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DATA DRIVEN ENERGY CENTERED MAINTENANCE
DATA DRIVEN
ENERGY CENTERED
MAINTENANCE
Second Edition
DATA DRIVEN
ENERGY CENTERED
MAINTENANCE
Second Edition
Second Edition
of the equipment performance and comparing it to the historical
performance trends that define a baseline of its ideal performance.
Exclusively Distributed by
Fadi Alshakhshir
Marvin T. Howell
River Publishers River River Publishers
Data Driven Energy
Centered Maintenance
Fadi Alshakhshir
Emaar Properties PJSC, Dubai,
Edited by
United Arab Emirates
Jamie and
Ward
Marvin T. Howell
Energy and solar consultant, USA
Volume IV
River Publishers
Published 2021 by River Publishers
River Publishers
Alsbjergvej 10, 9260 Gistrup, Denmark
www.riverpublishers.com
©2021 River Publishers. All rights reserved. No part of this publication may be
reproduced, stored in a retrieval systems, or transmitted in any form or by any
means, mechanical, photocopying, recording or otherwise, without prior written
permission of the publishers.
Routledge is an imprint of the Taylor & Francis Group, an informa business
Dedication ix
Preface xi
Glossary xiii
1 Energy Reduction 1
1.1 Introduction Energy Cost . . . . . . . . . . . . . . . . . . 1
1.2 Implementing Low Hanging Fruit . . . . . . . . . . . . . 1
1.3 Identifying Energy Waste . . . . . . . . . . . . . . . . . . 3
1.4 Energy Conservation . . . . . . . . . . . . . . . . . . . . 6
1.5 Energy Efficiency Projects . . . . . . . . . . . . . . . . . 9
v
vi Table of Contents
16 Conclusion 223
16.1 Designing and Implementing ECM . . . . . . . . . . . . . 223
16.2 Characteristics of a Successful Energy
Reduction Program . . . . . . . . . . . . . . . . . . . . . 232
16.3 Data Driven Energy Centered Maintenance . . . . . . . . . 233
Index 239
ix
Preface
xi
xii Preface
to implement and sustain this new and beneficial green energy main-
tenance program.
In 2020, Fadi Alshakhshir defined a new concept that converts energy
centered maintenance model from a manual system, into a data driven
model; accordingly, the revised edition of the book has the title “Data
Driven Energy Centered Maintenance.”
Glossary
xiii
xiv Glossary
xvii
xviii List of Tables
xxi
1
Energy Reduction
1
2 Energy Reduction
Reducing Energy
Low Hanging
Fruit
Energy
Reduction
Energy
Efficiencies Energy
including Conservation
ECM & ECP
systems. The simple payback can be immediate and seen in the future
energy bill.
Low hanging fruits are those hundreds of things that are available for
an organization to select (pick) and implement at no or little cost but do
reduce energy. They are:
• Not already implemented.
• Easy to implement.
• For my organization, low cost or no cost.
• Can sell to my management.
• Will reduce energy consumption.
Examples are:
1. Establish a compelling energy policy.
2. Implement an energy star procurement policy.
3. Turn off lights and communicate energy conservation plan to all
personnel.
4. Unplug appliances and electronics when not in use.
5. Use power chords that turn off when not in use.
6. Verify equipment operational hours and time schedule.
7. Checking illumination levels and switching off excess lighting.
8. Ensure doors and windows are closed as much as possible to prevent
heat loss or infiltration.
1.3 Identifying Energy Waste Brainstorming Sessions: 3
3. Go “Round Robin” by having the energy rep go around the room and
have each participant offer one of their three suggestions and have it
written on white board or pad by the scribe. Continue until all possi-
ble ideas have been written.
4. Discuss each idea, eliminating duplicates, altering some by consoli-
dation, etc., until a final list is obtained.
5. Normally the ideas are prioritized, and selections are made. However,
in this situation, the list is given to the energy team to do the selecting.
These brainstorming sessions are conducted throughout the organiza-
tion to get inputs and ideas from all the team’s personnel. It gets everyone
engaged and gives the top management a chance to show their support and
commitment. The energy team will consolidate the lists into one main list.
The energy team will determine a countermeasure for each idea that will
eliminate the waste or at least reduce it. The energy team will track the list
until countermeasures have been implemented. Ongoing communications as
to progress and results should be provided to the organization’s personnel.
• Tariff rates.
• All anticipated costs for energy efficiency measure with its return on
investment.
• A precise time bounded plan for implementation of actions.
Energy walkthroughs are inexpensive and can produce excellent ideas
on how to reduce energy use and consumption, provided the team mem-
bers are experienced in doing energy audits and have facility maintenance
and engineering experience.
Purpose: To identify energy waste and determine the appropriate fix.
Who? Facilities, engineers, technicians, energy team leader, and others
who can contribute.
What? Kick-off meeting, walk around the building and record any-
thing that uses energy, what it is the amount of energy used (if pos-
sible), whether it can reach a state of excessive energy consumption,
what preventative maintenance is being performed now, and other per-
tinent information.
7. Security Lights:
Check to see if they are adequate and energy friendly.
8. HVAC:
Note brand, capacity, date installed, the motors, and switches asso-
ciated with the system, and check roof vents and other parts for ade-
quacy and maintenance.
9. Building Automation System (BAS) and Metering:
See if BAS is outdated. Note where additional metering can help
identify potential problem areas.
10. Computers, monitors, imaging equipment, fax machines, and other
office equipment.
Walkthroughs can also be done along with ECM when the machine is
selected to be in ECM or when determining the significant energy users
to comply with ISO 50001 Energy Management Systems (EnMS). The
walkthrough results will be placed into low hanging fruit, energy conser-
vation, energy efficiency, and energy centered maintenance programs for
resolution and energy consumption reduction.
Create
Conserve Communicate
Change
& Commit
Culture
its energy reduction goals. Why should they do this? Because it is just the
right thing to do. It helps the individual, the organization, and our planet.
minimize the impact. They also use and must deal with hazardous materi-
als which must be managed effectively to ensure compliance with federal
and state laws. If not, fines can be levied, and the government can close
your workplace due to non-compliance environmental problems.
All maintenance technicians or mechanics and their supervisors must
be trained on environmental aspects that could impact the workplace −
issues such as lubricants, acids, oil, and other items getting into the ground
water, what to do in case of an environmental spill, what to do with aerosol
cans, how to store flammable materials, and other environmental areas.
Each supervisor, technician, and mechanic must become an environmental
steward and help keep their workplace safe and productive.
ISO 14001 Environmental Management System is one of the best ISO
standards written. It provides excellent guidelines and procedures to enable
any organization to properly management its aspects in their workplace.
By adopting the ECM model, the energy and maintenance teams ensure
that they are minimizing the impact of equipment operation on the envi-
ronment. Minimizing the energy waste during equipment operation will
reduce the generation of greenhouse gases.
2
Different Maintenance Types and
the Need for Energy Centered
Maintenance
21
22 Different Maintenance Types and the Need for Energy Centered Maintenance
685
issuing from thousands of forms suddenly become serpentine.
Such (if we may compare small things with great) was the swift
change from exultation to disgust which came over the Prince’s
friends. Shortly before the critical day, the 19th, they had declared that,
were the Regent in power only for twelve hours, he would make a
clean sweep of all official appointments. Indeed, from the outset, he
and his followers had let it be known that no mercy would be shown to
686
the Pitt Administration and its officials. There is a manifest absurdity
in the assertion of Sir Gilbert Elliot, that Ministers and their adherents
looked on the Prince’s following “as a prey to be hunted down and
687
destroyed without mercy.” Up to the 19th of February this phrase
aptly described the aim of their rivals. So early as 13th December 1788
Sheridan informed the Marquis of Buckingham that the Prince intended
to dissolve Parliament both at Westminster and Dublin; for the
Opposition “could not go on with the old one in England; and the
choice of a new one in Ireland would give them a lasting advantage,
688
which is true.” The large powers of patronage entrusted to the
Regent would have influenced very many votes at the General
Election, just as the prospect of princely rewards caused many place-
hunters to change sides in the two Houses.
The lavishness of this form of bribery appears in a letter written by
Sydney to Cornwallis about 20th February, wherein he asserts that the
following promotions in the army were all but officially announced. Four
Field-Marshals, thirty-one Generals, twenty Lieutenant-Generals,
twelve Major-Generals, besides many Colonels and lower grades; also
ten new Aides-de-camp—almost all for political reasons. It was further
known that Portland would be Prime Minister; Stormont and Fox,
Secretaries of State; Loughborough, Chancellor; Sandwich or
689
Fitzwilliam, First Lord of the Admiralty; Spencer, Lord-Lieutenant of
Ireland; Northumberland, Master-General of the Ordnance; Fitzpatrick,
690
Secretary at War; Sheridan, President of the Board of Control. We
may note here that Northumberland and Lord Rawdon (afterwards the
Earl of Moira) with some followers had formed a group standing
somewhat apart, but acting with the Prince’s friends on consideration
of gaining office. They were called the Armed Neutrality; and their
proceedings bore no small resemblance to a political auction, in which
691
the Prince of Wales knocked down offices at discretion.
The abrupt ending to these intrigues and bargains brought intense
relief to every patriot. Independent observers, like Cartwright and
Wyvill, had felt deep concern at the prospect of the rule of the Prince
and Fox. “I very much fear,” wrote the former to Wilberforce, “that the
King’s present derangement is likely to produce other derangements
not for the public benefit. I hope we are not to be sold to the Coalition
faction.” Wyvill also wrote to Wilberforce: “Cabal I doubt not is
labouring under his [Fox’s] direction to overturn the present
Government, while you and the other firm friends of Mr. Pitt are making
equal exertions to prevent a change of men and measures. I think the
general opinion is that the Prince has acted like a rash young man,
that he is capable of being led into dangerous measures, and that men
whom the nation greatly distrusts have all his confidence and
692
esteem.”
Public opinion was, however, influenced by something more
definite than distrust of the Prince and his favourites. By this time the
nation confided entirely in the good sense and disinterestedness of
Pitt. The Marquis of Buckingham expressed the general opinion when
693
he called Pitt “the honestest Minister he ever saw.” Those qualities
never shone more brightly than during the perplexing problem of the
Regency. If he trammelled the Prince, it was in order to assert the
supremacy of Parliament, and to prevent personal changes at Windsor
which would probably have brought about a return of the King’s
malady. For himself, he prepared quietly and with dignity to resume his
practice at the Bar. Had the recovery of George III been delayed
another week, the Minister would have been found once more at
Lincoln’s Inn, looking on with his wonted serenity at the wholesale
changes in the official world brought about by the vindictiveness of his
rivals. So near was England then to the verge of a political crisis which
would have embattled the nation against a Government foisted upon it
by an unscrupulous Prince and a greedy faction.
Fortunately the crisis was averted; and, thanks to the wise
measures taken by Pitt, the recovery of the royal patient was not
interrupted by the sight of new faces around him at Kew and Windsor.
Long and laboured explanations were afterwards offered to the King by
the Prince of Wales, in which he had the effrontery to refer to the pain
caused him when he “saw Her Majesty set up by designing men as the
694
head of a system” which was “a device of private ambition.” After
this he never was trusted or fully forgiven either by the King or Queen.
Their confidence and that of the nation was heartily accorded to the
Minister whose conduct had been as loyal and consistent as that of
Laurentius in Pitt’s early dramatic effort. Friends pointed to his simple
and earnest regard for the public welfare throughout the whole dispute.
By those qualities he peacefully solved a tangled problem and bound
together the King and the people in a union of hearts such as had not
been known since the accession of the House of Brunswick. On the
evening of the day when George III resumed his regal functions,
London was ablaze with illuminations which extended from Hampstead
695
to Clapham and Tooting. The joy of all classes of the people
brimmed over once more at the Thanksgiving Service held at St.
Paul’s Cathedral on 23rd April, when the demonstrations of loyalty
were such as to move the King to an outburst of emotion. The part
played by Pitt was not forgotten. With difficulty he escaped from the
importunities of his admirers, who had to content themselves with
dragging his carriage back to his residence in Downing Street.
Outwardly, this day marks the zenith of his career. True, he was to win
one more diplomatic triumph over the House of Bourbon, the
importance of which has been strangely under-rated. But already there
was arising on the horizon a cloud, albeit small as a man’s hand, which
was destined to overcloud the sky and deluge the earth. Only ten days
after the Thanksgiving Service at St. Paul’s there assembled at
Versailles the States-General of France, whose actions, helped on by
the folly of the French princes, led to the subversion of that august
monarchy. By so short an interval did the constitutional crisis in Great
Britain precede a convulsion which was destined to overturn nearly
every Government in the civilized world.
CHAPTER XIX
AUSTRALIA AND CANADA
706
Hill St., Jany. 29, 1787.
Dear Pitt,
... I have looked over the draught of the Bill for
establishing a summary Jurisdiction in Botany Bay. I believe such
a jurisdiction in the present state of that embryo (for I can’t call it
either settlement or colony) is necessary, as the component parts
of it are not of the proper stuff to make jurys [sic] in capital cases
especially. However, as this is a novelty in our constitution, would
it not be right to require the Court to send over to England every
year a report of all the capital convictions, that we may be able to
see in what manner this jurisdiction has been exercised? For I
presume it is not meant to be a lasting jurisdiction; for if the colony
thrives and the number of inhabitants increase, one shd wish to
grant them trial by jury as soon as it can be done with propriety.
Clearly, then, Pitt had a distinct share in the drafting of the Bill for
establishing the settlement. The general plan had been decided at a
707
Council held at St. James’s Palace on 6th December 1786. The
Letters Patent forming the Courts of Law were issued on 2nd April
1787; but it was not until 12th May that H.M.S. “Sirius” and “Supply,”
escorting the transports “Alexander,” “Charlotte,” “Scarborough,”