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27 - Anisimov S Et Al - 2015 - Numerical Study and Optimization of The Combined IEC
27 - Anisimov S Et Al - 2015 - Numerical Study and Optimization of The Combined IEC
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: This paper investigates a mathematical simulation and optimization of the heat and mass transfer
Received 13 October 2014 processes in the indirect evaporative air cooler. The heat exchanger uses a novel combined parallel and
Received in revised form regenerative counter-flow arrangement. A two-dimensional heat and mass transfer model is developed
23 November 2014
to perform the thermal calculations of the indirect evaporative cooling process. Mathematical model was
Accepted 30 November 2014
Available online 19 December 2014
validated against existing experimental data. The results obtained from the simulation reveal the high
effectiveness of the presented unit. The exchanger was compared with the conventional regenerative
unit. The results of comparison show, that the presented unit is characterized by higher effectiveness.
Keywords:
Indirect evaporative cooling
The impact of the selected unitless operating factors on the performance of the investigated heat
Mathematical model exchanger was established. The conducted multi-criteria optimization allowed to establish Pareto-
Heat and mass exchanger optimal operating conditions and preferable climatic zones for the presented heat exchanger.
Optimization © 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2014.11.086
0360-5442/© 2014 Elsevier Ltd. All rights reserved.
S. Anisimov et al. / Energy 80 (2015) 452e464 453
operate with high efficiency in the hot and dry Mediterranean compression systems is a matter of great importance. In order to
climate, thus they can satisfy the necessary cooling power compete with the conventional systems, the novel indirect
required for air conditioning. Kanzari et al. [15] analyzed the sub- evaporative air coolers must be characterized by high tempera-
wet bulb temperature air cooling unit with a numerical methods. ture effectiveness to provide comfort for the system users. In this
The exchanger used the ceramic porous material for the plate regard the objective of this paper is to study theoretically a novel
construction. The wet-bulb effectiveness obtained by this unit dew point indirect evaporative air cooler based on the combined
was 1.17. Crum et al. [16] indicated that wet-bulb temperature can parallel and regenerative air-flow scheme. In the case of parallel
be obtained with multistage indirect evaporative air cooling flow and regenerative indirect evaporative air coolers the primary
process and with the combination of cooling towers and HMXes. air passes over the dry side of the plate of heat exchanger, and the
Their study showed, that the cooling tower-heat exchanger working air over the opposite wet side of the exchanger (Fig. 1(a)).
combination has the highest thermal potential for air- However, the intake suction branch for working air flow are
conditioning purposes. El-Agouz and Kabeel [17] analyzed per- placed in the opposite sides of both coolers (Fig. 1(a)): the
formance of desiccant air conditioning system with geothermal working and primary air stream in the parallel-flow HMX are
energy. The highest obtained COP of the desiccant air condition- delivered at the same side of the exchanger, while in the regen-
ing system was 1.03 while the lowest COP was 0.15. Heidarinejad erative HMX working and primary air stream (main stream) flow
et al. [18,19] presented a hybrid system of nocturnal radiative together along the dry channel and they are separated at the end.
cooling, cooling coil, and direct evaporative cooling in Tehran. The This results in different cooling efficiency along the primary air
results obtained demonstrate that overall effectiveness of hybrid channel in considered units (Fig. 1(b, c)). In typical parallel-flow
system is more than 100%. Khalajzadeh et al. [20] analyzed a novel indirect evaporative air coolers the lowest water film tempera-
integrated system of ground heat exchanger and indirect evapo- ture and the highest cooling effectiveness take place only at the
rative cooler. The obtained results showed that novel hybrid inlet area of the heat exchanger (Fig. 1(b, c)), while for the
system significantly decreases the air temperature below the regenerative heat exchangers the lowest temperature of the water
ambient wet-bulb temperature. film and highest cooling effectiveness are achieved at the outlet
Based on the literary review in this paper, it can be seen, that part of the units (Fig. 1(b, c); [21e23]). The key idea of the novel
finding new and more effective ways of indirect evaporative air solution is achieving high effectiveness of heat and mass ex-
cooling, which would be an alternative to the conventional vapor- change over the whole surface of the channels. As can be seen in
454 S. Anisimov et al. / Energy 80 (2015) 452e464
Fig. 1. Parallel-flow and regenerative indirect evaporative air cooler [21e23]: (a) general scheme of considered devices; (b) cooling effectiveness along channels: temperature of the
water film along the main air-flow direction; (c) cooling effectiveness along channels: dew point effectiveness along the main air-flow direction.
Fig. 1, the combination of parallel flow and counter flow allows and counter-flow channel are separated with impenetrable wall
achieving high heat and mass transfer efficiency over the whole 10.
surface of the channels and, as a result, obtaining higher cooling
effectiveness than conventional indirect evaporative air coolers 2. Methods
[21e23]. Thus, the presented exchanger has a potential to over-
come the effectiveness of vapor-compression systems in different The model developed for the description of the novel heat and
air conditioning applications (Fig. 2). The study will be conducted mass exchanger is based on the modified ε-NTU method [2,7e9].
on the basis of the original mathematical model. The analyzed From the standpoint of calculating algorithm the considered heat
exchanger will be compared with the conventional regenerative exchanger can be divided into two main parts: parallel air-flow
unit [2,3,9] to establish which of considered units achieves higher section and the regenerative air-flow part (Figs. 1 and 3), in
efficiency. which heat and mass transfer processes are realized in different
The air cooler works as follows (Fig. 2): ambient air enters the ways (Fig. 4). The assumptions for the presented model are listed in
HMX (1 in. Fig. 2(b)) through the suction branch 3 and then is Table 1.
divided on parallel secondary air flow II and the main air flow I. From the above assumptions the energy and mass conservation
The water is delivered from the tank 2. Parallel secondary air flow balance equations can be written for the air streams passing
is passing through the wet channels 8. At the end of parallel through control volume in the concurrent air-flow section and
channel, moist air is discharged through downstream fairing 5 to regenerative part of the HMX (see Fig. 4). The character of these
the atmosphere. The primary stream I is cooled in the dry channel elementary equations is analogous to the balance equations, which
7, made of the impervious plate 6. At the exit part of the dry were presented in detail by authors in Refs. [7e9]. In this regard,
channel 7, the main air stream is divided into the primary air flow only the final form of differential equations will be presented, while
IV and the secondary regenerative air flow III. The primary air flow the intermediate conversions of the balance equations will be
IV is delivered to conditioned space, while the air flow III is omitted. The final set of the differential equations governing the
delivered to the wet channel through branch 4 and it realizes heat and mass transfer in the dry and wet channels can be
evaporative air cooling process in the wet channel 9. Parallel described as (index 1 refers to the main air flow in dry channel,
S. Anisimov et al. / Energy 80 (2015) 452e464 455
index 2 refers to working air flow in parallel wet channels, index 3 air flow in parallel wet channels, index 3 refers to working air flow
refers to working air flow in regenerative wet channels) in regenerative wet channels):
8
> dt
>
> 1 ¼ NTU1 t 0 p1 t1
>
>
>
> dX
>
>
>
> dt cg dx2 0
>
> 2 ¼ NTU2 t 0 p2 t2 þ t p2 t2 ; if X lparallel
>
>
>
> dX c p 2 dX
>
>
>
> cg dx3 0
>
> dt3 0
>
> ¼ NTU3 tp3 t3 þ tp3 t3 ; if X > lparallel
>
> dX cp 3 dX
>
>
>
< dx
2
¼ ðNTU=LeÞ2 x0p2 x2 ; if X lparallel (1)
> dX
>
>
>
>
> dx3
>
>
>
> ¼ ðNTU=LeÞ3 x0p3 x3 ; if X > lparallel
> dX
>
>
> o
>
>
> dt1
> W2 dt2 dx2 r cg 0
>
> þ þ tp2 t2 ¼ 0; if X lparallel
>
> dX W1 dX dX cp 2 cp 2
>
>
>
> o
>
> dt1 W3 dt3 dx3 r cg
>
> þ 0
t3 ¼ 0 ; if X > lparallel
: tp3
dX W1 dX dX c p 3 c p 3
Fig. 2. General scheme of analyzed indirect evaporative air cooler [21]: (a) general scheme; (b) top view of the exchanger; (c) side view of the exchanger.
456 S. Anisimov et al. / Energy 80 (2015) 452e464
Fig. 3. Air flow distribution in the dry and wet channels of investigated HMX.
The convection heat transfer coefficients for the air flow in the
primary and working passages are calculated on the basis of the
Nusselt number with the uniform heat flux for both thermal
entrance region and fully developed flow [24,25]. Air flow is
assumed to be laminar [7e9]. The channel shape for the Nusselt
number calculation is assumed to be flat. Mass transfer coefficient
is obtained from the Lewis relationship [26].
Four main efficiency factors were selected to analyze the novel
heat exchanger:
t1i t1o
εDP ¼ (3)
t1i t1i
DP
b ¼ Q =V
Q (4)
1 HMX
where:
COP ¼ Q1 =N (5)
where:
Fig. 4. Schematic of heat and mass transfer in differential control volumes in the dry
N is the fan power: N ¼ DpworkVwork þ DpproductVproduct.
and wet channels of investigated HMX for the parallel air flow and regenerative parts
of the unit.
The pressure drops are calculated on the basis of air flow friction
loses along the channels [10e12]. The fluid friction coefficient for
laminar flow in rectangular channels is obtained using relationship The water consumed by the air cooler was omitted, due to its
(6). low costs comparing to the costs of consumed electricity [10e12].
The values COP factor presented in this study are assumed as ideal
f ¼ 96/Re (6) values. They are based on the assumption of theoretical energy
S. Anisimov et al. / Energy 80 (2015) 452e464 457
Table 1 parallel air-flow section in this model was assumed equal to 0. The
Assumptions for the mathematical model. measurement station was using the air handling unit, the evapo-
Problem Assumption rative air cooler and the measurement devices (see Fig. 5). The
Heat exchange with the Assumed as neglectable
parameters of the regenerative exchanger are listed below:
surroundings
length: 1200 mm;
Operation Steady state
Airflow physical properties Ideal and incompressible gas plate thickness: 0.5 mm;
Water rate consumption Used for evaporation and for keeping channel height: 5 mm;
the plate surface in saturated state. Air channel width: 80 mm.
flow heat capacity is much larger than
that of the water (i.e., W2 [Ww and W3 [Ww )
Mechanism of mass Absolute humidity gradient (gradient of The parameters measured included: the air-flow rate (G) and the
transfer partial pressure of the water vapor) dry and wet-bulb temperatures (DB and WB in Fig. 5).
Kinetic properties of air Constant and assumed as equal to bulk The model was set to the same operating conditions as for
stream and water average values experimental cases, including the exchanger geometry and inlet
Other important The temperature of the water film, the
air-flow conditions. The validation of the mathematical model is
assumptions sensible heat transfer coefficient a and
the Lewis factor depend on the operating presented in Fig. 6(a) (constant inlet temperature and humidity
conditions [7e9] ratio, variable air flow velocity) and (b) (constant air flow velocity,
variable inlet temperature and humidity ratio). For the first case
(Fig. 6(a), the differences in obtained supply air temperature was at
consumption. In practice the energy used for a fan to operate can be most 4%, the correlation between experiment and model was 0.998.
higher [10e12]. However this factors are only used to make the For the second case, discrepancies between the model and exper-
comparison easier. This method of calculation was assumed in iment are at most 2%, the correlation is equal 0.999. It can be seen,
other studies connected with indirect evaporative air cooling in- that the experimental and simulation results has shown satisfac-
vestigations [10e12]. tory agreement and the model can be used to simulate the per-
formance of the real indirect evaporative air cooler.
The mathematical model presented in this article was validated The assumed dimensions of analyzed exchanger are:
against existing experimental data published by Riangvilaikul and
Kumar [3]. The study [3] concerned the typical regenerative heat height: 500 mm;
exchanger, therefore for the purpose of validation the length of the length: 500 mm;
(Fig. 7(b)). At the same time the mass flux direction remains the
same (Fig. 7(c)).
Fig. 7. Distribution of thermodynamic parameters of air flows and water film in the channels of the novel HMX: (a) processes on the psychrometric chart; (b) temperature dis-
tribution along the X axis; (c) humidity ratio distribution along the X axis.
The influence factors variations were assumed in the range of led us to unsatisfactory results, connected with a discrepancy of
t1i ¼ (20e40) C, x1i ¼ (6.0e12.0)g/kg, v1 ¼ (1.0e5.0) m/s, W2/ selected characteristic effectiveness indexes extremum (see
W1 ¼ (0.2e1.0), W3/W1 ¼ (0.1e0.5), lparallel ¼ (0e1.0). Fig. 9(a, d) and Table 2), which naturally necessitated using multi-
In order to obtain more complete information about heat and objective optimization methods on the base of developing a global
mass transfer processes occurring in investigated unit, analysis of quality index. Such methods give an opportunity to convert a multi-
the heat exchanger performance were carried out separately for criteria optimization problem into a univariate one leading to an
each individual quality criterion. The selected results of this study, unambiguous solution (see Table 3).
based on design of experiment methods, are presented in Fig. 9. Different functions may be used for mathematical description of
The received relationships indicate that it is possible to obtain relationship between this kind of univariate global quality index
high efficiency of investigated heat exchanger and offer scope for and individual quality criteria. The generalization of the whole
estimation of variation range of the HMX optimum operating complex of contradictory individual optimization functions was
conditions. It should be noted, that a single-parameter optimization carried out by means of combining individual desirability indexes
Fig. 8. Comparison between novel HMX and typical regenerative unit: (a) outlet temperatures e variable inlet temperature, constant humidity ratio and velocity. (b) specific cooling
capacity e variable inlet temperature, constant humidity ratio and velocity. (c) COP e variable inlet temperature, constant humidity ratio and velocity. (d) outlet temperatures e
variable velocity, constant humidity ratio and inlet temperature. (e) specific cooling capacity evariable velocity, constant humidity ratio and inlet temperature. (f) COP e variable
velocity, constant humidity ratio and inlet temperature.
S. Anisimov et al. / Energy 80 (2015) 452e464 461
Fig. 9. Influence of selected unitless operating factors on the exchanger's effectiveness: (a) influence of the NTU number on the dew-point effectiveness at different levels of W3 =W1
ratio; (b) influence of the W2 =W1 ratio on the specific cooling capacity at different levels of NTU number; (c) influence of the length of the parallel air-flow part on the specific
cooling capacity at different levels of W3 =W1 ratio; (d) influence of the W2 =W1 ratio on the specific cooling capacity at different levels of NTU number; (e) influence of the W2 =W1
ratio on the specific cooling capacity at different levels of W3 =W1 ratio; (f) influence of the length of the parallel air-flow part on the specific cooling capacity at different levels of
W2 =W1 ratio.
462 S. Anisimov et al. / Energy 80 (2015) 452e464
Table 2
The results of single-parameter optimization for selected individual quality criteria (for inlet air-flow conditions: t1i ¼ 30 C; x1i ¼ 9.0 g/kg).
Individual quality criteria Optimal operating conditions (on the base of single-parameter optimization)
Table 3
The expert's preferences specification for two values of individual quality indexes Yi and corresponding values of di in the Harrington's scale of desirability.
Individual quality indexes Dimension Values of individual Values of individual Coefficients of linear transformation in Eq. (9)
indexes related to di ¼ 0.37 indexes related to di ¼ 0.63
bi ci
into one overall unitless value via Harrington's Desirability Func- where Yi0 the code values of the individual quality indexes,
tion [27]. determined by a linear transformation.
Y
n Yi0 ¼ bi þ ci Yi (9)
D¼ dki i (7)
i¼1 The kurtosis of the Gompertz-curves (Fig. 10) is determined
from Eq. (9) on the base of the expert's preferences specification for
where di e desirability indexes of selected individual quality two values of Yi and related values of di [28], which are presented in
criteria mapped to the interval [0,1]; ki e weights of individual Table 2.
quality criteria, the sum of which is equal to 1.0. Optimization of the considered air cooler requires corrective
The transformation of the individual quality indexes to the procedure of individual quality criteria weights estimation.
Harrington unitless scale of desirability in the case of the one-sided Weights and individual quality indexes Yi are chosen on the basis of
specification is realized with a special form of the Gompertz-curve opinion given by experts. Experts are carefully chosen scientists,
[27,28]. who specialize in the field of indirect evaporative air cooling. In
case of presented study, twenty experts gave their opinion about
di ¼ exp exp Yi0 (8) weights of quality indexes. In the case of analysis of experts'
opinion we gave preference to the method of stochastic quality
measurements [29]. This method gives a possibility of using
different (very often contradictory) information and controlling
quality of received information on the base of carried out exami-
nation results. Processing the information received according to all
the possible ratios of weights, was carried out with help of com-
puter program created with above-mentioned methodology. As a
result, the weights of selected individual quality criteria were
received: kεDP ¼ ð0:25±0:02Þ, k _ ¼ ð0:64±0:05Þ,
Q
kCOP ¼ ð0:11±0:01Þ.
Computer simulations, carried out on the base of experiment
methods design, allowed determining Pareto-optimal performance
characteristics of investigated HMX [28], which were scored on the
Harrington scale of desirability (see Fig. 11), and generalize them in
unitless form (Fig. 12(aec)). It should be noted, that change of the
parallel air-flow part length during the heat exchanger operation
process is almost impossible. In this regard, preliminary optimi-
zation simulations were carried out to select the unchangeable
length of the parallel air-flow part for all the range of inlet air-flow
parameters. The calculations showed, that the optimal value of
lparallel were almost constant and equaled to 0.5, and only at the low
values of the inlet air-flow temperatures (t1i ¼ 20e24 C)
ðlparallel Þopt z 0.3. Assuming a low probability of the heat exchanger
operation under low inlet temperature conditions, the value of
lparallel was chosen constant and equal to 0.5.
The received results of multi-criteria optimization gave a pos-
sibility to estimate optimum operating conditions (Fig. 12) and
Fig. 10. The unitless scales of desirability for individual efficiency indexes. preferable climatic zones for the novel HMX (Fig. 13). As a result, we
S. Anisimov et al. / Energy 80 (2015) 452e464 463
Fig. 11. Topography of the Desirability Index D in the vicinity of the optimum oper-
ating conditions under inlet air-flow conditions t1i ¼ 30 C and x1i ¼ 9.0 g/kg: (a) at the
fixed levels of the (NTU1)opt number and (W3/W1)opt ratio; (b) at the fixed levels of the
(NTU1)opt number and (W3/W1)opt ratio; (c) at the fixed levels of the (NTU1)opt number
and the length of the parallel air-flow part ðlparallel Þopt .
present the range of optimal operating conditions, specified in Fig. 12. Optimal values of operating factors under different climatic conditions for
Table 4, which were scored on the Harrington scale of desirability investigated HMX: (a) optimal NTU values; (b) optimal W2 =W1 ratio values; (c) optimal
W3 =W1 ratio values.
and preference [27e29].
5. Summary and conclusions proposed for the mathematical analysis of the heat and mass
transfer processes inside the unit. The model was validated against
This study presents the theoretical analyses of the indirect the experimental data presented by Riangvilaikul and Kumar. The
evaporative air cooler with combined air flow scheme. Considered operating conditions were varied to understand their influence on
unit uses parallel air-flow part at the entrance of the exchanger and the cooling performance of the HMX. The novel heat exchanger was
the regenerative counter-flow part at the exit part of the exchanger. compared with the typical regenerative unit. The results of nu-
Modified ε-NTU-model based on the accurate assumptions was merical simulations lead to the following conclusions:
464 S. Anisimov et al. / Energy 80 (2015) 452e464