Professional Documents
Culture Documents
Aval Et Al 2022 Simultaneous Effect of Temperature Shrinkage and Self Weight Creep On RC Beams A Case Study
Aval Et Al 2022 Simultaneous Effect of Temperature Shrinkage and Self Weight Creep On RC Beams A Case Study
Abstract
This study presents the results of long-term field measurement of two RC beams under the simultaneous effect of
medium to high temperature, shrinkage, and self-weight creep. In industrial complexes such as steel making plants,
these members may, in addition to creep and shrinkage, be exposed to high temperature. However, less attention has
been paid to the simultaneous effect of creep, shrinkage, and temperature in a case study framework. In this regard,
two RC beams with the same geometric properties in a pelletizing plant located in Kerman, Iran, were studied. In add-
ition, in order to establish a powerful numerical method for these effects, numerical results were compared with the field
measurement data. The results showed that an average increase by 50% in temperature would increase the maximum
deflection of RC beam by 37%. In the case of the environment temperature, grate machine temperature increased the
maximum deflection of RC beam by 61%. Moreover, field measurements showed that for self-weight creep level, shrink-
age, temperature, and cracking strains covered more than 80% of the total strain. Similarly, such as this case study, sim-
ultaneous effects of these triple factors can change the long-term serviceability of structural elements exposed to harsh
environmental conditions.
Keywords
ABAQUS, creep, RC beams, shrinkage, temperature
Date received: 8 May 2021; accepted: 1 December 2021
and distribution of fire during analysis had an important should be noted that linear/nonlinear creep occurs
role in the flexural strength of RC beams. Biondini and under moderate to high level of loading for regular
Nero26 proposed a new model for the structural analysis beams. The RC beams considered in this study have a
of structures after a fire. Rafi and Nadjai27 presented a long span length of 7.6 m where the long-term deflec-
new algorithm for analyzing RC and CFRP beams tion may be crucial. Moreover, the temperature vari-
under high temperature. Irino et al.28 investigated 16 RC ation affects the concrete creep rate. The numerical
beams affected by temperature gradient across the cross method employed in this study clarifies the way to
section of the beams in order to calculate short-term rela- solve problems including all effects of temperature,
tionship between curvature and bending moment. Shrinkage, and long-time weight creep on RC beams.
Shibasaki et al.29 tested four beam specimens in order to In order to integrate thermal gradient into the beam
consider the combined effect of thermal gradient and sus- model, for each element, a separate UEXPAN subrou-
tained loading. The beams were tested on one-third scale, tine was defined. In ABAQUS, subroutines can be
and the actual size of the beams was not considered in this defined for each element by introducing some new
study. In addition, in this work, RC beams were subjected sets. Figure 1 shows the RC beam exposed to a source
to moderate, not high, temperature. In recent years, apart of temperature, like grate machine, and represents
from some minor efforts, a comprehensive study describ- how a specific UEXPAN subroutine is assigned to
ing the simultaneous effect of shrinkage, creep, and mod- each element in order to integrate thermal gradient
erate to high temperature has been lacking. into the beam.
It can be claimed that researchers have mainly focused
on temperature effect on the short-term behavior of RC
beams and have rarely paid attention to the simultaneous Field measurement
effect of creep, shrinkage, and temperature on their long- An impressive field measurement in a pelletizing plant
term deflection. Therefore, it seems that the studies of the located in Iran is presented. In a pelletizing plant, iron
effect of temperature on creep and shrinkage have not concentrate is converted into balls named pellets. The
been realistic up to now. However, in some industrial diameter range of these pellets is 8 mm to 20 mm.
plants, such as steel making plants, there are some con- The most important use of these pellets is in steel
crete elements that are exposed to moderate to high tem- making plants. In fact, pellets play an important role
perature by the melting equipment. Due to the in the production of steel in direct reduction plants
importance of efficient serviceability in concrete buildings and arc furnace equipment.
and to remedy these inadequacies, it is necessary to study The Butia pelletizing plant in Kerman, Iran, was built
the simultaneous effect of creep, shrinkage, and moderate between 2013 and 2018 with 2.5 million ton pellets per
to high temperature. However, it is very difficult to survey year capacity. The grate machine building is located in
the combined effect of creep, shrinkage, and high tem- the central area of the plant, which carries the load of
perature through a case study. In his study, shrinkage the rotary kiln equipment. A view of grate machine build-
and temperature effects are thoroughly applied to RC ing is presented in Figure 2.
beams, but in the case of creep, only self-weight creep The vertical displacement of two beams exposed to the
is considered. Moreover, this is the first time that triple shrinkage, temperature, and self-weight creep has been
effects of self-weight creep, shrinkage, and temperature measured and monitored since 2016. The elevation and
on a long-term deflection of RC beams are analyzed in a typical cross section of two beams are shown in
case study framework. The theoretical approaches Figure 3. Table 1 shows the material mechanical proper-
should be carefully calibrated to realistically simulate all ties of RC beams. The pattern for restrained joints is
different time-dependent phenomena such as creep,
shrinkage, and temperature. The ACI, B3, fib Model
Code 2010, and Euro-code models can be confidently
used to simulate creep and shrinkage. However, generally
for all the considered effects and especially for tempera-
ture, theoretical models must be compared with case
study results in order to increase prediction accuracy. To
meet this need, the present study employs an analytical
method in which temperature is added to the formulation
using a Nano-scale model, called microprestress-
solidification theory, in the strain splitting framework.
The effects of self-weight creep, shrinkage, cracking,
and temperature should be integrated into a powerful
FEM-based program such as ABAQUS.
Using ABAQUS, the simultaneous effect of self-
weight creep, shrinkage, and temperature can be readily
extended to 3D space through a complete flowchart,
which is discussed in the analytical modeling section. It Figure 1. RC beam with thermal gradient.
1022 Proc IMechE Part L: J Materials: Design and Applications 236(5)
chosen considering the amount of tensile and compressive The beams after casting are exposed to shrinkage,
strains distributed in the section of RC beams. Reasonable environmental temperature, and self-weight creep. It
results have been achieved by using this pattern. is worth noting that both of the considered beams are
Aval et al. 1023
Figure 5. The average temperatures of RC beams at different times. (a) B1. (b) B2.
plays a major role. Microprestress is first due to volume 1b) Long-term aging described by the definition of relax-
changes caused in microstructures and then due to tem- ation in nanoscale microprestress in cement gel. In this
perature and humidity changes in concrete in which type of aging, hydration of cement can be extended for
thermodynamic imbalance occurs. In this theory, three many years after short-term aging.
major phenomena are discussed: 2) Drying creep (Picket effect) is a type of shrinkage,
which is caused by load. In fact, the observed shrink-
1a) Short-term aging described by solidification theory age strain is always greater than the load-free shrinkage
proposed by Bazant and Prasannan.30 This type of strain because of a phenomenon called drying creep.
aging happens in the normal temperature and only Drying creep has two different physical mechanisms:
lasts roughly a year. (a) one occurs in macroscopic level because of
Aval et al. 1025
Table 3. Compliance function for experimental data and the numerical simulation.
dεf σ(t) Also, for shrinkage strain rate (or swelling), a simple
= (18) equation may be set as:
dtr η(S)
•sh •
1 dS S 1 ds ε (t) = ksh h (t) (28)
+ = (19)
CS dtr,S η(S) CS dtr,S In which αT is the coefficient of thermal expansion.
Bazant and Kaplan35 evaluated the thermal expansion
From equation (13), it can be concluded that: dtr = ψ(t)dt
coefficient at moderate temperature with the value of
and dtr,S = ψ S (t).
10−5 /◦ C.
Finally, from equations (18) and (19), the flow strain
rate is calculated by
Cracking strains
•f ψ(t)
ε (t) = σ(t) (20) According to the crack bond theory proposed by Bazant
η (S) and Oh,36 cracking strain εcr may be introduced by:
σ
• • εcr = cr (29)
S(t) +ψ S (t)c0 S(t)2 = s (t) (21) C
where ψ S is the rate of microprestress evolution and may where C cr is the secant cracking modulus.37
be defined in the same way as equation (20). Based on The first-order differential equation that defines the
experimental data: Qυ / R ≈ 3000 K, αS = 0.1. behavior of cracking strain in concrete can be written as:
Bazant33 proposed
• an equation for evaluating the right- • •cr •cr
hand term s (t) based on thermodynamic equilibrium as σ =C cr ε + C εcr (30)
1028 Proc IMechE Part L: J Materials: Design and Applications 236(5)
where kμ,n = exp ( − Δyμ,n ), Δyμ,n = ψ m Δtn / τm , • Input initial parameters such as t ′ , τμ , L(τμ ) , A0 , Aμ
ψ m = ψ(tn+1/2 ), tn=1/2 = tn + Δt / 2, and λμ,n = 1− • Define T0 , h0 , β , Ccr , C0 , α
(1 − kμ,n ) / Δyμ,n . • Loop over time steps
Briefly, the component of each type of strain based on • Input Δt , Δ h , ΔT
Bazant et al.32 can be formulated as: • Loop over element
Δεev
′′ • Include subroutines UMAT and UEXPAN
n = An Δσ n + Δεn
ev ev
(34)
• Input σ (n−1) , Δεn
N
n = 1 / νe,m (A0 +
Aev Aμ (1 − λμ,n )) f ′′
′′ cr′′
with and • Calculate Δεev
1 n , Δεn , Δεn , ksh Δhn , αΔTn
ev′′ N
Δεn = 1 / υe,m ( 1 (1 − kμ,n )(Aμ σ n − γ μ,n )). • Calculate stress increment Δσ n = En (Δεn − Δε0n )
′′ • Implement finite element using ABAQUS
Δεfn = Afn Δσ n + Δεnf (35)
• Calculate stress, strain, and displacement of RC beam
′′
where Afn = ψ m Δtn / 2ηm , Δεnf = ψ m σ n / ηm , ηm = η (Sm ), • Update strain in each Kelvin unit
Sm = S (tn+1/2 ) = Sn + ΔSn / 2, Sm = S(tn+1/2 ), and
ΔSn = −c0 + ψ S,m Δtn Sm2 + k1 | A part of subroutine UMAT is attached in Appendix 1.
. To validate the numerical method, the analysis of
ΔTn ln (hm ) + Tm (Δhn / hm )|
experimental data reported in the literature has been repre-
′′
Δεcr
n = An Δσ n + Δεn
cr cr
(36) sented. In this step, parameters q2 , α , q4 are calculated
′′ using experimental data for basic creep strain. Parameters
with 1 / Acrn = [1 − exp ( − Δzn )]Cm / Δzn , Δεn = Δzn /
cr cr
c and k1 , which are used in microprestress calculations,
Cm σ n , Δzn = Δtn / β, and Cm = C (εn+1/2 ).
cr cr cr cr
must be identified from available test data at different
Eventually, incremental stress–strain considering humidity or temperature. Other parameters are fixed or
linear/nonlinear creep, cracking, drying creep (picket depend on the mentioned parameters. First, it is assumed
effect), and shrinkage may be defined as: that the specimen is waterproofed and it is reasonable to
Δσ n = En (Δεn − Δε0n ) (37) consider relative humidity approach to one. For data of
York et al.,39 the following values of parameters have
where En = 1 / An , An = q1 + + + Aev
n Δε0n =
Afn n ,
Acr been considered; q2 = 5.5 × 10−5 MPa, α = 0.28,
′′ ′′ ′′
n + Δεn +Δεn + ksh Δhn + αΔT .
Δεev f cr
q4 = 6.0 × 10−6 MPa, c = 1.5 × 10−8 (MPa day) and
This procedure needs to be implemented using a suitable k1 = 3 (MPa / K) and for Nasser and Neville data40
general-purpose finite-element program like ABAQUS. q2 = 7.0 × 10−5 /MPa, α = 0.35,q4 = 5.0 × 10−6 MPa,
Aval et al. 1029
Figure 9. The flowchart of NSGA-II. (a) B1, B2. (b) Setup of measurement of the RC beams deflection.
c = 1.0 × 10−8 (MPa day) and k1 = 3 (MPa / K). Table 3 that formulation agrees with the test data. This validation
shows the compliance function J (t, t ′ ) for two category can provide a suitable range for selecting parameters
of experimental test data. From Table 3, it can be concluded values in our numerical algorithm.
1030 Proc IMechE Part L: J Materials: Design and Applications 236(5)
that the analysis of RC beams with regard to temperature displacements are noteworthy. Approximately after 1200
should be performed more carefully, and the results must days, an increase by 50% in temperature increases the
be calibrated based on the field data. In this paper, numer- maximum deflection of RC beam by 37%.
ical algorithm is implemented using an average tempera- To demonstrate the contribution of each type of strain,
ture, and outputs are compared with the field data. This the doughnut chart in Figure 12(a) and (b) is employed.
stage is terminated when ABAQUS outputs approach as Figure 12(a) and (b) indicates that the weight of shrink-
much as possible to field measurements. In beam B2, the age, thermal, and cracking strains is high and that of
average temperature is under 100◦ C and formulation is other strains is nearly negligible. In fact, in the case of
unchanged. For beam B1 βh (t) approaches zero and equa- self-weight creep, due to low load level, creep and visco-
tion for βT (T ) is govern. elastic strain can be removed and numerical analysis can
The mid-span displacements of two RC beams are pre- be implemented using only thermal, shrinkage, and crack-
sented in Figure 11. The differences between two ing strains. It is noteworthy that a case study including
Figure 14. Comparison of the field data with the FEM results. (a) B1. (b) B2.
1032 Proc IMechE Part L: J Materials: Design and Applications 236(5)
linear/nonlinear creep effect should be studied to highlight temperature and this effect is deactivated in the numerical
creep strain, which is coupled with temperature, cracking, analysis. The effect of temperature has been excluded
and shrinkage strains. In addition, in UMAT subroutine it from the UEXPAN subroutine. The maximum long-term
is possible to extract outputs collectively or individually. deflection curve of RC B1 without temperature effect is
The weight of shrinkage, thermal, and cracking strain in displayed in Figure 13. As can be seen, in comparison
Figure 12(a) and (b) shows the results of numerical simu- with RC beams exposed to high temperature, a decrease
lations and then they are compared with the measurements by 61% can be observed after 1200 days from concrete
in the field. casting. The results of this analysis show little difference
To take into account the effect of high temperature on with the maximum deflection before the start of the plant.
long-term deflection of RC beams, the RC beam B1 is For a more accurate temperature analysis and to investi-
analyzed without consideration of grate machine gate the effect of transitional thermal creep on total
Figure 15. Comparison of the FEM results with and without the sustained loading. (a) B1. (b) B2.
Aval et al. 1033
deflection of RC beams, a heating and cooling process loading, it was shown that the effects of temperature and
was considered for both RC beams and results are com- shrinkage account for more than 50% of the total deflection
pared with the previous modeling. When temperature of the RC beams. In addition, more accurate temperature
increases, the microprestress is also changed. It is analyses were implemented according to the environmental
assumed that the relative humidity was equal to 55% on condition of each beam. In the case of RC B1, the final dis-
average. Various parameters were tested for analysis, placement of the beam improved to 50%. In the final stage,
and these parameters seem to give more reasonable the effect of sustained loading on a deflection of beams was
results. q2 = 8.5 × 10−5 /MPa, α = 0.18, considered. A distributed gravitational load of 100 kN/m
q4 = 5.0 × 10 /MPa, c = 3.5 × 10−8 /(MPa day), and
−6
was applied on beams. The results showed that in beam
k1 = 3(MPa / K). B1, the final deflection could not meet the Iranian code
Figure 14 presents the comparison between the field requirements. In the case of beam B2, the results were
measurements, average temperature analysis and accurate very close to the allowable deflection of beams. In the
temperature analysis. The results show that in these RC B1, the final long-time deflection after 200 days has
special cases, there are no significant changes in the exceeded the allowable deflection by about one centimeter.
results and transitional analyses do not help to make the It can be concluded that due to the same geometry and
results more accurate. The main reason for this lies in reinforcement of both RC beams, a 50° of temperature
the nature of the specimen under study. In fact, if the change can increase the final deflection of beam B1. This
RC beams were subjected to a high-level sustained gravi- value was about one-third of the allowable deflection
tational load along with long-time temperature loading, it based on Iranian code. It can be noted that in ordinary
can be expected that the effect of transitional thermal beams, the sustained load along with a normal long-time
creep was remarkable. In order to overcome to this short- temperature loading can bring the final deflection closer
coming a sustained gravity load equal to 100 kN/m is to the allowable deflection. The findings of this research
applied to RC beams. The analysis was implemented are important for RC industrial buildings exposed to high
assuming some uniform mean temperatures and relative environmental temperatures. However, the number of
humidity in which effective parameters were considered field measurements in this paper is not sufficient and for
as follows. more accurate conclusion further research is needed. The
q2 = 4 × 10−5 /MPa, α = 0.28, q4 = 5.0 × 10−6 /MPa, adopted computational modeling may cast new light on
c = 2.5 × 10−8 /(MPa day), and k1 = 3(MPa / K). RC beam behavior under combined creep, shrinkage, and
Figure 15 represents the maximum mid-span deflection temperature effects.
of each beam. For both beams, due to sustained loading, the
final deflection has increased, in which the effect of the Acknowledgments
basic creep and cracking strain is more notable.
The authors wish to thank Butia steel making technical group for
sharing the data recorded during 4 years of measuring for the
Conclusion grate machine concrete beam.
4. Altabey WA, Noori M, Alarjani A, et al. Tensile creep mon- 21. Wang T, Noori M and Altabey WA. Identification of cracks
itoring of basalt fiber-reinforced polymer plates via elec- in an Euler-Bernoulli beam using Bayesian inference and
trical potential change and artificial neural network. closed-form solution of vibration modes. Proc Inst Mech
Scientia Iranica, Int J Sci Technol, Transact Mech Eng Eng, Part L: J Mater: Des Appl 2021; 235: 421–438.
(B) 2020; 27: 1995–2008. 22. Li Z, Feng D, Noori M, et al. Dynamic response analysis
5. Wassim R, Elise Z and Alaa C. Experimental investigations of Euler-Bernoulli beam on spatially random transversely
and sensitivity analysis to explain the large creep of concrete isotropic viscoelastic soil. Proc Inst Mech Eng, Part L:
deformations in the bridge of Chevire. Case Stud Constr J Mater: Des Appl. 6 January, 2022. DOI: 10.1177/
Mater 2018; 9: 1–7. 14644207211067442.
6. Xie J and Yan JB. Experimental studies and analysis on 23. Li Z, Noori M and Altabey WA. An experimental study on
compressive strength of normal-weight concrete at low tem- the seismic performance of adobe walls. Struct Durability
peratures. Struct Concr 2017; 19: 1235–1244. Health Monit 2020; 15: 103–123.
7. Varona FB, Baeza FJ, Bru D, et al. Influence of high tem- 24. Li Z, Noori M, Basu D, et al. Dynamic analysis of soil struc-
perature on the mechanical properties of hybrid fiber rein- ture interaction shear model for beams on transversely iso-
forced normal and high strength concrete. Constr Build tropic viscoelastic soil. Proc Inst Mech Eng, Part L:
Mater 2018; 159: 73–82. JMater. 01 December 2021. DOI: 10.1177/
8. Yermak N, Pliya P, Beaucour AL, et al. Influence of steel 14644207211067437.
and/or polypropylene fibres on the behaviour of concrete 25. Kodur V and Dwaikat M. Effect of fire induced restraint on
at high temperature: spalling, transfer and mechanical prop- fire resistance of reinforced concrete beams. J Struct Fire
erties. Constr Build Mater 2017; 132: 240–250. Eng 2010; 1: 73–88.
9. Caggiano A, Schicchi DS, Etse G, et al. Meso-scale 26. Biondini F and Nero A. Cellular finite beam element for
response of concrete under high temperature based on nonlinear analysis of concrete structures under fire. J
coupled thermo-mechanical and porepressure interface Struct Eng 2011; 137: 543–558.
modeling. Eng Fail Anal 2018; 85: 167–188. 27. Rafi M and Nadjai A. Analytical method of temperature pre-
10. Caetano H, Ferreira G, Rodrigues JPC, et al. Effect of the diction in reinforced concrete beams. J Struct Fire Eng
high temperatures on the microstructure and compressive 2014; 5: 367–380.
strength of high strength fibre concrete. Constr Build 28. Irino K, Ikoma T and Yamazaki N. Studies on thermal stress
Mater 2019; 199: 717–736. design method for reinforced concrete members of nuclear
11. Ahmad S, Umar A, Masood A, et al. Performance of self- power plant. In: Paper J4/5, transactions of 7th international
compacting concrete at room and after elevated temperature conference on structural mechanics in reactor technology,
incorporating Silica fume. Adv Concr Constr 2019; 7: 31–37. Chicago, Illinois, 1983.
12. Ahmad H, Hameed R, Rizwan Riaz M, et al. Strengthening 29. Shibasaki N, Yoshida H, Sugawara Y, et al. Thermal stress
of concrete damaged by mechanical loading and elevated relaxation and creep tests of reinforced concrete beams
temperature. Adv Concr Constr 2018; 6: 645–658. under long term thermal effects and loadings. In: Paper J4/
13. Zhang B, Cullen M and Kilpatrick T. Fracture toughness of 4, transactions of 7th international conference on structural
high performance concrete subjected to elevated tempera- mechanics in reactor technology, Chicago, Illinois, 1983.
tures part 2 the effects of heating rate, exposure time and 30. Bazant ZP and Prasannan S. Solidification theory for concrete
cooling rate. Adv Concr Constr 2017; 5: 513–537. creep, I: formulation. J Eng Mech 1989; 115: 1691–1703.
14. Shaikh FUA and Taweel M. Compressive strength and 31. Bazant ZP and Baweja S. Justification and refinements of
failure behaviour of fibre reinforced concrete at elevated model B3 for concrete creep and shrinkage. Mater Struct
temperatures. Adv Concr Constr 2015; 3: 283–293. 1995; 28: 415–430.
15. Jayasree G, Lakshmipathy M and Santhanaselvi S. Behavior 32. Bazant ZP, Cusatis G and Cedolin L. Temperature effect on
of RC beams under elevated temperature. J Struct Fire Eng concrete creep modeled by microprestress-solidification
2011; 2: 45–55. theory. J Eng Mech 2004; 130: 691–699.
16. Fathi H and Farhang K. Behavior of reinforcement SCC 33. Bazant ZP. Thermodynamics of interacting continua with
beams under elevated temperatures. Int J Adv Struct Eng surfaces and creep analysis of concrete structures. Nucl
2015; 7: 261–267. Eng Des 1972; 20: 477–505.
17. Youssef MA, Diab MA and El-Fitiany SF. Shear capacity of 34. Cusatis G. Modellazione della viscosita del calcestruzzo in
RC beams at elevated temperatures. Mag Concr Res 2015; regime di umidita e temperature variabili mediante la
67: 1190–1203. teoria dei microsforzi. Master Disseration, Politecnico di
18. Shier GWR and Green MF. Performance of postcured Milano, Milan, 1998 (in Italian).
CFRP-strengthened reinforced concrete beams at elevated 35. Bazant ZP and Kaplan MF. Concrete at high temperatures.
temperatures. J Compos Constr 2017; 21: 4. London: Longman, 1996.
19. Li Z, Noori M, Zhao Y, et al. A multi-objective optimization 36. Bazant ZP and Oh BH. Deformation of progressively crack-
algorithm for Bouc–Wen–Baber–Noori model to identify ing reinforced concrete beams. ACI J 1984; 81: 268–278.
reinforced concrete columns failing in different modes. 37. Bazant ZP and Chern JC. Strain-softening with creep and
Proc Inst Mech Eng, Part L: J Mater: Des Appl 2021; exponential algorithm. J Eng Mech 1985; 111: 391–415.
235: 2165–2182. 38. Carol I and Bazant ZP. Viscoelasticity with aging caused by
20. Wang T, Noori M, Altabey WA, et al. Parameter identifica- solidification of non-aging constituent. J Eng Mech 1993;
tion and dynamic response analysis of a modified Prandtl– 119: 2252–2269.
Ishlinskii asymmetric hysteresis model via least-mean 39. York GP, Kennedy TW and Perry ES. Experimental inves-
square algorithm and particle swarm optimization. Proc tigation of creep in concrete subjected to multiaxial com-
Inst Mech Eng, Part L: J Mater: Des Appl 2021; 235: pressive stresses and elevated temperature. Research
2639–2653. Rep. 2864-2 Prepared for Oak Ridge National
Aval et al. 1035