Mahr | MarSurf Family A

MarSurf CD 140 AG 11

Somnath Funde
 Mahr – Facts

M AH R G M B H Mahr MWF GmbH

JENA G R O ß O S TH E I M

• Business concentration: Metrology, Rotary Stroke Bearings, Spinning Pumps, Blending and Mixing
Systems
• Established: 1861 in Esslingen, Germany
• Headquarters: Göttingen, Germany
• Turnover 2019: approx. 250 million €
• Employees 2020: approx. 2000 worldwide
• Subsidiaries: in 20 countries
• Globally active in: > 60 countries

Mahr GmbH
Mahr – Business Units

Production Metrology Gear Metering Pumps Rotary Stroke Bearings

Mahr GmbH
Mahr – Awards
Global Supplier Award Preferred Supplier Supplier of the
BOSCH International Group BOSCH Germany Group
Year
Continental Germany

Mahr GmbH
Mahr – The Application Specialist

AUTOMOTIVE ELECTRONICS MEDICINE OPTICS

MACHINES & TOOLS SHOP FLOOR AVIATION NEW ENERGIES

Mahr GmbH
 MarSurf CD 140 AG 11

Contour measuring system MarSurf CD 140 AG 11

MarSurf CD 140 AG 11 – Simple and space-optimized contour measuring system

Fast and precise measurements - that is what the unique new

MarSurf CD 140 AG 11 contour measuring system makes possible.
The system shines with convincing versatility and ease of use and
can also be used stationary or mobile - directly on site at the
workpiece.

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MarSurf CD 140 AG 11 - Components of the machine

Manual quick adjustment Z-axis with 350 mm travel

of the feed unit in the Z axis with
fine adjustment for optimum
alignment
High-speed measuring
Toolless, magnetic probe tip
X-axis with 140 mm
holder
measuring range

Large measuring range of the

probe arm - 70 mm Ergonomic carrying handles
for easy transport
Mounting plate with
50 mm hole grid
(390 mm x 450 mm) Integrated, manual
60 mm TY adjustment

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Quick adjustment of the Z-axis

Manual quick adjustment Unique adjustment lock secures

measurement setup once
adjusted

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Unique probe system

Tool-free quick change of the probe tips

 Saves time when changing over to another measuring task
 No recalibration required!

Automatic scanning force selection

 Guarantees the correct probing force when changing
between several probe tips
 The probing force of the contour probing system can be
individually adjusted to suit the measuring task.

Very low measuring force from 4 mN enables the use of

extremely small probe arms, for example for small bores.

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Unique probe system

Probe just clicks into place.

350 mm

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Unique probe system - calibration

Automated calibration routine for probe arms

Easy calibration of standard and dual probe

arms possible

Easy and repeatable calibration master

positioning because of the 50 mm grid

More safety: operator-guided calibration

process with 2-ball calibration standard

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Double probe tip - measuring contours "above and below".

Many workpiece geometries require contour measurements in opposite directions.

Measurement of double contours e.g. for the determination of diameters.

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MarSurf CD 140 AG 11 - Extension option for roughness

measurement
In practice, it is often necessary to measure the roughness, waviness and primary profile
in addition to the contour.

• Optional: Extension for roughness measurement (4 mN)

• Easy change between contour and roughness probe tip
• Maximum resolution 19 nm
• Particularly good probe arm dynamics due to patented
new probe system (patent currently pending)
• Diamond tip with 5 µm, 90° available

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Innovative clamping system - Flexible and fast

workpiece pickup

• Defined start position

• Aligned axis
 Time saving during preparation

Flexible mounting plate with 50 mm

hole grid
 Use of CMM workpiece
holders possible

Extensive clamping components and

workpiece fixtures available

Generous travel –
manual Y adjustment with 60 mm

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Innovative clamping system - Flexible and fast

workpiece pickup TY

Measure different workpieces reproducibly and easily

• Simple and flexible clamping of workpieces by means of standard 50 mm clamping system

 Known worldwide - easily expandable  possibly already available in the company

• Large mounting plate allows free positioning of the workpieces

 Larger parts can be picked up more easily  More stable mounting possible

• Integrated TY adjustment over 60 mm

 No separate positioning table necessary  Deeper thereby low-vibration structure

• Z-range of the Z-axis fully usable  because no positioning table

• Because of the 50 mm bore grid, the integrated TY axis and the pluggable guide stops,
the workpiece is immediately in the correct position  time saving

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Innovative clamping system - Flexible and fast

workpiece pickup

Jaw lining - e.g. to Screw jack set

accommodate hip joints

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Innovative clamping system - Flexible and fast

workpiece pickup

“Maprox” fine clamping and prism blocks for fast pickup of rotationally symmetrical workpieces

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Innovative clamping system - Flexible and fast

workpiece pickup

AF 25 prism block set and plug-in guide stops with parallel vice - for fixing
workpieces at right angles to the measuring axis

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Easy
Software MarWin EasyContour
intelligent software for efficient work C
• Simple and intuitive contour measurement and
evaluation.
• The measurement wizard guides you to your
measurement data.
• Numerous measuring tasks - for example, for
determining radii, arc lengths, distances, angles and
much more - are already pre-programmed.
• A machine that can be operated without training using
the Quick Start program.

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Easy
Software MarWin EasyContour
intelligent software for efficient work C
MarWin EasyContour
• Simple and intuitive contour measurement and evaluation.
• Results: Macros, distances, radii, arc length, angles, line shape, straightness,
parallelism, point coordinates.
• Points, lines, circles, touch circles, touch lines, coordinate system, patented
tangential elements, tangential circle and tangential line
• Quick&Easy programs for fully automatic measurements and evaluations
• User management: administrator, operator rights, autostart
• One measurement, absolute start and end position with operating instructions,
photos, view measuring station
• Tolerance monitoring in contour view and in protocol
• Results export in ASCII or CSV, profile export in ASCII or X3P
• DXF import, fitting of a profile area to a tolerance zone
• Automated, highly accurate calibration
• Evaluation of several loaded profiles
• Starting Q&E programs by reading DMC codes
• Easy starting of Q&E programs via 32 function keys

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Easy
Software MarWin EasyContour
intelligent software for efficient work C
Option
Roughness-in-Contour • Roughness evaluations in Contour, ISO, JIS, ASME, Motif view
• R, P, W, D and Motif profile and parameters
• Formula elimination (radius, ARC-), polynomial elimination
• Export of roughness results in ASCII and CSV format
• Export of measured profile in txt and X3P format
• Exact definition of the profile areas to be evaluated for the roughness
evaluation also via intersection points, parallel straight lines, angle sectors and
coordinates
• Multiple roughness evaluations with different measurement parameters within
one measurement
• Multiple roughness evaluations with different tolerances
• Optional display of roughness parameters and profiles in the contour view
and, or in the report

Other options:
- QS-Stat
- QS-Stat Plus
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Connection

• Each machine has its own control, which can be magnetically attached to the Z-axis, for
example.
• The machine is connected to a PC via Ethernet, guaranteeing fast, error-free and secure
communication.
• The operating and control software is MarWin (from version 14).

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Accessories - Different probe tips for different measuring tasks

L1 radius probe element order no.

3 25 µm probe element PG C 3-350-25 6850011

33 25 µm probe element PG A 36-350-25 6850012

59,5 25 µm probe element PG A 62-350-25 6850013

33,15 500 µm probe element PG A 36-350-500 6850014

36 25 µm probe element PG T 36-350-25/19° 6850015

A = General (CFK) C = Narrow diameters (CFK) T = Twin

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Accessories - Clamping devices

DK Accessory case with Quick release clamp Precision three-jaw

clamping elements Swivel unit chuck
+90° / -55° 50 mm
Order no. 6820020
Order no. 6820022 Order no. 6820023

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Accessories - Clamping devices

Prism block set AF 25 Delta block set AF 25 Screw jack set

Order no. 6820001 Order no. 6820002 Order no. 6820004

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Accessories

Fine clamp UZS 15 Contour standard

Order no. 9059081 Contour B for mounting
plate with 50 mm bore
dimension
Order no. 6820000

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Accessories

DAkkS/DKD-Calibration
incl. calibration
certificate
Order no. 6980110

Mahr calibration incl.

calibration certificate
Order no. 9964316

Universal normal Contour standard

exposure KN 100
Order no. 6820010 Order no. 6820125

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Technical data
Positioning speed (in X) 0,1 - 200 mm/s
Probe distance (in X) End 0,1 - 140 mm
Measuring speed 0,1 - 10 mm/s
Guide deviation 0,800 µm / 60 mm, 1 µm / 140 mm
Probe arm length 350 mm
Resolution 19 nm

Measuring range in Z 70 mm

Measuring force (N) 4 mN to 30 mN, in Z+ and Z-, adjustable via software

Dimensions (D x W x H) 572 x 905 x 822 mm

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All advantages at a glance!

• Extensive contour measuring functions, quick and easy.

• Quick Z-axis adjustment with easy-to-use handle.
• Unique probe tip change system - tool-free probe tip change
• Traversing speed in the X-axis up to 200 mm/s
• Easy part program creation or single measurement with MarWin software
• Automatic evaluation, best fit of contours, CAD contour comparison and many
other options.
• X-axis MarSurf CD 140 A mounted on column with quick adjustment on
base plate.
• Flexible mounting plate with 50 mm bore grid - use of CMM workpiece
holders possible.
• Optionally expandable with the possibility of roughness measurements (Rz >2 µm)
• Measurement with double probe tip
• Scanner capable for automatic selection of programs or reading of profile information

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Thank you for your attention!

Mahr GmbH