Self Loading Mixer Parts Catalog

2
常用零件系列规格
/r 80 00 10 200 245 305 300 3拐
大头轻 502-肖 500-20 800-29 502-2%
主要规格 H05 TX% HRCQ 情X烟5 H0m0
光特于继件
050H01 0601H0 050H3 060-04 0G0H5 50H6 50107 060H08
料好情对
2
650H01 65012 650H8 650H04 650H5 5016 509 650H0
450-01 450H冀 450-9 450H4 490H5 9016 40H7 490-08
50H01 550H02 50H9 90H4 550H5 50H6 50H7 550H00
444 85 8 五61 4历 69 6792 720
联动静 90H9 450H 80H5 50H6 80H8
长度族格 73 45 %5 055 四
26 32008 2 讲研矿 wno
2 3
25 0 26503500 探件 83452182
24 0" 75(内)X2 6的4521-82
3 小装动轴 8502 20CrHnTi
22 5 20CMnfi
21 增音封圆 7508 乙择
20 转承同隔备 7507 A3
技术要求
特 7506
百压缩弹贵 7505 并青素解世
开普讨调 7504 超氧乙举
1.装配前全部零件均要进行检查和清洗，不许有机械损伤
内各时面 7503 石乙带
百
据 7502 69M
骨鬼喜封
液压图形符号 0 7501
8
好 6501-** QT500-7
2.配磨轴承挡圈保证滚动轴承轴向间隙不大于0.01
a
好 5503 45
井六角检 5502-** 400
0 背击 5501-* Gr6
9 于 4501“ 200 rMmli
3.后盖紧固螺栓拧紧力矩为80~90N.m 前板
补盐
比盘
3504
3503
502
T600-3
精水生
普水特全 B894.186
赋 501 着京社全 G8308-84
4.装配后检查小联动轴的花键间隙两端总和不大于0.2 后先体
首类体
2502
2501
T300
1300
自轴 50 200rHmfi
5.装配后检查机械阻力矩不大于M(N.m)
好(五杯 0504-" 组卡
肝林单量耕桩
排：B瓶敏精
K
计：
业量比
零部件图册 Parts Catalogue
1 桥传动系统..............................2 1 AXLE TRANSMISSION SYSTEM.......................2
2 变速箱传动系统..........................4 2 GEARBOX TRANSMISSION SYSTEM....................4
3 变矩器总成..............................6 3 TORQUE CONVERTER ASSEMBLY......................6
4 变速箱总成.............................11 4 TRANSMISSION ASSEMBLY.........................11
5 轮辋总成...............................16 5 RIM ASSEMBLY................. ................16
6 前后桥总成.............................18 6 FRONT/REAR AXLE ASSEMBLY......................18
7 制动系统...............................35 7 BRAKE SYSTEM..................................35
8 液压原理...............................39 8 HYDRAULIC SYSTEM..............................39
9 集中润滑...............................40 9 CENTRALIZED LUBRICATION.......................40
1
2
桥传动系统 Axle transmission system
序号零件名称编码零件代号数量
Ser.No Part Name Code Part No Qty
1 螺栓 M10X45 Bolt M10X45 GB5783-86 4
2 螺栓 M12X35 Bolt M12X35 GB5783-86 4
3 螺栓 M14X30 Bolt M14X30 GB5783-86 4
4 螺栓 M14X45 Bolt M14X45 GB5783-86 8
5 螺母 M12X1.5 Nut M12X1.5 GB93-87 8
9 前驱动桥总成（炎龙） Front dring axle assembly （yanlong） 960000010 1
10 后驱动桥总成（炎龙） Rear dring axle assembly （yanlong） 960000020 1
11 轮胎轮辋总成 Tyre and rim assembly 960000030 4
12 主传动轴 Man driving shaft 960000040 1
13 前传动轴 Front driving shaft 960000050 1
14 后传动轴 Rear driving shaft 960000060 1
3
4
变速箱传动系统 Gearbox transmission system
1 喉箍 Hose clamp B190120250 2
2 变速箱组件 Gear box assembly 960000070 1
3 接头总成 Fitting group 960000080 1
4 油管 Oil pipe 960000090 1
5 变速箱支架组件 Gear box bracket assembly 960000100 1
5
变矩器总成(YJ280B)Torque Converter Assembly
6
1 飞轮壳中节 Mid-segment for flywheel case YJ280B-01 1
2 弹簧板 Flexibility plank YJ280B-02 2
3 双联垫片 Double connected mat slice YJ280B-03 3
4 联接轮 Coupling wheel YJ280B-04 1
5 出口阀纸垫 Paper gasket YJ280B-34 1
6 压板 Filler YJ280B-06 1
7 主动轴 Driving shaft YJ280B-07 1
8 涡轮座 Turbing hub YJ280B-08 1
9 涡轮 Turbing YJ280B-09 1
10 导轮 Stator YJ280B-10 1
11 泵轮 Stator YJ280B-11 1
12 泵轮座 Impeller hub YJ280B-12 1
13 密封垫 Gasket YJ280B-13 1
14 变矩器壳体 Case YJ280B-14 1
15 驱动油泵被动齿轮 Driven gear YJ280B-15 2
16 垫圈 Washer YJ280B-16 2
17 驱动油泵轴 II Drive pump shaft II YJ280B-17 1
18 ZG1/2''方头螺塞 Tread plug YJ280B-18 1
19 驱动油泵主动齿轮 Driven gear on drive pump YJ280B-19 1
20 主动齿轮 Driving gear YJ280B-20 1
7
序号
零件名称 Part Name 编码 Code 零件代号 Part No 数量 Qty
Ser.No
21 密封环 50 Seal ring 50 YJ280B-21 1
22 套 Sleeve YJ280B-22 1
23 内封油套 Sleeve YJ280B-23 1
24 导轮座 Stator hub YJ280B-24 1
25 密封环 80 Seal ring 50 YJ280B-25 2
26 定位销 8x22 Sat pin8x22 YJ280B-26 4
27 定位套 Sleeve YJ280B-27 1
28 驱动油泵轴 I Drive pump shaft I YJ280B-28 1
29 盖板 Cover plate YJ280B-29 1
30 减压阀总成 Relief valve asy YJ280.1 1
31 出口阀总成 Outlet valve assembly YJ280.2 1
32 变矩器标牌 Name plate YJ280B-30 1
33 压盖 Olamping cover YJ280B-31 2
34 观察盖 Cover plate YJ280B-32 1
35 减压阀纸垫 Paper gasket YJ280B-33 1
36 螺栓 M10X20 Bolt GB5783-86 8
37 挡圈 10 Washer GB93-87 36
38 铆钉 8x22 Rivet GB867-86 12
39 轴挡圈 40 Snap ring GB894.1-86 3
8
序号零件名称零件代号零件代号数量
Ser.No Part Name Part No Part No Qty
41 轴承 4074106 Bearing GB893.1-86 1
42 孔挡圈 55 Snap ring GB893.1-86 1
44 孔挡圈 110 Snap ring GB893.1-86 1
45 螺栓 M8X22 Bolt GB5783-86 8
46 挡圈 8 Washer GB93-87 36
47 O 型圈 294.5X3.6 O-ring GB3452.1-86 1
48 螺栓 M8X35 Bolt GB5783-86 24
49 螺母 M8 Nut GB93-87 24
50 螺栓 M10X35 Bolt GB5783-86 20
51 铆钉 2x5 Rivet GB867-86 4
52 吊环螺钉 M10 Screw GB825-88 1
53 轴承 6010E Bearing GB276-89 4
56 油封 100x120x13 Oil seal BJ130-3101070 1
57 轴挡圈 100 Snap ring GB894.1-86 1
9
序号零件名称零件代号零件代号数量
Ser.No Part Name Part No Part No Qty
61 O 型圈 128X3.55 O-ring GB3452.1-86 1
63 螺栓 M8X10 Bolt GB5783-86 4
64 螺栓 M10X25 Bolt GB5783-86 4
65 螺栓 M10X30 Bolt GB5783-86 4
10
11
变速箱总成(ZL15)transmission Assembly
1 O 型圈 14x2.65 O ring 14x2.65 GB3452.1-86 6
2 箱体 Hosing ZL15-01 1
3 输入轴总成 Clutch ZL15-02 1
4 大端盖 Large end cover ZL15-03 1
5 垫圈 10 Washer 10 GB93-87 90
6 螺钉 M10x30 Screw M10x30 GB70-85 13
7 轴套 Sleeve ZL15-04 3
8 外封油套 Sleeve ZL15-05 3
9 螺塞 Z1/8” Plug Z1/8” Q/ZB982-77 6
10 输入、倒挡轴进油盖 Oil inlet cover input reverse ZL15-06 2
11 垫圈 A12 Washer A12 JB982-77 24
12 I 档油管 I st gear xitta ZL15-07 1
13 空心螺栓 Hollow bolt ZL15-08 11
14 润滑油管 I Wbricating vitta I ZL15-09 1
15 II 档油管 II st gear xitta ZL15-10 1
16 润滑油管 II Wbricating vitta II ZL15-11 1
17 中间轴进油盖 Inlet cover of middle shaft ZL15-12 1
18 铆钉 2x5 Rivet 2x5 GB827-86 4
19 变速箱标牌 Plate ZL15-13 1
20 销 B12X40 Pin B12x40 GB119-86 2
12
21 螺栓 M10x30 Bole M10x30 GB5783-86 1
22 润滑油管 III Wbricating vitta III ZL15-14 1
23 倒挡油管 Pipe ZL15-15 1
24 中间轴总成 Clutch ZL15-16 1
25 倒挡轴总成 Clutch ZL15-17 1
26 油底壳纸垫 Paper gasket ZL15-18 1
27 螺钉 Screw ZL15-19 1
28 O 型圈 22.4x2.65 O ring 22.4x2.65 GB3452.1-86 1
29 油底壳 Oil pan ZL15-20 1
30 防松丝φ2x120 Slack wire φ2x120 ZL15-21 2
31 吸油管 Suction ZL15-22 1
32 永久磁铁 Magnet ZL15-23 1
33 O 型圈 42.5x3.55 O ring 42.5x3.55 GB3452.1-86 1
34 垫圈 8 Washer 8 GB93-87 14
35 螺栓 M8X30 Bolt M8X30 GB5783-86 4
36 接管总成 Pipe ZL15-24 1
37 螺栓 M8X25 Bolt M8X25 GB5783-86 6
38 滤芯 WL-100X100-J Element WL-100X100-J ZL15-25 1
39 垫片 Spacer ZL15-26 1
40 接头总成 Adapter say ZL15-27 1
13
41 螺母 M8 Nut M8 GB6170-86 6
42 中间轴调整环 Adjusting spacer ZL15-28 1
43 中间轴端盖 End cover Middle shaft ZL15-29 1
44 止动片 Lock plate ZL15-30 2
45 螺栓 M6X6 Bolt M6x6 GB5783-86 2
46 调整螺丝 Adjusting screw ZL15-31 2
47 倒挡轴端盖 End cover reverse ZL15-32 1
48 倒挡轴调整环 Adjusting spacer reverse shaft ZL15-33 1
49 小六角头螺栓 Bolt ZL15-34 4
50 输入轴端盖 End cover ,input shaft ZL15-35 1
51 输入轴调整垫片 t0.05 Shim,input shaft t0.05 ZL15-36 2
52 油封 PD45X62X12 Oil seal PD45X62X12 HG4-692-67 1
53 螺栓 M10X50 Bolt M10x50 GB5783-86 6
54 变速操纵阀总成 Transmission cover valve ZL15-41 1
55 螺钉 M4x10 Screw M4x10 GB67-85 4
56 挡油盖 Cover ZL15-42 1
14
57 螺栓 M10x35 Bolt M10x35 GB5783-86 4
58 变速箱盖 Transmission cover ZL15-43 1
59 呼吸器总成 Breather assembly ZL15-44 1
60 M14x1.5 低压油管 Low pressure hose M14x1.5 ZL15-45 1
61 螺栓 M10X55 Bolt M10X55 GB5783-86 2
62 螺栓 M10X1x25 Bolt M10X1x25 JB999-77 1
63 组合垫圈 A10 Washer A10 JB982-77 1
64 清洁度测试螺栓 Bolt ZL15-46 1
65 螺塞 Plug M10X1 JB/ZQ4450-97 1
66 垫圈 Washer 10 JB1002-77 1
67 接头总成 connector ZL15-47 1
68 喉箍 d25 Hose clamp d25 JB/T8870-19999 1
69 油管 Vitta 1
15
16
轮胎轮辋总成 Tyre and Rim Assembly
1 锁圈 Lock ring 960000110 4
2 外挡圈 Outer snap ring 960000120 4
3 轮胎 16/70-20 Tyre 16/70-20 960000130 4
4 轮辋 Rim 960000140 4
17
01 前驱动桥总成(KC100-SL)
注：此图未显示前后摆座、托架。
18
02 中央传动总成
19
序号零件名称 Part Name 零件代号数量备注
1 前桥壳体 Front axle case 5144523/11 1
2 螺塞 M22×1.5 Screw plug M22×1.5 10305114/14530 2
3 组合密封垫圈 22 Combination seal washer 22 JB 982-77 2
4 定位销 5×15 Dowel pin 5×15 4966244/1.41.016 1
5 前桥摆销 Swing pin, front axle 5140017/11 1
6 限位螺钉 M12×1.25×55 Dowel screw M12×1.25×55 5100194/1.40.045 2
7 螺母 M12×1.25 Nut M12×1.25 14048814/10128 2
8 通气塞总成 Vent-plug assy. 13413290/24628 1
9 定位销 10×20 Dowel pin 10×20 4988170/1.40.021 2
10 限位螺栓 M12×1.25×42 Check bolt M12×1.25×42 1.40.211/5126628-FT 2
11 隔套 Bush 12/5148495-FT 按需
12 主销球铰副 Ball articulation, knuckle pin 5119699/1.40.240 4
13 密封圈 Seal ring 5121471/1.40.232 4
14 螺栓 M10×1.25×20 Bolt M10×1.25×20 GB 5786-86 2
15 调整螺母锁片 Lock washer, adjusting nut 562659/1.41.032 2
16 调整螺母止动片 Retaining plate, adjusting nut 4996751/1.41.015 2
17 锥传动支座瓦盖 Shell, bevel gear driving support 4996748/1.41.005 2
18 锁紧螺栓 M12×1.25×70 Lock bolt M12×1.25×70 14275334/10357/04 4
19 调整螺母 M100×2 Adjusting nut M100×2 4996750/1.41.008 2
20 锥传动支座 Support, bevel gear driving 5144525/15 1
20
21 锁紧螺栓 M12×1.25×35 Lock bolt M12×1.25×35 14274634/10357/04 10
22 后减摩环 Rear antifriction ring 5136119/15 1
23 锥传动支座轴套 Bush, bevel gear driving 5136120/15 1
24 挡圈 35 Retaining ring 35 11068376/12245 2
25 半轴轴承座 Bearing seat, half-axle 4996755/1.40.038 2
27 轴承 6007 Bearing 6007 GB/T 276-1994 2
28 油封 40×62×10 Oil seal 40×62×10 5136002/1.41.538 2
29 半轴油封挡圈 Retaining ring, half-axle oil seal 4996762/1.41.537 2
30 O 形密封圈 80×2.62 O-seal ring 80×2.62 4966231/1.40.023 2
31 右万向传动轴 Universal driving shaft assy., right hand 8A5142250/20 1
左万向传动轴 Universal driving shaft assy., left hand 8A5142253/20 1
32 定位销 Dowel pin 804.31.199-SL 2
33 转向限位块 Check block 804.31.200-SL 2
34 锁紧螺栓 M10×1.25×40 Lock bolt M10×1.25×40 14233634/10357/04 4
21
03 左右末端传动
22
1 驱动叉轴油封 42×62×17 Oil seal, propeller fork shaft 42×62×17 8A5133799/1.41.539 2
2 转向节衬套 Bush, steering knuckle 5104199/1.40.228 2
3 左转向节 Left steering knuckle 1004.31.188-1-SL 1
右转向节 Right steering knuckle 1004.31.187-1-SL 1
4 油封 165×190×17 Oil seal 165×190×17 8A5137109/12 2
5 前轮毂轴承 Bearing, front hub 5136951/12 4
6 前驱动轮毂 Front driving hub 8A5142013/13 2
7 定位销 12×20 Dowel pin 12×20 4985063/1.21.067 4
8 调整垫片 0.15mm Adjusting shim 0.15mm 5137457/12 按需
调整垫片 0.20mm Adjusting shim 0.20mm 5137458/12 按需
调整垫片 0.30mm Adjusting shim 0.30mm 5137460/12 按需
9 转向节主销 Knuckle pin 5137239/12 4
10 螺栓 M12×1.25×30 Bolt M12×1.25×30 14274534/10352/04 12
11 油杯 M10×1 Grease nipple M10×1 GB 1152-79 4
12 轴用挡圈 30 Retaining ring 30, for shaft 5140018/20 4
13 太阳轮 Sun gear 5137107/20 4
14 齿圈挡环 Snap ring, ring gear 4997571/1.41.549 2
15 齿圈支座 Ring gear carrier 5142047/20 2
16 齿圈 Ring gear 5108749/1.41.543 2
17 锁紧螺母 Lock nut 5142020/12 2
23
18 行星架 Planet carrier 5137689/20 2
19 组合密封垫 22 Combination seal washer 22 JB 982-77 2
20 螺塞 M22×1.5 Screw plug M22×1.5 10305114/14530 2
21 螺栓 M10×1.25×30 Bolt M10×1.25×30 14233634/10357/04 24
22 行星齿轮轴 Planet gear pin 4997509/1.41.547 6
23 行星齿轮轴承挡圈 Retaining ring, planet gear bearing 4997510/1.41.552 12
24 滚针轴承 Needle bearing 5101693/1.41.546 6
25 行星齿轮 Planet gear 5108747/1.41.545 6
26 Φ20 轮毂螺栓四件套（右旋螺纹） Φ20 Four-piece assemble, hub bolt ( Dextrorotation ) 900-20R 8
Φ20 轮毂螺栓四件套（左旋螺纹） Φ20 Four-piece assemble, hub bolt ( Laevogyrate ) 900-20L 8
24
04 主动螺旋锥齿轮合件
25
1 小锥齿轮轴 (z=9) Initiative bevel gear shaft (z=9) KC10.38.111A 1
2 调整垫圈 3.0mm Shim 3.0 mm 5141032/16 1
3 前轴承 Front bearing 5143109/16 1
4 后轴承 Rear bearing 5133776/16 1
5 油封环 Oil seal ring 5142026/16 1
6 钢球 6.35 Steel ball 6.35 GB 308-84 1
7 O 形密封圈 31.5×1.8 O-seal ring 31.5×1.8 GB 3452.1-82 1
8 油封 45×75×10 Oil seal 45×75×10 5135294/16 1
9 油封挡圈 Retaining ring, oil seal 4997451/1.41.143 1
10 锁紧螺母 Lock nut 5143242/16 1
11 输入法兰 Input flange 804.31.181A-SL 1
12 垫片 Washer KC10.38.114 1
13 轴用挡圈 29 Retaining ring 29,，for shaft 11067776 2
26
05 差速器合件
27
1 行星齿轮止推垫圈 Thrust washer, planet pinion gear 4987975/1.32.425 2
2 行星齿轮 Planet pinion gear 885103870/1.32.415B 2
3 差速器行星齿轮轴 Pin, planet pinion gear 5148935/1.32.416 1
4 半轴齿轮止推垫圈 1.6 mm Thrust washer 1.6 mm, half-axle gear 5148936/1.32.424 2
半轴齿轮止推垫圈 1.8 mm Thrust washer 1.8 mm, half-axle gear 5148937/1.32.424
半轴齿轮止推垫圈 1.7 mm Thrust washer 1.7 mm, half-axle gear 5148938/1.32.424
5 左半轴齿轮 Half-axle gear, left hand 885103868/1.32.413 1
6 右半轴齿轮 Half-axle gear, right hand 885110716/1.41.502 1
7 轴承 32012 Conical roller bearing 32012 GB/T 297-1994 2
8 销钉 Pin 4987976/1.32.428 1
9 螺栓 M12×1.25×25 Bolt M12×1.25×25 14274434/10357/04 8
10 差速器壳体 Case, differential 4996747/1.41.402 1
11 大锥齿轮 (z=37) Passive bevel gear (z=37) KC10.38.112 1
28
06 横拉杆合件
29
1 锁紧螺母 M18×1.5 Check nut M18×1.5 12576014/10125 2
2 球铰接头总成 Ball joint assy. 5117314/1.40.516B 1
3 锁紧薄螺母 M24×1.5 Thin check nut M24×1.5 10726914/10114 1
4 转向横拉杆合件 Steering tie rod assembly 1004.31.183A-1-SL 1
30
07 转向油缸总成
注：为便于观察，图中油缸进油口方向朝上。
实际装配中，油缸应翻转，进油口方向朝下。
31
2 油缸销垫圈 Washer, hydraulic cylinder pin 5100730/1.63.589 4
3 油缸销 Pin, hydraulic cylinder 5111571/1.63.584 2
4 油杯 M10×1 Grease nipple M10×1 GB 1152-79 2
5 塑料扎绳 2 宽度不大于 4
6 1004 油缸护套 2
7 环箍 (Φ51~Φ70) Hoop (Φ51~Φ70) JK-3X 4
8 转向油缸 Steering hydraulic cylinder 5142046/22 2
9 组合密封垫圈 14 Combination seal washer 14 JB 982-77 8
10 空心螺栓 M10 Hollow bolt M10 10184314/14256 4
11 油缸销总成 Hydraulic cylinder pin assy. 5142048/22 2
12 垫圈 8 Spring washer 8 GB 7244-87 2
13 螺栓 M8×16 Bolt M8×16 GB 5783-86 2
14 油缸销隔套 Bush, hydraulic cylinder pin 5142223/22 2
15 右油缸左转向输油管总成 Oil feed assy., left steering (R) 1004.31.022 1
16 右油缸右转向输油管总成 Oil feed assy., right steering (R) 1004.31.023 1
17 油缸软管 (L=530) Oil feed pipe assy. ( L=530) 5145419/22 2
18 左油缸右转向输油管总成 Oil feed assy., right steering (L) 5139044A/22 1
19 左油缸左转向输油管总成 Oil feed assy., left steering (L) 1004.31.021 1
20 螺栓 M6×16 Bolt M6×16 GB/T 5783-1986 2
32
21 弹簧垫圈 6 Spring washer 6 GB/T 7244-1987 2
22 油管夹子 Pipe line clip 1.63.583/4999554 2
23 支板 Bank 1.63.22/5138294 2
24 软管 (L=700) Oil feed pipe assy. (L=700) 804.31.196-SL 2
33
后驱动桥总成（KC10）
34
制动系统 Brake System
35
1 螺栓 M8x20 Bole M8x20 GB5783-86 4
2 螺栓 M10x20 Bole 10x20 GB5783-86 2
3 螺栓 M10x25 Bole 10x25 GB5783-86 10
4 螺栓 M10x30 Bole M10x30 GB5783-86 4
5 螺母 M6 Nut M6 GB93-87 2
6 螺母 M12 Nut M12 GB93-87 4
7 垫圈 6 Washer 6 GB93-87 2
8 垫圈 8 Washer 8 GB93-87 4
9 垫圈 10 Washer 10 GB93-87 12
10 垫圈 12 Washer 12 GB93-87 4
11 组合密封圈 12 Combine seal gasket12 2
12 空气加力泵 Air pressure booster 960000150 2
13 驻车制动气室 Parking brake air chamber 960000160 1
14 手控制动阀 Unpower control valve 960000170 1
15 气制动阀 Air brake valve 960000180 1
16 气控截止阀 Air control valve 960000190 1
17 油水分离器组合阀 Fuel water separator valve 960000200 1
18 测压接头 Pressure tap 960000210 2
19 油水分离器进出气接头 Fuel water separator connection fitting 960000220 6
20 气控截止阀接头 Air control valve fitting 960000230 2
36
零件代
序号零件名称编码数量
号
Ser.No Part Name Code Qty
Part No
21 出气接头 Air outlet connection fitting 960000240 1
22 M14 制动软管 M14 Brake hose 960000250 1
23 紧急与停车制动总成 Emergency and parking brake assembly 960000260 1
24 气孔截止阀三通接头 Air control valve tee connection 960000270 1
25 手控制动阀出气管 Unpower control valve air outlet pipe 960000280 1
26 U 型螺栓 U bolt 960000290 1
27 驻车制动气室接头 Parking brake air chamber connection fitting 960000300 6
28 手控制动阀堵头 Unpowered braking valva plug 960000310 1
29 气压表接头 Barometer connection fitting 960000320 1
31 手控制动阀三通接头 Unpowered braking valva tee connection 960000340 1
33 制动铜管 II Brake tube II 960000360 1
34 固定支架 Mouting bracket 960000370 1
35 三通接头 tee connection 960000380 2
36 制动支管 I Brake tube I 960000390 1
37 制动支管 II Brake tube II 960000400 1
37
41 空压机出气管 Air compressor outlet hose 960000440 1
42 五通体组件 Five way block assembly 960000450 1
44 空心螺栓 Hollow bolt 960000470 1
46 制动支管 Brake tube 960000490 1
49 储气筒总成 Air reservoir assembly 960000520 1
52 先导油管 Pilot oil hose 960000550 1
53 气压报警三通接头 Air alarm T connector 960000560 1
54 螺堵 Plug 960000570 1
55 支架组件 Bracket assembly 960000580 1
56 硬管组件 Tube assembly 960000590 1
57 M14 制动软管组件 M14 Brake hose assembly 960000600 1
58 储气筒左支架 Air reservoir left bracket 960000610 1
59 储气筒左支架 Air reservoir right bracket 960000620 1
38
液压原理图：
39
YCD4J22T 增压柴油机零件图册
Parts Catalogue of YCD4J Series Diesel Engine
广西玉柴动力机械有限公司
GUANGXI YUCHAI POWER MACHINERY CO.LTD
2012 年 12 月
December.2012
前言
Foreword
感谢您选用广西玉柴动力机械有限公司的产品，并感谢您阅读《YCD4J 系列柴油机零件图册》！
Thanks for using Yuchai engine and reading the “Parts Catalogue of YCD4J series of Diesel Engine”!
玉柴的服务宗旨是：“倾我所有、尽我所能、竭诚用户、诚信天下”,为了更好地履行玉柴的服务宗旨，我们编印了《YCD4J 系列柴油机零件图册》，希望本图册可以让用户
更好地认识了解玉柴产品的结构与配置，方便用户使用、维修和购置零配件。
With the aim to fulfill our company service tenet, i.e. “striving all out to serve the customers, spending full sincerity to confidence the world”, we
compiled and printed this “Parts Catalogue of YCD4J series of Diesel Engine for using electric power generation”. We hope this “Parts Catalogue of YCD4D
series of Diesel Engine” will help you to understand the structure and configuration of Yuchai’s YCD4J series of Diesel Engine for using electric power
generation , so to operate and maintain them easily.
本零件图册是根据相关生产图样、资料编制而成的。图册中列出了 YCD4J 系列柴油机的全部零部件目录。

This “Parts Catalogue of YCD4J series of Diesel Engine for using electric power generation” is compiled by basing on the production samples and technical
documents, and covers the engine model of YCD4J series of Diesel Engine.
随着产品的不断改进提高和用户不断提出新的要求，《YCD4J 系列柴油机零件图册》中的有关内容将会有不同程度的变更，玉柴保留在不预先通知的情况下进行修改的权利，
具体配置情况应以当时产品技术文件为依据。
As production improvements and consumer’s requirements are constantly brought up, the content of this “Parts Catalogue of YCD4J series of Diesel Engine”
must be changed at a certain extent, which Yuchai reserves the right to modify without formal notification beforehand. The engine’s idiographic configuration
is according to its technical documents.
本零件图册编写不足之处在所难免，敬请多多指教，使之渐臻完善。谢谢！
Deficiencies may appear in this “Part Catalogue of YCD4J series of Diesel Engine for using electric power generation”, and your comments and suggestions
are appreciated honestly!
广西玉柴动力机械有限公司
GUANGXI YUCHAI POWER MACHINERY CO.LTD
目录 CONTENT
序号图号名称 Part Name 页数备注
1 1JG300-1002000 气缸体总成 Cylinder Block Assembly
2 1JG300-1002000 齿轮室部件 Gear Chamber parts

3 1JG000-1003000 气缸盖总成 Cylinder Head Assembly
4 1JG000-1004000 活塞连杆总成 Piston Connecting Rod Assembly

5 1JG410-1005000 曲轴飞轮总成 Crankshaft Flywheel Assembly
6 1DQ000-1006000 凸轮轴总成 Camshaft Assembly
7 1DQ000-1007000 配气机构总成 Distribution system assembly

8 1JG300-1008100 进气管组件 Intake Manifold Parts
9 1JG300-1008200 排气管部件 Exhaust Manifold Parts
10 1JG000-1009000 油底壳总成 Fuel Sump Assembly

11 1JG000-1010000 机油集滤器总成 Oil Strainer Assembly
12 1DQ000-1011000 机油泵总成 Oil Pump Assembly
13 1JT300-1012000 机油滤清器总成 Oil Filter Assembly

14 1JT300-1013000 机油冷却器总成 Oil Cooler Assembly
15 1JG000-1104000 柴油管路总成 Fuel Supply Pipeline Assembly
16 1JG410-1105000 柴油滤清器总成 Fuel Filter Assembly

17 1JG303-1109010 空气滤清器总成
18 1JG300-1111000 喷油泵总成 Fuel Injection Pump Assembly

19 1FQ300-111200 喷油器总成 Fuel Injector Assembly
20 1JG300-1118000 增压器总成 Turbocharger Assembly

21 1JG300-1306000 出水管总成 Outlet Pipe Assembly
22 1AQ000-1305000 放水阀总成 Water Drain Cock Assembly
23 1JG300-1307000 水泵总成 Water Pump Assembly
24 1JG000-1308000 风扇总成 Fans Assembly

25 1JG000-160000 动力输出总成 Clutch Assemhly
26 1JG300-3509000 气泵总成 Air Compressor Assembly
27 1JG000-3701000 发电机总成 Alternator Assembly

28 1JG000-3708000 起动机总成 Starter Assembly
29 1JG300-3800000 仪表 Sensor Assembly

1. 1JG300-1002000 气缸体总成 Cylinder Block Assembly
1. 1JG300-1002000 气缸体总成 Cylinder Block Assembly
序号 Ser.No 图号 Part No. 名称 Part Name 数量 Qty 备注 Remark
1 1DQ000-1002814 连接胶管 Connecting hose 1
2 1JG000-1002114 气缸体 Cylinder block 1
3 YC7-35 碗形塞片 35 Bowl-shaped tabular plug 35 6
4 1JG303-1002870 呼吸器焊接件 Breather Welding Parts 1
5 1DQ000-1002004 凸轮轴端盖 Camshaft end cover 1
6 1DQ000-1002005 凸轮轴端盖密封圈 Seal ring of camshaft end cove 1
7 Q150B1220 螺栓 M12×20 Bolt M12×20 1
8 Q40312 垫圈 12 Washer 12 1
9 Q150B0816 螺栓 M8×16 Bolt M8×30 6
10 Q40308 垫圈 8 Washer 8 6
11 1DQ000-1002540 曲轴后油封组件 Oil seal 1
12 Q5220818 销 8×18 Tabular pin 8×18 2
15 Q67630 环箍 30 Hoop 30 3
16 1DQ000-1002203 通气软管Ⅱ Ventilation Ⅱ 1
17 1DQ000-1002013A 止推主轴承盖 thrust main gear cover 1
18 1PQ000-1002202 通气软管Ⅰ Ventilation Ⅰ 1
19 Q67622 环箍 22 Hoop 22 2
20 Q617B16 螺塞 M16×1.5 Plug M16×1.5 1
21 Q/YC149-16 复合式密封垫圈 16 Compound seal ring 16 1
22 1DQ000-1002740 喷嘴组件 Nozzle assembly 4
23 1HQ000-1002701A 过油螺栓 Scraper ring 4
24 1DQ000-1002163 垫圈 10 Washer 10 4
25 1DQ000-1002014A 主轴承螺栓 Intermedia main gear bolt 10

26 1DQ000-1002012A 主轴承盖 main gear cover 4
27 1AQ000-1002006A 油道堵塞Ⅱ Oli gallery plugⅡ 1
28 1AQ000-1002003 油道堵塞Ⅰ Oli gallery plug Ⅰ 5
29 1DQ000-1002002B 油道堵塞 Oli gallery plug 4
30 Q150B0855TF2 螺栓 M8×55 Bolt M8×55 3
31 Q40308 垫圈 8 Washer 8 3
32 CA000-1002307 正时惰齿轮挡板 idle gear baffle 1
33 CA000-1002302 惰齿轮衬套 idle gear sleeve 1 易损件 EWP
34 1DQ600-1002051 正时惰齿轮 idle gear 1
35 1DQ000-1002052 惰齿轮轴 Idler gear shaft 1
36 1DQ000-1002011 凸轮轴衬套 Camshaft sleeve 1 易损件 EWP
37 1DQ000-1002601 油道塞 Oli gallery plug 1
38 CA000-1002107 气缸套封水圈 Seal ring of cylinder sleeve 4 易损件 EWP
39 1DQ000-1002064B 气缸套 Cylinder liner 4
2． 1JG000-1002200 齿轮室部件 Gear Chamber Parts
2．1JG000-1002200 齿轮室部件 Gear Chamber Parts
1 1DQ300-1002201C 齿轮室 Gear chamber 1
2 1DQ000-1002032B 齿轮室垫片 Cover washer of gear chamber 1 易损件 EWP
3 Q150B0845 螺栓 M8×45 Bolt M8×45 1
4 Q150B0825 螺栓 M8×25 Bolt M8×25 5
5 Q40308 垫圈 8 Washer 8 6
6 Q40108 垫圈 8 Washer 8 1
7 Q5221024 销 B10×24 Pin 10×24 1
8 1DQ300-1002213D 齿轮室盖垫片 Cover washer of gear chamber cover 1 易损件 EWP
9 1DQ300-1002212C 齿轮室盖 Gear chamber cover 1
10 1DQ000-1002038 上止点指针 TDP pointer 1
11 Q150B1085 螺栓 M10×85 Bolt M10×85 1
12 Q150B1030 螺栓 M10×30 Bolt M10×30 1
13 Q40310 垫圈 10 Washer 10 2
14 Q40110 垫圈 10 Washer 10 2
15 YC208-B075000F O 型圈 2.65×75 O ring2.65×75 1 易损件 EWP
16 1DQ000-1002209 转向泵孔盖 Steering pump por cover 1 装转向泵时拆掉

17 Q150B1025 螺栓 M10×25 Bolt M10×25 2 装转向泵时拆掉
18 Q40310 垫圈 10 Washer 10 2 装转向泵时拆掉
19 Q40110 垫圈 10 Washer 10 2 装转向泵时拆掉
20 Q150B0830 螺栓 M8×30 Bolt M8×30 5
21 Q150B0845 螺栓 M8×45 Bolt M8×45 3
22 YC209-C065090FR 油封 65×90 Seal ring65×90 1
23 Q1840816 螺栓 M8×16 Bolt M8×16 2
24 1JG001-1002250 油泵齿轮室盖焊接件 Fuel injection pump gear cover 1
25 Q150B0855 螺栓 M8×55 Bolt M8×55 4
26 Q150B0885 螺栓 M8×85 Bolt M8×85 2
27 Q150B0865 螺栓 M8×65 Bolt M8×65 2
28 Q40308 垫圈 8 Washer 8 16
29 Q40108 垫圈 8 Washer 8 16
30 1AQ000-1002036B 油泵齿轮室垫片 Fuel injection pump gear cover washer 1 易损件 EWP
31 Q5220818 销 B8×18 Pin 8×18 2
32 CA000-1003100 加机油口盖组件 Oil filler cap part 1

3. 1JG000-1003000 气缸盖总成 Cylinder head assembly
3. 1JG000-1003000 气缸盖总成 Cylinder head assembly
1 1CT003-1003240A 气缸盖罩焊接件 Cylinder head cover weld parts 1
2 1DQ000-1003012C 缸盖短螺栓(Ⅱ) Cylinder head short bolt 14
3 1DQ000-1003116A 气门弹簧上座 Valve spring uper seat 8
4 1DQ000-1007023 B 气门内弹簧 Valve inner spring 8
5 Q61906 内六角锥形螺塞 Plug screw 3
6 1JG000-100317C 排气门导管 Exhaust Valve guide 4
7 YC7-20 碗型塞片 20 Bowl-shaped tabular plug 1
9 1JQ001-1003085 后吊耳 Back hanger 1
10 Q150B1025 螺栓 M10×25 bolt M10×25 4
11 Q40310 垫圈 10 Washer 10 4
12 Q40110 垫圈 10 Washer 10 4
13 1JG000-1003174 排气门座圈 Exhaust valve seat 4
14 1JG000-1003103 排气门 Exhaust valve 4
15 1JG000-1003111 进气门 Intake valve 4
16 1JG000-1003173 进气门座 Intake valve seat 4
17 1DQ000-1003011A 气缸盖垫片 Cylinder head gasket 1 易损件 EWP
18 CA000-1003088 气缸盖定位销套 Cylinder head dowel pin sleeve 2
20 1JG000-1003171 气缸盖 Cylinder head 1
21 1JG000-100317B 进气门导管 Intake Valve guide 4
22 1DQ000-1003179 气缸盖闷头 Cylinder head 1
23 Q618B03 螺塞 Plug 1
24 1D2L00-1003105 气门杆油封 Valve pole sealing module 8
25 1DQ000-1003085B 吊耳 Hanger 1
26 1DQ000-1003003 缸盖短螺栓 Cylinder head short bolt 4
27 1DQ000-1007022A 气门外弹簧 Valve outer spring 8
28 1DQ000-1007013 气门锁夹 Valve lock clamp 16
29 1DQ000-1003022C 气缸盖罩垫片 Cylinder head cover gasket 1 易损件 EWP
31 Q1840816 法兰面螺栓 M8×16 Flange bolt M8×25 10
4. 1JG000-1004000 活塞连杆总成 Piston connecting rod assembly
4. 1JG000-1004000 活塞连杆总成 Piston connecting rod assembly
1 1DQ000-1004054 连杆螺栓 Connecting rod bolt 8 易损件 EWP

2 1DQ000-1004053 连杆盖 Connecting rod cap 8 易损件 EWP
3 1PQ000-1004020A 连杆轴瓦 Connecting rod bearing tile 8 易损件 EWP
4 1DQ000-1004051B 连杆体 Connecting rod body 4 易损件 EWP
5 1DQ000-1004052A 连杆衬套 Connecting rod bush 4 易损件 EWP
6 1DQ000-1004019A 活塞销 Piston pin 4
7 Q43038 孔用弹性挡圈 38 Snap ring 38 8 易损件 EWP
8 1JG000-1004001A 活塞 Piston 4
9 1J2L00-1004100 油环组件 Oil ring part 4 易损件 EWP
10 1J2L00-1004009 第二道气环 Second compression ring 4 易损件 EWP
11 1J2L00-1004008 第一道气环 Top compression ring 4
5. 1JG410-1005000 曲轴飞轮总成 Crankshaft Flywheel Assembly
5. 1JG410-1005000 曲轴飞轮总成 Crankshaft Flywheel Assembly
1 1DQ600-1005021 曲轴正时齿轮 Crankshaft timing gear 1

2 1JG000-1005001 曲轴 Crankshaft 1
3 1DQ000-1005054A 上主轴瓦 Upper bearing 5
4 1DQ000-1005058B 上止推片 Upper thrust plate 2
5 Q5221022 销 10×22 Pin10×22 1
6 1DQ000-1005059B 下止推片 Lower thrust plate 2
7 1DQ000-1005055 下主轴瓦 Lower bearing 5
8 Q5510622 键 A6×22 Key 6×22 1
9 Q5511250 键 C12×50 Key 12×50 1
10 1DQ600-1005022 机油泵驱动齿轮 Oil pump drive gear 1
11 1JG000-1005015A 曲轴皮带轮 Belt pulley vibration damper assembly 1
12 1DQ000-1005053 起动爪垫圈 Flywheel Bolt Gasket 1
13 1DQ000-1005052 起动爪 Flywheel Bolt 1
6.1DQ000-1006000 凸轮轴总成 Camshaft assembly
6.1DQ000-1006000 凸轮轴总成 Camshaft assembly
1 Q150B1235TF2 螺栓 M12×35 Bolt M12×35 1
2 Q40312 垫圈 12 Washer 12 1
CA000-1006019 垫圈 Camshaft gear baffle

3 1
1DQ600-1006021
4 凸轮轴正时齿轮 Camshaft timing gear 1
1DQ000-1006016 凸轮轴止推片 Camshaft thrust plate

5 1
Q/YC1820820TF2 螺栓 M8×20 Bolt M8×20

6 2
Q40308
7 垫圈 8 Washer 8 2
Q5510825
8 键 C8×25 Key C8×25 1
9 1DQ000-1006015A 凸轮轴 Camshaft 1 易损件 EWP

7.1DQO00-1007000 配气机构总成 Distribution system assembly
7.1DQO00-1007000 配气机构总成 Distribution system assembly
1 CA000-1007032 摇臂轴弹簧 Rocker shafat spring 3

2 CA000-1007054 锁紧螺母 Lock nut 8
3 CA000-1007053 气门调整螺钉 Valve regulate bolt 8
4 1DQ000-1007034C 摇臂轴座 II Rocker shaft seat(II) 3
5 1DQ000-1007036 气门摇臂轴螺栓 Rocker shaft Bolt 4
6 1DQD00-1111128 垫圈 10 Washer 10 4
7 CA000-1007031 摇臂轴垫圈 Rocker Shaft washer 8
8 1DQ000-1007052A 排气门摇臂 Valve rocker 4
9 1DQ000-1007033C 摇臂轴座 I Rocker shaft seat(I) 1
10 1DQ000-1007051A 进气门摇臂 Valve rocker 4
11 1DQ000-1007056B 气门摇臂衬套 Valve rocker sleeve 8
12 Q43125 挡圈 25 Circlip 25 2
13 1DQ000-1007081 推杆 Handspike 8 易损件 EWP
15 1DQ000-1007041A 摇臂轴 Rocker shaft 1
16 CA000-1007091 挺杆 Jip 8 易损件 EWP
8、1JG300-1008100 进气管组件 Intake Manifold Parts
8、1JG300-1008100 进气管组件 Intake Manifold Parts
1 1FQ311-1008103 增压器出口连接胶管 Connecting hose of turbocharger outlet 1

2 Q67664 环箍 64 Hoop 64 2
3 1DQ000-1008104B 进气管垫片 Intake manifold gasket 4 易损件
EWP
4 1DQJ00-1008101 进气管 Intake Manifold 1
5 Q541036 铆钉 Rivet 4
6 CA000-1003052 标牌 Signs 1
7 1DQ301-1008102 进气接管 Intake connecting pipe 1
8 Q1200850 双头螺柱 M8×50 Stud M8×50 2
9 Q340B08 螺母 M8 Nut M8 4
10 Q40308 垫圈 8 Washer 4
11 Q40108 垫圈 8 Washer 4
12 1DQ000-1008105A 进气接管垫片 Intake connecting pipe 2 易损件
gasket EWP
13 1AQ300-1008108 过油螺栓 M10 Oil hollow bolt M10 1
14 Q/YC149-10 组合密封垫圈 10 Compound Seal washer 10 2
15 1JG302-1111502 增压补偿管 Pressurization compensating pipe 1
16 Q150B0830 螺栓 M8×30 Bolt M8×30 12
17 Q40308 垫圈 8 Washer 8 12
18 Q40108 垫圈 8 Washer 8 12
19 1CQ603-1008104 空气加热器 Air heater 1
20 1DQ321-1008320 搭铁线组件 1
21 Q1200890 双头螺柱 M8×90 Stud M8×90 2
9．1JG300-1008200 排气管部件 Exhaust Manifold Parts
2
3
9
4
10
8
9．1JG300-1008200 排气管部件 Exhaust Manifold Parts
1 1DQ301-1008204B 排气管 Exhaust manifold 1
2 1DQ000-1008205 排气管垫片 Exhaust manifold gasket 4
3 Q1800850TF2 螺栓 M8×50 Bolt M8×50 8
4 1DQ301-1008211B 排气管罩 Exhaust manifold cover 1
5 Q1840812 螺栓 M8×12 Bolt M8×12 4
6 1JD300-1008212 支架 Welding support 1
7 Q1800820TF2 螺栓 M8×20 Bolt M8×20 2
8 1JG301-1008203A 排气接管 Exhaust connecting pipe 1
Exhaust connecting pipe

9 1AQ300-1118072 排气接管垫片 1
Gasket
10 Q1800825TF2 螺栓 M8×25 Bolt M8×25 5
11 Q1800870TF2 螺栓 M8×70 Bolt M8×70 1

10.1JG000-1009000 油底壳总成 Oil sump assembly
10.1JG000-1009000 油底壳总成 Oil sump assembly
1 1JG001-1009020A 油底壳焊接件 Oil sump welded part 1
2 Q1840816 法兰面螺栓 M8×16 Small hexahedral flange bolt M8×16 22
3 CA000-1009031 放油塞 Oil drain plug 1
4 Q/YC149-27 组合密封垫圈 27 Combined seal washer 27 1
5 1DQ000-1009011A 油底壳垫片 Oil sump gasket 1
6 1JG001-1009040A 油标尺组件 Oil level indicator component 1

11.1JG000-1010000 机油集滤器总成 Oil strainer assembly
11.1JG000-1010000 机油集滤器总成 Oil Pump Assembly
Oil strainer
1 1PQ000-1010150 机油集滤器垫片 1
gasket
2 1JGB00-1010100A 机油集滤器 Oil strainer 1
3 Q1840816TF2 螺栓 M8×16 Bolt M8×16 1
4 Q1840820TF2 螺栓 M8×20 Bolt M8×20 2

12、1DQ000-1011000 机油泵总成 Oil Pump Assembly
12、1DQ000-1011000 机油泵总成 Oil Filter Assembly
1 Q33412 螺母 M12×1.5 Nut M12×1.5 1
2 Q40312 垫圈 12 Washer 12 1
3 GB/T856 止动垫圈 12 Locking washer 12 1
4 1DQ000-1011001 机油泵齿轮 Driven gear of oil pump 1
5 Q150B0850 螺栓 M8×50 Bolt M8×50 4
6 Q40308 垫圈 8 Washer 8 4
7 1DQ000-1011003 机油泵衬套 Oil pump sleeve 1
8 1DQ000-1011002A 机油泵体 Oil pump body 1
9 1DQ000-1011013 外转子 Outer rotor 1
10 1DQ000-1011011 机油泵轴 Oil pump shaft 1
11 1DQ000-1011012 内转子 Inner rotor 1
12 Q5210416 销 A4×16 Pin A4×16 2
13 1DQ000-1011005A 机油泵盖 Oil pump cover 1
14 1DQ000-1011003 驱动轴衬套 Driving shaft sleeve 1
15 1DQ000-1011008 机油泵垫片 Oil pump Gasket 1 易损件 EWP
16 GB/T1096 键 C5×16 Key 5×16 1
17 GB/T1096 键 C4×10 Key 4×10 1
18 GB/T308 钢球 Sφ11 steel ball Sφ11 1
19 1AQ000-1011007 弹簧 spring 1
20 1AQ000-1011106 调压螺钉 pressure regulating bolt 1
21 Q351B16 螺母 M16×1.5 Nut M16×1.5 1
13、1JT300-1012000 机油滤清器总成 Oil Filter Assembly
13、1JT300-1012000 机油滤清器总成 Oil Filter Assembly

1 1JT300-1012200 机油滤清器 Oil filter 1

14、1JT300-1013000 机油冷却器总成 Oil Cooler Assembly
14、1JT300-1013000 机油冷却器总成 Oil Cooler Assembly
1 1DQ000-1013108C 机油冷却器芯 cooler core 1
2 1DQ000-1013106 垫片 flange gasket 1
3 Q1200820 双头螺柱 M8×20 Stud M8×20 2
4 Q1200845 双头螺柱 M8×45 Stud M8×45 2
5 1DQ000-1013106 机油冷却器盖垫片 Oil cooler cover gasket 1
6 1JT300-1013105A 机油冷却器盖 Oil coole cover 1
7 Q61904 内六角锥形螺塞 NPT1/2 hexagonal socket head cone plug 5
8 Q150B1070 螺栓 M10×70 Bolt M10×70 1
9 Q618B01 螺塞 NPT1/8 hexagonal socket head cone plug 1
10 Q150B0865 螺栓 M10×65 Bolt M10×65 1
11 1DQ000-1013123 旁通阀螺塞 bypass valve 1
12 1DQ000-1013116 垫圈 Washer 1
13 1DQ000-1013121 旁通阀弹簧 bypass valve spring 1
14 GB/T308-140G100B 钢球 14G100B steel ball 14 1
15 Q150B1035 螺栓 M10×35 Bolt M10×35 2
16 Q150B10150 螺栓 M10×150 Bolt M10×150 2
17 Q340B08 螺母 M8 Nut M8 4
18 Q40308 垫圈 8 Washer 8 4
19 Q40108 垫圈 8 Washer 8 4
20 Q150B1045 螺栓 M10×45 Bolt M10×45 4
21 Q40310 垫圈 10 Washer 10 10
22 Q40110 垫圈 10 Washer 10 10
15、1JG000-1104000 柴油管路总成 Diesel Oil Line Assembly
15、1JG000-1104000 柴油管路总成 Diesel Oil Line Assembly
1 1JG410-1104400 喷油泵进油管组件 Fuel injection pump oil inlet pipe subassembly 1 易损件 EWP
2 1JG410-1104300 柴滤器进油管组件 Fuel filter oil inlet pipe subassembly 1 易损件 EWP
3 1JG000-1104100 高压油管部件 High-pressure oil pipe subassembly 1 易损件 EWP
4 1FT001-1104240 回油管组件 Oil return pipe subassembly 1 易损件 EWP
16、1JG410-1105000 柴油滤清器总成 Fuel filter assembly
16、1JG410-1105000 柴油滤清器总成 Fuel filter assembly
1 Q1200830 螺柱 M8×25 Double-screw M8×30 2 易损件 EWP

2 CA000-3701035 垫圈 Washer 2 易损件 EWP
3 Q40308 垫圈 8 Washer 8 2 易损件 EWP
4 Q340B08 螺母 M8 Nut M8 2 易损件 EWP
5 1TG000-1105100 柴油滤清器 Fuel filter 2 易损件 EWP
6 1JG410-1104R00 预滤器至输油泵油管部件 1
7 12DQ07-1111054 进油接头 1
17、1JG303-1109010 空气滤清器总成
17、1JG303-1109010 空气滤清器总成
1 1JG303-1109010 空气滤清器 1
18、1JG300-1111000 喷油泵总成 Fuel Injection pump Assembly
18、1JG300-1111000 喷油泵总成 Fuel Injection Pump Assembly
1 Q150B0825TF2 螺栓 M8×25 Bolt M8×25 4
2 CA000-3701035 垫圈 8
3 Q40308 垫圈 8 Washer8 8
4 1JG002-1111001 喷油泵连接盘 1
5 1JG002-1111003 喷油泵齿轮 1
6 1JG302-1111100-493 喷油泵 Fuel injection pump 1
7 Q1201030TF2 双头螺柱 M10×30 Double-screw bolt M10×35 4
8 Q340B10 螺母 M10 Nut M10 4
9 Q40310 垫圈 10 Washer 10 6
10 Q40110 垫圈 10 Washer 10 6
11 Q150B0825 螺栓 M8×25 Bolt M8×25 2
12 1DQ000-1111205 支架 Support 1
13 1DQ000-1111201A 托架 Bracket 1
14 Q150B1018 螺栓 M10×18 Bolt M10×18 2
15 1AQ300-1111051B 机油进油管 Oil tube pipe 1
16 CA000-1007202 接头螺栓 Connector bolt 1
17 Q/YC149-8 复合式密封垫圈 8 Washer 8 2

19、1FQ300-1112000 喷油器总成 Fuel Injector Assembly
19、1FQ300-1112000 喷油器总成 Injector Link
图号 Ser.No 图号 Part No. 名称 Part Name 数量 Qty 备注 Remark
1 Q360B08 螺母 M8 Nut M8 2 易损件 EWP
2 Q40308 垫圈 8 Washer 8 2
1DQ000-1112100 喷油器 Fuel injector assembly
3 1
1AQ000-1112041 双头螺柱 Stud 2
4
5 CA000-1112013 喷油器垫片 Fuel injector gasket 适量易损件

20、1JG300-1118000 增压器总成 Turbocharger Assembly
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
20、1JG300-1118000 增压器总成 Turbocharger Assembly
1 CB400-1118053A 过油螺栓 M12×1.5 Oil-passing bolt M12×1.5 2
2 GB/T3541-12 垫圈 12 Washer 12 2
3 1JG300-1118100-550 增压器 Turbocharger 1
4 CB400-1118012 增压器垫片 Turbocharger gasket 1 易损件 EWP
5 1AQ300-1118011 双头螺柱 Threaded stud 4
6 1AQ300-1118013 螺母 M8×1 Nut M8×1 4
7 Q/YC149-12 组合密封垫圈 12 Composited sealing washer12 2
8 1DQ301-1118200B 增压器进油管组件 Oil inlet pipe welding assembly for turbocharger 1
9 1AQ300-1118064 出油管垫片 The tubing gasket 1 易损件 EWP
10 Q150B0618 螺栓 M6×1 Bolt M6×18 2
11 Q40306 垫圈 6 Washer 6 2
12 1DQ301-1118350A 增压器回油管组件 Fuel returning pipe assembly for turbocharger 1
13 Q67630 环箍 30 Hoop 30 2
14 CB400-1118067 增压器出油胶管 Turbocharger oil hose 1
15 CB401-1118063A 机体回油接头焊接件 Return connection of 1
Engine body
16 GB6173-86 六角薄螺母 M16×1.5 Hexagon thin nut M16×1.5 1
21、1JG300-1306000 出水管总成 Outlet pipe Assembly
1
2
3
4
5
6
7
20 8
19 9
18 10
11
17
16 12 13 14
15
21、1JG300-1306000 出水管总成 Outlet pipe Assembly
1 Q340B08 螺母 M8 Nut M8 2
2 Q40308 垫圈 8 Washer 8 8
3 Q40108 垫圈 8 Washer 8 8
4 Q1200825 双头螺柱 M8×25 Stud M8×25 2
5 1JD000-1306001 节温器盖 Thermostat cover 1

6 1AQ000-1303012A 节温器盖垫片 Thermostat cover gasket 1 易损件 EWP
7 1AQ000-1306004 蜡式调温器 Wax-type thermostat 1
8 1DQ300-1303014A 节温器座 Thermostat seat 1
9 Q/YC149-12 复合式密封垫圈 12 Compound seal washer 12 3
10 Q617B12 六角头螺塞 M12×1.5 Screw plug M12×1.5 1
11 Q150B0835 螺栓 M8×35 Bolt M8×35 2
12 1DQ000-1303026 回水管接头 Water returning hose connector 1
13 Q67630 环箍 30 Loop hoop30 1
14 1DQ000-1303002 回水胶管 Water returning hose 1
15 Q67638 环箍 38 Loop hoop40 1
16 Q150B0850 螺栓 M8×50 Bolt M8×50 3
17 1DQ000-1303013C 节温器座垫片 Thermostat seat gasket 1 易损件 EWP
18 Q150B0885 螺栓 M8×85 Bolt M8×85 1
19 1DQ301-1303051 温风阀过渡接头 1
20 12DQ30-1305040A 放水阀组件 1
22、1AQ000-1305000 放水阀总成 Water Drain Cock Assembly
22、1AQ000-1305000 放水阀总成 Water Drain Cock Assembly
1 1AQ000-1305015 操纵杆 Control lever 1
2 CA000-1305040 放水阀部件 Drain valve subassembly 1
3 Q5003225 销 3.2×25 Pin 3.2×25 1

23．1JG300-1307000 水泵总成 Water Pump Assembly
7
6
5 4 3
2
1
23．1JG300-1307000 水泵总成 Water Pump Assembly
1 1DQ000-1307001A 水泵垫片 Water pump gasket 1 易损件 EWP

2 Q150B0845 螺栓 M8×45 Bolt M8×45 1
3 Q150B0850 螺栓 M8×50 Bolt M8×50 3
4 Q40308 垫圈 8 Washer 8 4
5 Q40108 垫圈 8 Washer 8 4
6 1DQ000-1307020D 水泵部件 Water pump part 1
7 YC80-AV22-1275B 齿形 V 带 V-belt 1 易损件 EWP
8 1CQ007-1307250A 进水接管组件 1
9 1CQ007-1307003 连接胶管 1
10 Q67657 环箍 2
11 CA036-1303017A 暖风回水接头 1
12 Q617B14 六角头螺塞 M14× 1
13 1.5
Q/YC149-14 复合式密封垫圈 14 1
24. 1JG000-1308000 风扇总成 Fan Assembly
24．1JG000-1308000 风扇总成 Fan Assembly
1 1FQJ25-1308014A 风扇垫块 Fan gasket 1

2 1JT302-1308100 风扇组件 Fan components 1
3 Q1841085TF2 法兰面螺栓 M10×85 Bolt M10×85 4
25. 1JG000-1600000 飞轮壳总成 Flywheel Housing Assembly
6
7
8
9
25. 1JG000-1600000 飞轮壳总成 Flywheel Housing Assembly
数量
序号 Ser.No 图号 Part No. 名称 Part Name 备注 Remark
Qty
飞轮壳 Flywheel case
1 1JG001-1600401B 1
2 Q1841450TF2 螺栓 M14×50 Bolt M14×50 2
3 CA001-1600411 堵塞 1
4 Q1841235TF2 螺栓 M12×35 Bolt M12×35 6

5 Q5221022 销 B10×22 Key B10×22 2
6 Q1841440TF2 螺栓 M14×40 Bolt M14×40 2
7 1JG000-1005361 飞轮 Flywheel 1
8 CAD00-1005362 飞轮齿圈 gear ring 1
9 1JT001-1005363 飞轮螺栓 Flywheel bolt 6
10 1DQ000-1600016 盖板 1
11 Q1840610 螺栓 M6×10 1
26、1JG300-3509000 空气压缩机总成 air compressor assembl
26、1JG300-3509000 空气压缩机总成 air compressor assembly
1 1JG000-3509100 气泵 Air pump 1

Air compressor
2 1DQ300-3509009A 空压机垫片 1
gasket
3 CB400-1118053A 过油螺栓 M12×1.5 1
4 Q/YC149-12 复合式密封垫圈 12 2
5 1JG000-3509240 空压机进油管组件 1
6 CA000-1007202 接头螺栓 1
7 Q/YC149-8 复合式密封垫圈 8 2
8 Q150B1035 螺栓 M10×35 Bolt M10×35 3
9 Q40110 垫圈 10 Washer 4
10 Q40310 垫圈 10 Washer 10 4
11 GB 1099-79 半圆键 4×16 Semicircular Key 4×φ16 1
12 1DQ600-3509061 气泵齿轮 Air Compressor Gear 1

13 GB6171-86 螺母 M18×1.5 Nut M18×1.5 1
14 Q40318 垫圈 18 Washer 18 1
15 Q40118 垫圈 18 Washer 18 1
16 Q150B1030 螺栓 M10×30 Bolt M10×30 1

27、1JG000-3701000 发电机总成 Generator assembly
27、1JG000-3701000 发电机总成 Generator assembly
1 1DQ000-3701010A 充电发电机 Generator 1

2 Q340B10 螺母 M10 Nut M10 1
3 Q40110 垫圈 10 Washer 10 1
4 Q40310 垫圈 10 Washer 10 1
5 1DQ000-3701036 垫块 Lump 1
6 Q150B10130 螺栓 M10×130 Bolt M10×130 1
7 1DQ000-3701031A 发电机调节板 Alternator governor panel 1
8 Q150B0830 螺栓 M8×30 Bolt M10×25 1
9 CA000-3701035 垫圈 Washer 1
10 Q40308 垫圈 8 Washer 8 1
28、1JG000-3708000 起动机总成 Starter assembly
28、1JG000-3708000 起动机总成 Starter assembly
1 1DQ639-3708010A 起动机 Magnetic switch 1
2 Q150B1030 螺栓 M102×30 Bolt M10×30 3
3 Q40310 垫圈 10 Washer 10 3
29、1JG300-3800000 仪表 Sensor Assembly
29、1JG300-3800000 仪表 Sensor Assembly

1 1DQ000-3800100 水温感应塞 Water temperature 1

sensor
2 1DQ000-3800200 机油压力感应塞 Oil pressure
sensor
3 1DQ000-1002174 管接头 1

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2

本零件图册是根据相关生产图样、资料编制而成的。图册中列出了 YCD4J 系列柴油机的全部零部件目录。

1 1JG300-1002000 气缸体总成 Cylinder Block Assembly

2 1JG300-1002000 齿轮室部件 Gear Chamber parts

4 1JG000-1004000 活塞连杆总成 Piston Connecting Rod Assembly

7 1DQ000-1007000 配气机构总成 Distribution system assembly

10 1JG000-1009000 油底壳总成 Fuel Sump Assembly

13 1JT300-1012000 机油滤清器总成 Oil Filter Assembly

16 1JG410-1105000 柴油滤清器总成 Fuel Filter Assembly

18 1JG300-1111000 喷油泵总成 Fuel Injection Pump Assembly

20 1JG300-1118000 增压器总成 Turbocharger Assembly

23 1JG300-1307000 水泵总成 Water Pump Assembly

24 1JG000-1308000 风扇总成 Fans Assembly

26 1JG300-3509000 气泵总成 Air Compressor Assembly

27 1JG000-3701000 发电机总成 Alternator Assembly

29 1JG300-3800000 仪表 Sensor Assembly

25 1DQ000-1002014A 主轴承螺栓 Intermedia main gear bolt 10

2 1DQ000-1002032B 齿轮室垫片 Cover washer of gear chamber 1 易损件 EWP

3 Q150B0845 螺栓 M8×45 Bolt M8×45 1

4 Q150B0825 螺栓 M8×25 Bolt M8×25 5

7 Q5221024 销 B10×24 Pin 10×24 1

8 1DQ300-1002213D 齿轮室盖垫片 Cover washer of gear chamber cover 1 易损件 EWP

9 1DQ300-1002212C 齿轮室盖 Gear chamber cover 1

10 1DQ000-1002038 上止点指针 TDP pointer 1

11 Q150B1085 螺栓 M10×85 Bolt M10×85 1

12 Q150B1030 螺栓 M10×30 Bolt M10×30 1

15 YC208-B075000F O 型圈 2.65×75 O ring2.65×75 1 易损件 EWP

16 1DQ000-1002209 转向泵孔盖 Steering pump por cover 1 装转向泵时拆掉

17 Q150B1025 螺栓 M10×25 Bolt M10×25 2 装转向泵时拆掉

18 Q40310 垫圈 10 Washer 10 2 装转向泵时拆掉

19 Q40110 垫圈 10 Washer 10 2 装转向泵时拆掉

20 Q150B0830 螺栓 M8×30 Bolt M8×30 5

21 Q150B0845 螺栓 M8×45 Bolt M8×45 3

22 YC209-C065090FR 油封 65×90 Seal ring65×90 1

23 Q1840816 螺栓 M8×16 Bolt M8×16 2

24 1JG001-1002250 油泵齿轮室盖焊接件 Fuel injection pump gear cover 1

25 Q150B0855 螺栓 M8×55 Bolt M8×55 4

26 Q150B0885 螺栓 M8×85 Bolt M8×85 2

27 Q150B0865 螺栓 M8×65 Bolt M8×65 2

31 Q5220818 销 B8×18 Pin 8×18 2

32 CA000-1003100 加机油口盖组件 Oil filler cap part 1

1 1DQ000-1004054 连杆螺栓 Connecting rod bolt 8 易损件 EWP

1 1DQ600-1005021 曲轴正时齿轮 Crankshaft timing gear 1

序号 Ser.No 图号 Part No. 名称 Part Name 数量 Qty 备注 Remark

1 Q150B1235TF2 螺栓 M12×35 Bolt M12×35 1

CA000-1006019 垫圈 Camshaft gear baffle

1DQ000-1006016 凸轮轴止推片 Camshaft thrust plate

Q/YC1820820TF2 螺栓 M8×20 Bolt M8×20

9 1DQ000-1006015A 凸轮轴 Camshaft 1 易损件 EWP

1 CA000-1007032 摇臂轴弹簧 Rocker shafat spring 3

序号 Ser.No 图号 Part No. 名称 Part Name 数量 Qty 备注 Remark

1 1FQ311-1008103 增压器出口连接胶管 Connecting hose of turbocharger outlet 1

序号 Ser.No 图号 Part No. 名称 Part Name 数量 Qty 备注 Remark

1 1DQ301-1008204B 排气管 Exhaust manifold 1

2 1DQ000-1008205 排气管垫片 Exhaust manifold gasket 4

3 Q1800850TF2 螺栓 M8×50 Bolt M8×50 8

4 1DQ301-1008211B 排气管罩 Exhaust manifold cover 1

5 Q1840812 螺栓 M8×12 Bolt M8×12 4

6 1JD300-1008212 支架 Welding support 1

5 CA000-1112013 喷油器垫片 Fuel injector gasket 适量易损件