals that PPL is very
and 100% CaCO3 scale inhibition potential at 6 mg/L and 8 mg/L rarely employed in corrosion mitigation. Recently, Raghavendra
concentration, respectively. The authors also observed that from et al. studied the PLL for aluminium in pickling solution (3M HCl)
50  C to 80  C, the inhibitory efficacy for PASP/GO was kept con- using various methods [120]. PLL exhibits its best efficiency of
stant at 100%. At 80e100  C, the inhibitory efficiency falls from 92.07 ± 0.005% at 4 mg/L concentration and it has major influence
100% to 85.23%. The protection efficiency of PASP/GO is adversely on anodic dissolution of Al in acidic solution. The adsorption of PLL
affected by immersion time as after 18 h immersion its %IE falls to followed the Langmuir isotherm model. The reports on anticorro-
65.37%. The scale inhibition potential of PASP/GO was also affected sive effect of PArg is also very scares. Likewise, histidine is very
by pH. The effectiveness of PASP/GO was 100% when the pH of the frequently used in corrosion protection [121,122], but the reports on
solution is between 7 and 8. While its %IE was just 47.26% at pH 12. anticorrosive effect of poly (l-histidine) (PHis) is very less [121].
PASP/GO also effectively inhibit CaSO4 scale formation. Based on Similarly, poly(neutral amino acids) are less extensively studied for
the outcomes of experimental studies, the authors proposed that their anticorrosive activities [123].

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Fig. 13. Synthesis routes of PASP/CD and PASP/SB (upper), SEM (middle) and AFM (lower) images of carbon steel immersed in 1 M HCl for 6 h at 303 K: (a) polished carbon steel, (b)
without inhibitor, (c) with 80 ppm PASP, (d) with 80 ppm PASP/SB [118].

2.6. Poly(vinyl alcohol) in sustainable corrosion protection Alternatively, in acidic electrolytes, electrostatic interactions may
occur between charged metallic surface and protonated hydroxyl
Poly(vinyl alcohol) (PVA) is a well-recognized water-soluble groups (Fig. 15).
biodegradable synthetic polymer, having a chemical formula of
[CH2CH(OH)]n. Vinyl alcohol cannot polymerize because of their ½CH2 CHðOAcÞn þ C2 C5 OH / ½CH2 CHðOHÞn
greater stability of aldehydic tautomeric form over enolic form.
þ C2 C5 OAc polyvinyl acetate (1)
Therefore, PVA is generally synthesized by poly(vinyl acetate) or
poly(vinyl ester) hydrolysis (Fig. 15; Eqs. (1) and (2)) [145]. The
relative proportion of 1,2- and 1,3-diols depends upon the hydro- ½CH2 CHðOCORÞn þ C2 C5 OH / ½CH2 CHðOHÞn
lysis condition and nature of precursors. PVA manifests many po-
þ C2 C5 OCOR polyvinyl ester (2)
tential industrial and biological uses such as 3D printing, additive in
adhesive formulations, coating, emulsion stabilizer, papermaking, PVA manifests an optimized anticorrosive activity that arises in
vascular stents, textile warp sizing, biocompatible hydrogel, contact form of its optimized hydrophilic and hydrophobic character. PVA is
lenses, thickener etc. The worldwide annual production of PVA is established as one of the most attractive alternatives of BDSPs
more than one million metric tons. PVA is a linear polymer that can useful for many purposes including corrosion mitigation. As
be divided into two parts, hydrophilic and hydrophobic (Fig. 15) compared to the traditional nondegradable organic corrosion in-
[146,147]. Because of this property, PVA is expected to have good hibitors, the use of PVA in corrosion mitigation is a relatively newer
anticorrosive activity as a proper combination of hydrophilicity and approach. Probably, the first document on anticorrosive effect of
hydrophobicity is essential for an effective performance [148,149]. PVA was documented in the first decade of the 21st century by
The hydrophilic segment of PVA i.e. hydroxyl groups participates in Rajendran et al. [150]. In this primary report, the authors investi-
bonding with metallic surfaces whereas the linear hydrocarbon gated corrosion protection of PVA for carbon steel in neutral NaCl
chain provides a shelter for aggressive electrolyte attacks. The solution (60 ppm) in the absence and presence of zinc cations. PVA
nonbonding electrons of oxygen can be directly transferred in displays only 29% efficiency at 100 ppm however in the presence of
metallic d-orbitals leading to coordination or chemical bonding. 75 ppm of Zn2þ cations its efficiency synergistically enhanced to
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Fig. 14. Synthesis of PASP, GO and PASP/GO [119].

Fig. 15. Schematic illustration of (a) hydrophobic and hydrophilic parts of PVA; (b) partial protonation of eOH groups; (c) complete protonation of eOH groups and (d) binding and
adsorption of PVA with the metal surface.

81%. The synergistic effect of halide ions on anticorrosive effect of characterized using FT-IR, SEM-EDX and UVevis analyses. Electro-
PVA is also reported by other group of [151,152]. The synergistic chemical investigation revealed the interfacial and mixed-type
effect of different halide followed the order: I > Br > Cl. Many au- nature of PVAC. Thereby, PVAC molecules adsorb and block the
thors documented the anticorrosion effect of chemically modified active sites accountable for corrosion. Their adsorption also asso-
PVA [153e157]. ciated with rise in the charge transfer resistance. SEM study
Rahiman and Sethumanickam developed a cysteine-based PVA revealed that the presence of PVAC in the corrosive electrolyte
derivative, a poly(vinyl alcohol-cysteine) composite (PVAC), as an improves the surface smoothness by avoiding the aggressive elec-
inhibitor for mild steel in 1M HCl [158]. The PVAC was trolyte attacks. Similar observation was reported by Geethanjali1

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Fig. 16. SEM image of Al-2219, PVA and GPVA coated Al-2219 before (a, c, e) and after (b, d, f) potentiodynamic polarization measurements [167].

and Subhashini [159] who reported the synthesis, characterization the diameter of Nyquist curves relative to black one. The single
and anticorrosion potential of poly(vinyl alcohol)-g-poly(vinyl semicircle indicates the single charge transfer mechanism of
sulfonate-p-vinyl (benzene sulfonate) (PVA-VSA-PVBS), a corrosion with and without PEG and PVA. The increased diameter
terpolymer, for mild steel/1 M HCl system. DSC, TGA, FTIR and NMR of Nyquist curves with and without PEG and PVA indicated that
techniques were used for the characterization. The studied they adsorb at the interface of metal and electrolyte and increase
terpolymer behaves as an interface- and mixed-type inhibitor. barrier for charge transfer process. The single charge transfer mode
Presence of the terpolymer in the in 1 M HCl improves the surface was further assessed by single maxima in the Bode phase angle
morphology as compared to nonprotected one. The presence of plots with and without PEG and PVA. Abdallah et al. showed that
additional peaks for O and S in protect EDX spectrum validate the alginic acid showed better performance than PVA [162].
adsorption mode of corrosion mitigation by the terpolymer. Atomic Not only solution phase, PVA is also used in formulation of
force microscope (AFM) study also suggests the similar observation anticorrosive coating [163,164]. John et al. [165] developed PVA and
were a significant improvement in the surface morphology was chitosan-based nanocomposites (CS-PVA) as coating formulations
achieved in the presence of terpolymer. The anticorrosive effect of for mild steel in 0.1M HCl. The authors measure the inhibition
another terpolymer, poly(vinyl alcohol)-g-poly(acrylic acid-vinyl potential of CS, one (CS-PVA layer) and two layers (CS-PVA layer)
sulfonate) (PAPAAVS), was reported by Geethanjali et al. [160]. CS-PVA coatings and they manifest the inhibition efficiencies of
Al-Gorair and coworkers [161] recently reported the relative 59.10, 96.54 and 98.47%, respectively. Nowadays, the use of com-
anticorrosion potential of PEG (polyethylene glycol) and PVA for posites of PVA and graphene oxide (GO) is acquiring attention in
iron corrosion in 1M NaCl solution. Both PEG and PVA manifest corrosion mitigation [166,167]. Hikku and coworkers synthesized,
good anticorrosive potential and their efficiencies get magnified on characterized and used PVA and graphene-based composite (GPVA)
increasing their concentration though they exhibit different opti- as an anticorrosive coating formulation for Al-2219 alloy in 3.5%
mum concentration. PEG and PVA exhibit 92% and 79% efficiencies NaCl [167]. The characterization of GPVA was achieved through
at their respective optimum concentrations of 500 and 300 ppm, SEM, FTIR and XRD techniques and the inhibition potential of
respectively. PEG and PVA behave as mixed-type inhibitors and coating was measured using EIS and PDP methods. The adsorption
their retard both Tafel reactions. Their presence diminishes the mode of corrosion prevention was reinforced by EDX mapping and
magnitude of corrosion current densities validating the fact that SEM surface examination. Polarization study showed that GPVA
they block the metallic active sites. PDP study was reinforced by EIS and PVA coatings exhibit 99.99% and 94.30% efficiency, respectively.
study were presence of PEG and PVA causes significant increase in The SEM images of PVA, GPVA coated and bare Al-2219 specimens

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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 17. EDX mapping images of PVA coated Al-2219 before (aed) and after (eek) potentiodynamic polarization measurements, (l,m) corresponding EDX spectra [167].

are given in Fig. 16. Careful examination reveals that Al-2219 sur- sample is attributed due to the formation of different metal ox-
face was very smooth without any pitting before conducting the ides. Careful inspection of the EDX mapping graphs shows that
PDP study however after the PDP study the surface is highly oxygen is present only on the corroded surface. The EDX mapping
corroded with the marked presence of pits. This observation sug- of Al-2219 coated with PVA for the sample before performing the
gests that Al-2219 surface is greatly attacked by electrolytes during potentiodynamic polarization manifests an enhanced intensity
the course of PDP measurement. However, in the PVP and GPVA- peak for oxygen. This is attributed to the oxygen content of PVA. It is
coated samples the pit formation is greatly restricted. The authors important to mention that before performing the experiment, the
also performed the EDX mapping studies for three tested speci- entire Al surface was covered by oxygen (O) and carbon (C) how-
mens to further support the adsorption mode of corrosion ever after the experiment finished, it the chloride atoms that
prevention. dominated around the voids area. A similar observation was
The adsorption mode of corrosion protection was also supported derived in the EDX mapping study of the GPVA-coated Al-2219
by EDX elemental mapping for all three samples. The EDX mapping surface. Other studies also suggest that PVA-based composite
as well as EDX spectra for PVA coated Al-2219 surfaces are shown in coatings provide long-term protection [168,169].
Figs. 17 and 18. The EDX analysis of pure Al-2219 sample before Samide et al. [170] reported the anticorrosion potential of another
performing the corrosion study reveals the availability of terpolymer, poly(vinyl butyral-co-vinyl alcohol-co-vinyl acetate)
91.5e93.8% Al, 5.8e6.8% Cu and with scattered and randomly (PVBA) for copper surface in 0.9% NaCl solution. The analysis was
distributed Mg. The availability of oxygen in corroded Al-2219 performed using EIS, PDP and AFM methods. The coating was

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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 18. EDX mapping images of GPVA coated Al-2219 before (aed) and after (eeh) potentiodynamic polarization measurements, (i,j) corresponding EDX spectra [167].

implemented on the copper surface in methanol. The outcomes PAA exists as an anionic polymer as many of the side chains of PAA
suggest that PVBA exhibits greater than 80% efficiency. It was also lose their proton and get converted into an anionic form. The
assessed that hydroxyl groups of PVBA bind with the metal surface. deprotonated (partially or fully) PAAs serve as polyelectrolytes and
AFM analysis support the EIS and PDP studies. Lin et al. [171] re- acquire the ability to swell by absorbing and holding the water
ported the synthesis and characterization of a PVA-grated G (gra- [175,176]. The ability of PAA to absorb acid, bases and water makes it
phene) and used as a container for cerium hydroxide. The an ideal material for many applications [177,178]. PAA can be syn-
anticorrosion effect of rGPC was tested as an additive in the poly(- thesized by free-radical polymerization of acrylic acid (AA) using
vinyl butyral) (PVB) matrix for mild steel surface. rGPC/PVB com- AIBN or potassium persulfate as initiators. The annual worldwide
posite provide a long term and effective anticorrosive protection production was 1.6  109 kg in 2008 [172]. PAAs are extensively used
solution at 4 and 7 pH. The developed composite was characterized for different applications including absorbents, cleaning detergents,
using FE-SEM, FTIR, XRD, TEM and XPS techniques. SEM, EDX and EIS cosmetics and paints, metal quenching, drilling fluids, wound healing
techniques were employed to test the anticorrosion effect of the and biocompatible materials [177,178]. PAA is a water-soluble and
composite. Similarly, Ji and coworkers [55]industrialized a self- biocompatible polymer which makes it a material of great choice.
healing EP composite anticorrosive coating material from oleic acid Acrylic acid itself in its purified form does not attract much attention
(OA)/2-mercaptobenzimidazole (MBI) in chitosan (CS)/poly(vinyl however its derivatives are widely used in aqueous phase corrosion
alcohol) (PVA) core-shell nanofibers (CS/PVA)@(OA þ MBI). The mitigation.
anticorrosion potential was tested at two different pH, 4 and 11.8. The The use of PAA in corrosion inhibition is not a recent approach
outcomes of the EIS study revealed that CS/PVA)@(OA þ MBI dem- but it is long-recognized as Grchev et al. reported the corrosion
onstrates an excellent self-healing tendency. inhibition potential of polyacrylic acid (PAAC) and polyacrylamide
(PAA) in 1991 [179]. The anti-corrosive and scale inhibition appli-
2.7. Poly(acrylic acid) (PAA) in sustainable corrosion protection cations of PAA in the aqueous phase have been greatly advanced
[180e183]. In the aqueous phase, PAA and its derivative become
Poly(acrylic acid) (PAA) is a polymer of acrylic acid (CH2CHCO2H). effective by adsorbing on the metallic surface following mostly
PAA is traditionally called a carbomer and it has a molecular formula through Langmuir adsorption isotherm. Through their adsorption,
of (CH2eCHCO2H)n [172]. To increase the commercial value of PAA, they build charge transfer barriers restricting the attack of corro-
numerous crosslinked copolymers have been synthesized and used sion species i.e. ions and gases. The formation of the barrier also
for different purposes [173,174]. At neutral pH, in an aqueous solution, increases the resistance to change transfer and decreases the
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C. Verma, M.A. Quraishi, A. Alfantazi et al.
Table 3
A summary of reports on poly(acrylic acid) as an aqueous phase corrosion inhibitor.

Nature of PAA Experimental Performance parameters Adsorption Ref.

Metal electrolyte Best %IE Opt. Conc chemical Electrochemical

Poly(acrylic acid) (PAAs) Aluminium Bicarbonate buffer solution (pH 97.91% 20  108/M e Mixed-type [189]
(PAA1 ¼ MW: 1800, 8 & 10)
PAA2 ¼ MW: 11,000 and
PAA3 ¼ MW: 14,000 g
mol1)
Poly(acrylic acid) þ iodide ions Pure Fe 0.5 M H2SO4 49% (PAA) & 91% (PAAþ 5 mM 1  103 M Temkin isotherm Mixed-type [190]
KI)
3
Poly(acrylic acid) þ iodide ions Bulk nanocrystalline ingot iron 0.1 M H2SO4 79% (PAA) & 85% (PAAþ 5 mM 1  10 M e Mixed-type [191]
(BNII) and Polycrystalline ingot KI)
iron (CPII)
Pectin-Grafted Mild Steel 3.5% NaCl 35.0% (Pec-g-PAAm) & 85.15% 300 ppm Langmuir isotherm Mixed-type [192]
Polyacrylamide (Pec-g-PAAm) (PAA-g-PAAm); EIS
& Pectin-Grafted Polyacrylic
Acid (PAA-g-PAAm)
Polyaniline(PANI)poly(acrylic 316 stainless steel (316SS) 0.5 M HCl 91.68% 200 ppm Langmuir isotherm Mixed-type [193]
acid) (PANIPAA)
Poly(acrylic acid) (PAA), SPT SPT (Potassium Sodium 60 ppm Cl- (NaCl) solution 96.32% 50 ppm Ni2þ þ 200 ppm Langmuir isotherm Cathodic-type [199]
(Potassium Sodium Tartrate, Tartrate) (PAA) þ 125 ppm SPT
428

and Zn2þ ions


Poly(acrylic acid) (PAA), Mild steel 60 ppm Cl- (NaCl) solution 97.79% 50 ppm Ni2þ þ 200 ppm e Cathodic-type [194]
Sodium gluconate (SG), and (PAA) þ 100 ppm SG
Zn2þ ions
Poly(acrylic acid) þ Nickel Mild steel 60 ppm Cl- (NaCl) solution 92.64% 50 ppm Ni2þ þ 200 ppm Langmuir isotherm Cathodic-type [200]
ions þ SPT (Potassium (PAA) þ 600 ppm SPT
Sodium Tartrate)

Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435


Poly(acrylic acid) þ Nickel Mild steel 60 ppm Cl- (NaCl) solution 88.97% 50 ppm Ni2þ þ 200 ppm Langmuir isotherm Cathodic-type, [195]
ions þ Sodium gluconate (PAA) þ 600 ppm SG
(SG)
Poly(Acrylic Acid-co-Sodium Carbon Steel AISI 1018 0.01 M NaCl 82.64% 100 ppm e e [196]
Styrene Sulfonate) (PAA-co-
NaSS)
Poly(acrylic acid) Mild steel 0.5 M HCl 94.6% 100 ppm Langmuir isotherm Mixed-type [201]
Poly(acrylic acid) þ potassium Mild steel 0.5 M HCl 86.6% (PAA) & 91.0% 10% e Mixed-type [202]
iodide (PAA þ 1 mM KI)
Poly(acrylic acid)/zinc colloidal Iron 3.5 wt% NaCl 82.3% 200 ppm e Mixed-type [203]
particles (PZCPs) doped
PAA
Poly(acrylic acid) (ACTP) Aluminium 1 M NaOH 57.85% (PAA) & 66.67% (ACTP) 0.07% conc. & 308 K Langmuir isotherm e [197]
bearing triazole pendant
Poly(sodium acrylate; PANa) & Mild steel 0.1 M HCl 93.5% (PANa) 7 97.1% (PAA) 5  10e5 M Langmuir isotherm Mixed-type [198]
Poly(acrylic acid sodium;
PAA)
C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Fig. 19. (Upper) Schematic presentation of PANIePAA composite formation, showing a proposed network-like structure in agreement with their TEM image and (Lower) Poten-
tiodynamic polarization curves of 316SS in the absence and presence of (a) 1.35% and (b) 2.25% PANIePAA composites [193].

corrosion current densities. They have also been employed as behave as mixed-type corrosion inhibitors. Umoren et al. demon-
anticorrosive composite coatings [184e188]. The PAA composite- strated that the presence of iodide ions synergistically enhanced
based coatings manifest self-healing behavior [185,187]. The use the inhibition performance of PAA for pure iron, bulk nano-
of carbohydrate polymers grafted PAA has provided a new eco- crystalline ingot iron (BNII) and polycrystalline ingot iron (CPII)
nomic and eco-friendly approach to scale inhibition. A summary of corrosion in 0.5M H2SO4 solution [190,191]. The %IE of polyacrylic
some major reports on the anticorrosion potential of PAA in the acid at its 1  103 M concentration was synergistically enhanced
aqueous phase is illustrated in Table 3. from 49% to 91% in the presence of 5 mM KI for pure iron. Whereas,
Amin et al. [189] investigated the effect of different molecular this increase was only from 79% to 85% polycrystalline ingot iron
weights of PAA ((PAA1 ¼ MW: 1800, PAA2 ¼ MW: 11,000 and (CPII). The adsorption of PAA in sulfuric acid solution at the pure
PAA3 ¼ MW: 14,000 gmol1)) on the aluminium corrosion in iron surface followed the Temkin adsorption isotherm. The poten-
weakly alkaline solution (pH 8 and 10) using chemical, electro- tiodynamic polarization studies suggest that PAA behaves as a
chemical and surface studies. The authors observed that at constant mixed-type inhibitor and retard both anodic and cathodic Tafel
pH and concentration, an increase in molecular weight is associated curves. They did not cause a marked change in Ecorr values.
with a corresponding rise in the %IE. The weight loss studies sug- A similar observation was reported for the corrosion protection
gest that inhibition efficiencies of studied PAAs followed the effectiveness of pectin-grafted PAA for mild steel corrosion in a 3.5%
sequence: PAA1 (76.00%) < PAA2 (86.26%) < PAA3 (97.91%) at NaCl solution [192]. The outcomes of the study suggest that Pectin-
20  108/M concentration. The electrochemical studies suggest that Grafted polyacrylamide (Pec-g-PAAm) & Pectin-Grafted Polyacrylic
the presence of PAAs in the corrosive medium increases the charge Acid (PAA-g-PAAm) manifest the best %IE of 35% and 85.15%,
transfer resistance by increasing the diameter of Nyquist curves for respectively at 300 ppm concentration. Both PAA-g-PAAm and Pec-
aluminium corrosion. PAA1, PAA2 and PAA3 affect both anodic and g-PAAm behave as mixed-type inhibitors as they retard anodic and
cathodic Tafel curves and retard anodic dissolution and cathodic cathodic Tafel reactions without any significant shift in the Ecorr
hydrogen evolution without shifting the Ecorr potentially. Based on value. PAA-g-PAAm and Pec-g-PAAm adsorption on the metallic
this observation, the authors conclude that PAA1, PAA2 and PAA3 surface followed the Langmuir isotherm model. Syed et al. [193]

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prepared PANI-PAA globules in PAA networks (Fig. 19) and utilized benefits with natural polymers, including good surface coverage, a
them as corrosion inhibitors for 316 stainless steel (316SS) in 0.5 M large number of adsorption sites, and high efficiency at low con-
HCl. The anti-corrosive effect of 1.35% and 2.25% PANIPAA was centrations. The BDSPs are thought to be more economical and
tested using electrochemical methods. PDP study suggests that efficient than natural polymers, especially when applied to high
1.35% and 2.25% PANIPAA affect the anodic and cathodic Tafel temperature applications.
curves and act as mixed-type inhibitors (Fig. 19). They retard both The BDSPs contain many electron donor sites such as eOH,
anodic dissolution and cathodic hydrogen evaluation by blocking eCOOH, ‒O‒, >C]O, eNH2, >C]C< etc. that enable them to
the active sites. Both 1.35% and 2.25% PANIPAA manifest the best % adsorb on metallic surfaces. Additionally, the polar functional
IEs of 91.04% and 93.88%, respectively at 200 ppm concentration. groups make polymers more soluble, which is important for ap-
The 2.25% PANIPAA provides the best anticorrosive activity plications in the aqueous phase. These polar functional groups are
therefore the EIS study was conducted only in its presence. The used as locations for chemical functionalization or modification,
adsorption mode of corrosion inhibition was also supported by SEM where appropriate functionalities can be added or removed to in-
analysis. The adsorption of 1.35% and 2.25% PANIPAA on 316 SS crease their ability to provide protection. The chemically altered
followed the Langmuir isotherm model. BDSPs are more efficient than their unaltered counterparts.
Many studies reported the effect of Zn2þ and Ni2þ ions on the Therefore, future research should focus on the utilization of
corrosion inhibition potential of Poly(acrylic acid) and potassium chemically modified materials, notably those derived from het-
sodium tartrate (PST) and polyacrylic acid sodium gluconate (SG) erocyclic compounds. Further, the inhibition potential of PLA, PMA,
combinations in the weak alkaline solutions [194e196]. Their PCL, PAAs, PVA and PEG extensively studied however there are
adsorption mostly followed the Langmuir adsorption isotherm and many other BDSPs such as polyphosphoesters, polyanhydrides,
they most affect the hydrogen evolution reaction of polarization polyphosphazene and polyester urethane that are rarely used for
studies. Thereby, they behave as predominantly cathodic-type in- this purpose. Therefore, in future they can be explored as aqueous
hibitors. These studies suggest that a proper combination of three and coating phase corrosion inhibitors in different metal/electro-
components is essential for optimized %IE as a too-high or too-low lyte systems.
concentration of any component adversely affects the inhibition
performance. Punitha et al. [197] observed that a triazole-modified
Declaration of competing interest
PAA exhibit better inhibition performance than pristine PAA. Ouass
et al. [198] describe the relative inhibition performance of sodium
The authors declare that they have no known competing
polyacrylate (PANa) and PAA for mild steel in 0.1 M HCl using
financial interests or personal relationships that could have
experimental and computational methods. The results showed that
appeared to influence the work reported in this paper.
PANa and PAA showed the best %IEs of 93.5% and 7 97.1%, respec-
tively at 5  105 M. They act as mixed-type inhibitors and their
adsorption followed the Langmuir model. The adsorption of PANa References
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C. Verma, M.A. Quraishi, A. Alfantazi et al. Advanced Industrial and Engineering Polymer Research 6 (2023) 407e435

Chandrabhan Verma works as a researcher at the NACE International, the Canadian Institute of Mining, Metallurgy and Petroleum, and
Department of Chemical Engineering, Khalifa University of the Engineering Institute of Canada. He regularly gives short courses on corrosion/
Science and Technology, P.O. Box 2533, Abu Dhabi, United chemical metallurgy to industry and at international conferences. He has received a
Arab Emirates. He did a master of science in organic number of awards including the Killam Award for Excellence in Mentoring, the Profes-
chemistry and a PhD in corrosion science and engineering. sional Engineers and Geoscientists of BC Teaching Award of Excellence, the Materials
He did postdoc studies at the North-West University, South Society’s Materials Scientists Distinguished Award, and the Canadian Materials Chem-
Africa and King Fahd University of Petroleum and Minerals, istry Award. He was appointed a Chang Jiang Scholar at the China University of Mining
Saudi Arabia. His research mainly focuses on synthesizing and Technology. Dr. Alfantazi has more than 300 publications including 200 refereed
and designing environmentally-friendly corrosion inhibi- journal publications. He has also co-edited several books. He has supervised/graduated
tors useful for several industrial applications. Dr Verma is more than 22 PhD. students, 25 M.Sc. students and 15 Postdoctoral Fellows. Email:
the author of several research and reviews articles in akram.alfantazi@ku.ac.ae.
peer-reviewed international journals of ACS, Elsevier,
RSC, Wiley, Springer, etc. He has a total citation of more
than 9500 with an H-index of 55 and an i-10 index of Prof. Mumtaz A. Quraishi is a Chair Professor at the
140. Dr Verma received several awards for his academic achievements. Dr Verma Interdisciplinary Center for Research in Advanced Mate-
also edited and authors books for Elsevier, ACS, RSC, Wiley, CRC, Springer, etc. Email: rials King Fahd University of Petroleum and Minerals
chandraverma.rs.apc@itbhu.ac.in. (KFUPM), Saudi Arabia. He obtained Ph.D. in synthetic
organic chemistry in 1986 from Kurukshetra University
and awarded D.Sc. in 2004 from Aligarh Muslim University
Dr. Rhee, Kyong Yop has been a professor of Mechanical
Aligarh in the field of Corrosion Inhibition of Industrial
Engineering at Kyung Hee University (South Korea) since
Metals and Alloys. Before joining KFUPM he was a full
1999. His main research interests are nanocomposites,
Professor at IIT BHU Varanasi India. He also served as Head
surface treatment, fracture, and composite materials. He
(Chairman) Department of Chemistry IIT BHU. He has
has published 451 scientific papers in the leading inter-
teaching experience of more than 35 years. He received
national journals and has led 67 R&D projects. His current
several national and international awards. Dr. Quraishi is
h-index is 63. He earned his BS and MS degrees in me-
an Associate editor of Current Material Science Bentham
chanical engineering from Seoul National University
and a member of Editorial Board of the more than 30 In-
(South Korea). He earned his PhD in mechanical engi-
ternational Journals. Dr. Quraishi is a fellow of Royal Society of Chemistry UK and a
neering at the Georgia Institute of Technology followed by
member of American Chemical Society. He has published more than 450 Papers in peer
two years Postdoctoral Fellowship at Rutgers University.
Reviewed Journals having H -index 100 and Citations more than 33000. His Global
Email: rheeky@khu.ac.kr.
status is one in terms of H index in the field of Corrosion Inhibitors. He also authored
and edited a few books at different platforms. Email:maquraishi.apc@itbhu.ac.in.

Akram Alfantazi is currently a Professor of Materials En-


gineering at the Department of Chemical Engineering and
Theme Lead (Materials and Chemistry) in the ENTC. Dr
Alfantazi obtained his PhD in Metallurgical Engineering
from Queen’s University, Canada (1994). In 1996, he joined
Falconbridge Ltd., where he worked as a Project Metal-
lurgist for several years before joining the University of
British Columbia (UBC) in 2001, where he taught and
conducted research in corrosion, electrometallurgy and
electrochemical processes in materials engineering. At
UBC, he was a Professor in the Materials Engineering
Department and Founding Co-Director of the Pipeline
Integrity Institute (PII). From 2006- 2008, he held the
Qatar Petroleum Chair in corrosion. He is a Fellow of

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