Vertical machining center

MB-56VA/MB-56VB
ACE CENTER
OPERATION & MAINTENANCE - Installation Preparation
(2nd Edition)
Pub No. ME14-009-R2 July 2018
 ME14-009 P-(i)
TABLE OF CONTENTS

TABLE OF CONTENTS
SECTION 1 SEQUENCE FROM PREPARATION TO ACCEPTANCE .....................1

SECTION 2 INSTALLATION SITE AND FOUNDATION ...........................................2

2-1. Site selection guidelines .................................................................................................... 2
2-2. Foundation requirements................................................................................................... 3
2-3. Fixing the machine to the floor with chemical anchors ...................................................... 3

SECTION 3 SPECIFICATION DRAWINGS AND INSTALLATION PLAN..................4

3-1. Specification drawings ....................................................................................................... 4
3-1-1. MB-56VA (20/32/48-tool ATC) ............................................................................ 4
3-1-2. MB-56VB (20/32-tool ATC) ................................................................................. 5
3-1-3. MB-56VB (48-tool ATC) ...................................................................................... 6
3-2. Installation plan.................................................................................................................. 7
3-2-1. MB-56VA (20/32/48-tool ATC) ............................................................................ 7
3-2-2. MB-56VB (20/32-tool ATC) ................................................................................. 8
3-2-3. MB-56VB (48-tool ATC) ...................................................................................... 9

SECTION 4 FOUNDATION PLAN...........................................................................10

4-1. MB-56VA (20/32/48-tool ATC), MB-56VB (20/32-tool ATC)............................................ 10
4-2. MB-56VA/VB (installation with chemical anchor)............................................................. 11

SECTION 5 INSTALLATION ...................................................................................12

5-1. Power supply ................................................................................................................... 12
5-1-1. Power specification ........................................................................................... 13
5-1-2. Power requirements and fuse capacity ............................................................. 15
5-1-3. Automatic circuit breaker capacity and cable thickness .................................... 16
5-1-4. Inspection of cable connection .......................................................................... 16
5-2. Preparation of air source ................................................................................................. 17
5-2-1. Air flow rate ....................................................................................................... 17
5-2-2. Air pressure ....................................................................................................... 17
5-2-3. Moisture............................................................................................................. 17
5-2-4. Piping ................................................................................................................ 18
5-2-5. Filter drain ......................................................................................................... 18
5-2-6. Selecting a compressor..................................................................................... 18
5-2-7. Air quality grade ................................................................................................ 18
5-3. Factory water supply ....................................................................................................... 19
5-4. Oil for trial runs ................................................................................................................ 19
5-4-1. Lubrication oils for machine tools ...................................................................... 20
5-5. Coolant ............................................................................................................................ 21
5-5-1. Coolant unit specification .................................................................................. 21
 ME14-009 P-(ii)
TABLE OF CONTENTS

5-5-2. Coolant precautions .......................................................................................... 22

5-5-3. Recommended coolant ..................................................................................... 23
5-5-4. Fire precautions................................................................................................. 23
5-5-5. Other precautions for using non-water-soluble (oil-based) coolant................... 23
 ME14-009 P-1
SECTION 1 SEQUENCE FROM PREPARATION TO ACCEPTANCE

SECTION 1 SEQUENCE FROM PREPARATION TO

ACCEPTANCE
(1) Checking machine specifications

 Machine

 NC unit

 Special specifications (for machine and NC unit)

 Customer standard and specifications

(2) Determination of installation site and conducting foundation work

Consult with the construction worker based on the foundation plan drawing submitted by the customer
before conducting foundation work.

(3) Preparing primary power source, air source, and oils

(4) Delivery
Check the following items regarding the delivery.

 Site where the machine and items are delivered

 Width of the road

 Entrance size

 Distance for which the machine is carried on rollers

 The size (in tons) and height of the crane used

 Whether the equipped devices and units in the facility can be moved or not

(5) Installation

(6) Instruction for operations

(7) Acceptance inspection

More details are described from the next page.

Note that the description given from the next page is written based on the standard specification. If
you need to check the details of special specifications, contact the sales representative in Okuma.
 ME14-009 P-2
SECTION 2 INSTALLATION SITE AND FOUNDATION

SECTION 2 INSTALLATION SITE AND FOUNDATION

2-1. Site selection guidelines

When installing the machine, the following points should be checked in order to ensure high
accuracy and performance.

(1) We recommend that you perform appropriate foundation work if the ground is not hard enough
or the land may sink after installation. Refer to [2-2. Foundation requirements].

(2) The installation site should be as far as possible from vibration sources, such as roads,
stamping/press type equipment, or planer type machine tools. If nearby sources of vibration are
unavoidable, dampening pits around the machine foundation, for example, should help lessen
vibrations.

(3) If there are high-frequency power generators, electric discharge machines or electric welding
machines around or when power is supplied from the same power distributor panel, electrical
interference may cause NC malfunctions. Please consult with the OKUMA's on-site engineer
who will be dispatched for machine installation.

(4) The ideal operating environment calls for an ambient temperature between 10 °C (50 °F) and
40 °C (104 °F) with humidity between 40 % and 75 % at 20 °C (68 °F).

(5) Keeping ambient temperature at a constant level is an essential factor for accurate machining.

(6) In order to maintain static machine accuracy within guaranteed values, the machine should be
installed in an area where it is not affected by airflow. Air conditioning is not essential, but an
ambient temperature between 17 °C (63 °F) and 25 °C (77 °F) is recommended.

(7) To maintain static machine accuracy within the Standard Guaranteed Values:

a. Keep ambient temperature variance for a full day or 24 hours within ±2 °C (±4 °F).

b. Ambient temperature variances from the floor level to a height of the machine (3 m (10 ft.))
should be held within 1 °C (2 °F).

(8) Usually, no consideration is required on heat insulation against the machine foundation.

(9) Keep the floor level error within 10 mm (0.39 in.).

 ME14-009 P-3
SECTION 2 INSTALLATION SITE AND FOUNDATION

2-2. Foundation requirements

With solid ground, a concrete floor of a thickness approximately 300 mm (11.81 in.) and no gaps
between ground and floor, foundation work or anchoring is not required. The structural rigidity of the
machine permits normal machining. The use of foundation bolts is not required, either.

In the following cases, however, construct the foundation work while referring to the attached
foundation plan drawing.

(1) For higher accuracy and performance.

(2) To maintain high accuracy while extending the intervals between periodic maintenance.

(3) When the ground (type of soil) is not strong enough.

Note
The NC performs Hi-G control to reduce the positioning time by rapid traverse. However, axis
positioning may cause the machine to vibrate depending on the floor conditions of the installation
area. In such a case, you can turn on or off the Hi-G control or make override adjustment of the
time constant for acceleration/deceleration by parameter setting.
Before shipment, the Hi-G control is set at ON and the time constant is set at 50 %. The more you
increase the override value within the setting range of 1 % to 100 %, the higher the acceleration or
deceleration becomes. Change the parameters according to your installation site. (Note that the
machining time has to be a little bit longer if you turn off the Hi-G control or decrease the time
constant.)

2-3. Fixing the machine to the floor with chemical anchors

The machine accelerates and decelerates the spindle quickly to enable high-efficiency machining. If
a machining cycle includes frequent starts and stops as in the case of die cutting, or if the floor is
slippery with a low friction coefficient, the machine may move due to the vibration generated by
acceleration and deceleration. To avoid such movement, it is recommended to fix the machine to the
floor using the chemical anchors.
Fixing the machine with chemical anchors is not effective for soft ground. If the floor is soft, vibration
is transmitted to the machine, affecting its machining accuracy. The anchors may not be effective
when the concrete is not thick enough. For these reasons, foundation work must be done for the
purpose of giving sufficient concrete thickness and strength to the ground.
When fixing the machine, refer to the foundation plan.
 *
SECTION 3

representative in Okuma.
146 (5.75)

718 (28.27) 112 (4.41)

3-1. Specification drawings

*845 (33.27) *336 (13.23)

3-1-1. MB-56VA (20/32/48-tool ATC)

525 (20.67) 525 (20.67)

2746 (108.11)
280 280
2600 (102.36)

460 (18.11)

(11.02) 560 (22.05) (11.02)

1400 (55.12)
610 (24.02)

2150 (84.65)
1050 (41.34)
2045 (80.51)

1300 (51.18)
560 (22.05)
150 (5.91)

61 (2.40)
*33 (1.30)
730 (28.74)

700 (27.56)

750 (29.53)
*1000 (39.37)

490 (19.29)
INSTALLATION PLAN

1950 (76.77) 870 (34.25) 699 (27.52) 630 (24.80)

70 (2.76)

430 170 303 390

(16.93) (6.69) 2820 (111.02) (11.93) 751 (29.57) 1329 (52.32) (15.35)
380 200 230
3723 (146.57) (14.96) (7.87) 1450 (57.09) 1020 (40.16) (9.06) 600 (23.62)
*380 *800 (31.50)
3880 (152.76) *4230 (166.54) (14.96)

Unit: mm (in.)
SPECIFICATION DRAWINGS AND

ME914009R0200500010001

If your machine has the special specifications other than described above, contact the sales
SECTION 3 SPECIFICATION DRAWINGS AND INSTALLATION PLAN
ME14-009 P-4
 *
146 (5.75)

representative in Okuma.
718 (28.27) 112 (4.41)
*845 (33.27) *336 (13.23)
3-1-2. MB-56VB (20/32-tool ATC)

525 (20.67) 525 (20.67)

2746 (108.11)
280 280
2600 (102.36)

1400 (55.12)
460 (18.11)

(11.02) 560 (22.05) (11.02)

610 (24.02)
2045 (80.51)

2150 (84.65)
1050 (41.34)

1300 (51.18)
560 (22.05)
61 (2.40)
150 (5.91)

*33 (1.30)
730 (28.74)

700 (27.56)
*1000 (39.37)

750 (29.53)
490 (19.29)
1950 (76.77) 870 (34.25) 699 (27.52) 630 (24.80)
70 (2.76)

430 170 303 390

(16.93) (6.69) 2820 (111.02) (11.93) 751 (29.57) 1329 (52.32) (15.35)
380 200 230
3723 (146.57) (14.96) (7.87) 1450 (57.09) 1020 (40.16) (9.06) 600 (23.62)
*380 *800 (31.50)
3880 (152.76) *4230 (166.54) (14.96)

Unit: mm (in.)

ME914009R0200500020001

If your machine has the special specifications other than described above, contact the sales
SECTION 3 SPECIFICATION DRAWINGS AND INSTALLATION PLAN
ME14-009 P-5
 *
146 (5.75)

representative in Okuma.
718 (28.27) 112 (4.41)
336 (13.23)
3-1-3. MB-56VB (48-tool ATC)

845 (33.27)

525 (20.67) 525 (20.67)

2746 (108.11)
2600 (102.36)

460 (18.11)

280 (11.02) 560 (22.05) 280 (11.02)

1400 (55.12)
610 (24.02)

2150 (84.65)
1050 (41.34)
2045 (80.51)

1300 (51.18)
560 (22.05)
150 (5.91)

61 (2.40)
33 (1.30)
730 (28.74)

1000 (39.37)

750 (29.53)
722 (28.43)
490 (19.29)
1950 (76.77) 870 (34.25) 699 (27.52) 630 (24.80)
230 (9.06)
70 (2.76)

430 170 2820 (111.02) 303 751 (29.57) 1329 (52.32) 390 380 (14.96)
(16.93) (6.69) 3723 (146.57) (11.93) 1450 (57.09) 1020 (40.16) (15.35) 600 (23.62)
380 200
(14.96) (7.87) 3880 (152.76) 4230 (166.54) 800 (31.50)

Unit: mm (in.)

ME914009R0200500030001

If your machine has the special specifications other than described above, contact the sales
SECTION 3 SPECIFICATION DRAWINGS AND INSTALLATION PLAN
ME14-009 P-6
 *
500 (19.69) 3880 (152.76) *4230 (166.54) 500 (19.69)
380 200 230
(14.96) (7.87) 2470 (97.24) (9.06) 600 (23.62)
450 130 *380 *800 (31.50)
(17.72) (5.12) 1270 (50.00) 1200 (47.24) (14.96)
135
565 (22.24) 1770 (69.69) (5.31)

500 (19.69)
100 (3.94)
) R6

430
.62 00
3-2. Installation plan

14 (0.55) 23 (2

600 (23.62)
0 0( 3.6
750 mm (29.53 in.) and 2150 mm (84.65 in.)

representative in Okuma.
2)
R6

100 (3.94)

170
from floor level.

(6.69) (16.93)
Air inlet hole 933 mm (36.73 in.) from floor level.

551 (21.69)
610 (24.02)

110 (4.33)
Rc3/8 internal thread
Capacity : 500L/min (132.1 gpm) (ANR)
Pressure : above 0.5 MPa (72.6 psi)
Temperature : within +5°C (9°F) of room temperature.

59 (2.32)

1330 (52.36)
3-2-1. MB-56VA (20/32/48-tool ATC)

357
1340 (52.76)

(14.06)
3893 (153.27)

3123 (122.95)

1890 (74.41)

1185 (46.65)
550 (21.65)
285

R4
92
(19
338

.37
)
(13.31) (11.22)

515 (20.28) 515 (20.28)

935 (36.81) 1030 (40.55) 505 (19.88) 50 (1.97)

2470 (97.24) 76 (2.99)

170 (6.69)
500 (19.69)

Unit: mm (in.)

If your machine has the special specifications other than described above, contact the sales
ME914009R0200500050001
SECTION 3 SPECIFICATION DRAWINGS AND INSTALLATION PLAN
ME14-009 P-7
 *
500 (19.69) 3880 (152.76) *4230 (166.54) 500 (19.69)
380 200 230
(14.96) (7.87) 2470 (97.24) (9.06) 600 (23.62)
450 130 *380 *800 (31.50)
(17.72) (5.12) 1270 (50.00) 1200 (47.24) (14.96)
135
565 (22.24) 1770 (69.69) (5.31)

500 (19.69)
100 (3.94)
) R6

430
14 (0.55) .62 00
23 (2
0(

600 (23.62)
3.6
R60 2) 750 mm (29.53 in.) and 2150 mm (84.65 in.)

representative in Okuma.
from floor level.

100 (3.94)

170
(6.69) (16.93)
ø50 mm (1.97 in.) holes

Air inlet hole 933 mm (36.73 in.) from floor level.

Rc3/8 internal thread
610 (24.02)

551 (21.69)

110 (4.33)
Capacity : 500L/min (132.1 gpm) (ANR)
3-2-2. MB-56VB (20/32-tool ATC)

Pressure : above 0.5 MPa (72.6 psi)

Temperature : within +5°C (9°F) of room temperature.

1330 (52.36)
59 (2.32)

357
(14.06)
3893 (153.27)

1340 (52.76)
3123 (122.95)

1890 (74.41)

1185 (46.65)
550 (21.65)

R4
285

92
(19
338

.37
)
(13.31) (11.22)

515 (20.28) 515 (20.28)

935 (36.81) 1030 (40.55) 505 (19.88) 50 (1.97)

2470 (97.24) 76 (2.99)

170 (6.69)
500 (19.69)

Unit: mm (in.)

If your machine has the special specifications other than described above, contact the sales
ME914009R0200500060001
SECTION 3 SPECIFICATION DRAWINGS AND INSTALLATION PLAN
ME14-009 P-8
 *
200 (7.87) 230 (9.06) 380 (14.96)
500 (19.69) 3880 (152.76) 4230 (166.54) 500 (19.69)
380 (14.96) 130 (5.12) 2470 (97.24) 600 (23.62)
450 (17.72) 1270 (50.00) 1200 (47.24) 800 (31.50)

565 (22.24) 1770 (69.69) 135 (5.31)

500 (19.69)
14 (0.55)

125 (4.92)
R6 100 (3.94)
) 00
3 .62 (23

430 (16.93)
0 0 (2 .62
)

600 (23.62)
R6 750 mm (29.53 in.) and 2150 mm (84.65 in.)

representative in Okuma.
100 (3.94)
from floor level.

170 (6.69)
ø50 mm (1.97 in.) holes
3-2-3. MB-56VB (48-tool ATC)

551 (21.69)
(28.43 in.) 610 (24.02)
Capacity : 500L/min (132.1 gpm) (ANR)
Pressure : above 0.5 MPa (72.6 psi)
Temperature : within +5°C (9°F) of room temperature.

1330 (52.36)
59 (2.32)

357
1340 (52.76)
(14.06)
3893 (153.27)
3123 (122.95)
1890 (74.41)

1185 (46.65)
550 (21.65)
285

R4
92
338
(13.31) (11.22)

(19
.37
515 (20.28) 515 (20.28)

)
935 (36.81) 1030 (40.55) 505 (19.88)
2470 (97.24) 50 (1.97) 76 (2.99)
170 (6.69)
500 (19.69)

Unit: mm (in.)

ME914009R0200500040001

If your machine has the special specifications other than described above, contact the sales
SECTION 3 SPECIFICATION DRAWINGS AND INSTALLATION PLAN
ME14-009 P-9
 Outline of NC control cabinet
Outline of coolant tank Foundation washer φ120×60 (4.72×2.36), 8 pcs.

Jack screw
Nut 35 (1.38) 10 (0.39)
SECTION 4

45 (1.77)

510 (20.08)
90 (3.54)
25 (0.98)

100
(3.94)
70 (2.76)

85
(3.35)
850 (33.46) 850 (33.46)

60 (2.36)
1700 (66.93)

65 (2.56)
35

25 (0.98)
35
(1.38) (1.38)

750 (29.53)
580 (22.83)
1770 (69.69) (Bed bottom width)
450 (17.72)

Foundation washer
600 (23.62)

100 100
150

(3.94) (3.94)
(5.91)

1440 (56.69)
1440 (56.69)
Place reinforcing bars in vertical, horizontal and

135
135
longitudinal directions to strengthen the concrete

(5.31)
(5.31)
285 (11.22)
structure.

1950 (76.77)
2995 (117.91)
Spread a level layer of good quality rubble over
480 (18.90) 480 (18.90)

1890 (74.41) (Bed bottom length)

the subsoil, add filling material (approx. 30% of
35 960 (37.80) 35 volume) and compress.

390 (15.35)
(1.38) (1.38)
Drive concrete piles when the subsoil is soft.
Section A-A
Spindle center

1140 (44.88)
325 (12.80)
Note 1. This plan applies to general standard. Change the concrete thickness

510 (20.08)
according to the subsoil of the installation site.

185
A A 2. Avoid machine installation in areas which are excessively dusty, exposed

225 (8.86) 325 (12.80)

to direct sunlight and subject to excessive temperature variations and
FOUNDATION PLAN

40
vibrations or impacts caused by nearby equipment.

(1.57) (7.28)
370 (14.57) 1030 (40.55) (Bed bottom width) 370 (14.57) 3. Levelness of the installation surface shall be kept within 10 mm (0.39 in.).
4. Also refer to the installation drawing and dimensional drawing.
535 (21.06)

Outline of This drawing shows the foundation work dimensions required

foundation for installing the machine and not a working drawing. Please
Outline of machine prepare your own working drawing.
Outline of bed bottom
1450 (57.09) 1020 (40.16) Estimated mass and pressure applied to the foundation
No. of ATC tools 20 32 48
2470 (97.24) 135
(5.31) Machine weight MB-56VA 8,300 kg (18,260 lb) 8,500 kg (18,700 lb) 8,750 kg (19,250 lb)
295 (11.61) 2310 (90.94)
MB-56VB 8,500 kg (18,700 lb) 8,700 kg (19,140 lb)
Max. workpiece weight 900 kg (1,980 lb) 900 kg (1,980 lb) 900 kg (1,980 lb)
Unit: mm (in.)
Foundation concrete mass 4,870 kg (10,714 lb) 4,870 kg (10,714 lb) 4,870 kg (10,714 lb)
Average pressure applied to
0.032 MPa (4.643 psi) 0.032 MPa (4.643 psi) 0.032 MPa (4.643 psi)
the lower surface of foundation
(2.99 ton/m2) (3.03 ton/m2) (3.03 ton/m2)
concrete
Required safe ground load 0.047 MPa (6.820 psi) 0.048 MPa (6.965 psi) 0.049 MPa (7.110 spi)
capacity (4.49 ton/m2) (4.55 ton/m2) (4.55 ton/m2)
4-1. MB-56VA (20/32/48-tool ATC), MB-56VB (20/32-tool ATC)

ME914009R0200600010001
SECTION 4 FOUNDATION PLAN
ME14-009 P-10
 Outline of NC control cabinet
Outline of coolant tank Foundation washer φ120×60 (4.72×2.36), 8 pcs.
(See Section A-A.)

35 10 (0.39)
100 (3.94) 90 90 (3.54) 100 (3.94)
1930 (75.98) (1.38)
(3.54) Stud bolt M16 45 (1.77) Screw

510 (20.08)
* 965 (37.99) * 965 (37.99) Presser plate 205 (8.07) Nut
✩ Jack screw Plate

100 (3.94)
115 90
✩ Nut
(4.53) (3.54)
75 (2.95)

85
90 (3.54)
25 (0.98)

(3.35)
70 (2.76)
145 25 (0.98)
(5.71)

850 (33.46) 850 (33.46)

70

65 (2.56)
1700 (66.93) Hole
60 (2.36)
35 35

25 (0.98)

125 (4.92)
125 (4.92)
(1.38) (1.38) φ 28

750 (29.53)
580 (22.83)
1770 (69.69) (Bed bottom width) ✩ Foundation washer (1.10)
450
(17.72) (2.76)

100 (3.94) 100 (3.94)

600 (23.62)

φ28
(1.10) Chemical anchor

1440 (56.69)
150

*1255 (49.41)
(5.91)

Detail of chemical anchor (1/5)

135
135

(5.31)
(5.31)
285 (11.22)
Place reinforcing bars in vertical, horizontal

1580 (62.20)
1950 (76.77)

2995 (117.91)
and longitudinal directions to strengthen the
480 (18.90) 480 (18.90) concrete structure.

1890 (74.41) (Bed bottom length)

35 960 (37.80) 35 Spread a level layer of good quality rubble over

390 (15.35)
(1.38) (1.38) the subsoil, add filling material (approx. 30% of
volume) and compress.

370 (14.57) 1030 (40.55) (Bed bottom width) 370 (14.57) Section A-A
Table center Drive concrete piles when the subsoil is soft. (4 places)

* 325 (12.80)

1140 (44.88)

510 (20.08)
Note 1. This plan applies to general standard. Change the concrete thickness according to the

185
subsoil of the installation site.

(7.28)
225
A A
(8.86)
2. Jack screws, nuts, and foundation washers are standard accessories, but the others are
optional.
3. Avoid machine installation in areas which are excessively dusty, exposed to direct sunlight
and subject to excessive temperature variations and vibrations or impacts caused by
Outline of bed bottom nearby equipment.
535 (21.06)

4. Levelness of the installation surface shall be kept within 10 mm (0.39 in.).

* 595 (23.43) * 595 (23.43) 5. Also refer to the installation drawing and dimensional drawing.
Outline of
foundation 6. The figure marked * indicate the position of chemical anchor hole from the table center.
90 1190 (46.85) 90
Outline of machine (3.54) (3.54) This drawing shows the foundation work dimensions required
1450 (57.09) 1020 (40.16) for installing the machine and not a working drawing. Please
prepare your own working drawing.
2470 (97.24) 135
(5.31) Estimated mass and pressure applied to the foundation
295 (11.61) 2310 (90.94) 20
No. of ATC tools 32 48

Unit: mm (in.) Machine weight MB-56VA 8,300 kg (18,260 lb) 8,500 kg (18,700 lb) 8,750 kg (19,250 lb)
MB-56VB 8,500 kg (18,700 lb) 8,700 kg (19,140 lb)
Max. workpiece weight 900 kg (1,980 lb) 900 kg (1,980 lb) 900 kg (1,980 lb)
Foundation concrete mass 4,870 kg (10,714 lb) 4,870 kg (10,714 lb) 4,870 kg (10,714 lb)
Average pressure applied to 0.032 MPa (4.643 psi) 0.032 MPa (4.643 psi) 0.032 MPa (4.643 psi)
4-2. MB-56VA/VB (installation with chemical anchor)

the lower surface of foundation (2.99 ton/m2) (3.03 ton/m2) (3.03 ton/m2)
concrete
Required safe ground load 0.047 MPa (6.820 psi) 0.048 MPa (6.965 psi) 0.049 MPa (7.110 psi)
capacity (4.49 ton/m2) (4.55 ton/m2) (4.55 ton/m2)

ME914009R0200600020001
SECTION 4 FOUNDATION PLAN
ME14-009 P-11
 ME14-009 P-12
SECTION 5 INSTALLATION

SECTION 5 INSTALLATION
(1) Schedule
3 to 5 days for leveling and instructions on machine operations

(2) Preparation by the customer

Items to be prepared Due date
Lubricating oil, hydraulic oil, coolant,
primary-side power source, To be prepared until the morning of the delivery
air source, R3/8 male joint, date
workpiece to be cut, cutting tool, setup, program

* Okuma cannot conduct the construction for the primary-side power source.

5-1. Power supply

Normal rated voltage : 200 V (380 V/400 V)
Allowable voltage range : 180 Vrms to 220 Vrms (90 Vrms to 110 Vrms) (Includes voltage
fluctuation resulting from load.)
Frequency : 50 Hz/60 Hz
Allowed frequency : 49 Hz to 61 Hz
range
Power source : Allowable power source inductance instantaneous voltage fluctuation at
inductance maximum power output 15 % or less
(However, voltage fluctuation must be within allowable voltage range.)

High power source inductance of input power supply results in longer acceleration/deceleration
time of the spindle. Also, operating with power supply with high power supply inductance can
trigger the protection circuit in the DC power supply unit.
Rated output is guaranteed under normal rated voltage. Fluctuation in input voltage can result in
rated output not being met, even if the fluctuation is within the allowable voltage range.
 ME14-009 P-13
SECTION 5 INSTALLATION

5-1-1. Power specification

Power requirements are as follows:
The values may change depending on the options added.
NOTE: Values in parentheses are for 380 V/400 V.

MB-56VA
Spindle
8,000 min-1 15,000 min-1 20,000 min-1
specifications
Voltage AC200 V ± 10 % AC200 V ± 10 % AC200 V ± 10 %
Cycle 50 Hz/60 Hz 50 Hz/60 Hz 50 Hz/60 Hz
Power 22 kVA 37 kVA 42 kVA
Phase Three-phase Three-phase Three-phase
Cable thickness □30 (1.18), 4-core (□14 □50 (1.97), 4-core (□22 □60 (2.36), 4-core (□30
(0.55)) (Incl. ground) (0.87)) (Incl. ground) (1.18)) (Incl. ground)
Main breaker capacity 100 A (50 A) 150 A (75 A) 175 A (100 A)

Spindle
25,000 min-1 35,000 min-1
specifications
Voltage AC200 V ± 10 % AC200 V ± 10 %
Cycle 50 Hz/60 Hz 50 Hz/60 Hz
Power 27 kVA 33 kVA
Phase Three-phase Three-phase
Cable thickness □38 (1.50), 4-core (□22 □38 (1.50), 4-core (□22
(0.87)) (Incl. ground) (0.87)) (Incl. ground)
Main breaker capacity 125 A (60 A) 125 A (60 A)

MB-56VB
Spindle
6,000 min-1 12,000 min-1
specifications
Voltage AC200 V ± 10 % AC200 V ± 10 %
Cycle 50 Hz/60 Hz 50 Hz/60 Hz
Power 22 kVA 37 kVA
Phase Three-phase Three-phase
Cable thickness □30 (1.18), 4-core (□14 □50 (1.97), 4-core (□22
(0.55)) (Incl. ground) (0.87)) (Incl. ground)
Main breaker capacity 100 A (50 A) 150 A (75 A)
 ME14-009 P-14
SECTION 5 INSTALLATION

1) Connect the ground to the external protector connection terminal

(PE) located inside the control box.
2) Do not connect the power cord and the grounding wire in series; if
attempted, it will adversely affect other equipment or cause
malfunctioning of the leak breaker, etc.
3) When an earth leakage breaker, select the one meeting the following
specifications.
Ratings of earth leakage breakers, etc.
For inverter circuit use:
Sensitivity current of 100 mA or more
Fast-blow type (0.1 sec)
4) To furnish the power source into the machine, pull the cable through
under the control box where is advantageous for the dust and water
prevention. Apply the protection against dust and water to the cable.
Protection measures are required also when pulled through over the
cabinet.
In addition, hold the power supply cable appropriately so that the
tension wire will not hang on to the connection part of the main
breaker of the power supply line.
 ME14-009 P-15
SECTION 5 INSTALLATION

5-1-2. Power requirements and fuse capacity

Connecting power to the electrical equipment of the machine should be

performed by a specially trained technician.
Failure to observe these instructions may result in death or serious
injuries.

Power supply: Three-phase

200 V/380 V/400 V ±10 %
50 Hz/60 Hz

(1)
NC control box

(2)
Ground

L1 L2 L3 PE

Transformer
(optional)

(3)

ME914009R0200700030001

1 Automatic circuit breaker 3 Power supply lever switch

Breaker capacity: refer to the next page
2 Cable size: refer to the next page
 ME14-009 P-16
SECTION 5 INSTALLATION

5-1-3. Automatic circuit breaker capacity and cable thickness

The values may vary depending on the special specifications.
* The values in ( ) are those for 380/400 V specification.

MB-56VA
Spindle rotation speed [min-1] 8,000 15,000 20,000
Voltage AC200 V ± 10 % AC200 V ± 10 % AC200 V ± 10 %
Branching automatic circuit breaker
100 (50) 150 (75) 175 (100)
capacity [A]
□30 (1.18), 4-core (□14 (0.55)) □50 (1.97), 4-core (□22 (0.87)) □60 (2.36), 4-core (□30 (1.18))
Cable thickness [mm2 (in.2)] (Incl. ground) (Incl. ground) (Incl. ground)

Spindle rotation speed [min-1] 25,000 35,000

Voltage AC200 V ± 10 % AC200 V ± 10 %
Branching automatic circuit breaker
125 (60) 125 (60)
capacity [A]
□38 (1.50), 4-core (□22 (0.87)) □30 (1.18), 4-core (□22 (0.87))
Cable thickness [mm2 (in.2)] (Incl. ground) (Incl. ground)

MB-56VB
Spindle rotation speed [min-1] 6,000 12,000
Voltage AC200 V ± 10 % AC200 V ± 10 %
Branching automatic circuit breaker
100 (50) 150 (75)
capacity [A]
□30 (1.18), 4-core (□14 (0.55)) □50 (1.97), 4-core (□22 (0.87))
Cable thickness [mm2 (in.2)] (Incl. ground) (Incl. ground)

5-1-4. Inspection of cable connection

Failure to observe the following instructions may result in serious injury

or damage to your machine or facilities.
1) Connect the ground wire to the external protective earth terminal
(PE) in the control box.
2) Do not connect the power cord and ground cable in series. It may
cause adverse effects on other equipment, or cause malfunction of
the leak breaker.
3) When using a ground fault circuit interrupter (GFCI), select one that
meets the following ratings.
 For inverter circuit use
 Sensed current: 100 mA or above
 Middle-sensitivity high-speed inverter type

Line connections can be checked by checking the pressure level of the hydraulic unit.
If pressure of the hydraulic unit reaches the set pressure (6.5 MPa (943.2 psi)), the lines were
properly connected.
 ME14-009 P-17
SECTION 5 INSTALLATION

5-2. Preparation of air source

This machine lubricates its spindle bearings by oil-air lubrication. Insufficient or improper air supply
may cause the spindle bearings to seize, or deteriorate other pneumatic equipment.
Prepare the air source based on the following conditions.

5-2-1. Air flow rate

The table below shows the amount of compressed air required for the machine.

Standard spindle model 500 L/min (132.1 gpm) (ANR)

Give additional 10 % to the required air supply to ensure sufficient air supply.
If a compressor is shared with the other machine, air gun, or air grinder, the flow rate may become
lower than the specified rate. In this case, check the flow rate with the airflow meter to see if the
compressor can supply enough air even while the other machine is using the air.

5-2-2. Air pressure

(1) Air pressure on the primary side should be set in the range of 0.5 MPa (72.6 psi) to 0.7 MPa
(101.6 psi), and kept above 0.5 MPa (72.6 psi).
Primary side air pressure of more than 0.5 MPa (72.6 psi) must be maintained even when air is
used at the airflow rate in the table below, or when an external device such as an air gun or air
grinder is used on the same system.
The following table, given for your reference, shows the typical pressure loss generated in the
pipe from compressor to the pneumatic unit inlet.
Air flow rate Typical in-pipe pressure loss per meter
3/8 1/2 3/4
500 L/min (132.1 gpm) 0.0033 MPa (0.4788 0.0009 MPa (0.1306 0.0002 MPa (0.0290
(ANR) psi) psi) psi)
700 L/min (184.9 gpm) 0.0065 MPa (0.9432 0.0018 MPa (0.2612 0.0003 MPa (0.0435
(ANR) psi) psi) psi)
1,000 L/min (264.2 gpm) 0.0133 MPa (1.9299 0.0036 MPa (0.5224 0.0006 MPa (0.0871
(ANR) psi) psi) psi)
1,200 L/min (317.0 gpm) 0.0192 MPa (2.7860 0.0052 MPa (0.7545 0.0009 MPa (0.1306
(ANR) psi) psi) psi)
1,400 L/min (369.9 gpm) 0.0261 MPa (3.7872 0.0071 MPa (1.0302 0.0012 MPa (0.1741
(ANR) psi) psi) psi)

(2) Secondary side air pressure should be kept constant at 0.5 MPa (72.6 psi) using the pressure
regulator on the machine.

5-2-3. Moisture
Use clean and dry air for the compressed.
An air filter is mounted to the side of the machine. The air delivered from the compressor is normally
hot and moist. Therefore, mount a freeze-dryer or after-cooler between the compressor and the air
filter to remove moisture (temperature at machine air inlet is within room temperature + 5 °C (9 °F)).
This is done because the rust generated in the pipe due to moisture will deteriorate the machine.
 ME14-009 P-18
SECTION 5 INSTALLATION

5-2-4. Piping
The piping ID from the compressor to the pneumatic unit must be 12 mm (1/2 in.) or more.
When the water is accumulated in the piping, it may reduce the effective area and cause pressure
loss. So locate the drain in the place where the pipe height is the lowest to drain water from the pipe.

5-2-5. Filter drain

If you choose to install a filter drain as a precaution against moisture, we recommend using an auto
drain type filter.
Maintenance is necessary even for the auto draining type, but when you choose any filter other than
this type, please pay good attention to maintenance, especially.

5-2-6. Selecting a compressor

(1) Select a model that is rated with discharge pressure that is slightly higher than the required
pressure.
(We recommend a model with discharge pressure that is higher than the operating pressure by
+0.2 MPa (29.0 psi).)

(2) Select a model that is rated with discharge flow rate that is greater than the operating flow rate.
(We recommend a rating that is 10 % to 20 % more than required.)

5-2-7. Air quality grade

International standard ISO 8573-1:1991 Quality grade
Japan Industrial Standards JIS B 8392-1:2000 Quality grade

Min. pressure dew Highest oil

Max. particle diameter
Quality grade point concentration
(µm (µin.))
(°C (°F)) (mg/m3)
1 0.1 (4) -70 (-94) 0.01
2 1 (40) -40 (-40) 0.1
3 5 (200) -20 (-4) 1.0
4 15 (600) +3 (37) 5
5 40 (1,600) +7 (45) 25
6 - +10 (50) -

The quality grade of primary air pressure should meet the following.

 Solid particle diameter: 1 µm (40 µin.)

 Pressure dew point: 3 °C (37 °F)

 Oil concentration: 1.0 mg/m3

Quality grade: Maintain grade 2 in maximum particle diameter; grade 4 in minimum pressure dew
point; grade 3 in highest oil concentration, or above.
 ME14-009 P-19
SECTION 5 INSTALLATION

5-3. Factory water supply

Please use drinkable water when diluting the coolant.
Water that contains bacteria or salt can damage machine parts.

5-4. Oil for trial runs

(1) Oil and coolant are drained when the machine is shipped. Please procure them before the
machine is installed at your site.

(2) When lubricating the machine parts, refer to [OPERATION & MAINTENANCE].

MB-56V
Unit Oil type Reserved
amount
FC2 15 L
Spindlehead cooling unit
(e.g. Mobil Velocite Oil No.3) (4.0 gal)
Hydraulic unit * HM32 20 L
(5.3 gal)
Lubricator (optional) HM32 0.085 L
(0.0225 gal)
Oil-air lubrication unit Mobil DTE Oil Light (specified) 2L
(0.5 gal)

* The hydraulic unit for MB-56V is designed for use with the APC (optional), so it cannot be
installed in standard configuration.
 ME14-009 P-20
SECTION 5 INSTALLATION

5-4-1. Lubrication oils for machine tools

Manufacturer
Lubricant type Code
ExxonMobil Shell BP Japan
CKB32 Mobil DTE Oil Light Shell Tellus S2M32 Castrol Hyspin AWS32
Mobil DTE Oil Heavy
CKB68 Shell Tellus S2M68 Castrol Magna BD68
Gears lubrication Medium
CKC150 Mobilgear 600 XP150 Shell Omala S2G150 Optigear BM150
CKC220 Mobilgear 600 XP220 Shell Omala S2G220 Optigear BM220
FC2 Mobil Velocite Oil No.3 Shell Tetra Oil 2SP -
Bearing lubrication
FC10 Mobil Velocite Oil No.6 Shell Tetra Oil 10SP Castrol Hyspin AWS10
G68 Mobil Vactra Oil No.2 Shell Tonna S3M68 Castrol Magna BD68
Slideway lubrication
G220 Mobil Vactra Oil No.4 Shell Tonna S3M220 -
Hydraulic fluid HM32 Mobil DTE Excel 32 Shell Tellus S2M32 Castrol Hyspin AWS32
XBCEA1 Mobilux EP1 Alvania EP Grease 1 Optimol Longtime PD1
Grease Mobilux EP2
XBCEA2 Alvania EP Grease 2 Optimol Longtime PD2
Unirex N2

[Supplement]

1) The table above shows the major brand lubricating oils in reference to the standard JIS
B6016-1 (ISO/TR 3498).
2) See the lubricating oil specifications given for each component in this manual for service
points, supply amount, and the type of oil.
3) Always use the specified lubricating oil for slideways.
4) For lubrication of optional units (such as chip conveyor, NC rotary table, and robot), refer to
the instruction manual for each unit.
5) If the slideway lubricant gets into the coolant and causes undesirable effects, we have oil
skimmers (optional) that may resolve the issue. Please contact OKUMA for details.
 ME14-009 P-21
SECTION 5 INSTALLATION

5-5. Coolant

5-5-1. Coolant unit specification

MB-56V
Coolant tank capacity 230 L (60.8 gal)
(Effective 120 L (31.7 gal))
Coolant type Water-soluble coolant *
Low viscosity non-water-soluble (oil-based) coolant
Pump motor 200 V 50/60 Hz
250 W
Maximum output 50/60 Hz
22/26 L/min (5.8/6.9 gpm)
(For water)
No. of coolant nozzles x5 (angle adjustable)

[Supplement]

The machine is coated with two-liquid paint consisting of polyurethane compound base and
curing agent. Therefore, use the water-soluble coolant of emulsion type (W type 1). Do not use
water-soluble type coolant (W type 2) as it may damage the coating.
 ME14-009 P-22
SECTION 5 INSTALLATION

5-5-2. Coolant precautions

There are various types of plastics, lacquer, resin based materials, and adhesives used on this
machine. Each of these materials is selected carefully in consideration of being used with the
coolant.

 Do not inhale coolant mist. It may be harmful to your health. Never

use coolant which has a 15 % or higher oil content.
 Mixing air and oil mist may result in the formation of an explosive
compound. Therefore, do not blow pressurized air or oxygen on the
machine or on compounds.
Also, keep fire away from the machine.
 The plant floor may be slippery from the coolant. Please use caution.

Do not use highly corrosive chemicals or additives. It may damage the machine and may cause
malfunction.
 Before operating the machine, communicate with the coolant supplier to obtain
recommendations on compatibility and mixture ratio.
 Also take into consideration local conditions such as hardness of the water used for the
coolant.
 OKUMA does not conduct tests on coolants.
 OKUMA assumes no responsibility for any loss or damage that may occur during machining
operation that may result from following any recommendations made by coolant suppliers.
 When using synthetic coolants, make sure ample precautions are taken to prevent corrosion.
Also check that compatibility between any coating material and plastic material and the
OKUMA machine is fully guaranteed.
 Strictly observe mixing ratio instructions from the coolant manufacturer.
 ME14-009 P-23
SECTION 5 INSTALLATION

5-5-3. Recommended coolant

The table below shows the recommended coolants:

Products Maker Type Use

NC-21K Taiyu Soluble Casting, iron, (aluminum)
(upgraded)
EX-108M Taiyu Emulsion Iron, aluminum
EX-318 Taiyu Emulsion Iron, aluminum and stainless steel

Use only the water-soluble coolant recommended by OKUMA. Note that the water-soluble
coolant of soluble type (W type 2) other than listed above may damage the coating. Also avoid
using the chemical solution coolant because it damages not only the coating but also the
slideways where chemical reaction with the lubricating oil tends to occur, and the rubber parts
such as sealing material may also be damaged.

5-5-4. Fire precautions

From the standpoint of fire prevention, we recommend that you use water-soluble coolant. If it is
necessary to use non-water-soluble (oil-based) coolant, ensure that an oil mist collector is installed.
Never operate the machine unattended.
To minimize damage in the unlikely event of a fire, keep a fire detector and an automatic fire
extinguishing system or the like handy.

5-5-5. Other precautions for using non-water-soluble (oil-based) coolant

Compared to water-soluble coolants, non-water-soluble (oil-based) coolants are higher in viscosity
and lower in specific heat. As such, non-water-soluble (oil-based) coolants are:

 less effective for rinsing.

 less effective for coolant recycle and pumping rates.

 likely to affect machining precision due to coolant temperature rise.

These are some of the effects it can have.

Therefore, the following measures should be included in the machine specifications when non-
water-soluble (oil-based) coolant is used.

 Increasing the suction motor capacity for through-spindle coolant unit.

 Adjusting the coolant temperature if high machining accuracy is required.

Precautions such as those listed above are necessary.

 Note that we are not liable for any defects in machine performance, accidents, or damage
caused by use of non-water-soluble (oil-based) coolant.
 Particularly, avoid using high viscosity non-water-soluble (oil-based) coolant (with a viscosity of
10 cSt at 40 °C (104 °F) or over).
 LIST OF PUBLICATIONS

Publication No. Date Edition

ME14-009-R1 October 2017 1st

ME14-009-R2 July 2018 2nd

Original Instruction Manual

This manual may be at variance with the actual product due to specification or
design changes.
Please also note that specifications are subject to change without notice.
If you require clarification or further explanation of any point in this manual,
please contact your OKUMA representative.