TRANSLIFT - 3 Series AC TRUCK PARTS MANUAL

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013

BODY COMPONENTS - 313

23 24

46
23A

47

31
36
36A 5

10 3

32
7

42 33
6

37
9
28
26 43
12 44 25
21 14
22
40

39 30
11
13

17

15 38

2
16
45
27 34 35
29

48
19
20 1 18

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013 Page 2

BODY COMPONENTS - 313
No Part No Description No off

1 101313 Main Chassis Base 1

2 101314 Rotation Arm 1
3 060090 Battery cover 1
4 110890 Overhead Guard 1
5 060072 Dash cover 1
6 100542 Steering column 395mm long 1
7 080067 Steering wheel 1
9 110012 Steering column adjuster lock 1
10 100000 Seat 1
11 080541 Rotation shaft 481mm (313) 1
12 110566 Steering column cover 1
13 070003 Bearings - Rotation shaft (Bottom) 2
14 080522 Spacer - rotation shaft (Number off to suit)
15 110820 Side casting LH 1
16 010549 Side casting bolt Long 2
17 010550 Side casting bolt Short 2
18 110819 Side casting RH 1
19 110565 Rear casting (State truck model) 1
20 010551 Rear casting bolts 1
21 101315 Battery tank 1
22 060080 Floor plate - rear 1
23 100535 Beacon 1
23A 080239 Mounting Bracket (Beacon) 1
24 100749 Spotlights 2
25 070088 Top bearing - rotation head 1
26 030086 Washer - Rotation shaft 1
27 110889 Battery lid spring 1
28 020000 Nut - Rotation shaft 1
29 110891 Battery cover hinges 2
30 060084 Access cover (nearside) 1
31 010552 Bolts - Overhead guard 4
32 060064 Steer gear cover 1
33 060071 Lever cover 1
34 060082 Front access cover 1
35 060083 Access cover (offside) 1
36 101520 Battery cover retaining hook 1
36A 101521 (Battery cover) U Bolt & Nuts (Set) 1
37 080499 Bushes (Mast Tilt Bearing) 2
38 110002 Rotation Stop Rubbers 2
39 080389 Seat Base Lock and Hook (Toggle Clamp) 1
40 070434 Bearing Support Assembly (Saddle) - Steer Motor 1
42 060081 Floor plate - front 1
43 080564 Main Rotation gear 1
44 080565 Rotation gear Pinion 1
45 101524 Shroud - Cable & Hydraulic 1
46 200-471 Rear View Mirror 1
47 110753 Grab Handle 1
48 101478 Stub Axle - (313) 67.2mm Long 1

Page 3 3 Series AC PARTS MANUAL ISSUE No1 18 01 2013

BODY COMPONENTS - 313
318

23 24

46
23A

47

31
36
5
36A

3
10

32
7

42 33
6

37
9
28
26 43
12 44 25
21 14
22
40

39 30
11
13

17

15 38

2
16
45
27 34 35
29

48
19
20 1 18

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013 Page 4

BODY COMPONENTS - 318
No Part No Description No off

1 101318 Main Chassis Base 1

2 101314 Rotation Arm 1
3 060090 Battery cover 1
4 110890 Overhead Guard 1
5 060072 Dash cover 1
6 100542 Steering column 395mm long 1
7 080067 Steering wheel 1
9 110012 Steering column adjuster lock 1
10 100000 Seat 1
11 080685 Rotation shaft 598mm (318) 1
12 110566 Steering column cover 1
13 070003 Bearings - Rotation shaft (Bottom) 1
14 080522 Spacer - rotation shaft (Number off to suit)
15 110820 Side casting LH 1
16 101549 Side casting bolt Long 1
17 101550 Side casting bolt Short 1
18 110819 Side casting RH 1
19 110758 Rear casting (State truck model) 1
20 101551 Rear casting bolts 2
21 101707 Battery tank 1
22 060080 Floor plate - rear 1
23 100535 Beacon 1
23A 080239 Mounting Bracket (Beacon) 1
24 100749 Spotlights 2
25 070088 Top bearing - rotation head
26 030086 Washer - Rotation shaft 1
27 110889 Battery lid spring 1
28 020000 Nut - Rotation shaft 1
29 110891 Battery Cover hinges 1
30 060084 Access cover (nearside)
31 010552 Bolts - Overhead guard 4
32 060064 Stear gear cover 1
33 060071 Lever cover 1
34 060082 Front access cover 1
35 060083 Access cover (offside) 1
36 101520 Battery cover retaining hook 1
36A 101521 (Battery cover) U Bolt & Nuts (Set) 1
37 080499 Bushes (Mast Tilt Bearing) 2
38 110002 Rotation Stop Rubbers 2
39 080389 Seat Base Lock and Hook (Toggle Clamp) 1
40 070434 Bearing Support Assembly (Saddle) - Steer Motor 1
42 060081 Floor plate - front 1
43 080564 Main Rotation gear 1
44 080565 Rotation gear Pinion 1
45 101524 Shroud - Cable & Hydraulic 1
46 200-471 Rear View Mirror 1
47 110753 Grab Handle 1
48 101854 Stub Axle - (318) 87.2mm Long 1

Page 5 3 Series AC PARTS MANUAL ISSUE No1 18 01 2013

HYDRAULICS and ELECTRICS - 313

36A

1 36

32 4
3
39 29
2
58 57 23
38 33
37
27

28A

40 34
40A 24
28

55 64
55A 6
46
48 56
35
44 47
11
45 59
35
14 60 61
54

7
41

41B
9A
9B
9C 41C
8A
8
31A

31 30

62
10
15-
15B
43

19-21

50
12
51
52

53
13

25
26

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013 Page 6

HYDRAULICS and ELECTRICS - 313
No Part No Description No off

1 101689 8kw Lift/Steer motor (CFR) 1

2 101620 Lift / Steer Pump 1
3 040004 Pump elbow ¾" 2
4 040003 Pump elbow ½" 2
6 200-1783 Steer Motor (Parker) 1
7 100969 70cc orbitol 1
8 100020 3 lever valve block 1
8A 050071 Lever roller Switch 1
9A 101401 Control Lever - Lift 1
9B 101402 Control Lever - Tilt 1
9C 101403 Control Lever - Sideshift 1
10 051050 Accelerator unit (Curtis) 1
11 101148 Battery indicator (Curtis LXT unit) 1
12 051255 Controller (Curtis) 500A 1236 - 5301 1
13 051200 Steering controller 1253 1
14 051100 LXT Power Lead 1
15 050115 Contactor 148mm long SW200 1
15A 050113 Contactor 118mm long SW180 1
19 050001 Fuse 10A glass 1
20 050006 Fuse (325A) 1
21 050325 Fuse (425A) 1
22 101522 Wiring loom (Not shown) 1
24 101263 Master cylinder 14mm bore 1
25 110127 Brake tee 1
26 110023 Brake pipes 1
27 100646 Hand brake cable - short cable 1
28 101311 Handbrake cable half moon 1
28A 080471 Handbrake bracket 1
29 101715 Handbrake 1
30 101795 Drive Motor 6kW (shaft removed) 1
30 101796 Drive Motor 8kW (shaft removed) 1
31 101720 Encoder Bearing 1
31A 052204 Encoder Cable 1
32 100996 Filter cap assembly 1” BSP 1
33 050071 Lever roller switch - Handbrake 1
34 050071 Lever roller switch - Footbrake 1
35 101557 Motor shaft support Assembly (Saddle) 1
36 100183 Motion control valve 1
36A 101615 Priority valve 1
37 101315 Oil tank (313) 1
40 101363 Filter housing 1
40A 100364 Filter 1
41 101183 Tilt Rams 50mm stroke 2
41A 110043 Tilt Ram Seal Kit (Not Shown)
41B 010577 Tilt Pin (Front) 2
41C 010573 Tilt Pin (Rear) 2
43 050594 Fuse spacer 4?

Page 7 3 Series AC PARTS MANUAL ISSUE No1 18 01 2013

HYDRAULICS and ELECTRICS - 313

36A

1 36

32 4
3
39 29
2
58 57 23
38 33
37
27

28A

40 34
40A 24
28

55 64
55A 6
46
48 56
35
44 47
11A
45 59
11B 35
14 60 61
54
7A
7B
41

41B
9A
9B
9C 41C
8A
8
31A

31 30

62
10
15-
15B
43

19-21

50
12
51
52

53
13

25
26

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013 Page 8

HYDRAULICS and ELECTRICS - 313
No Part No Description No off

44 050025 Forward/Reverse module and lever 1

45 050940 Creep switch & contact block 1
46 050607 Brake overide switch and push button (yellow) 1
47 050750 Keyswitch 1
48 050606 Horn Switch and push button (blue) 1
50 050028 Battery plug handle 2
51 050522 Battery plug 1
52 110523 Battery cable 2
53 050044 Motion/Reverse bleeper 1
54 050042 Horn 1
55 050444 Safety cut out switch and button 1
55A 050244 Safety cut out switch - Contact block 1
56 080499 Bushes (Mast Tilt Bearing) 2
57 101523 Foot Brake Assembly 1
58 110713 Rubber - Foot Brake 1
59 080565 Steering Pinion 1
60 080485 Bush - Steer Pinion 1
61 101524 Protective sleeve - Hydraulic hoses 1
62 101118 Lowering Valve 1
64 050299 Toggle switch - Lights 1
65 050191 Battery cells. 198x137x495mm - 630 Ah (Not Shown) 24

Page 9 3 Series AC PARTS MANUAL ISSUE No1 18 01 2013

HYDRAULICS and ELECTRICS - 318

2
1

Front view of oil tank

and rear casting

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013 Page 10

HYDRAULICS and ELECTRICS - 318
No Part No Description No off

1 101707 Oil tank 1

2 101325 Oil tank lid 1
3 101328 Oil tank lid screws
4 101330 Battery cells. 198x155x495 720 Ah 24

(Note all other hydraulic components and

electric components are as 313)

Page 11 3 Series AC PARTS MANUAL ISSUE No1 18 01 2013

WHEELS and COMPONENTS - 313 and 318

17
18
3
1

19
13

11
7
10
12
16
9
15
14
8
5

6
20

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013 Page 12

WHEELS and COMPONENTS - 313 and 318
No Part No Description No off

1 100860 Brevini gearbox 23.5:1 1

2 090546 Front wheel, hub & tyre 1
3 100970 Drive motor 8 kw 1
4 020064 Front wheel nuts 6
5 090461 Rear wheel, hub & tyre 2
6 020072 Rear wheel nuts m16 10
7 101331 Rear wheel bearing housing 1
8 010553 Rear wheel studs m16 10
9 101309 Rear wheel dust cap 2
10 101320 Rear wheel Bearing Large 2
11 101321 Rear wheel Bearing Small 2
12 101578 Rear wheel oil seal (JS 1476) 2
13 101323 Rear wheel brake backing plate 1
14 100647 Slave cylinder 1
15 110598 Brake shoes 1
16 101525 Bearing retaining castle nut 1
17 101720 Encoder Bearing 1
18 052204 Encoder Cable 1
19 101478 Stub Axle - (313) 67.2mm Long 1
20 101854 Stub Axle - (318) 87.2mm Long 1

Page 13 3 Series AC PARTS MANUAL ISSUE No1 18 01 2013

MAST - 3 STAGE
3

1.2 2 3.2

1.3 2.2 3.3

1.4 2.3

2.4
1.5
2.5
1.6

1.7

3.6

3.4
3.5
1

1.8
1.9

4.3 4.4

4.2

3 Series AC PARTS MANUAL ISSUE No1 18 01 2013 Page 14

MAST - 3 STAGE
No Part No Description No off

1 Mast - Outer section comprising the following 1

1.2 070014 Mast Roller (2 on Outer. 2 on Inner sections. 4 on centre section) 12
(4 on Fork assembly)
1.3 080094 Shim (2 on Outer. 2 on Inner sections. 4 on centre section) 12
(4 on Fork assembly)
1.4 080042 Mainlift chain 2
1.5 110010 Buffer 2
1.6 * Mainlift ram 2
1.7 010145 Mainlift chain anchor 2
1.8 101329 Tilt ram 2
1.9 010577 Tilt ram pin 2

2 Mast - Centre section comprising the following 1

2.2 080578 Chain pulley pin 145mm x 30mm Ø 2
2.3 080579 Chain pulley 130mm Ø 2
2.4 080580 Hose pulley for sideshift (130mm Ø Twin pulley) 1
2.5 080581 Hose pulley for mainlift (130mm Ø) 1

3 Mast - Inner section - Standard comprising the following 1

3A Mast - Inner section - Long 1
3.2 080582 Freelift hose pulley 130mm Ø 1
3.3 080583 Freelift chain pulley 115mm Ø 1
3.4 080042 Freelift chain 1
3.5 * Freelift ram 1
3.6 080584 Freelift pulley pin 130mm x 30mm Ø 1
3.6 010141 Freelift chain anchor 1

4 Fork assembly comprising the following 1

4.2 100024 Carriage assembly 1
4.3 100326 Fork lock lever 2
4.4 100553 Fork 2
4.5 * Fork (Long) 2

* Please quote truck serial number

Where part numbers are designated TL these parts must be special order.
Contact Translift Parts department Tel. 44 (0)1527 516817

Page 15 3 Series AC PARTS MANUAL ISSUE No1 18 01 2013