SOP OPERATING REBAR BENDING

PROJECT : PSPP – TANK FOUNDATION

LOCATION : Timika, Papua

OWNER : PT. Freeport Indonesia

CONTRACT NO. :

0 06/07/2021 ARY ARY MAHINDRA HISYAM

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

 PT. LINTECH DUTA PRATAMA Doc. No. : TK-SOP-LDP-E-001

SOP REBAR BENDING Rev.: 0 Date : 7 Jun 2021

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REVISION LOG

REV. NO. DATE PAGE DESCRIPTION

 PT. LINTECH DUTA PRATAMA Doc. No. : TK-SOP-LDP-E-001

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Table of Content

1 GENERAL 5
1.1 Purpose 5
1.2 Pre-requisite 5
1.3 Responibili es 5
1.3.1 Manager 5
1.3.2 Supervisor 5
1.3.3 HSE 5
2 PRE-OPRATIONAL 6
2.1 Installa on Of Cable in Power Sources 6
2.2 Selec on of Shi ing Rollers (Turners) 6
2.3 Stopper and Turning Arm Se ngs Adjustment 6
2.4 Bending Angle Adjustment 6
2.5 High Speed Selec on 6
3 OPERATION AND SWITCHING INSTRUCTIONS 7
3.1 When Prepara ons Are Complete 7
3.2 Idle Arrangement With Rollers 7
3.3 Remote Control7
4 SAFETY EQUIPMENT 7
5 MAINTENANCE 7
5.1 The motor makes sound and does not rotate 7
5.2 Inspec on of rubber pad 7
5.3 V-Belt Inspec on 8
5.4 Filling of Grease Lubricants (Gemuk) 8
5.5 Power Up Pedal Setup 8
6 WARNING 9
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6.1 Warning When Opera on 9

6.2 Power source ON / OFF 9
7 BIG BENDING RADIUS 9
8 MACHINE COMPONENTS 10
9 FLOW CHART 11
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A. GENERAL

1. Purpose

Standard Operating Procedure (SOP) aims to prevent accidents / injuries to humans and

equipment damage due to improper operation and working methods.

2. Pre-requisite

Internal license bar bending

3. Responsibilities

This procedure refers to a certain position that has the responsibility to carry out the

implementation of activities.

a. Manager

Ensure these procedures are followed and provide the recommended support tools.

b. Supervisor

Communicate this procedure to all operator and supervise its implementation

c. HSE

Responsible for periodically reviewing the operator’s compliance with this procedure

Operator.

B. PRE-OPRATIONAL

1. Installation Of Cable in Power Sources

Connect a 3-phase 200V power source to push-button switch-50 with a cable greater than 1.6

mm in diameter. This machine works normally / only turns back when the work material is

loaded; pressing the switch button will not start the loop. Press Foot Pedal-27 rotates Turn-2
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Arm normally and reverses direction to correct starting position and stop turning arm. In case

of reverse rotation, only the 12-claw clutch moves up and down (makes a sound), the turning

arm will not rotate.

2. Selection of Shifting Rollers (Turners)

Replacing Roller-63 must be selected according to the diameter of the steel rod to be bent.

3. Stopper and Turning Arm Settings Adjustment

Put the steel rebar on the work bench-3; Adjust and fix the steel bar so that it is tightly packed

with the shifting roller-63 and the 37-adjust stopper. Fit the 2-roller arm approximately 3mm

from the bending roller-6. Note: When aligning the roller arms, align them so that the two

rollers and the arms are the bending tightly around the Grooved Blades.

4. Bending Angle Adjustment

The bending angle of the steel bar can be adjusted by placing the touch pin-61 on the touch

ring-5. Note: The bending angle accuracy differs according to the diameter of the steel bar, the

material and the allowance between the bending roller and the steel bar. Therefore, bend the

steel rod once and fix the position of the Touch pin.

5. High Speed Selection

Choose the high or low speed according to each Model (refer to the Machine specifications).

Change the gear shifting speed -58 with the change of the 60-speed shifting lever up for high

speed and down for low speed Note: Stop the motor before changing the speed shift lever. or

low turning belt.

C. OPERATION AND SWITCHING INSTRUCTIONS

1. When Preparations Are Complete

Press foot pedal-27 gently arm Roller -2 turn to the right; After bending, the Roller arm and the

-5 twist ring are reversed to rotate to their proper position, when the power is cut off and the

roller arm and touch ring stop.

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2. Idle Arrangement With Rollers

In a situation where the roller arm moves until it touches the steel bar when the foot pedal is

depressed, pauses for a while, then starts bending the steel rod in no problem as determined

when the machine is running. However, this can be corrected by the suction-62 adjustment.

3. Remote Control

In case of operation away from the machine, open the 44-door plate and remove the 32-foot

switch.

D. SAFETY EQUIPMENT

Termination during bending. If the roller arm-2 has to be stopped during bending, press the

lever in front of the touch ring-5 in the direction of the roller arm. The roller arm will reverse

and return to its original position.

E. MAINTENANCE

1. The motor makes sound and does not rotate

If the motor is unloaded, makes noise and won't turn, spins slowly, or rotates in one direction

when rotated by hand, the power is -1phase instead of -3 phase. In such case, check the

power source.

2. Inspection of rubber pad

The rubber-36 pad can be deformed or damaged if it is used for a long time. If that is no longer

a cushion, change it slowly and use a new piece.

3. V-Belt Inspection

V-Belt slips when loose. Control Belt tension (approximately 15 to 20 mm deflection is

considered sufficient) by pressing the center with the fingers. When installing the V-Belt, adjust

it with bolt-hexagonal-41.

4. Filling of Grease Lubricants (Gemuk)

Check the rotating and slip parts periodically and fill with grease if necessary.
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Poin Pemeriksaan Poin Pengisian

Bending roller close the loose nut, remove the lift roller-

9 bottle, and fill the grease to the ball

bearing-7

11-tooth clutch fill the grease at the contact area of the

wing tip of tooth-23, the smooth part of

the claw, the part that rotates on the

bending axis of -13.

24-medium / intermediate gear fill the grease at the contact area of the

tooth-59 flange

58-gear speed changer Remove the cover plate and fill the

grease into the speed changer teeth.

5. Power Up Pedal Setup

After the power pedal foot -39 and the power regulator bout -40 after opening the cover plate -

43.

F. WARNING

1. Warning When Operation

During operation, the 2-roller arm, 4-bending arm and 5-touch ring are repeated with the same

motion, in particular, therefore, do not touch any end of the 3-work plate.
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2. Power source ON / OFF

The roller arm of the machine rotates only during bending, as a rule, does not move even

when push-switch -50 is turned on. Therefore, don't forget to press the OFF button after

finishing work.

G. LARGE BENDING RADIUS

By changing the roller arm and replacing the roller for large radius, a large radius bend with

approx (up to 90.0) is possible. Match the basic position; replace the roller with large radius,

as well as the diameter of the steel ball. Change the position of the bottom bearings according

to each bend
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H. MACHINE COMPONENTS
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A.

I. FLOW CHART

Start

Prepara on for Opera on

Change Roller Se ngs

Stopper se ng and turning arm

Adjustment of the bending angle

Machine Opera on

Large Radius Bend

Inspec on and Maintenance

Finish
B.