a S & e0GR emee ooze saeRoRORnIER Me ‘Roo ORE EceE CONSORTIUM SON BHO (1100740) Date: 30/5/2022} (ET INF COTWK ELECTRIFIED DOUBLE TRACK FROM GEMAS TO JOHOR BAHRU Csys ancEn/pap.r002 REQUEST FOR INSPECTION RFI No: e3aa- Siey- AEF SE. GRUSPUR CHIg-FON-OOIT6 CDEP [cst "Ar Description of Work Bau SHeUNE > Taspection for Beam Launching , Elastometric. Rubber Pat, Epoxy Errovting , Beam Seeering and Beam fositrering (BMI-Bme) SPAN! Date/Time of Inspection Date: 3¢/08 /2ea2 Time: 08:06 9% Element: p7 86847 Location: Be saacine Drawing Ref Bearing: Inspection Checklist Attached: Previous Stage Approved Vide RFI No: Exe TCONo Dated ‘Requested by Contractor's Representative Name: Designation: peatadtFembenaan Yooh Tiong Lay Sdn Bhs Date & Time: pa. Sienmtires pee ere ia "tna Rai Besar Bate Bale" 327572002 Received by Consultants Representative Mss Designation: Date & Time: (2 Signitre Name: B: Permission to Proceed Cr Inspection Result (fo be completed by Consultant) Divs PASSED, PASSED WITH COMMENTS. g. Activity partially complete, pending test report (FAILED. Remedial works listed blow to be completed and RE-INSPECTION required (Identical RFI ret. tobe raised with Rev. A, B, C, ete.) oe aching Bean be we Gated Contractor is allowed to proceed to next stage of works: [) CANCELLED. E.g. Activity cancelled, duplicate RFI submission, ete. Lewd iwi wire cope in Grotshean,- CNe D: RFI Closure REI Closure Status Received by Contractors Rep. ‘Acknowledged by ICC's Rep. Name: Name: Designgfietat Pembenaan Yeoh Tiong Lay Sdn Designation: Date: Pres ours ta ie ee Time: : Time eX Signat Signature: aM Note: Contractor's Copy RFI Form shall be submitted to Consultant 24 hours before the comifientement of work. ‘Samples and Method Statement for the works shall be approved before wi orks are allowed to commence.‘qa. nec nec cece SEAM LAUNCHING INSPECTION CHECKLIST coeecaia eaivie ETRIAED DOUBLE TRACK FROM (n380574.0) re Fr DOU TEAC laine: CRSA Soy RF1-INF -S-BRWMK ~cn5-FoON am27e evainage tocavon: Bey SPRUNG SPRW I awe: 30/5/2092 stucture/ Element: BEAM LAUGHING [rime: O8:00 Am leaton rmecton: SPAN 1 lowe.nets As Ror Atbehod rem DescRieTION oF Wonks at eT semanas In frrcsauncine ene 1 |Vsuetinspecton ofthe precast element conducted & no detects noted levete & agnment of bearing pads checked Setng oat &algrvent of the bear seotngis mahed'on parent Levis agnent of bearing pads checked AINA NNN fs _[ounn auncnn cece 7 [ese atin ana ray nga ang eam unc 7 _ [rca eam i ped on covet arent onthe beara 2 [eas an cet ay movement by sing worden Ha 1 rrr, ater tars este wed a4 owners: Vyeorn temperen, Secure wil, Wire Pope dre bo Wwe W CRE ; aan 3 [acknowledged by Contacirs Representatives ‘Syarikat Pmbenaan Yeoh Tiong Lay Sdn Bia loesgnation: Project: CRIGRS MT) stenture: Name tuhannad Rai esr Dele 20) 5702.2 Fechner Tea: inspected by Consultant's RepresentativesOPE CTE So VD) IS Te -STONTWS NTOTD WT POSTS PE SAMO DONSce TAN, UNE, onanaisioni. Lo OHH an PL N, COVS) ait HENCE € SOUBIF FRAG NO wat [bus wis Jews iso / 190 185} 140 WS | ies 140/190 185/190 J90 / 195 “195/140 as= ISS / 150 ares fesing Laie As z <4 as TT 24140, sean) ROUGE j ppsS CONCRETE EMPIRE SDN.BHD [isSUED DATE 4 REVNO el DOCUMENT TITLE : PRE-DELIVERY CHECKLIST. ecw provect DESIGN, CONSTRUCTION, SUPPLY, INSTALLATION, COMPLETION, TESTING, COMMISIONING AND MAINTENANCE OF ELECTRIFIED DOUBLE TRACK FROM GEMIAS TO JOHOR BHARU = PRECAST PRODUCT |PRE-TENSIONED T-BEAM [beam Reference Wey WS A= best P= bel ai POST-CONCRETING Z440nm Y Tape T 2 Iwo Description Acceptable Not Acceptable Remarks [actual teneth cr [super Elevation (S.€) 2.5%, 43.75mm vs 2750mm template) ect eS ee Pil 1 2 3 Jostset distance of coupler from beam edge. A [Offset cistance of duct ales from beam ede. + Roughering at ree end (EN, side face 100mm stp Junroughened, écomm strip roughened JRoughening at fixed end (intermediate per), sce surface 300mm width unt edge. Fe, Height of starter bars (120mm +/- 10mm) 8 |Roughening beam flanges face (with starter bars). 9 [Roughening of end face at fixed end (with starter bars) > we a = 7 2 Z Skeich Plan (Defective Area irany) ID Hemepsty wae © 40 me GON yeetfueten auepeld as pe TO. Inspected by:ce = ‘CONCRETE EMPIRE SDNLEND SSUES DATE] ——sysaprone 2 REV.NO 2 DOCUMENT TITLE : POST CONCRETING CHECKLIST fecasreeooucT —|orerensionen rasa ; feonratewnee [BEY WOU = OST] P= OT Chim ype t eae ; Tone T [eonereting ate Dez Noo 3 [remperature PO) lowable<30C_ Act vate Te Paw + Sareea a oe ee 5 |Top arbean tae oon tried ¢ rence jes Qaeda Soe meee L) ; E ep ot bees bste/time: : , pele! See ea 1 oper Elevation (525% laser) eit of state’ bar (120mm 2/-20mm) = 3 [fen Surface ish quay va [Remar ame: Josterrine: C6: stor Suppor postion (cm from beam end) | Feneycomb deteced, Fany) [Rovghening of enges cide Tac wth -tarter bo 4 |Rouenening at aed end (with starter bar) ALN Protection of exposed cut of strands at 5 |free end (without start bar with 25mm thick epony mortar [checking of arbultcouper7ducts postion] & Tre ties end 1 7 [stenting Tent - 8 [Hosting oostogroon Z Bae Goce 3 [Rectication works involved Qt Ber we he gt SG ot be ae Ly eK tee Gove y te be cee See abe tthen lOs ete ae ERED ee epee : CG Act teotage teteuh TE roses CTR og) =~ Kes Gener bety ae te eet pe TH Gt OF Ke Ten, : oS Fecordeaoy eneSeRIALNO: CEP TQ OF waoucr : BR SPN: Bt fA Bast BEAM NO: Fahy | bescipriow oF perecr/rivoins: Tlohey com loerecreo pare: ltocarion: LHS el |pROPOSED REMEDIAL WORK IN SKETCH PLAN/ATTACHMENT : = proposed 40 taack away \dose concrete wiith pointed Chisel cand Leushing fools unlill ound concrete ~ |nstall Poamwov 5 mI > Pouviny wit quauity tool use Estogwat "Poo. ~ b woe of cube 100 X 0m Qnos . Idays ans - 28 days. znos - Faye RESPONDED ay: 11 We have no objection to the proposed rectification work for honeycomb at the bottom flange of beam Name: CHa Sc. 7 fe A owe: \ftepat 2 Nirepair work shall be witness and signed-off by IOW at site hae Vem, &seriatno: CEP TQ Og viauct : BR, seas wash [ir —tase [Pt BEAMNO: Pa escripnion or perecr/emoins: Goat za kaye lerecreo om tocanon: lpROPOSED REMEDIAL WORKIN SKETCH PLAN/ATTACHMENT : ~ proposed to hack away all loose coucre te ge Varcliwey fools unfil| Some —Onevete. ~ batch wit Adecler R62 Te. lnesPONDED BY: 1 We have no objection to the proposed rectification work due to rout leakage a the soffit of bean name + Clara ted ‘i aay be 2. Allrepalr work shall be witness and signod-off by IOW at site = taper awa . + Reno: [ceicePicenicLipcassiace) ra STRESSING CHECKLIST aa a scononere eueine s5N/8HO nls Dales SaroraOaT CLIENT Bese {STRUCTION $0 PPLY, NST WN, COMPLETION, TESTING, CONMISTONING A EOS mainte ELECTRIFIED) DOUBLE TRACK FROM GEMAS TO JOHOR BHARU {TS BREDAST BEAM —|PRecAST PRE-TeNSONED 1-8 a | EAI REFERENCE Production tne no, Line € Strand Length + €8000rm Strand Size (Oia) 152mm Boam#t :BRV.SSUA-SSLPT-aME ‘Stressing fora 198 kN por strand ‘i ‘foam #2 : BRV.BSUA-BSUP(-BM2 Elongation (2000psi-100%) 368 mm ‘ ‘Total theerlicalsongaton 0-100%) : 487 mm Steoscing preesure 8750 psi Total proseure + 2000 psi ‘Strand 00% (am) 376 380 375 3 37. Ts sr 378 318 a7 78 3 cot aber EER amon Tongan oad TUCO] Eig Ce zie 2 328 90 ee 27 00CE MIX SDN BHD ( No Syatkat : 1028603-U ) Office: 41-54, Block L, Jalan PJU 1/3C, Sunweymas Commercial Centre, 47301 Petaling Je ‘Tel 03 - 7880 2748 / 03-7886 0712 Fax: 03-7880 2658 Factory: Lot 6004 H.S (M) 1913, Rancangan Tanah Belia, 42700 Banting, Selangor Darul Ehsan Fax: 03 - 8673 1638, ‘Selangor Darul Ehsan CTR NO :34504 CONCRETE TEST REPORT To: DATE 04.41.2021 CONCRETE EMPIRE SDN BHD PLANT ——_: SEPANG. 41-5A,BLOCK LJALAN PU 4/36, SUNWAYMAS COMMERCIAL CENTRE,PETALING JAYA, PROJECT 2PC155 JOB SITE DOUBLE TRACK FROM GEMAS TO JB SECTION 5-BRV SPURLINE CHARACTERISTIC STRENGTH AT 28 DAYS (MPa) G55 SPECIFIED SLUMP (mm) : 220+/-20 CEMENT BRAND ope. COARSE AGGREGATE TYPE 2 20NIM GRADED GRANITE FINE AGGREGATE TYPE : WASHED MINING SAND ADMIXTURE BRAND :RPF RAPIOCAST LOCATION OF CONCRETE BRV-BSU/A-BSL/P1-BM1 (SET 1 49 | 28.10.2021 | 04.11.2021 T 220 2460.1 59.7 20 | 28.10.2021 | 04.11.2021 7 220 2450.4 605 21 | 28.10.2021 | 04.11.2021 7 220 2449.8 600 FOR CE Mix Sdp Bhd AVERAGE MPA : 60.1 VERIFIED BYCE MIX SDN BHD (No Syarkat: 1026603-U) Office: 41-6A, Block L, Jalan PJU 1/80, Sunwaymas Commercial Centre, 47301 Petaling Jaya, Selangor Darul Ehsan Tel: 03 - 7880 2745 103-7886 0712 Fax: 02-7880 2658 Factory: Lot 8004 H S (M) 1913, Rancangan Tenah Beli, 42700 Banting, Selangor Darul Ensan Fax: 03-8873 1636 CTR NO :34505 CONCRETE TEST REPORT To: DATE 204.11,2021 CONCRETE EMPIRE SDN BHD PLANT SEPANG A1-GA,BLOCK LJALAN PJU 1/36, ‘SUNWAYMAS COMMERCIAL CENTRE,PETALING JAYA PROJECT PC155 JOB SITE DOUBLE TRACK FROM GEMAS TO JB SECTION 5-BRV SPURLINE CHARACTERISTIC STRENGTH AT 28 DAYS (MPa) G55 SPECIFIED SLUMP (mm) 22204/-20 CEMENT BRAND 2OPC. COARSE AGGREGATE TYPE :20MM GRADED GRANITE FINE AGGREGATE TYPE WASHED MINING SAND. ADMIXTURE BRAND 2 RPF RAPIDCAST LOCATION OF CONCRETE BRV-BSL/A-BSLIP1-BM1 (SET 2) 22) 26102021 | 0411201 | 7 220 2460.4 23° | 28.10.2021 | 04.11.2021 7 220 2449.8 595 24 | 28.10.2021 | 04.11.2021 7 220 2460.7 608 FOR CE Mix Sdn Bhd AVERAGE MPA: 69.8 QUALITY GENTROLLER VERIFIED BYCE MIX SDN BHD (No Syarkat : 1026603-U ) Office: 41-54, Block L, Jalan PJU 1/80, Sunwaymas Commorcial Centre, 47301 Petaling Jaya, Selangor Darul Ehsen Tel: 03 ~7880 2745 / 03-7886 0712 Fax: 03-7880 2658 Factory: Lot 6004 H.S (M) 1913, Rancengan Tanah Bala, 42700 Banting, Selangor Darel Ehsan Fax: 08-8873 1636 CTR NO :34524 CONCRETE TEST REPORT To: DATE 25.11.2021, CONCRETE EMPIRE SDN BHD PLANT SEPANG 41-5A,BLOCK LJALAN PJU 1/30, SUNWAYMAS COMMERCIAL CENTRE,PETALING JAYA PROJECT 2 PC155 JOB SITE : DOUBLE TRACK FROM GEMAS TO JB SECTION 5-BRV SPURLINE CHARACTERISTIC STRENGTH AT 28 DAYS (MPa) 2 G55 ‘SPECIFIED SLUMP (mm) 220+/-20 CEMENT BRAND ope. COARSE AGGREGATE TYPE 0MM GRADED GRANITE FINE AGGREGATE TYPE : WASHED MINING SAND. ADMIXTURE BRAND LOCATION OF CONCRETE BRV-BSL/A-BSL/P1-BM1 (SET 1 PF RAPIDCAST 26 | 28.10.2022 | 25.11.2021 215 2480.0 723 26 | 20.10.2022 | 25.11.2021 28 215 2479.4 n9 27 | 20.10.2022 | 25.11.2021 28 215 2478.8 mA FOR CE Mix Sd AVERAGE MPA: 71.8 CE BHD (10206 KAt27) QUALITY CONTROLLER VERIFIED BYCE MIX SDN BHD (No Syarikat:1026803-U ) Office: 41-84, Block L, Jalan PIU 1/90, Sunwaymas Commercial Centre, 47301 Petaling Jaye, Selangor Darul Ehsan Tel: 03 - 7880 2748 03-7886 0712 Fax: 03-7880 2658 Factory: Lot 6004 HS (Ml) 1919, Rancangan Tanah Bela, 42700 Banting, Selangor Darul Ehsan Fax: 03-8673 1638 CTR NO :34525 CONCRETE TEST REPORT TO: DATE 25.14.2024 CONCRETE EMPIRE SDN BHD PLANT SEPANG 41-5A,BLOCK LuJALAN PJU 1/36, SUNWAYMAS COMMERCIAL CENTRE,PETALING JAYA PROJECT 2 PC155 JOB SITE : DOUBLE TRACK FROM GEMAS TO JB SECTION 5-BRV SPURLINE, CHARACTERISTIC STRENGTH AT 28 DAYS (MPa) G55 SPECIFIED SLUMP (mm) 2041-20 CEMENT BRAND. ope. COARSE AGGREGATE TYPE 20MM GRADED GRANITE FINE AGGREGATE TYPE WASHED MINING SAND ADMIXTURE BRAND RPF RAPIDCAST LOCATION OF CONCRETE BRV-BSL/A-BSL/P1-BM1 (SET 2 2 | zeto.z2022 | 25112021 | 28 215 2479.4 708 29 | 28.10.2022 | 25.11.2021 28 215 24803 726 30 | 28.10.2022 | 25.11.2021 28 215 2479.4 15 AVERAGE MPAVON) Ne, COMMISION. HOM GEM! 10 JONG AHL wasn | COS uno: _ 2428.2 | une (Rac Las [Rag oer ie = 18S Aygo i 180 / (85 ; 80 /yas od _ Lae fags #90 4140 _— i= 20007 £28199. “18S Hiss 150 [186 Peele 2 [300 [soe i i | i ! : } { Sear RoUcsenins j saluracrann: I ove fe oe beni b i we taboo vont aT opeCONCRETE EMPIRE SDN.BHD issUED DATE |REV.NO. VENT HVT PRE BEERY CREO crn couse ackenom ets ovr hand casToicouerfpreTENsioneDTscae ri, th fi [Beam Reference Dev = BSL A = BSt PI BMT fedine z POSTCONCRETING | a Description | Acceptable Rot Accoptable —s cr I Lenath Super Elevation (SE) 2.5%, 43.75mm vs 17SOmm template) '- Offset distance of coupler from beam edge. oiset dstance of duct holes from beam edee. CJ]onstenine at ee end (6, sce faze omm ste ‘Sunroughened, 609mm strip roughened \\\) oudhenig a fixed end intermediate ler, side surface 300mm wicth until edge. 7 [Height of sarterbars (220-0 ¥/- 10mm) 3 [Roughening beat Hinges Face with starter bars). 9 [Roudhening etd faze at fined end ith starter bars Skeich Plan (Dclecve Art an CB Hage Vee dim GPR adel eons ae are Inspected by:[SUED ATE EON ‘CONCRETE EMPIRE SON. BHD ev. 1 ‘DOCUMENT TiflE : POST CONCRETING CHECKLIST [euenr eae DeSiGi, CONSTRUCTION, SUPPLY, INSTALLATION, COMPLETION, TESTING, COMMASIONING AND MAINTENANCE OF ELECTRIFIED DOUBLE TRACK FROM GEMAS TOJOHOR BHARU JpaecasT eRoDUCT _[PRE-TENSIONED T-3EAMa ii [Beam Reference DV —_ OSU = Ost ome — fea: eee = — 1 [eencretng date Bellet 2 feeneretngsime 3 frempernre ° Alowabie4 2 wee ee ~ ho Description 1 Pave Bevaon 50250 fse) 2 [owt star (220mm 0mm 3 [feasirtce aoa Rema 1 Daterrime: ‘QCé Storage Yard 2 | supper poston am rombeamenal | > " Foneveemb tects, ann) 7 ’ a 2 Pal ghia TAC Ta starter bar). “ “ postponing ated itvconeroay | protection of exposed cut off strands at free end ( without start bar with 25mm ae wk oe et 7 [epbine iba cote nas poston] > beled ne 7 eee Z ni 8 [Hossng (ost to atu Be ee OeF- © | Reetteaton wert raked O hanes ae Gert welt te be cent Qty alte cen ag om amet: Gs Tet ie be ete Rn aeptenh en yer Cee) LE aqgotert —— ' dan Renty eee te omy Yom TO CTS) > + 190/136 2 a 1 ee 195 /iqa , owe (10/140 I oe nde j 7 { ¢ 290/ et a we Islas i ‘ Coule w 2/45, i | iti fas Co) ves lho/ tae, i - 920/20 : Defence ek SPeMo” sawarges-snaoucnssacounaseney 5) SA Mute)t : a spot’ te 4 uo Refencien Uneloets, ‘\ Ue ag. ———4 ->-—— as fa 4! ) Us US =a So et . al eeCONCRETE EMPIRE SDN.BHD a Eee DOCUMENT TITLE: PRE-DELWERY CHECKLIST | icuent i aay eee DESIGN, CONSTRUCTION, SUPPLY, INSTALLATION, COMPLETION, TESTING, COMMISIONING AND MAINTENANCE OE ELECTRIFIED DOUBLE TAACK FROM GEMAS TO JOHOR BHARU JPRECAST PRODUCT _| PRE-TENSIONED T-BEAM No Description 1 factual tensth 2 [Super Elevation (S.] 2.5%, 43.75mm vs 17S0mm template) 3 [oiset cistance of coupler from beam edge. C forse ctstaneeofeucthaes from beam edge (*TRoughening at free end (6), side face 100mm stip Junroughened, 600mm stip roughened «¢ [Rovehenin at fixed end intermediate pier ide surface 300mm with until ede. 7 [eight of starter bars (220mm +/- 10mm) My) WAY 8 [Roughening beam flanges face (with starter bars), 13 [Roukhening of end face at fixed end (with starter bars) Sketch Plan (Defective Area Fanyh @ lees te 35 me ‘prded by Inspected by:| St en nen ae SESE, CONSTRUCTION, SUPPLY STALATION, COMPLETION, TESTING, COUMTIONNTG AND MANTIS SST evecrrieo BoUBie TRACK FROKA GEIS TO JOHOR BARU pascasr paebucT AN ‘eference [fecennaae Bea 2 [eerie tine 3 frenpeatue aE HTT Ad 7 aaa pesen aso 2 Poem aah Dy ETAT hoo 5 [Top ofteom to be boom fished Pgset ae spene : fret cise es Bea ae oor Remark = CU med query Seth coat ene ot beens baterrine No Deseiption C5: Seam Bod ope Blevation SA 25% (aie ae 2 Poeien of startebar(120mm4/t0mm) |= Ferri ame oor ‘ch Storage va 1 |Support postion (cim rombeam end) | 1 Honeveomb detected, any) 2 ne - 5 | Povtening of onges ie Yoce th oa sarter bal {4 [Poerenresttnedent (win stonerbon |= Protection of exposed it off ands at 5 ree end( witout startbar) with 25mam | thick epoxy mertar [checking of as bul couper/dues poston & Tae fned ena < 7 [stencitng| = 8 [roan (rst to erount $e OOF 9 [Reciieation worisnvaled Dy here fe melt “Joh te be peat JG Ben at ete ey lees eed [Gorey te be ote fee chemin (Co oo [aden — teeny Recorded by athe patertime:RefNo: | CEICEPICEHICLIPCtssiacoa STRESSING CHECKLIST Rev. No. oo CONCRETE EMPIRE SON BHD Data. DETOUR ‘CUENT paaieer DESIGN, GONSTRUCTION, SUPPLY, INSTALLATION, COMPLETION, TESTING, COMMISIONING AND” MAINTENANCE OF ELECTRIFIED DOUBLE TRACK FROM GEMAS TO JOHOR BHARU. PRECAST BEAM | PRECAST PRE-TENSIONED T-BEAM BEAM REFERENCE Production tine na Line 7 & 8 ‘Strand Length 98210mm, Stand Size (Dia) 152mm Beam #1 = BRV-BSLIABSLIPI-BM4 Stressing force 4106 KN per strand Boam #2 : BRV-BSL/A-SSLIP1-BMS Elongation (2000psi-100%) 539 mm Beam #9: BRV-BSLASSLIP1-BM6 Total thecretica elongation (0-100%) : 694 mm Stressing pressure 8690 psi Ina pressure 2000 psi Date 29/11/2021 Elongation of stand 200005 100% (mm) Eo al Elongation varan cy 7.86 0371 [Actual Ta elongate (mm) 713 703 TTelal elongation variance (%) 320 70 Strand no Ri 3 546 Ta 700. 264 4 545. a7 70 245) 3 Ba cd 708 78 8 Bat O37 703 170) Bi Tt 708. a5 550 204 a 339) 330. “7 38 “037 530. =67 688 =037 30 204 Tie 3.30) 148 1 ci 036 Tit 111 2a7 Or 3.90) 223 3.90 35) 390 353 427 “037 3.00) 87 Tit 7H 7a 708 704 708 708 TH 707 727 Tie Tar 7 727 725 Ta oe 737 Tia 708 283 25. 245, a8 Zs, 245) 433 Es ‘327 358 327 452 327 489 5.65 095 327) 3.07 25) 2} S| ofl fo} of xsl ro lh con number COORABTT MA Check By ALAM, Very by