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Self-Powered Protection Relay IKI-35

for Transformer-Monitoring and Protection in Distribution Networks

Manual
Valid for IKI-35_24V

issue 2018-06-08 File IKI_35_24V_Manual_e_v_2_2018-06-08_1.doc


subject to change KRIES-Energietechnik, www.kries.com; DE-71334 Waiblingen, Germany Page 1/25
valid from serial-# 1805516 Tel. +49 7151 969320; M: service@kries.com
Index 3. Indication/Setting
3.1 Indication
1. Introduction 3.2 Setting
1.1 General 3.3 Inrush rejection
1.2 Application 3.4 Selection of Tripping Coil (obsolete)
1.3 Design 3.5 Setting examples
2. Handling / Installation 7. Technical Data
8. Precautions 5. Function Test / Maintenance
2.2 Auxiliary Energy Supply 6. Low-Power Magnet-Tripping-Coil
9.2.3 Split-Core CTs 7. Restrictions
10. 2.4 Clamp assignment 8. Appendix: Function Test

1. Introduction

1.1 General

In modern distribution networks and Smart-Grids, transformers and customer-HV-feeders must be


observed and protected against overload and failures (short circuits, earth faults).

The self-powered protection relay IKI-35 is a protection relay made for distribution applications and due
to its design and ease of use best applicable in Ring Main Units and compact substations.

The self-powered protection relay IKI-35 is applicable for monitoring and protection of distribution
network transformers with nominal currents 10 A ... 250 A. By means of split-core CTs overcurrents and
short circuit currents can be detected in the feeders.
The device offers an overcurrent stage (ANSI 51), a short circuit stage (ANSI 50), an external fast trip
stage and an earth fault stage (ANSI 50N and 51N) as well. The overcurrent stage and the earth fault
stage can be selected as definite minimum time DMT (=UMZ) stage or inverse definite minimum time
IDMT (=AMZ) stage. The IDMT-stage offers four curves according to IEC 60255-3.
Earth faults can be detected either by calculation of residual current from the three phase current
sensors (ANSI 50N/51N) or by installation of an optional balanced core CT at input E for measuring non
directed sensitive earth-fault currents (ANSI 50G, 51G). The IKI-35 is supplied by the CTs and buffered
by a Lithium-cell battery.

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1.2 Application

The self-powered protection relay IKI-35 is


mainly used for transformer-protection
in distribution networks.

The use of IKI-35 allows a selective fault


isolation during overload and failure situation
and increases the availability of the residual
network.

Most important features:

Tripping due to:

- short circuit detection on MV- or LV-side of


transformer
- overload detection
- earth fault detection
- emergency-command or remote-command at
external fast trip input

figure 1.2

Applications

a) Protection of transformers with power circuit breaker


Switching device: power circuit breaker or power breaker

Overcurrent and short circuit stage are monitored by the


IKI-35 and tripped by the magnetic coil.

Substitution for load-breaker/fuse combination


figure 1.2 a)

b) Protection of Transformers with fuses and IKI-35


Switching device: load-breaker / fuse-combination.

The IKI-35 controls the overcurrent range up to the rated


current of the load breaker and trips the load breaker in
case of overcurrent.

The short circuit current stage of the IKI-35 is blocked.


When the maximum trip current of the load breaker is
exceeded, the tripping will be blocked. Hence the fuse
must take over the tripping function.

figure 1.2 b)

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1.3 Design of IKI-35

The protection relay system IKI-35 consists of:


- base unit IKI-35
- 3 split-core CTs; optional: 1 balanced core CT for earth fault detection
- low power tripping coil or standard coil with capacitor buffer, e.g. PSU

Figure 1.3

2. Handling/Installation

2.1 Precautions during Installation

During installation of IKI-35 to the split-core CTs the high voltage must be shut down. During installation the five
safety rules (golden rules) must be observed. Uninstalled current injected CTs must be short circuited at their
signal lead ends.

Split-core CTs are only suitable for installation at touch-proof high voltage cables. For installation at non
shielded high voltage cables separate CTs are available on request.

2.2 Auxiliary Voltage Supply

The IKI-35-System works without any external auxiliary voltage supply.


The system is mainly supplied by the primary current Ip through the CTs.

For currents Ip > 10 A: CTs completely supply the IKI-35


currents 1A > Ip > 10 A: mixed supply between battery and CT

Battery: Lithium-battery, designed to supply the IKI-35 for >= 15 years. After 15 years a battery test is
recommended, or the battery should be replaced (see chapter 5).

The calculated lifetime includes 200 trippings.

If requested, the IKI-35 can be supplied alternatively by any auxiliary voltage 24 ... 230 VAC/DC. The auxiliary
voltage can be installed at the clamps 13, 14 and will also be buffered by the battery.
In case the IKI-35 is fed permanently through the CTs with Ip > 10 A or supplied by an auxiliary voltage the life-
time of the battery will be expanded to over 20 years.

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2.3 Split-Core CTs

For current measuring wide-range split-core CTs are used


which are adapted to the IKI-35.

The split-core CTs can be installed either on the MV-cables or


by means of an adapter at C-type bushings (EN 50180).

2.3.1 Installation of Split-Core CTs

For mounting and installation of the CTs please note:

- the mounting is independent from current direction


- the poles do not have to be earthed
figure 2.3

The three split-core CTs (IKI-LUM_d92) are to be mounted on the single-cores of the high voltage cable and
installed on the clamps 1-6. The cable shields must be insulated and led back through the CTs (figure 2.3.1 a) so
that only the primary current flows through the CT. Dependent on the cable types the terminations must be
insulated (figure 2.3.1 b).

By means of a balanced core CT at input E (clamps 7, 8) also sensitive earth faults Ie> below 20 A or Ie> below
0,7xIn can be detected. The balanced core CT covers all three single cores. The common shield of a three core
cable or the single shields of single core cables must be insulated and led back through the balanced core CT.

Principle of leading Three core cable Single core cable


back the shield for shielded single cores the cable the shields must be leaded
terminations must be insulated and the back through the CTs!
CORRECT shields must be leaded back through the CTs.
For unshielded single cores special CTs are
available on request!

insulated installation

CT
CT CT
CT
IKI-30LU IKI-30LU
IKI-LUM_d92 IKI-LUM_d92
FALSE!

balanced core CT
e.g. IKI-GSU balanced core CT
e.g. IKI-GSU
alternatively in front
of or behind
separation unit

figure 2.3.1a figure 2.3.1c


figure 2.3.1b

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2.3.2 CT-Types for Protection Relay IKI-35

Hint:
The measuring inputs of IKI-35 are adapted to usage with the CT-types IKI-LUM_d92, i.e. the burden of the relay and the output
power of the CTs are adapted to each other. Therefore installation of standard CTs with secondary currents of 1 A or 5 A is not
allowed!

a) Single core CT for insulated, screened single core cables


CT Type IKI-LUM_d92_xxm
Connecting lead xx in meters
Inner diameter 92 mm
Transmission ratio 10 A/0.005 A
Power @ burden 0.02 VA@10A
Class 10P30 together with IKI-35
Nominal frequency 50 .. 60 Hz
Thermal max. current 23 kA, 5 s
Thermal max. perm. current 250 A
Insulation voltage 2 kV figure 2.3.2 a)
Protecting degree IP 54

b) Single core CT for insulated, bushings


CT Type IKI-LUM_d92_xxm
Connecting lead xx in meters
Inner diameter 92 mm
Transmission ratio 10 A/0.005 A
Power 0.02 VA@10 A
Class 10P30 together with IKI-35
Nominal frequency 50 .. 60 Hz
Thermal max. current 23 kA, 5 s
Thermal max. perm. current 250 A
Insulation voltage 2 kV
Protecting degree IP 54 figure 2.3.2 b)
Accessory adapter for C-type bushing; item no. 2501399

c) Balanced core CT for insulated screened cable triple


For sensitive earth fault detection Ie> below 0,7 In or below 20A

CT Type: IKI-GSU_d60_314
Connecting wire: pluggable
Available standard-lengths: 3m, 5m, 10m, others on request
Inner diameter: 60mmx314mm
Transmission ratio: 2000/1
Nominal frequency: 50 .. 60 Hz
Thermal max. current: > 30 kA, 2x10 s (IKI-35 connected)
Insulation Voltage: > 3 kV
Degree of protection: IP 54

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2.4 Clamp Aassignment

Inputs:
Clamp 1 and 2: Split-core CT input for I> L1, poles not directed
Clamp 3 and 4: Split-core CT input for I> L2, poles not directed
Clamp 5 and 6: Split-core CT input for I> L3, poles not directed
Clamp 7 and 8: Optional balanced core CT input E for sensitive Ie>; poles not directed
Clamp 9: Earthing connection, max. length 3 m
Clamp 11 and 12: External fast tripping input by means of external applied aux. voltage 24 … 230 VAC/DC
If this input is used, the clamps 11/12 should be terminated to ground while the
input is not activated and voltage should be applied only when the tripping is to be
performed.
Clamp 13 and 14: Optional installation possibility for external auxiliary voltage 24 ... 230 VAC/DC
If aux-voltage is used, an additional EMC-clamp filter on the auxiliary supply line
is recommended: e.g. Würth Elektronik Type 742 711 32 (www.we-online.de)
Outputs:
Clamp 15, 16: Output for low-power tripping coil, supplied from IKI-35
Suitable for coils up to 24V / 0,1 Ws-(NOTE POLARITY!);
no external aux. voltage required
Clamp 17: not used
Clamp 18, 19: Relay 2, function and contact type (NO or NC) to be configured
Clamp 18, 20: Relay 1, function and contact type (NO or NC) to be configured
Clamp 18, 21: Watchdog-Relay; closed when aux. voltage present; open when no aux. voltage present
or internal device fault
All Relays: switching capacity: 250VAC@5A; 30VDC@5A; 220VDC@0,3A

Clamp block
at IKI-back side
lower block: 14-poles
upper block: 7-poles

figure 2.4

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The unintended unplugging of the connectors can be avoided by the fixation of the cable bundle using a cable tie
and the cable tie holder. The cable-tie itself is not included in the shipment.

Cable tie in
cable tie holder
figure 2.5

Cable tie fixes


cable bundle and
secures connectors
against unintended
drawing
figure 2.6

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valid from serial-# 1805516
3. Indication/Settings

3.1 Indication
3.1.1 Basic-Screens/Navigation

For awaking the display, press any button: Push-Button and Function

3.1.2 Standard Status Indication

3.1.3 Failure Indication after Occurrence

Up to 20 events can be displayed


3.1.4 Detailed Indication

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3.2 Settings

IKI-35 allows adjustment of system settings and pickup behaviour. Depending on the soft- and hardware
configuration, not all options may be available.

3.2.1 System Settings

setting
setting ofof
CT Type
CT Type
-- IKI-LUM-d92
IKI-LUM-30 ==widewiderange
rangeCTCT
- ../ 1A not - Option HC on / off
available
- ../ 1A not available

setting
settingofof
nominal
nominalprimary
primary setting current
setting current
range
rangeIn In
= 10 .. 250A
= 10 ..250Afor for wide-
wide-range CTs and Option HC off
range CTs
range In = 100 .. 400A for
wide-range CTs and Option HC on

setting of
nominal network frequency
50 / 60 Hz

setting of
Inrush restraint function
on / off

setting
settingofof
earth-fault
earth-faultstage
stage
by
by
- separate balanced core CT d60 314
--separate
separate balanced
balanced corecore CT (older type)
CT d130
--delta-I-method
delta-I-method (no(no
sep.sep.
CT) CT)

setting of
lowest current to show in
display: I on
i.e. if I on is shown the CT
measures current
range (0,1..0,5) * In

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setting of
Contact type
N.O. (normally open)
N.C. (normally closed)

setting of
setting of Alarm type
Reset-Mode - deactivated
2h, 4h, 8h, auto - tripping
(auto: if primary current is detected) - overcurrent I> or Ie>
- overcurrent I>
- overcurrent Ie>

setting of
menu-language setting of
- English trip relay activation
- German on / off
- Russian

setting / change of setting of


password least trip voltage level
XXXX 68% … 100%
factory setting: 1234

setting of
Backlight function
on / off

setting of
Backlight function
on / off

setting of
maximum current ratio
up to which tripping will
be performed
I / In
range 0 ..20

setting of
delayed tripping after
current falls below max.
switching current:
yes / no
no: no tripping if max.
switching current is reached
and goes below again

return to factory settings


confirmation

Indication:
Hardware-Version ID of base ID of front
Software-Version firmware firmware
Contact for Service
Serial number

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3.2.2 Setting of Pickup Values

The following pickup values and characteristics can be set:

- I>, overcurrent characteristics: DMT or IDMT (extremely, very, normal or longtime)


- I>>, short circuit current characteristics: DMT or instantaneous (t=0)
- I>>>, short circuit current stage 2 characteristics: DMT or instantaneous (t=0)
- Ie>, earth fault current characteristics: DMT or IDMT (extremely, very, normal, or longtime)
- Ie>>, earth fault current stage 2 characteristics: DMT or instantaneous (t=0)

figure 3.2.2

3.2.2 a) As an example for the DMT or instantaneous settings, the I>>>-setting is described:
Note: In = nominal current to be defined in system setting menu

0..32

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3.2.2 b) As an example for the IDMT the I>-setting is described:

setting of
charcteristic
- DMT
- IDMT
- deactivated

setting of
I> Type
- extremely
- very
- normal
- long-time

setting of
Time multiplier TMS
0,05 .. 10
step: 0,05

setting of
initial value for IDMT
ratio I / In
1,1 .. 3

The tripping time for IDMT is calculated


according the following formulas:

Where: t = tripping time in (sec)


I = actual primary current (A)
In = nominal primary setting current (A)
v = TMS*sec = Time Multiplier Setting * sec
figure 3.2.2 b)

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3.3 Inrush rejection
3.3.1 Inrush rejection for IL1 .. IL3

The overcurrent I> to observe is often close to or somewhat below the inrush current. During inrush current the
IKI-35 should not trip. Generally overcurrent tripping time tI> should be chosen higher than the expected inrush
time. The short circuit current value I>>, which is switched off after short circuit delay time tI>>, should be always
selected considerably over the inrush current value. Values of inrush currents and inrush durations have to be
taken from the documentation of the transformer manufacturers. The IKI-35 additionally offers an inrush rejection
algorithm, that may be activated in the menu. If the transformer is switched from power-off state (I<2A, for all
three phases) to on state, the inrush rejection algorithm monitors, if overcurrent condition is present for all three
phase currents. A three pole clamp short-circuit has to be distinguished from the inrush current. In normal case it
is assumed, that a three pole transformer clamp short-circuit features greater current values than the inrush
event. The three pole transformer clamp short-circuit is assumed to be 10 times In (inrush currents may reach
values of up to 7 times In).
The inrush criterion is fulfilled if the three-phase current meets the following conditions after a currentless state:
- less than 10 times In
- less than I>> (if I>> stage active)
- greater than I> and
- longer than tI>
In this case, the tripping is rejected. If after 3s the inrush criterion is still fulfilled, then tripping is executed.
The inrush rejection method is activated in the setting menu of IKI-35.

3.3.2 Inrush-rejection for Ie

In compensated networks it is suggested to select a long-time tIe> as inrush rejection to ensure that the inrush
current is delayed before a tripping may occur. Inrush rejection for Ie is also activated in the setting menu! In
solidly or low-resistive terminated networks an inrush rejection for Ie according to the following criterion is
introduced.
If, after a currentless state, the I0-current is
- less than 5 times Ie>
- greater than Ie> and
- longer than tIe>,
then the tripping is rejected. If after 3s the inrush criterion is still fulfilled, then tripping is executed.
The inrush rejection method is activated in the setting menu of IKI-35.
The figures below show the correct position of the transformer characteristic between the three pole transformer
clamp short-circuit current Isc and the inrush current. Then a separate inrush rejection should not be necessary.
In these cases it is assured by the setting that the inrush current does not cause tripping whereas the three pole
transformer clamp current is switched off with certainty surely.
I_Trafomonitor I_Trafomonitor
+ Fuse I_primary_protection
I_primary_protection t
t

Isc
figure 3.3 Isc

Inrush
Inrush

I_N I> I_secondary_protection I


I_N I> I_secondary_protection I

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3.5 Setting examples

3.5.1 Setting example 1:

Given:
Transformer-nominal power: 1250 kVA
Nominal voltage: 12 kV
Allowed overload: 2 x In for 5 s

Requested:
Instantaneous trip: at 20 x In with tI>> = 0,05s
Short-circuit fast trip: at 15 x In with tI>> = 0,1s
Overcurrent characteristic: acc. DMT definite minimum time characteristic
Relay 1: activation during overcurrent (I> or Ie>) as normally closed contact, N.C.
Relay 2: activation in case of tripping as normally closed contact, N.C.

Calculation In: In = 1250kVA/(12kV *3) = 60 A

Settings: Nominal current: In = 60 A


Over current DMT: I>/In = 2, tI> = 5 sec.
Short-circuit current DMT: I>>/In = 15; tI>> = 0,1sec.
Instantaneous tripping current: I>>>/In =20; tI>>> = 0,05 sec.*
Relay 1: contact: N.C., alarm: I> or Ie>
Relay 2: contact: N.C., alarm: tripping

3.5.2 Setting example 2:

Given:
Transformer-nominal power: 1250 kVA
Nominal voltage: 12 kV
Allowed overload: 2 x In for 5 s

Requested:
Instantaneous trip: at 20 x In with tI>> = 0,05s
Short-circuit fast trip: at 15 x In with tI>> = 0,1
Overcurrent characteristic: acc. IDMT Very Inverse
Relay 1: activation during overcurrent (I>) as normally open contact, N.O.
Relay 2: activation in case of tripping as normally open contact, N.O.

Chose IDMT: type Very Inverse

Calculation of In: In = 1250kVA/(12kV*3) = 60 A


Selection v: I> = 2 xIn -> I>/In = 2 (Starting point of IDMT-curve)
Herewith a tripping time of 5s at I>/In=2 results
This is given with TMS=0,37 -> chose TMS=0,35
(calculated from formula for Very Inverse 3.2.2b)
Calculation I>>/Is: I>>=15x In -> I>>/In = 15
Since the IDMT-overcurrent curve for v=0,4 at I/In=15 only results
in a tripping time of t=0,35s the additional short circuit stage
with I>>/In = 15 and tI>>=0,1 must be overlaid

Settings: Nominal current: In = 60 A


Over current IDMT: very inverse, I/In = 1,1; TMS = 0,35
Short-circuit current DMT: I>>/In = 15; tI>> = 0,1sec.
Instantaneous tripping current: I>>>/In =20; tI>>> = 0,05 sec.*
Relay 1: contact: N.O., alarm: I>
Relay 2: contact: N.O., tripping
* inherent time of IKI-35: about 20 ms must be added to the respective time
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4. Technical Data
Nominal current In primary side nominal current selectable 10 ... 250 A for wide-range CTs, Option HC off
selectable 100 ... 400 A for Option HC, details in separate datasheet
Short circuit stage I>>:
pickup values ratio I>>>/In, I>>/In selectable 2 .. 32 or deactivated
delay time tI>>>, tI>> selectable 0.05* ... 2 s
Overcurrent stage I>:
DMT-pickup ratio I>/ In selectable 1.1 .. 3
delay time tI> selectable 0.3 .. 300 s
IDMT 1/2/3/4 inverse characteristics selectable 1. extremely; 2. very; 3. normal; 4. long-time
initial value ratio I>/In selectable 1.1 .. 3
Time Multiplier Setting TMS selectable 0.05* .. 10
Earth fault stage Ie>:
Earth fault pick-up value ratio Ie>>/In selectable 0.1 .. 4 or deactivated
delay time tIe>> selectable 0.05* .. 2 s
Ie>_DMT-pick-up value ratio Ie>/In selectable 0.1.. 2; for values below 0.7 balanced core CT is required
delay time tIe> selectable 0.05* .. 5 s
Ie>_IDMT 1/2/3/4 inverse characteristics selectable 1. extremely; 2. very; 3. normal; 4. long time
initial value ratio Ie>/In selectable 0.1 .. 2, for values below 0.7 balanced core CT is required
Time Multiplier Setting TMS selectable 0.05* .. 10
Reset ratio / time 70% to 100% of setting / 30ms
Frequency of network selectable 50/60 Hz
Inherent time* <= 20 ms must be added to lowest setting time
Waiting time between 2 (external) 5sec with auxiliary power for remote tripping, during function test or SOTF (switch-on-to-fault)
tripping commands 15sec without aux. power this is the recommended time to wait for reliable tripping; if waiting time
is less than 5/15 sec, IKI-35 might trip with delay compared to
expected time tI>>
Reset for trip indication selectable 2 h/4 h/8 h OR autom. 20 s after current recovery (min. Ion)
OR by push buttons
Alarm-Relays 2 function selectable: NC/NO, selectable logic: I> + Ie>; I>; Ie>; Trip
Remark: for energy-saving the relays are delayed compared to tripping output (Ie> alarming
(e.g. excitation) is delayed more to avoid intermittent alarming), they are only used for
alarming, not for tripping; switching capacity: 250VAC@5A; 30VDC@5A; 220VDC@0,3A
Auxiliary supply CT-supplied buffered by Lithium battery ; alternatively: 24 ... 230 VAC/DC
Earth fault stage by asymmetry calculation (delta-I-method) for earth fault currents above 20 A (or Ie>/In >=0.7) or
with sep. balanced core CT at Input 4 for sensitive earth fault with currents below 20 A (or Ie>/In <0.7)
Event Recorder Up to 20 event log entries with relative timestamp
Product standard IEC 60255-1:2009
Accuracy Current: ±10% ± 1 digit @ 10 ... 250 A (where 1 digit is 1 A) for symmetric 3-phase load
of complete system comprising ±20% ± 1 digit @ 10 ... 40 A, ±10% ± 1 digit @ 40 ... 250 A for 1-phase excitation
CTs and IKI DMT-Time: ±10% or ± 25ms (±25% or ± 30ms @ <40A for 1-phase excitation)
IDMT-Time: acc. IEC 60255-151: 62,5% for I/In = 2..5; 35.5% for I/In = 5..10; 25% for I/In > 10
Limitations: for 1 phase excitations with tI>> / tIe>> set to 0.05 s a current of at least 45 A is required.
for 1 phase excitations with tI> / tIe> set to 0.3 s a current of at least 35 A is required.
for 3 phase excitations with tI> / tIe> set to 0.3 s a current of at least 16 A is required.
Operation/storage temperature -40 °C .. +70 °C / -40 °C .. +80 °C
Housing / Protection degree front panel mounting DIN 43700 / IP40; front IP54
Dimensions / Recommended Cut w x h x d=96 x 48 x 80 mm / 92,2x45,2 mm
Current transformers connected to input 1, 2, 3: split-core current transformer type IKI- LUM_d92 (up to 250 A nom.curr.)
optionally to input 4: balanced current split-core transformer; type depending on diameter
Types IKI-35_24V for tripping coils up to 24V / 0,1Ws
CTs IKI-LUM_d92_kab for mounting at MV-cable; connecting leads available with lengths 1-15m
IKI-LUM_d92_hul for mounting at C-cone bushing, connecting leads available with lengths 1-15m
Coil IKI-30-TC low power tripping coil, 3 V, 0.02 Ws
Software Kries-Config Configuration and event log read-out via PC
Dimensions

figure 4.1

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valid from serial-# 1805516
5. Functional Test/Maintenance
5.1 Tests
a) System Test Functions:
From standard status screen the system-test menu is activated by “left” button.

Function test: the function test allows a complete failure simulation including activation of
tripping coil and relays; to perform the function test the password has to be entered.
Display test: The display test will test the complete LCD- and LED-functions.
Current check: The current check shows the phase currents of each phase and the
residual current I0sum (only if balanced core CT is installed)

b) Primary Current Test / Secondary Test

b1) Primary Current Test: Injection of primary current into the CTs with primary current generator
The Primary Current Test is performed by means of a primary current generator which is capable to simulate the
required pickup currents. If the pickup currents could not be reached by the primary current generator, ampere-
turns can be used to reach the currents (see appendix).

b2) Secondary Test:


For maintenance test or installation test secondary tests can be performed. For the secondary test the CTs have
to be removed from the clamps 1-8. At the CT-clamps (1-8) an AC-voltage has to be applied for simulation. The
AC-voltages can be generated by means of most common AC-sources (e.g. protection testing devices) (for
detailed information see appendix).

5.2 Maintenance/Battery Change:


If the status of the standard menu does not show ´STATUS OK´ after awaking the display by any button, the
battery must be changed. A periodic change of the battery is recommended after 15 years. For this, all leads must
be disconnected from the clamps and the front cover has to be opened. Behind the front cover the battery can be
accessed. Static charges on tools or body should be discharged before touching the circuit board. Subsequently
the battery can be unplugged, removed from the holder and replaced by a new one; observe polarity!

Replacement battery: Type LS 17500, 3.6 V, manufacturer Saft; recommended type: Kries-IKI-35-battery

Unplug battery
and remove from
holder. Replace
battery and
observe polarity!

1. remove front cover 2. open device 3. battery is placed behind circuit board

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valid from serial-# 1805516
6. Low Power Tripping Coil

The low power tripping coil type IKI-30TC was especially designed for application with IKI-35 and is installed at
clamps 15,16.
When IKI-30TC is used no external auxiliary voltage is required at clamps 13,14.

figure 6

7. Restrictions / Special Applications

7.1 Tripping-Coils with high power requirement

The output 15,16 of IKI-35 is suitable for tripping-coils up to 24V, 0,1Ws (without the need of auxiliary voltage
supply for IKI-35). For coils with higher power requirement an coupling relay and an additional capacitive power
storage unit e.g. type PSU have to be installed.

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valid from serial-# 1805516
7.2 Function Deviation

Ie>-IDMT-Characteristic
For Ie> the time-current-characteristic type IDMT can be selected.
The Ie>-pick-up-value can be selected between 0,1 x In and 2 x In. But for the calculation of the time tIe> the
nominal current In is used. The device acts according the time-current characteristic as shown in the figure 7.1, a
mixture between DMT- and IDMT-characteristic.

Time
tIe>

IDMT characteristic
according to formula

0,1*In In 1,1*In
Current Ie
Figure 7.1
Time-current-characteristic if type IDMT is selected for Ie>, e.g. for pick-up-value Ie>=0,1*In

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valid from serial-# 1805516
8. Appendix: Function-Test IKI-35

Primary Current Test/Secondary Test

The protection relay IKI-35 can be either tested by means of primary current injection into the CTs or secondary
sided by means of a simulation-voltage to be applied at the CT-clamps.

Attention:

- For Primary or Secondary test of IKI-35 it is highly recommended to deactivate the inrush-suppression.

- If the tripping has to be avoided during the testshould the tripping coil must be deactivated at the clamps.

- For the evaluation of the pick-up current accuracy the tolerances according to the technical data of IKI-35 have
to be observed.

- For the evaluation of pick-up time accuracy especially for IDMT-curves the current-tolerance has to be considered
in the formula of the IDMT.

8.1 Primary Current Test: Injection of primary current into the CTs by means of primary current
generator

The primary current test is performed by means of a primary current generator which is capable of simulating the
required pickup currents. The primary current should be injected according to figure A/B.
If the pickup currents could not be reached by the primary current generator, ampere-turns can be used to reach
the pickup currents. Alternatively a test winding with 50 ampere-turns is available, which can be plugged onto the
CT. These test windings allow to generate a primary current of up to 1000 A (see figure A/B).

8.2 Secondary Test:

For maintenance test or installation test secondary tests can be performed. For the secondary test the CTs have to
be removed at the clamps 1-6. At the CT-clamps an AC-voltage has to be applied for simulation. The AC-voltages
can be generated by means of most common AC-sources (e.g. protection testing devices). The secondary test is
performed according to figure C.

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valid from serial-# 1805516
Figure A/B
Primary Current Test
The primary current can be either injected by ampere-turns
or by an optional test winding.

A: ampere-turns
B: Test-winding and IKI-Primary-Test-Box
Test winding with 200 windings, max. 30A (1 sec). Typ: IKI-LUM_PW
The CT type IKI-LUM_d92 can be also retrofitted with the test winding. As an option the IKI-Primary-Test-Box is
available; the IKI-Primary-Test-Box offers the same shape as IKI-35 and can be also installed at a standard C-bar.
The test-sockets inside the IKI-Primary-Test-Box allow to install a current source with currents of 1..30A. By means
of the test-winding primary currents acc. below diagram are generated.
ATTENTION: Currents above 1A must not be applied for more than 1sec.!

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valid from serial-# 1805516
Figure C
Secondary Test
Test-circuit

Für den Sekundärtest des IKI-35 muss eine AC-


Spannung an die Wandlerklemmen angelegt werden
Die Stromwandler müssen kurzgeschlossen werden,
wenn Primärstrom fließt.
21 N.C. Watchdog
For secondary test of IKI-35 an AC-Voltage must
be applied to the CT-clamps. The CTs itself should 20 N. C. Relay1
be short circuited if primary current is available. Relay2
19 N.C.
Rel.gemeins.
18

24Vi nt
3V int
Relay com.
Note: 17
Ausl. extern versorgt
Trip external suppli ed
Relay
Ausl.gemeinam
16 Trip common

=
- Apply the voltage for a short term only
+ - G ND Ausl. intern versorgt
15 Trip internal supplied
- Avoid voltages higher than the values mentioned Tripping
in the table Device
14
- Reduce the output power of your AC-voltage- 13
H il fse n er gi e
a u x vo lta g e

source to a safe limit


12 A us l. fe rn
- Pay attention to your safety, dangerous voltages Erd-Verbindung 9 zu öffnen tri p r em o te
während Isolationstest! 11
are present! earth-connection 9 to be
- Option HC off opened during insulation-test! 10

9 GN D

Connect the adjustable AC-voltage-source to the 8

L2 L3 E
7
CT-input L1, L2, L3 or E to test the corresponding 6
input. Select the voltage of the voltage-source to 5

CT-i nputs
simulate a primary current according to the charts 4

L1 L2
listed below. All values are RMS-(root-mean- 3

square-) values for a sinusoidal voltage waveform. 2


1
With the assistance of the menu item “current
check” it can be checked, that the desired current
is simulated by the selected voltage. By change of
the voltage, the desired simulated current can be AC
IKI-35
adapted. Voltage
AC
Voltage
secondary
AC test L1
Voltage secondary
AC test L2
Voltage
secondary
test L3
secondary
test E

Figure menu item „current check“

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valid from serial-# 1805516
Necessary clamp voltage to simulate primary current (L1, L2, L3)
50Hz
60Hz
16

14

12
Clamp voltage (V)

10

0
0 10 20 30 40 50 60 70 80 90 100
Current (A)

Chart for secondary test at CT-input L1, L2, L3

Necessary clamp voltage to simulate primary current (L1, L2, L3) 50Hz
60Hz
44

39
Clamp voltage (V)

34

29

24

19

14
100 200 300 400 500 600 700
Current (A)

Chart for Secondary-Test at CT-input L1, L2, L3

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valid from serial-# 1805516
Necessary clamp voltage to simulate primary current (L1, L2, L3) 50Hz
60Hz

69

64
Clamp voltage (V)

59

54

49

44
700 1200 1700 2200 2700 3200 3700 4200 4700 5200 5700
Current (A)

Chart for Secondary-Test at CT-input L1, L2, L3

The voltage (>28V) may be applied at the input clamps L1, L2, L3 for a restricted time duration (please regard the
chart). Then please wait for a pause time of 30s.
70

60
Time of application of clamp voltage (s)

50

40

30

20

10

0
25 30 35 40 45 50 55 60 65 70
Applied clamp voltage (Veff)

Chart for time of application of clamp voltage

There is a danger of device damage, if the time restriction is not respected.

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valid from serial-# 1805516
Necessary clamp voltage to simulate primary current (E) 50Hz
60Hz
12

10

8
Clamp voltage (V)

0
0 5 10 15 20 25 30 35 40 45 50
Current (A)

Chart for secondary test at CT-input E (d130)

Necessary clamp voltage to simulate primary current (E) 50Hz


60Hz
24

22

20
Clamp voltage (V)

18

16

14

12

10
50 150 250 350 450 550 650
Current (A)

Chart for secondary test at CT-input E (d130)

A voltage <26V may be applied to the input claps E without application time restriction.

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valid from serial-# 1805516

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