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BS Iso 19828-2017
BS Iso 19828-2017
National foreword
This British Standard is the UK implementation of ISO 19828:2017.
The UK participation in its preparation was entrusted to Technical
Committee WEE/-/1, Briefing committee for welding.
A list o f organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions
o f a contract. Users are responsible for its correct application.
© The British Standards Institution 2017
Published by BSI Standards Limited 2017
ISBN 978 0 580 93350 9
ICS 25.160.01
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was published under the authority o f the
Standards Policy and Strategy Committee on 30 June 2017.
STANDARD 19828
First edition
2017-04
Reference number
ISO 19828:2017(E)
© ISO 2017
BS ISO 19828:2017
ISO 1 982 8: 2 01 7(E)
Contents Page
Foreword ........................................................................................................................................................................................................................................ iv
1 Scope ................................................................................................................................................................................................................................. 1
2 Normative references ...................................................................................................................................................................................... 1
3 Terms and definitions ..................................................................................................................................................................................... 1
4 General ............................................................................................................................................................................................................................ 2
5 Documentation of visual weld inspection result ................................................................................................................ 2
6 Inspection conditions and equipment ........................................................................................................................................... 2
6.1 Post weld inspection condition................................................................................................................................................. 2
6.2 Lighting conditions .............................................................................................................................................................................. 3
6.3 Inspection equipment ....................................................................................................................................................................... 3
6.4 Direct inspection ................................................................................................................................................................................... 3
6.5 Indirect inspection ............................................................................................................................................................................... 3
6.6 Limitations of visual inspection ............................................................................................................................................... 3
7 Personnel qualification ................................................................................................................................................................................. 4
7.1 General ........................................................................................................................................................................................................... 4
7.2 Eye sight requirements .................................................................................................................................................................... 4
7.3 Education and experience ............................................................................................................................................................. 4
8 Employer and examiner ................................................................................................................................................................................ 4
9 Training.......................................................................................................................................................................................................................... 5
10 Examination requirements ........................................................................................................................................................................ 5
11 Re-examination ...................................................................................................................................................................................................... 5
12 Certification ............................................................................................................................................................................................................... 6
13 Recertification ......................................................................................................................................................................................................... 6
14 Loss o f certification ........................................................................................................................................................................................... 6
14.1 Expiration .................................................................................................................................................................................................... 6
14.2 Suspension .................................................................................................................................................................................................. 7
14.3 Revocation................................................................................................................................................................................................... 7
Annex A (informative) Content of recommended training for fusion welding ......................................................... 8
Annex B (informative) Content of recommended training for welding with pressure ................................. 10
Annex C (informative) Inspection report ...................................................................................................................................................... 12
Annex D (informative) Examples of inspection equipment ....................................................................................................... 13
Bibliography ............................................................................................................................................................................................................................. 14
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work o f preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
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ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters o f
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
di fferent types o f ISO documents should be noted. This document was dra fted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso .org/directives).
Attention is drawn to the possibility that some o f the elements o f this document may be the subject o f
patent rights. ISO shall not be held responsible for identi fying any or all such patent rights. Details o f
any patent rights identified during the development o f the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso .org/patents).
Any trade name used in this document is in formation given for the convenience o f users and does not
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URL: www.iso .org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes,
Subcommittee SC 14, Welding and brazing in aerospace.
Requests for o fficial interpretations o f any aspect o f this document should be directed to the Secretariat
o f ISO/TC 44/SC 14 via your national standards body. A complete listing o f these bodies can be found at
www.iso .org.
requirements fo r qualificatio n and certificatio n o f p ers o nnel fo r vis ual weld ins p ectio n.
This do cument is als o ap p licab le to the vis ual ins p ectio n o f the j o int p rio r to o r b etween welding
s e quence s , and o f bra z e d j oi nts . I n th i s c as e, the contents o f the ore tic a l and prac tic a l tra i n i ng wi l l ne e d
2 Normative references
T he fol lowi ng do c u ments are re ferre d to i n the te xt i n s uch a way th at s ome or a l l o f thei r content
con s titute s re qui rements o f th i s do c u ment. For date d re ference s , on ly the e d ition c ite d appl ie s . For
undate d re ference s , the late s t e d ition o f the re ference d do c u ment (i nclud i ng any a mend ments) appl ie s .
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at http://www. iso. org/obp
— IEC Electropedia: available at http://www.electropedia. org/
3.1
authorization
written s tatement b y a n emp loyer that an i nd ividua l i s entitle d to p er form vi s ua l weld i n s p e c tion
3.3
employer
organ i z ation employi ng or contrac ti ng the s er vice s o f one or more i nd ividua l s who p er form vi s ua l weld
3.4
inspection plan
document providing an overview of the sequence of inspections and tests, including appropriate
re s ou rce s and pro ce du re s to b e re ference d b y the manu fac tu ri ng plan
c) vi s ible d i s conti nu itie s (e . g. s u r face c racks , lack o f fu s ion, overlap s , u nderc ut, s p atter) ;
f) weld s s ha l l b e corre c tly lo c ate d accord i ng to d rawi ng or engi ne eri ng defi n ition .
In case of a mechanical weld zone rework (dressing) or re-welding, the weld zone shall be re-inspected
after rework or re-welding.
I f, as a n aid to ma nu fac ture, any attach ment th at i s temp orari ly welde d to the comp onent to faci l itate
pro duc tion or as s embly i s remove d , it s ha l l b e remove d i n a way that the comp onent i s no t damage d .
Where there i s doub t a s to the re s u lt o f vi s ua l i n s p e c tion, the engi ne eri ng/de s ign authority sh a l l b e
consulted.
with subdued background lighting. The minimum white light illumination of a 1 000 lx shall be available
within the inspection area.
6.3 Inspection equipment
Examples of equipment applicable to visual inspection are given in Annex D.
6.4 Direct inspection
For direct inspection, there shall be a direct line of sight to the surface being inspected.
D i re c t i n s p e c tion may b e p er forme d with the aid o f magn i fication up to ma xi mum 10 × .
maximum of 400 mm. The angle of inspection should not be less than 30° (see Figure 1), unless required
f
by s p e ci fic l ighti ng a nd s ur ace te xtu re cond ition . I nd i re c t i n s p e c tion may b e u s e d to s upplement d i re c t
inspection.
NOTE The optimum angle of inspection depends on surface textures and lighting conditions.
be applied when the access for inspection in accordance with Figure 1 i s no t p o s s ible or as s p e c i fie d b y
Equipment used shall be suitable for inspecting all features to enable assessment of discontinuities
defi ne d with i n the relevant qua l ity accep ta nce s tanda rd s .
T he l ighti ng may b e adj u s te d to i mprove the contra s t b e twe en s u r face fe atu re s and b ackgrou nd .
informed.
7 P e r s o n n e l q u a l i fi c a ti o n
7.1 General
Visual inspection o f weld zones and the evaluation o f results for acceptance shall be per formed by
certified visual weld inspectors.
The examiner shall fulfil the same eye sight requirements as the candidates for visual weld inspectors
according to 7.2.
The examiner shall have the skills and knowledge to plan, organize, and present classroom training and
practical exercises in accordance with the documented training program.
9 Training
Candidates shall receive training to understand the principles of weld inspection applicable to the
inspection o f the product. Additional training may be necessary when inspection requirements change.
Training shall include applicable sa fety considerations and the proper care and use o f inspection tools
and equipment.
A documented training program shall detail contents and timeframe. A content of recommended
training is provided in Annex A and Annex B.
10 Examination requirements
An examination program for new candidates and recertification shall be established by the examiner
and approved by the employer. The examination program shall incorporate proficiency checks to veri fy
that the individual has the ability to per form specific inspection and interpret the results.
The examination shall consist of
a) an open-book section on industry standards or contracts applicable to the employer,
b) a closed-book section on welding fundamentals (including health and sa fety), and
c) a section on practical applications o f weld inspection on a minimum o f five components/test
pieces representative o f the material(s), joint type(s) and welding process(es) to be inspected in
production. At least two welds shall have nonconforming features.
Sections a) and b) shall consist o f a minimum o f 30 questions in total. Section c) may be per formed on
test pieces or actual production parts.
To pass the examination, the candidates shall
— achieve 80 % in sections a) and b),
— correctly assess and record 80 % o f all features (dimensional and non-dimensional) to the specified
visual weld inspection criteria, and
— detect all (100 %) unacceptable surface and geometric features (defects).
NOTE Visual weld inspection criteria are specified in either a visual weld inspection plan and/or a weld
specification/standard, subject to the organizational needs.
Examination results shall be documented as evidence that the candidate meets the requirements of
this document.
The maximum period o f validity o f the certification shall not exceed five years. The requirements on
eyesight testing shall be fulfilled according to 7.2.
11 Re-examination
A candidate who fails to obtain the pass grade for any examination section may be re-examined. Re-
examinations shall be considered as repeat examination o f the failed section(s). The candidate may
take one re-examination within six months of the original examination date without further training.
Any additional re-examinations will require documented re-training in accordance with Clause 9.
12 Certification
At the discretion o f the examiner, an external agency may be engaged to provide training and
qualification services. In such instances, the examiner is responsible for assuring that training,
qualification, and certification are in accordance with this document.
The examiner is responsible for assuring that the external training and qualification services comply
with this document by conducting periodic reviews. The examiner shall maintain a written record o f
the review(s).
The certificate shall contain, as a minimum, the following:
a) name o f certified individual and employee identification number;
b) statement indicating experience and completion of training in accordance with the established
training program;
c) name o f the employer;
d) applicable welding process(es);
e) inspection methods (direct and/or indirect);
f ) date o f certification;
g) expiration date for period o f validity;
h) signature of examiner.
Certification records shall be maintained on file by the employer and shall contain qualification
records for the certified individuals. These records shall be maintained during the time the visual weld
inspectors are certified and according to applicable document retention rules.
These records shall contain, as a minimum, the following:
— certificate;
— visual acuity report;
— training records;
— examination records including actual results.
13 Recertification
Visual weld inspectors certified to this document shall be recertified at intervals not to exceed five years.
14 Loss o f certification
1 4.1 Expiration
Certification shall expire when the certification exceeds the validity period with no recertification
issued. Certification is considered to expire at the end o f the corresponding month in which the
certification had been issued.
Expired certification requires a new examination in accordance with Clause 10.
14.2 Suspension
Certification shall be suspended when employment is terminated, the visual acuity examination is
overdue, the individual does not perform visual weld inspection for at least 12 consecutive months, or
when the individual’s per formance is found to be deficient in any manner.
A certification that has been suspended may be reinstated up to the original certification date when
the cause for the suspension has been corrected and the correction verified by the employer and/or the
individual’s proficiency is verified by the examiner.
14.3 Revocation
Certification shall be revoked when the individual does not per form visual weld inspection for more
than 24 consecutive months or when the individual’s conduct is found to be unethical or incompetent.
Revoked certification requires a new examination in accordance with Clause 10.
Annex A
(informative)
Content of recommended training for fusion welding2)
A.1 Scope
A.2 Training
A . 2 . 2 S ta n d a r d s / s p e c i fi c a ti o n s a n d p ro c e d u re s
a) Design, fabrication
b) Weld definitions and weld symbols
c) Welding Procedure Specification (WPS)
d) Visual inspection methods
e) Quality acceptance standards for visual inspection
f) Welding operator/welder requirements
A.2.3 Processes and materials
a) Welding processes
b) Materials, material groups
c) Metallurgy basics
d) Heat treatment
e) Weld de fects and de fect types (ISO 6520-1)
a) Accessibility (direct/indirect)
b) Lighting conditions and effects
c) Choice and application of inspection tools
d) Practical demonstration
2) See ISO/TR 25901-3 for definition o f fusion welding and the related welding processes.
8 © ISO 2017 – All rights reserved
BS ISO 19828:2017
ISO 19828:2017(E)
ge ome tric a l i n s p e c tion . To ol s and device s as ava i l able i n pro duc tion s ha l l b e u s e d by the trai ne e s .
Annex B
(informative)
Content of recommended training for welding with pressure 3)
B.1 Scope
B.2 Training
B . 2 . 2 S ta n d a r d s / s p e c i fi c a ti o n s a n d p ro c e d u re s
a) Design, fabrication
b) Weld definitions and weld symbols
c) Welding Procedure Specification (WPS)
d) Visual inspection methods
e) Quality acceptance standards for visual inspection
f) Welding operator/weld setter requirements
B.2.3 Processes and materials
a) Welding processes
b) Surface preparation
c) Materials, material groups
d) Thickness ratio
e) Test piece configuration
f ) Metallurgy basics
g) Heat treatment
h) Weld de fects and de fect types (ISO 6520-2)
a) Accessibility (direct/indirect)
3) See ISO/TR 25901-3 for definition o f welding with pressure and the related welding processes.
10 © ISO 2017 – All rights reserved
BS ISO 19828:2017
ISO 19828:2017(E)
ge ome tric a l i n s p e c tion . To ol s and device s as ava i l able i n pro duc tion s ha l l b e u s e d by the trai ne e s .
Annex C
(informative)
Inspection report
When an inspection report is requested, the following minimum information should be included:
a) name o f the comp onent manu fac tu rer;
d) materi a l;
g) weld i ng pro ce s s;
j) de fe c ts e xce e d i ng the accep tance c riteri a/s p e c i fic ation u s e d a nd thei r lo c ation;
l) i n s p e c tion e qu ipment u s e d;
m) re s u lt o f i n s p e c tion (accep table/rej e c t) with re ference to accep tance c riteria/s p e ci fic ation u s e d;
o) date of inspection.
If a permanent visual record of an examined weld is required, photographs or accurate sketches or both
s hou ld b e made with any i mp er fe c tion s cle a rly i nd ic ate d .
Annex D
(informative)
Examples of inspection equipment
D.1 The fo llo wing is a lis t o f equip ment typ ically us ed fo r, b ut no t limited to , carrying o ut vis ual
d) rad iu s gauge;
b) materi a l for i mpre s s ion o f weld s , e . g. cold s e tti ng plas tic or clay;
d) s p e ci fic a l ly de s igne d weld gauge s , height/dep th gauge s , ru lers or pro trac tors .
Bibliography
[1] ISO 6520-1, Welding and allied processes — Classification of geometric imperfections in metallic
materials — Part 1: Fusion welding
[2] ISO 6520-2, Welding and allied processes — Classification of geometric imperfections in metallic
materials — Part 2: Welding with pressure
[3] ISO 13385-1, Geometrical product specifications (GPS) — Dimensional measuring equipment —
Part 1: Callipers; Design and metrological characteristics
[4] ISO 13385-2, Geometrical product specifications (GPS) — Dimensional measuring equipment —
Part 2: Calliper depth gauges; Design and metrological characteristics
[5] ISO 13880:1999, Petroleum and natural gas industries — Content and dra fting o f a technical
specification
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