Shinohara Brochure Mar 14

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World Class Engineering And Technology

Offset Presses
Hans Group - Shenzhen

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HANS GRONHI
World Class Engineering And Technology
Gronhi was founded in 1974 as a printing machinery manufacturer and has
excelled in offset press production ever since. Its success is founded upon
engineering excellence and an ethos of quality without compromise which runs
throughout the whole company.

Now Hans Gronhi can boast a state-of-the-art 385,000m2 manufacturing and


production facility at its headquarters in Yingkou. This supersized plant can
rival that of any leading offset press manufacturer in the world, with
ISO 9001/ISO 14001 certification, state of the art CAD/CAM systems and the
highest level of automation available.
Hans Gronhi Graphic Technology Production Offices - Yingkou

Hans Gronhi is truly a major manufacturer of An uncompromising approach to engineering quality and adoption of all the
latest press technology ensure that Hans Gronhi machines offer the highest
offset printing equipment. Its new factory in
level of performance and absolute print quality. In addition, an affordable
Yingkou produces at a rate of over one four
pricing structure and low lifetime costs have made the GH series of 52cm
colour press per day.
presses appealing to all offset printers around the world seeking to improve
profitability whilst producing print to the highest standards at optimum
The 385,000 m2 Yingkou plant utilises all the production speeds.
latest automated production techniques, and
meets both the ISO 9001 quality and Hans Gronhi are the new force in offset press manufacture, at the forefront of
ISO 14001 environmental standards. 21st century print production.

SHINOHARA
A World Leader In Quality And Innovation
Founded in 1919 as a precision tool manufacturer, Shinohara has been at the
forefront of press design since its first printing machine was introduced in 1948.

The company developed an unrivalled reputation for quality and innovation in


offset press design and manufacture. A good example is provided by Its
patented perfecting system which first emerged in 1979 and is still regarded
as a benchmark within the industry. The Shinohara philosophy of excellence
and ingenuity runs through all its products from the overall design to the
smallest component, throughout a wide range of formats and configurations,

In 2011 Shinohara was acquired by Hans Gronhi, including all patents,


Shinohara foundry, Japan
technology, high specification machinery and inventory. The addition of
Shinohara’s cutting edge R&D and its globally recognised brand has been a
Hans Gronhi is now manufacturing great step forward for Hans Gronhi and offers new opportunities for offset
Shinohara presses to match and exceed the printers worldwide. Having revolutionised the B3 market with its own machines,
engineering standards upon which the Hans Gronhi is now able to make a similar impact on the larger formats by
brand’s reputation has been built. making state-of-the-art machines affordable, from B3 to SRA1.

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SHINOHARA 52
52cm (B3) Format Offset Presses

4, 5, 6, 8 or 10 colours EXAMPLE CONFIGURATIONS The Shinohara 52 series brings a high level


of quality and sophistication to the B3 (52cm)
format.
Perfecting versions available
in a variety of configurations
This series has all the features required for
success in this sector, where short runs are
IR drying option
low pile common and quick job turnarounds are a
must. Shinohara 52 machines include all
Shinohara pre and de inking
the latest technology for automated
software (SPIS)
makereadies, productivity and quality.

Shinohara colour control low pile


station option (SCCS) for
closed loop spectral colour
control

B3
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SHINOHARA 66
66cm (SRA2) Format Offset Presses

4, 5, 6, 8 or 10 colours EXAMPLE CONFIGURATIONS The Shinohara 66 series brings the ultimate in


press technology for printers with a work profile
Perfecting versions available in a suiting the SRA2 format, and ensures savings
variety of configurations high pile in comparison to the more common B2 format.

Medium or high pile option The Shinohara 66 series has all the modern
high pile
features you need to compete in the modern
Aqueous and UV coating options print marketplace including CIP integration,
preset inking and much more.
high pile
Drying options including IR, UV
and UV interdeck applications
medium pile
Ink temperature control option
(TCPS)

Shinohara pre and de inking


software (SPIS)

Shinohara colour control station


option (SCCS) for closed loop
spectral colour control

Pre-set feeder and delivery option

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SHINOHARA 75
75cm (B2) Format Offset Presses

4, 5, 6, 8 or 10 colours EXAMPLE CONFIGURATIONS B2 is one of the most popular press formats


in the world. If you want the ultimate in quality
Perfecting versions available in with an innovative edge, the Shinohara 75
a variety of configurations high pile
series is not just the right choice, it’s now the
most cost effective machine of its type on the
Medium or high pile option market.

Aqueous or UV coating options high pile


Packed with all the right features to make a
difference to your business, the Shinohara 75
Drying options including IR, UV makes sense for today’s B2 printer.
and UV interdeck applications high pile

Ink temperature control option


(TCPS)

Shinohara pre and de inking 520 750


software (SPIS)

Shinohara colour control station


option (SCCS) for closed loop
spectral colour control

Pre-set feeder and delivery option

B2
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SHINOHARA 92
92cm (SRA1) Format Offset Presses

Medium or high pile option EXAMPLE CONFIGURATIONS Shinohara’s 92cm (SRA1) machine is a great
choice for serious commercial printers who
Aqueous or UV coating options seek the ultimate in quality but wish to
maximise profits by improving efficiency and
Drying options including IR, UV high pile reducing waste.
and UV interdeck applications
As well as the full range of quality and
Ink temperature control option productivity features, the 92cm format means
high pile
(TCPS) 8 x A4 sheets can be produced more
economically than on a B1 press.
Shinohara pre and de inking
software (SPIS)

Shinohara colour control station


option (SCCS) for closed loop
spectral colour control

Pre-set feeder and delivery


option

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FEATURES & OPTIONS
Shinohara Perfecting System

One of the many examples of Shinohara’s leading edge technology is the Shinohara Perfecting System, which has been developed and refined since
it was first introduced in 1979. It incorporates many patented advances made by Shinohara and offers exceptional register accuracy.
Changeover from straight printing to perfecting is quick and easy.

Tail edge guide system distributes optimum tension across the sheet
The most important factor in any perfecting system is its
ability to control the tail edge of a sheet with one side
already printed. This ensures that the sheet is guided
properly to the next set of grippers. Shinohara employ a
tail edge guide system to ensure superior register
accuracy in the perfecting mechanism. The system is
positioned around the double diameter storage drum so
that it can wrap the sheet around the cylinder efficiently
whilst applying tension to the sheet. Thanks to the guide
system, the tail edge of the sheet is fed into the gripper
properly every time, ensuring consistent paper transport
and reliable accuracy every time.

Master and sub-


gripper system for
excellent registration
The paper transport system in Shinohara’s
perfecting system features a master and
sub gripper system. In normal printing
mode the master grippers handle the sheet
-but during perfecting, a system of sub-
grippers come into play.

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Plate cocking system with patented technology for excellent accuracy
Shinohara’s patented plate clamp cocking Pre-adjustment Post-adjustment
features a correlative system that enables
fine adjustments to be made to plate
registration without applying undue
pressure to the plate. Plate registration
can be adjusted during printing. The
cocking adjustment range is up to 0.6mm.

SPC Shinohara Semi-Automatic Plate Changer


Shinohara’s SPC offers semi-automatic plate changing at the touch of a button, and requires no
90˚bend and no tools, any operator can change plates quickly and precisely. Plate changeover
takes less than a minute per unit. This speeds press makeready, increases press runtime and
improves overall efficiency.

One-piece
machine bed
In most configurations, Shinohara press
units are constructed with a single machinery
bed. This ensures enhanced stability and consistent
quality over the lifespan of the press.

Print for Packaging


To meet the requirements of today’s print marketplace,
Shinohara has developed a range of specialist features for the Latest generation
packaging sector. Shinohara’s presses can offer a runnable sheet operation console
thickness of up to 0.8mm and utilise hot and cold drying options
Through the use of multiple CPUs,
including interdeck UV which enables the press to print on a wide
Shinohara has made it possible to
variety of different stock, including plastics. All control all the different motors in the
press simultaneously through the
machinery features are designed to reduce operation console, dramatically reducing
production process time and deliver the makeready time. The operation console
provides bar graphs of ink key apertures,
fastest return on investment whilst and features a colour PC touch screen.
Improved readability prevents errors and
maximising profitability.
enhances the communications between
operator and press.
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Automatic wash up systems Precise delivery control Ink temperature control TCPS
Keeping the blanket cylinders and ink rollers Shinohara’s air blowers and sheet brakes Gives printers the ability to run at high
clean is integral to maintaining printing ensure accurate paper delivery right down speeds over many hours of continual
quality. Shinohara’s automatic cleaning to the last printed sheet. An optional built-in production with consistent colour and print
systems complete the cleaning operations at infrared dryer can be installed to reduce quality. The system utilises a series of water
the touch of a button. time between production processes. chilled rollers and is a factory fitted option.

Registration system Feeder head based on Pre set feeder and


for high speeds advanced technology delivery option
Superior rigidity of the grippers makes A feeder head that meets the need for high Enter paper size and thickness, and the
consistent registration at high speed speed production, with minimal adjustments machine will automatically set various feeder
possible from feeder through the transfer required when changing sheet size, and delivery positions, plus the appropriate
units, including perfecting and delivery. ensuring faultless paper feed performance. impression cylinder adjustments.

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In-line coating unit Drying systems Cold UV curing system
A chamber-type doctor blade creates an For presses with or without an aqueous Shinohara presses utilise cold UV drying.
even layer of varnish on the sheet, assuring coating unit, an infrared (IR) dryer in This highly effective drying system can be
high quality coating. The unit also features combination with a hot air knife can be used during printing with UV/Hybrid type
automatic preparation and an automatic installed in the delivery. For presses with a inks. This is very important when processing
washing facility. The entire surface of the UV coating unit or UV printing application, a substrates that are sensitive to heat.
sheet can be coated, or a spot coating can UV curing system can be installed in the Combination machines can be fitted with
be applied with a convex resin plate. delivery area and between printing units. both UV and IR drying systems.

Interdeck UV curing unit 7 O’Clock cylinder arrangement


An interdeck UV curing unit can be installed between the printing units. Shinohara presses (66/75/92) presses use a 7 o’clock cylinder alignment
This reduces problems with trapping when UV/hybrid inks are used. (plate, blanket and impression cylinders), preventing possible gap shock
They can also be used for special types of production, eg plastic. marking. It also assures better ink distribution and ink film thickness.

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STANDARD AND OPTIONAL FEATURES
66/75 SERIES
ITEMS 52 SERIES 92 SERIES
HIGH PILE MEDIUM PILE
Feeder Paper Pre Loading Device
Mechanical Double Sheet Detector
Electrical Double Sheet Detector
Ultrasonic Double Sheet Detector
Feeder and Register Systems On-The-Run Feeder Timing Adjustment
Electronic Early/Late/Skewed sheet Detection
Side Guide Paper Detector
Antistatic Blower on Feeder Head
Non Stop Feeder

Remote Controlled Ink Key Adjustment


Dampening Fountain roller Speed Remote Control System
Free Standing Dampening Cooling/Circulating Unit
Continuous Dampening System
Segmented Ink Fountain Blade
Inking and Dampening Systems Dampening Solution PH Controller
Automatic Alcohol (IPA)% Controller
Hickey Picker Device
Automatic Ink Roller Wash Up System
Oscillating Ink Form Roller
Temperature Controlled Printing System (TCPS)

Plate Cylinder Lateral/Radial Remote Control Device


SPC (Shinohara Plate Changer) Semi Automatic
Cloth Type Blanket Wash-Up System
Shinohara Automatic Blanket Wash Up System
Operation Side Impression Adjustment Dial
Cylinder System Impression Pressure Pre-Set System
Delivery Missing Sheet Detector
Semi-Automatic Perfecting Changeover System
Plate Clamp Cocking System
Plate Cylinder Cocking System
Automatic Impression Cylinder Wash Up System

Sheet Decurler
Static Eliminator
Spray Powder System
Sheet Brake
Faulty Delivered Sheet Detector
Delivery System Tab Inserter
Non Stop Delivery
Swing Away Unit (Imprinting and Numbering)
Radial Perforating Device
Spray Powder Replenisher
Extended Delivery

Aqueous Inline Coater


UV & Aqueous Inline Coater
Varnish and Drying Systems Infra Red Dryer
UV Curing Device
Interdeck UV Curing Device

POD Touch Screen (Delivery)


Total Counter
Preset Sheet Counter
Paper Size Pre-Set System
Operation Console
Others
Shinohara CIP3 Station
Shinohara CIP4 Centre/Station
Shinohara Pre and De-Inking System (SPIS)
Shinohara Colour Control Station (SCCS)
Shinohara Plate Puncher

18 Standard and optional features subject to change without prior notice. E & OE Standard Option Not available
S-NET SYSTEM
The S-NET system manages the entire printing process digitally, from prepress colour management and colour control at the printing press,
to the location where the press operates. S-NET creates a seamless workflow that provides high efficiency, high quality and high profitability.

Shinohara CIP station PROCESS

MIS
Shinohara uses CIP3/CIP4 data to automatically preset ink key
apertures to enable fast make ready and reduce waste. The CIP4
PREPRESS
option also integrates with your MIS for management information.
JDF

PRESS
JDF

POSTPRESS

JDF

SPIS Shinohara Pre-and De-Inking System SCCS Shinohara Colour Control System
The SPIS system increases efficiency and precision while substantially SCCS controls ink density, a factor which tends to change when there
reducing the time required before production printing can begin, by are variations in printing conditions. A colour bar on a target sheet
creating ink presets with the data from the CIP3/4 station. Using CIP is measured by a scanning system in advance, these values are saved
data, SPIS automatically creates the ideal ink film on the ink rollers to SCCS as standard density values. Correction data is sent to the
and then starts printing, thus eliminating the need for operators to operation console, the ink keys are adjusted automatically. During
adjust ink keys, or to run the press to achieve the proper ink film on printing, the sheets are scanned periodically and the ink key
the rollers. SPIS increases efficiency and productivity by comparing apertures are adjusted as necessary. This means that after ink
the data for the current job with that for the next job, making it density values are saved during printing, it’s easy to maintain the
possible to quickly achieve the appropriate ink coverage. target sheet quality.

Consistent print output to meet industrial standards


The most important factor in effective colour management is printing Shinohara uses a different method which involves unique printed charts that
press stability. So how do we determine if the press is operating in a are used to diagnose the standardisation of the press. The charts measure 3
different types of grey balance at about 110 points (for 75 series presses). The
consistent, stable manner? A common method is printing a colour
system also measures trapping and dot gain, and uses that information to
chart and measuring dot gain and colour variation (∆E)
adjust colour balance more precisely. This method brings the ∆E* on the sheet
to within 2.5 overall, and results in better colour balance across the entire
Where should we measure on the sheet in order to get the most meaningful sheet (patents are pending for portions of this process).
data on dot gain and colour variation? In most cases, only a small section of
the sheet is measured and analysed. A colour profile is created based on Once printing standardisation is achieved, profile generation and colour
analysis of the resulting data. Unfortunately with this method, if there is colour matching follow. Printing press stabilisation is an indispensable part of an
unevenness, the colours of the original (target) and printed product may not efficient printing environment - not just in terms of colour management, but
be a satisfactory match. in every aspect of printing production.

*∆E = spectral measurement 19


SPECIFICATIONS | SHINOHARA 52
52IVP/VP/VIP
52IV/V/VI
SIngle Sided Perfecting

Running Speed (SPH) 3,000 - 15,200

Maximum Sheet Size 370 x 520mm

Minimum Sheet Size 100 x 148mm 182 x 210mm

Runnable Paper Thickness 0.04 - 0.40mm 0.04 - 0.30mm

Maximum Printing Area 360 - 510mm 350 x 510mm

Plate Size 410 (400) x 510mm

Feeder Pile Height 900mm

Delivery Pile Height 420mm

Power Requirement/Machine Dimensions


Total Power Required (kw) Machine Weight (kg) Machine Dimensions (mm)

52IV 22.8 7,000 4,330 x 2,060 x 1,718

52IVP 22.8 7,100 4,330 x 2,060 x 1,718

52V 22.9 8,600 5,150 x 2,060 x 1,718

52VP 22.9 8,700 5,150 x 2,060 x 1,718

52VI 26.5 10,200 5,970 x 2,060 x 1,718

52VIP 26.5 10,300 5,970 x 2,060 x 1,718

All specifications and technical data shown in this brochure indicate the best
possible performance, and are not guaranteed in every printing environment

5150mm

5970mm

E & OE
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SPECIFICATIONS | SHINOHARA 66
66IVHP/VHP/VIHP/VIIIHP
66IVH/VH/VIH/VIIIH
SIngle Sided Perfecting
Running Speed (SPH) 4,000 - 16,000
Maximum Sheet Size 508 x 660mm
Minimum Sheet Size 200 x 296mm 257 x 296mm
Runnable Paper Thickness 0.04 - 0.60mm 0.04 - 0.40mm
Maximum Printing Area 470 - 650mm
Plate Size #1 #2 550 x 650mm
Plate Size #1 #2 560 x 670mm
Feeder Pile Height 900mm
Delivery Pile Height #3 730mm

Power Requirement/Machine Dimensions


Total Power Required (kw) Machine Weight (kg) Machine Dimensions (mm)
66IVH 34.1 14,700 7,227 x 2,840 x 1,857
66IVHP 34.1 15,050 7,687 x 2,840 x 1,857
66VH 42.9 17,050 8,142 x 2,840 x 1,857
66VHP 42.9 17,400 8,602 x 2,840 x 1,857
66VIH 49.9 19,500 9,057 x 2,840 x 1,857
66VIHP 49.9 19,850 9,517 x 2,840 x 1,857
66VIIIH 62 24,300 10,887 x 2,840 x 1,857
66VIIIHP 62 24,650 11,317 x 2,840 x 1,857

All specifications and technical data shown in this brochure indicate the best #1 Size selectable (factory setting) #2 Thickness selectable (factory
possible performance, and are not guaranteed in every printing environment setting) 0.2mm or 0.24mm #3 520mm for machines with double
diameter impression cylinders

7227mm

8142mm

9057mm

10,887mm

E & OE
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SPECIFICATIONS | SHINOHARA 75
75IVHP/VHP/VIHP/VIIIHP
75IVH/VH/VIH/VIIIH
SIngle Sided Perfecting
Running Speed (SPH) 4,000 - 16,000
Maximum Sheet Size 520x750 machine 520 x 750mm
Maximum Sheet Size 585 x 750 machine #1 585 x 750mm
Minimum Sheet Size 260 x 400mm 300 x 400mm
Runnable Paper Thickness 0.04 - 0.60mm 0.04 - 0.40mm
Maximum Printing Area (20 inch) 545 x 740mm
Maximum Printing Area (23 inch option) 575 x 740mm 565 x 740mm
Plate Size 520x750 machine #2 605 x 754mm
Plate Size 585 x 750 machine #2 635 x 754mm
Feeder Pile Height 900mm
Delivery Pile Height 730mm

Power Requirement/Machine Dimensions

Total Power Required (kw) Machine Weight (kg) Machine Dimensions (mm)
75IVH 34.2 15,750 7,227 x 2,930 x 1,857
75IVHP 34.2 16,150 7,687 x 2,930 x 1,857
75VH 42.9 18,950 8,142 x 2,930 x 1,857
75VHP 42.9 19,350 8,602 x 2,930 x 1,857
75VIH 50 22,300 9,057 x 2,930 x 1,857
75VIHP 50 22,700 9,517 x 2,930 x 1,857
75VIIIH 62 28,650 10,887 x 2,930 x 1,857
75VIIIHP 62 29,050 11,347 x 2,930 x 1,857

All specifications and technical data shown in this brochure indicate the best #1 Machine type selectable (factory setting) #2 sheet size
possible performance, and are not guaranteed in every printing environment selectable at the time of ordering. Thickness selectable (factory
setting) 0.2mm, 0.24mm or 0.3mm

2930mm 7227mm

2930mm 8142mm

2930mm 9057mm

2930mm 10,887mm

E & OE
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SPECIFICATIONS | SHINOHARA 92
92IVH/VH

Running Speed (SPH)#1 4,000 - 16,000

Maximum Sheet Size 625 x 920 machine #1 625 x 920mm

Maximum Sheet Size 650 x 920 machine #1 650 x 920mm

Minimum Sheet Size 260 x 400mm

Runnable Paper Thickness 0.04 - 0.70mm

Maximum Printing Area 615 x 910mm

Plate Size 665 x 924mm

Feeder Pile Height 1,070mm

Delivery Pile Height 900mm

Power Requirement/Machine Dimensions

Total Power Required (kw) Machine Weight (kg) Machine Dimensions (mm)

92IVH 44 18,090 7,499 x 3,400 x 2,027

92VH 51 21,970 8,414 x 3,400 x 2,027

#1 Sheet size selectable at the time of ordering.


All specifications and technical data shown in this brochure indicate the best possible performance, and are not guaranteed in every printing environment.

92 3400mm 7499mm

92 8414mm
3400mm

E & OE
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Sole and exclusive UK and Ireland distributors
for Hans Gronhi and Shinohara offset presses

Unit 2, Latchmore Industrial Park,


Lowfields Road, Leeds LS12 6DN, UK
Tel (+44) 0 113 208 8505 Fax (+44) 0 113 208 8400

www.printers-superstore.com sales@ printers-superstore.com

E & OE

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