Professional Documents
Culture Documents
Rev 00 - Roof Exhauster Fan
Rev 00 - Roof Exhauster Fan
Be Alert!
Your Personal Safety Is Involved
A copy of this manual should be available at all times to the owner/operator. Additional
copies may be requested from the company at the address shown on the back cover.
Please reference manual part number 018223 when requesting additional copies.
PREFACE
You have purchased the finest Roof Exhauster Fan manufactured today. The following information is intended
as a guide for: Roof Exhauster Fan pre-assembly, proper construction of this Roof Exhauster Fan, and safe and
proper use of this Roof Exhauster Fan after construction.
NOTE: Although Global Industries, Inc. language translations of this manual are made
as accurately as possible, if there is a conflict or difference between the English and the
other translations of this manual, the English text will prevail.
<1> Safety.......................................................................6
General Safety Requirements.....................................................6
Warning Decals...........................................................................10
<4> Operation...............................................................17
Pre-Start Instructions.................................................................17
Ensure Proper Motor Rotation...................................................17
Normal Operation......................................................................17
<5> Maintenance..........................................................18
Maintenance Overview..............................................................18
Lubrication Requirements.........................................................18
Fan Motor..................................................................................19
<6> Appendix................................................................20
Troubleshooting.........................................................................20
Parts.............................................................................................21
Index............................................................................................24
The Company’s sole obligation and the Customer’s exclusive remedy under this
warranty is as follows:
If within one (1) year after delivery to the customer the product fails to function properly
due to a defect in either materials or workmanship, the Company will at its option, either
repair the defective part or replace the defective part with a new or reconditioned part.
Labor charges for removing defective parts and installing replacement parts, shipping
charges with respect to such parts, and applicable sales and other taxes, if any, shall
not be covered by this warranty.
This Global Industries, Inc. Construction/Safety It is the responsibility of all operators to make
manual is written to assist and instruct: certain the work area has secure footing and is
clean and free of all debris and tools which might
1 Those who are responsible for the cause accidental tripping and/or falling. It is their
complete installation of this responsibility to keep the work area clean and
Roof Exhauster Fan; and orderly during operation. It is also the operator’s
2 All users or others who are on or near responsibility to have damaged equipment
this equipment during or after installation repaired and to make certain all equipment is
is complete. made free of sharp edges.
OPERATOR QUALIFICATIONS
WARNING!
Operation of this unit shall be limited to
ALL INFORMATION ON THIS PAGE IS competent and experienced persons. In order
WARNING INFORMATION! to be qualified, he / she must also know and
meet all other requirements, such as, but not
limited to, the following:
WEAR PERSONAL PROTECTIVE 1 Some laws and regulations specify
EQUIPMENT (PPE) that no one under the age of 16 years
See OSHA PPE Regulations. Use OSHA may operate power machinery. It is
Personal Protective Equipment wherever your responsibility to know what these
necessary such as: requirements are in your own area or
situation.
2 Current OSHA regulations state in part:
HARD HAT “At the time of initial assignment and at
least annually thereafter, the employer
shall instruct every employee in the safe
FALL PROTECTION operation and servicing of all equipment
2-18which
with 016-02-2
the employee is, or will be
involved.”*
RESPIRATOR
3 Unqualified persons are to STAY OUT of
the work area.
STEEL TOE BOOTS
4 A person who has not read and
understood all operating and safety
EYE instructions is not qualified to operate
PROTECTION the machine.
* Federal Occupational Safety and Health Standards for
Agriculture, Subpart D. Section 9128.57 (a) (6).
BIN SAFETY
WARNING!
1 Never enter a bin without being
ALL INFORMATION ON THIS PAGE IS monitored by another person!
WARNING INFORMATION!
2 Do not enter the grain bin unless all
power to the equipment has been SHUT
OFF, LOCKED OUT and TAGGED OUT!
DRIVES AND LOCKOUTS
3 Use a safety harness and life line when
Make certain the power disconnect switch can inside the bin!
be locked in the OFF position. This cisconnect
switch must be locked whenever work is 4 Avoid walking on grain near the grain
performed on the equipment. outlets. Flowing grain can trap and
suffocate!
Inspect all power drives before adding power.
Chains, belts, etc. should have proper tension or 5 Do not enter the bin if the grain has not
be adjusted before running. flowed out of the bin normally. Moisture
in the bin can cause brain to form steep,
Electric motors and controls must be installed unstable inclines or bridges which can
by a qualified electrician. They must meet the collapse causing grain entrapment and
standards set by the NFPA Std 70 of the United suffocation!
States National Electrical Code and all local and
state codes.
Crusted Grain Forming Steep Inclines
Disconnect power before resetting motor
Rev. 0
overloads.
SAFETY NOTE:
The MFS explosion proof Roof Exhauster Fans must be installed and wired according to
the latest United States National Electrical Code (NEC). The conduit, wiring, terminations,
switches, fittings, boxes, and fuses must be selected and installed per NEC article 500
Class I Group D and Class II Group F and G. Failure to do so may result in an explosion.
Conduit and fittings may require explosion‑proof sealing (see latest NEC). Only qualified
personnel familiar with explosion-proof wiring techniques should install these Roof
Exhausters. NEC-compliant grounding techniques must be used to avoid any static
electricity sparks.
If maintenance or repair work requires disconnection or removal of the exhauster motor, the
replacement motor and re-connections must be exactly the same as the original type. Wiring,
conduit, and fittings must be repaired and/or replaced as stipulated by NEC. Failure to do so
may cause an explosion.
Warning Decals
WARNING DECALS OVERVIEW
• Occupational safety is a Primary Concern at MFS. Warning decals that conform to industry
standards are provided to identify potential safety hazards that could cause harm and to
INCREASE YOUR AWARENESS OF THE HAZARD.
• It is the Owners and Operators responsibility to ensure all instructions identified by warning decals
are followed - including any suggested use of personal protective equipment (PPE).
• This following warning decal information identifies:
1) Potential hazards identified by a warning decal.
2) Warning
2. ASSEMBLE decal
MPELLE header
TO MOTOR LorN identifi cation.
UP KEYWAY
L E . L
3) The
T LE MFS
ST 1 8" part number
LEAR NCE ETWEENfor ELLER
that warning
UB decal.
AN T C .
4) The location of that warning decal.
5) What that warning decal looks like - note that 4 decal
1 pictorials
006378 D are not
cal R ta on shown
rrow in full size.
• If the warning decals
YW
are missing or become unreadable
6 1 0in6 any
8 way,
Deca use
06371 the
oof E following
aus er
information to determine the required part number
7 or contact
0063 MFS
6 Customer
eca Caution Elec Service
c l Shock at
308-384-9320 in the USA.1 8
• Surfaces must be free of oils, dirt, and moisture before applying replacement warning decals.
ROOF EXHAUSTER
MOUNTI GFAN
HOLES DECAL LOCATIONS
ROTATION MFS/STORMOR
DECAL LOGO DECAL
006378
MODEL
IDENTIFICATION
DECAL
ROTATION
Decal No.
006378
(006378)
006370
24 ” ROOF EXHAUSTER
006377 Rev00
006376 Rev00 2 HP 1 PHASE
230 VAC 60 HZ
(006377) General Caution (006376) Electric Shock Caution
DECAL NO. 006380 Rev00
006371
24 ” ROOF EXHAUSTER
006372
24 ” ROOF EXHAUSTER
2 HP 1 PHASE X- PRF 2 HP 3 PHASE
230 VAC 60 HZ 230-460 VAC 60 HZ
DECAL NO. 006381 Rev00 DECAL NO. 006382 Rev00
006373 006374
24 ” ROOF EXHAUSTER 24 ” ROOF EXHAUSTER
2 HP 3 PHASE X- PRF 2 HP 3 PHASE
230-460 VAC 60 HZ 380 VAC 50 HZ
DECAL NO. 006383 Rev00 DECAL NO. 006384 Rev00
006375
24 ” ROOF EXHAUSTER
2 HP 3 PHASE X- PRF
380 VAC 50 HZ
DECAL NO. 006385 Rev00
Model Specifications
Power
Part Number Roof Exhauster Fan Type
HP KW
006370 24” [6.96 cm] - 230 V / 1-Phase / 60 Hz 2 1.49
006371 24” [6.96 cm] - 230 V / 1-Phase / 60 Hz, Explosion-Proof 2 1.49
006372 24” [6.96 cm] - 230-460 V / 3-Phase / 60 Hz 2 1.49
006373 24” [6.96 cm] - 230-460 V / 3-Phase / 60 Hz, Explosion Proof 2 1.49
006374 24” [6.96 cm] - 380 V / 3-Phase / 50 Hz 2 1.49
006375 24” [6.96 cm] - 380 V / 3-Phase / 50 Hz, Explosion Proof 2 1.49
See example a.
• Equally space MFS Roof Exhauster Fan roof
sheets around the bin roof circumference.
1/4” FLANGED
HEX NUT 5/16” x 1” BIN BOLT
90005000 WITH SEAL WASHER
004178
Normal Operation
NOTE: The Roof Exhauster Fan SHOULD BE RUN AT LEAST 30 CONTINUOUS MINUTES EVERY
3 WEEKS to eliminate damaging moisture buildup in the motor.
• Ensure the unit always runs in conjunction with aeration fans.
• Single-phase motors may encounter problems during the initial starting surge. The initial
starting amperage surge is usually about 5 times the specified rating. The total voltage
drop should not be below 190 volts on starting surge nor should it be lower than the NEMA* specified
10% of line voltage during continuous motor operation. If the voltage drops below
190 volts during the starting surge, the capacitors may burn out. If line voltage remains low
during operation, the motor is likely to overheat in which case a nuisance shutoff or burnout is
likely to occur.
*NEMA - National Electrical Manufacturers Association (USA)
Maintenance Overview
MFS takes pride in choosing quality vendors and products in association with product design and
manufacture.
• OEM products have a service life related to operating conditions and usage.
Lubrication Requirements
NOTE: On grease-able sealed bearings, apply grease
ONLY until a thin bead of new grease is visible along
the seal edge. Applying excessive grease may force
out the seals, causing contamination and rapid
bearing wear.
• Motor bearings are double‑sealed and require little or no servicing. Any servicing should be
performed by an authorized motor service center.• Check for proper lubrication.
Fan Motor
NOTE: Motors used in Roof Exhauster Fan units are
standard NEMA* frame motors. These motors are
specifically designed for use in crop drying and are
protected either by built‑in thermal overloads or by
an overload heater on the starter unit.
Parts
FAN IMPELLER MOTOR [See Table a) for Part Numbers] DECAL DECAL TOP PANEL
[See Table a) for Part Numbers] 006377 006376 006355
MOTOR
BACK SUPPORT
MOUNT
FRONT PANEL 006361
BOTTOM
006353 006357
RAIN
HOOD TOP
006358
DECAL
DECAL 006380
018990
MOUNTING
PLATE
006350
a) Each Motor Part Number Coupled with Matching Fan Impeller Part Number
Part Number Description
90100530 MOTOR TEFC 1740 / 2 HP / 230 V / 1 PHASE / 60 Hz #FDL3516TM
90100536 FAN IMPELLER, ROOF EXHAUSTER 60 Hz 24”
Decals
CAUTION! Part Number Description
Explosion-proof models must use the 006376 ELECTRIC SHOCK DECAL
appropriate impellers and motors. When 006377 GENERAL CAUTION DECAL
servicing explosion-proof models, do NOT 006378 ROTATION ARROW DECAL
install a standard motor or a standard 006380 006370 ROOF EXHAUSTER DECAL
impeller. 006381 006371 ROOF EXHAUSTER DECAL
006382 006372 ROOF EXHAUSTER DECAL
006383 006373 ROOF EXHAUSTER DECAL
006384 006374 ROOF EXHAUSTER DECAL
006385 006375 ROOF EXHAUSTER DECAL
018990 MFS/STORMOR LOGO
b) Roof Exhauster Roof Sheets Part Numbers Roof Exhauster Fan Housing (006349)
Part Number Description Parts (quantities not shown)
006251 30’ [9.14 m] EXHAUSTER SHEET Part Number Description
006252 33’ [10.06 m] EXHAUSTER SHEET 006350 MOUNTING PLATE
006253 36’ [10.97 m] EXHAUSTER SHEET 006351 LEFT HAND PANEL
006254 42’ [12.80 m] EXHAUSTER SHEET 006352 RIGHT HAND PANEL
006255 48’ [14.63 m] EXHAUSTER SHEET 006353 FRONT PANEL
006256 54’ [16.46 m] EXHAUSTER SHEET 006354 BACK PANEL
006257 60’ [18.29 m] EXHAUSTER SHEET 006355 TOP PANEL
006258 30’ [9.14 m] STRUCTURED ROOF 006356 MOTOR MOUNT TOP
EXHAUSTER SHEET 006357 MOTOR MOUNT BOTTOM
006259 36’ [10.97 m] STRUCTURED ROOF 006358 RAIN HOOD TOP
EXHAUSTER SHEET
006359 RAIN HOOD BOTTOM
006260 42’ [12.80 m] STRUCTURED ROOF
006360 FRONT SUPPORT
EXHAUSTER SHEET
006361 BACK SUPPORT
006261 48’ [14.63 m] STRUCTURED ROOF
EXHAUSTER SHEET 006363 SCREEN
006262 54’ [16.46 m] STRUCTURED ROOF 006365 SCREEN FRAME
EXHAUSTER SHEET 5/16” X 1” GRADE 8 BIN BOLT WITH
004178
006263 72’ [21.94 m] STRUCTURED ROOF SEAL WASHER
LOWER EXHAUSTER SHEET 028002 5/16” FLANGED HEX NUT
006264 75’ [22.86 m] STRUCTURED ROOF 3/8” X 1” GRADE 8.2 BIN BOLT WITH
004181
LOWER EXHAUSTER SHEET SEAL WASHER
006265 78’ [23.77 m] STRUCTURED ROOF 90005027 3/8” FLANGED HEX NUT
LOWER EXHAUSTER SHEET 90010020 3/8” FLAT WASHER
006266 90’ [27.43 m] STRUCTURED ROOF
LOWER EXHAUSTER SHEET
006267 105’ [32.00 m] STRUCTURED ROOF Roof Exhauster Fan Common Hardware
LOWER EXHAUSTER SHEET Part Number Description
006268 72’ - 78’ [21.94 m - 23.77 m] 90000029 5/16” x 1 1/4” GRADE 2 HEX BOLT
STRUCTURED ROOF UPPER
018909 5/16” FLAT WASHER
EXHAUSTER SHEET
90010012 5/16” LOCK WASHER
006269 90’ [27.43 m] STRUCTURED ROOF
UPPER EXHAUSTER SHEET 018913 5/16” HEX NUT
006270 105’ [32.00 m] STRUCTURED ROOF
UPPER EXHAUSTER SHEET
Roof Exhauster Fan Hardware Package (006386)
Parts (quantities not shown)
Part Number Description
90005000 1/4” FLANGED HEX NUT
1/4” X 1” GRADE 5 HEX BOLT
90100349 WITH METAL-BACKED NEOPRENE
WASHER
018008 1/2” X 50’ ROLL SEALER TAPE
5/16” X 1” GRADE 8.2 WITH SEAL
004178
WASHER
028002 5/16” FLANGED HEX NUT
Index
A explosion proof roof exhauster information 9
ANSI 9
F
appendix 20 fall protection equipment 15
apply sealer, bolt into position, and wire 16 fan guard 17, 18
assembly 14 fan impeller 17, 18, 21, 22
fan motor 19
be alert 2
bearings 18
G
before each season or use 18 general safety requirements 6
bin safety 8 general safety statement 3
builder 3 grounding 14, 17
ground rods 14
caulking 16
ground wires 14
codes 14
construction 6
H
contents 4 hardware part numbers 23
crusted grain forming a bridge 8 hazards 3
crusted grain forming steep inclines 8 hoisting 9
D I
decals 10, 22 inspection 6
drives and lockouts 8 installation 14
during regular use 18
L
E
lifting 9
electrician 16, 17 local codes 14
ensure proper electrical ground in accordance with NFPA 70 locate roof exhauster fan roof sheets 15
14
lock out 7, 8, 17, 18
ensure proper motor rotation 17
lubrication requirements 18
equipment inspection 7
equipment overview 13
explosion-proof models 22
M R
model identification decal 10, 11, 12, 13 roof exhauster fan decal locations 10
NFPA 8 supervisor 3
normal operation 17 T
O
table of contents 4
operation 17 W
operator 3
warning decals 10, 22
operator qualifications 7
warranty 5
optional explosion proof units 13
wear personal protective equipment 7
OSHA 9
wiring 16
OSHA, ANSI, NIOSH 9
work area safety statement 6
outlet guard 18
owner 3 X
P X-PRF 13
parts 21
personnel 3
precautions 3
pre-start instructions 17
proper personnel 6
MANUFACTURED BY