Professional Documents
Culture Documents
Bhs As-M
Bhs As-M
AS-M
Automatic Stacker Modular
Works No.: 2100419
Edition: 2011-01-17
Safety Measure “Main Switch OFF” ....................................................................................................... 17
Table of Contents Safety Measure “Lockout Switch OFF” .................................................................................................. 18
Safety Measure “Person at the E-Stop or Zone Quick Stop” ................................................................ 18
Introduction.................................................................................................. 5
Fundamental Safety Instructions. ............................................................................... 19
Fundamental Instructions ..............................................................................................5
Duties of the User / Client ........................................................................................... 19
Copyright ...................................................................................................................................................5
Spare Parts ................................................................................................................................................6 Requirements on Operating and Maintenance Personnel .......................................... 20
Warranty ....................................................................................................................................................6 Definition ................................................................................................................................................. 20
Service Adresses ......................................................................................................................................6 Explanation of Symbols .......................................................................................................................... 20
EC Declaration of Conformity in terms of the EC machine directive 2006/42/EG, Duties of Operating and Maintenance Personnel. ...................................................... 21
appendix II A ..................................................................................................................7
Workplaces to Be Taken by the Operating Personnel ................................................ 22
Type Plate ......................................................................................................................7
Special Sources of Danger.......................................................................................... 23
Position AS-M ............................................................................................................................................7
Electric Power ......................................................................................................................................... 23
Description .................................................................................................................................................7
Noise ....................................................................................................................................................... 23
Process Materials (Oils, Lubricants, Detergents....). ............................................................................. 23
Equipment ................................................................................................... 8
Hydraulic System .................................................................................................................................... 24
Functional Description...................................................................................................8 Pneumatic System.................................................................................................................................. 24
General Description...................................................................................................................................8
Functional Design......................................................................................................................................8 Specific Safety Instructions ........................................................................ 25
Triplex upstacker and downstacker........................................................................................................8
Remaining Risks / Machine Marking ........................................................................... 25
Design Principle ........................................................................................................................................8
Use in Accordance with the Instructions...................................................................................................8 Safety Equipment ........................................................................................................ 28
Overview of Equipment .............................................................................................................................9 Explanation of Symbols (Type of Safety Device) .................................................................................. 33
Definition of Hazard Classes and Explanation of Symbols ......................................... 16 Control Panel Lifting Table ......................................................................................... 48
Danger Areas at the Machine ....................................................................................... 16 Control Panel Lifting Table ......................................................................................... 49
Pos. Designation
1 Sheet brake
2 Separating station
3 Belt units
4 Evacuation station
5 Upstacker
6 Side transport
7 Downstacker
8 Backstop
9 Frame
10 Catwalk and railing (not illustrated)
11 Operating components
Sheet brake
The sheet brake is the interface between
cutoff and stacker.
Due to the brushes and the conveyor speed
which is lower than that of the outfeed of the
cutoff, the sheets are braked and deposited Separating station
on the conveyor belt (shingling belt) in
For stack separation or order separation,
loops.
the shingled board web is moved apart. The
board sheets of the running stack are
accelerated, but the ones of the new stack
are not. So a gap is created between the
Timed brush (option) running stack and the new stack.
Upstacker
Coupling on the finger roll
In the upstacker, the stacks are formed by
De-activation of the finger roll drive after the lifting the upstacker belt. The infeed angle of
last sheet is in the stack chamber. the belt is the same in all positions.
The minimum cross-section of the PE conductor must be 10 mm². The earth- Min. Max.
leakage current is higher than 10 mA. Admissible ambient +5 °C +40 °C
temperature (41 degF) (104 degF)
Power Requirement without air conditioner
Connected Mains Mains Power Admissible ambient +5 °C +55 °C
Load Voltage1 Frequency2 temperature (41 degF) (131 degF)
with air conditioner
Values 120 kVA 400 V 50 Hz 173 A
Admissible relative air humidity - 90% bei
Type of IP 54
+20 °C
protection
(68 degF)
Network TN
Place of installation - 1,000 m
configuration
1 (3,280 ft)
admissible deviation: +/- 10%; upstream transformer required for a mains
above sea level 2)
voltage 400 V
2 Drives are to be protected from spray water
admissible deviation: +/- 1%
If the limiting values are exceeded, there is risk of reduction of performance or
failure of components
2)
On installation at extreme heights, adjustment is required
Control Europe US
Control voltage 24 VDC 24 VDC
230 VAC / 50Hz 115 VAC / 60Hz Emission Values
230 VAC / 60Hz
Control voltage 24 VDC 24 VDC Noise Emission
EMERGENCY STOP
Max. sound pressure level: 83 dB(A)
Control voltage 24 VDC 24 VDC (according to DIN 45635 parts 1
zone quick stop and 27)
Max. sound power level [xxx] dB(A)
Machinable Materials Operating conditions at the 63 dB (A) extraneous noise at the time of
time of measurement measurement