Service Information

Document Title: Function Group: Information Type: Date:

Swing motor, replacing Service Information 10/11/2018
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EC200D Volvo

Swing motor, replacing

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Valid for serial numbers

Model Production site Serial number start Serial number stop
EC200D Volvo

Op nbr 441-021

Total procedure time (hr): 2.50

1. Park the machine in the service position C. See Service positions.

2.  When the engine is running, the hydraulic line is under high pressure. Stop the engine, and remove the
residual pressure inside the hydraulic line by operating the control lever smoothly 3-4 times with the ignition
switch at "ON" position. Turn the ignition switch to "OFF" position.
 Remove the residual pressure inside the hydraulic tank by pressing the air breather on the hydraulic tank.
 Mount the vacuum pump on hydraulic tank, and maintain a vacuum.
 After disconnecting the hose, install a plug to prevent oil leakage and contamination.

3. Remove the anti-cavitation hose.

Figure 1
Removal, hoses

1. Anti-cavitation hose
2. Drain hose
3. Feed line hoses
4. Delay valve sub hoses
 5. Screws

4. Remove the swing motor drain hose.

5. Remove the swing motor feed line hoses.

6. Remove the delay valve sub hoses.

7. Remove the swing motor mounting screws.

8. Lift swing motor with sling, and lower to the workbench safely.

Figure 2
Removal, swing motor

1. Sling
2. Oil filling pipe
3. Swing motor

9. Transfer oil filling pipe and the connectors to the new swing motor.
NOTE!
Before installing the drain port connector, fill the new swing motor casing with hydraulic fluid.

10. Thoroughly remove the sealing compound on swing gearbox.

Apply sealing compound to the swing gearbox mounting surface.
 Figure 3
Applying, sealing compound

1. Swing gearbox
2. Sealing compound

11. Install the swing motor.

12. Install the swing motor feed line hoses.

13. Install the delay valve sub hoses.

14. Install the swing motor drain hose.

15. Install the anti-cavitation hose.

NOTE!
Fill the motor casing with oil before operation. See Swing motor, specifications.

16. Remove the vacuum pump mounted on the hydraulic tank.

17. Bleed air from the hydraulic circuit at the swing motor before operating.

18. After completion of the work, start the engine and check for leaks.