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WE WALK ALONGSIDE THE WORLD

Stock code: 300415

DM
DM Series Cold Chamber Die Casting Machine
(180T-900T)
Years of experience · Reliable and Durable

广东伊之密精密机械股份有限公司
GUANGDONG YIZUMI PRECISION MACHINERY CO., LTD.
Address: No.22, Keyuan 3 Road, Hi-tech Zone, Ronggui, Foshan City, Guangdong Province, China, 528306
TEL:86-757-2926 5145 E-mail: dcm@yizumi.com www.yizumi.com
Classic Series

Standard Program Classic Series


As the classic machine of YIZUMI, DM series die casting machine has been
widely recognized by customers, and has become the standard representa-
tive in die casting machine filed.

DM series die casting machine range from 180T-900T. It’s suitable for auto parts, 3C products, household

appliances, building materials and other fields, which meets the diversified customer choices.

Through years of Optimization, the demand of machine maintaining and downtime can be greatly reduced

because of the high quality and professional performance. Even in highly hostile environments, Yizumi DM

series machines still can produce reliable quality products stablely.

By selecting DM Series Cold Chamber die casting machine,


you will receive the following benefits:

● Stable and durable clamping system

● High-speed & precise injection system

● Powerful control system

● Optional Servo Energy-saving system

● Fully integrated automation solution

01 02
Product Overview

DM Series Cold Chamber Die Casting Machine


( 180T ‒ 900T )
Product Overview

Precise Hydraulic Control System, Multi-level


electrically operated proportional pressure Hydraulic driven gear-type mold thickness adjusting device
and flow control, as well as low-pressure with convenient operation and accurate adjustment.
mold protection is available.

Independent high-speed and intensification


injection accumulator, easy for adjustment
Sufficient space, better heat dissipation effect, longer Imported lineal transducer for accurate with small mutual influence.
life of electrical parts. stroke control of die open and die close.
Strong and weak electricity separated layout, strong
anti-interference ability.

03 04
Clamping system

Clamping System
With years of accumulated die casting machine experience, Yizumi clamping
system is highly reliable, durable and fast operation, which can effectively
shorten the production cycle time.

Dual link type die close system


Adopting dual link type die close system, which is more stable and durable.

Central Lubrication System

The toggles are equipped with an automatic


central lubrication system that allows independent
adjustment for lubrication interval and oil volume,
Rigid and durable Fast Clamping which can improve the lifespan and reliability of

Equipped extra fast clamping system which can achieve the machine.
High rigidity clamping system based on high speed
machine requirement which has impact-resistant and high-speed production.
long service life.

Precise die close

Finite element analysis platen with rational stress distribution, which has less distortion and more precise die close.

05 06
Injection System

Injection System
With reliable injection system, it can overcome various of harsh conditions, High Reliability

and achieve high precise production YIZUMI injection system has integrated with simplicity,
NFP design, trouble-free core parts and accurate
control to make sure the high reliability.

Superior performance

● Dry shot speed ≥ 8m/s,

● Intensification pressure building time ≤ 15ms,

● High acceleration and short acceleration time.

Two intensification activation way can be selected

Advanced No Floating Piston (NFP) Technology There are two intensification activation way - pressure and position, which can satisfy all kinds of processing requirements.

Injection system has adopted NFP European standard design with multi injection position, which is easy to adjust, and make sure
the injection in high precision always.

07 08
Control System

Siemens PLC Control System


The interfaces for controlling production managing and trouble shooting
are easy to understand. The functions are powerful and flexible.

Monitoring Center
( Optional )

By using Siemens PLC control system, the


touch screen operation is more intelligent
and convenient, more safe and reliable.

Host and data server


( Optional )
Monitor

With easy-to-use operation menu, rich


It can be equipped with production management and testing software to meet the requirements of production
parameters and monitoring screen, the
controlling system is easy to operate. efficiency/cost control, as well as satisfying the production managing model in large enterprises. ( Optional )

With functions such as troubleshooting and mold parameter storing.

The production and process data can be kept for a long time.

09 10
Optional System

Real-time Control(Optional) Energy-saving Servo System(Optional)


Automatic Real-time Feedback and Modification, Substantially Reducing Energy Consumption
Accurate and Easy-to-Use
Solve User’s Problems of Cost and Efficiency
Through dual closed loop control, Yizumi energy-saving servo system delivers accurate control of pressure and flow,
Suitable for high-quality die casting parts with complex structure
fast response and wider range of motor speed adjustment. The servo system can really reduce energy consumption,
Yizumi’s new generation of real-time control technology delivers closed-loop speed control through the whole process, save costs and higher control accuracy, creating benefits for customers.
as well as injection with high stability and consistency. With high-speed response, the system can automatically modify
parameters and eliminate the possibilities of non-conforming products. Oil cooled drive

Cooling pump set Oil-cooler


Oil cooled servo motor

Filter Oil tank

Flow Signal Servo drive control

Cooling System Diagram Pressure Signal Hydraulic pump + Servo motor

Upper controller
Servo drive
Pressure feedback

Flow feedback Pressure sensor

Lower Energy Consumption More Efficiency


Comparing to the traditional die casting Comparing to the traditional die casting machines,
machines, it is more energy-saving. the efficiency of the machine has been highly improved.

Closed-loop Control (Optional)


Higher injection accuracy, Better cost-effective, Easier maintenance
Constant-acceleration Slow Injection Fast Acceleration Brake Under High Speed

Effectively reduce air trapped in molten Get ideal processes with Reducing pressure and speed
metal. The plunger moves steadily to shorter acceleration time. is available during high-speed
avoid impact on molten metal. injection, effectively avoiding
flashes.

Closed-loop system is an optional feature which allows direct control of speed setting which enable it to achieve
self-correction.

11 12
Automation of peripheral equipment
(Optional)

With integrated automation peripheral equipment to achieve fully auto


die-casting cell.

Integration of Peripheral Equipment

■ Sprayer / Robot ■ Safety fence

■ Ladler / Robot ■ Conveyor

■ Extractor / Robot ■ Vacuum machine

■ Air-cooling device ■ Mold temperature controller

■ Water-cooling device ■ Release agent mixing and feeding device

■ Pneumatic deslag device ■ Robotic polishing and deburring device

■ Dosing furnace ■ Melting and holding furnace

■ Servo sawing device

13 14
Technical Data
ITEMS 单位 DM180 DM300 DM400 DM500 DM650 DM800 DM900

Locking Force kN 1800 3000 4000 5000 6500 8000 9000

Locking Stroke mm 380 460 550 580 670 760 760

Space Between Tie Bars mm 486×486 570×570 650×650 750×750 850×850 930×930 960×960

Die Height(Min.-Max.) mm 200-600 250-700 300-750 350-850 350-900 400-950 400-950

Platen Size(HXV) mm 710x710 870x870 1000x1000 1150x1150 1280x1280 1420x1420 1470x1470

Injection Force kN 280 320 370 450 540 645 700

Injection Stroke mm 350 410 510 580 650 760 760

Plunger Diameter mm 50,60 50,60,70 60,70,80 70,80,90 70,80,90 80,90,100 80,90,100

Injection Weight(Mg) kg 0.9,1.3 1.0,1.5,2.0 1.9,2.6,3.4 2.9,3.8,4.9 3.3,4.4,5.5 5.1,6.4,7.9 5.1,6.4,7.9

Injection Weight(Al) kg 1.2,1.8 1.5,2.1,2.9 2.7,3.6,4.8 4.1,5.4,6.9 4.6,6.1,7.7 7.1,9,11.1 7.1,9,11.1

Casting Pressure(intensifg.) MPa 142,99 163,113,83 130,96,73 116,89,70 140,107,84 128,101,82 139,110,89

Casting Area cm2 125,180 182,263,357 305,412,540 427,555,704 460,601,764 620,784,963 645,815,1010

Max. Casting Area(40MPa) cm2 450 750 1000 1250 1625 2000 2250

Injection Position mm 0,-100 0,-125 0,-175 0,-220 0,-250 0,-250 0,-250

Plunger Penetration mm 130 155 210 250 280 300 300

Casting Flange Diameter mm 110 120 130 150 165 200 200

Casting Flange Protrusion mm 10 15 15 15 15 20 20

Ejector Force kN 105 150 180 240 300 360 360

Ejector Stroke mm 90 110 130 140 150 180 180

Motor Capacity(DM) kW 15 22 22 37 37 45 45

Motor Capacity(SM) kW 22 25 25 50 50 56 56

System Working Pressure MPa 14 16 16 16 16 16 16

Oil Tank Capacity L 500 600 800 1000 1000 1200 1500

Referential Machine Weight For Uplifting kg 6400 11000 15000 25000 31000 40000 50000

Machine Dimensions(LXWXH) mm 5600x1500x2700 6200x1720x2750 6900x1920x2880 7600x2150x2980 7950x2280x3100 9000x2420x3100 9200x2450x3250

■ Remark: We reserve the right to make any product improvement or specifications change without
prior notice. Any product photos shown in catalogue are for future reference only.

15 16
Standard and Optional Features ( DM180 ‒ DM900 ) Standard feature“●”Optional feature“○”

ITEMS DM180 DM300 DM400 DM500 DM650 DM800 DM900


General
Gray black ● ● ● ● ● ● ●
Other colour ○ ○ ○ ○ ○ ○ ○
Manual saety door(front,back) ● ● ● ● ● ― ―
Electrical safety door ( front ) ○ ○ ○ ○ ○ ● ●
Electrical safety door ( back) ○ ○ ○ ○ ○ ○ ○
Electrical ground safety door ( front,back ) ○ ○ ○ ○ ○ ○ ○
Electrical System
Siemens PLC ● ● ● ● ● ● ●
10〃touch sceen ● ● ● ● ● ● ●
12〃 touch screen ○ ○ ○ ○ ○ ○ ○
Exhaust fan ● ● ● ● ● ● ●
Air conditioner ○ ○ ○ ○ ○ ○ ○
50 sets mould parameters storage ● ● ● ● ● ● ●
Extended mould parameters storage ○ ○ ○ ○ ○ ○ ○
Electrical locking force display ○ ○ ○ ○ ○ ○ ○

Hydraulic System
Dual proportional control of die open and close ● ● ● 驻架部分 Clamping
● System ● ● ●
Lineal transducer for position control ● ● ● ● ● ● ●
DDC system ● ● ● ● ● ● ●
Manual die height adjustment ● ● ● ● ● ● ●
Auto die height adjustment ○ ○ ○ ○ ○ ○ ○
Hydraulic die bar extraction(1pc) ― ― ○ ○ ○ ○ ○

Core and Ejector


TKS pump ● ● ● ● ● ● ●

Dual proportional control ● ● ● ● ● ● ●


1 set on moving platen ● ● ― ― ― ― ―
2 sets on moving platen ○ ○ ● ● ● ● ●
1 set on fixed platen ○ ○ ○ ― ― ― ―
2 sets on fixed platen ○ ○ ○ ● ● ● ●
Partial pressure building for core-pulling ● ● ● ● ● ● ●
Dual proportional control of ejecting ● ● ● ● ● ● ●
Ejector LS stroke control ● ● ● ● ● ● ●
Ejector electrical stroke control ○ ○ ○ ○ ○ ○ ○
Injection System
Mechanical hand wheel control ● ● ● ● ● ● ●
Motor valve control ○ ○ ○ ○ ○ ○ ○
Proximity switch for stroke control ● ● ● ● ● ● ●
Electrical stroke control ○ ○ ○ ○ ○ ○ ○
QC-online ○ ○ ○ ○ ○ ○ ○
ACC auto charge ○ ○ ○ ○ ○ ○ ○
ACC auto drain ○ ○ ○ ○ ○ ○ ○
Others
Oil temperture indiacator ● ● ● ● ● ● ●
Electrical oil temperature alarm ● ● ● ● ● ● ●
Plunger lubrication system ○ ○ ○ ○ ○ ○ ○
Electrical oil level alarm ● ● ● ● ● ● ●
Auto grease pump ○ ○ ○ ○ ○ ○ ○
17 18
Platen Dimension Drawings (DM180-DM900) Platen Dimension Drawings (DM180-DM900)

Where marked with , operter can put the ejector push / pull rod from the front or back of the ejector plate, Other Where marked with , operter can put the ejector push / pull rod from the front or back of the ejector plate, Other
DM180 holes only from the movable platen and to the rear platen. Mount the ejector push and pull rod symmetrically.
DM400
holes only from the movable platen and to the rear platen. Mount the ejector push and pull rod symmetrically.

Actual min. mold touch area


Actual min. mold touch area

Safety contact area between mold & Safety contact area between mold &
platen ≥ Min. mold contact area platen ≥ Min. mold contact area

Max. die height 750


Platen stroke 550
Platen stroke 380 Max. die height 600 Min.die
height 300
Min.die
height 200

Ejector stroke 130


Ejector stroke 90

Where marked with , operter can put the ejector push / pull rod from the front or back of the ejector plate, Other Where marked with , operter can put the ejector push / pull rod from the front or back of the ejector plate, Other
DM300 holes only from the movable platen and to the rear platen. Mount the ejector push and pull rod symmetrically.
DM500
holes only from the movable platen and to the rear platen. Mount the ejector push and pull rod symmetrically.

Actual min. mold touch area

Actual min. mold touch area

Safety contact area between mold &


platen ≥ Min. mold contact area
Safety contact area between mold &
platen ≥ Min. mold contact area
Platen stroke 580 Max. die height 850
Platen stroke 460 Max. die height 700 Min.die
height 350
Min.die
height 250

Ejector stroke 140


Ejector stroke 110

19 20
Platen Dimension Drawings (DM180-DM900) Platen Dimension Drawings (DM180-DM900)

Where marked with , operter can put the ejector push / pull rod from the front or back of the ejector plate, Other Where marked with , operter can put the ejector push / pull rod from the front or back of the ejector plate, Other
DM650 holes only from the movable platen and to the rear platen. Mount the ejector push and pull rod symmetrically.
DM900
holes only from the movable platen and to the rear platen. Mount the ejector push and pull rod symmetrically.

Actual min. mold touch area


Actual min. mold touch area

Safety contact area between mold &


platen ≥ Min. mold contact area

Safety contact area between mold &


platen ≥ Min. mold contact area
Platen stroke 670 Max. die height 900
Min.die
height 350
Platen stroke 760 Max. die height 950
Min.die
height 400

Ejector stroke 150

Ejector stroke 180

Where marked with , operter can put the ejector push / pull rod from the front or back of the ejector plate, Other
DM800
holes only from the movable platen and to the rear platen. Mount the ejector push and pull rod symmetrically.

Actual min. mold touch area

Safety contact area between mold &


platen ≥ Min. mold contact area

Platen stroke 760 Max. die height 950


Min.die
height 400

Ejector stroke 180

21 22

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