Refratechnik Cement GmbH Rudolf-Winkel-Str.

1 37079 Göttingen REFRATECHNIK

Calculation of heat transfer

Client: Polysius France, Feriafa Tunisie Aggregate: Calciner head CA R451
Quality Refraclay 40 LCC mm: 114 Field of application: cone
Feuerleichtstein 75/24 mm: 64 csb
Refratherm 1000/250 SP mm: 70

S1 = 0,114 m ti = 1000 °C
S2 = 0,064 m 1/αi = 0,0001 - 0 (Q/αi)
S3 = 0,070 m t1 = 1000 °C
ti = 1000 °C S1/λ1 = 0,0638 - 69 (Q* S1/λ1)
ta = 25 °C t2 = 931 °C
t2 = 930,9 °C S2/λ2 = 0,1682 - 182 (Q* S2/λ2)
t3 = 748,9 °C t3 = 749 °C
t4 = 68,9 °C S3/λ3 = 0,6287 - 680 (Q* S3/λ3)
2
αa = 10000,00 W/m K t4 = 69 °C
2
αa = 24,72 W/m K Wind 2[m/s] 1/αa = 0,0405 - 44 (Q/αa)
tm1 = 965,4 °C ta = 25 °C
tm2 = 839,9 °C
tm3 = 408,9 °C
λ1 = 1,787 W/mK Werte: 3 {( 300; 1,6) ( 700; 1,7) ( 1000; 1,8) }; Polynom Grad 2
λ2 = 0,380 W/mK Werte: 3 {( 300; 0,33) ( 700; 0,36) ( 1000; 0,41) }; Polynom Grad 2
λ3 = 0,111 W/mK Werte: 3 {( 400; 0,11) ( 600; 0,14) ( 800; 0,17) }; Polynom Grad 2

ti-ta
Q =
(1/αi)+(S1/λ1)+(S2/λ2)+(S3/λ3)+(1/αa)

975
Q =
0,9014

Q = 1082 W/m2

Q loss of heat per square unit W/m2 * 0.8598 = kcal/m2/h W/m2 * 0.3171 = BTU/sq.ft./h
λ thermal conductivity W/mK * 0.8598 = kcal/mh grd W/mK * 6.9347 = BTU/sq.ft.h.°F/in.
α heat transfer W/m2K * 0.8598 = kcal/m2h grd W/m2K * 0.1761 = BTU/sq.ft.h.°F
°C temperature unit °C * 9/5n +32 = °F

S = thickness
ti = temp. kiln gas
ta = ambient temp.
t1 = temp. hot face
t2 = transition temp.
t3 = transition temp.
t4 = shell temp.
tm = average temp. (t1+t2)/2 (t2+t3)/2 t3+t4)/2

WD10