EPC OF LAWE‐LAWE FACILITIES RDMP

RU‐V BALIKPAPAN
Doc. No. : 26076‐110‐3PS‐NW00‐L1005 SPECIFICATION OF WELDING SHOP Rev No. : 001
AND/OR FIELD FABRICATED PIPING
Job No. : 26076 LAWE‐LAWE TERMINAL Page No. : 1 /5
(AMENDMENT)

ENGINEERING, PROCUREMENT AND CONSTRUCTION (EPC)

OF LAWE‐LAWE FACILITIES RDMP RU‐V
BALIKPAPAN

SPECIFICATION OF WELDING SHOP AND/OR

FIELD FABRICATED PIPING LAWE‐LAWE TERMINAL
(AMENDMENT)

Yu Jia R.Goentoro
Kong Weiwei

Oct- 20- 2020 6:01:11 pm Oct- 21- 2020 12:30:11 pm Oct- 21- 2020 11:35:02 pm

001 20‐Oct‐20 Re‐Approved for Design Kong Weiwei Yu Jia R. Goentoro

000 18‐May‐20 Approved for Design Kong Weiwei Yu Jia Li Guohui
00A 23‐Apr‐20 Issued for Review Kong Weiwei Yu Jia Li Guohui
Rev. Date Description Prepared By Reviewed By Approved By
 EPC OF LAWE‐LAWE FACILITIES RDMP
RU‐V BALIKPAPAN
Doc. No. : 26076‐110‐3PS‐NW00‐L1005 SPECIFICATION OF WELDING SHOP Rev No. : 001
AND/OR FIELD FABRICATED
Job No. : 26076 PIPING LAWE‐LAWE TERMINAL Page No. : 2 / 5
(AMENDMENT)

REVISION LOG

Rev. No. Date Page Description

00A 23‐Apr‐20 ‐ ISSUED FOR REVIEW
000 18‐May‐20 ‐ APPROVED FOR DESIGN
‐ THIS DOCUMENT NUMBER CHANGE TO NO. 26076‐110‐3PS‐
001 20‐Oct‐20
NW00‐L1005
 EPC OF LAWE‐LAWE FACILITIES RDMP
RU‐V BALIKPAPAN
Doc. No. : 26076‐110‐3PS‐NW00‐L1005 SPECIFICATION OF WELDING SHOP Rev No. : 001
AND/OR FIELD FABRICATED
Job No. : 26076 PIPING LAWE‐LAWE TERMINAL Page No. : 3 / 5
(AMENDMENT)

TABLE OF CONTENT
1. PURPOSE ...................................................................................................................................................... 4
2. AMENDMENT CONVENTIONS..................................................................................................................... 4
3. AMENDMENT .............................................................................................................................................. 4
Section 2.6. Project Specification ................................................................................................................... 4
Section SUPPLEMENT A.................................................................................................................................. 4
4. ATTACHMENT .............................................................................................................................................. 5
ATTACHMENT‐1 26070‐203‐3PS‐NW00‐J0001_1 SPECIFICATION OF WELDING SHOP AND/OR FIELD
FABRICATED PIPING LAWE‐LAWE TERMINAL
 EPC OF LAWE‐LAWE FACILITIES RDMP
RU‐V BALIKPAPAN
Doc. No. : 26076‐110‐3PS‐NW00‐L1005 SPECIFICATION OF WELDING SHOP Rev No. : 001
AND/OR FIELD FABRICATED PIPING
Job No. : 26076 LAWE‐LAWE TERMINAL Page No. : 4 / 5
(AMENDMENT)

1 PURPOSE
This addendum and the documents referenced herein cover the requirements for
Specification of Welding Shop and/or Field Fabricated Piping Lawe‐Lawe Terminal on the
RDMP RU V Balikpapan Lawe‐Lawe project.
This document shall be read in conjunction with the FEED document No. 26070‐203‐3PS‐
NW00‐J0001_1 Rev.1 Specification of Welding Shop and/or Field Fabricated Piping Lawe‐
Lawe Terminal.

2 AMENDMENT CONVENTIONS
Amendments are changes to FEED documents in accordance with Supplementary Notice (SN),
Question and Answer (QA), or approved Technical Queries (TQ) that result in changes to the
original intent of the referenced FEED documents. Three (3) amendment types are allowed
as described below.
Amendment Type Description
Addition Adds information to the original text.
Deletion Deletes information from the original text.
Revision Revises a specific portion of the original text.

3 AMENDMENT

Section 2.6. Project Specification

Revision the project references
(Original) : 26070‐203‐3SS‐PB00‐J0003 General Piping Fabrication
26070‐203‐3PS‐NE00‐J0001 Positive Material Identification of Piping
(Revision): 26076‐110‐3PS‐PB00‐L1004 Specification of General Piping Fabrication Lawe‐Lawe
Terminal (AMENDMENT)
26076‐110‐3PS‐NE00‐L1011 Positive Material Identification of Piping Shop and/or
Field Piping Lawe‐Lawe Terminal (AMENDMENT)

Section SUPPLEMENT A
Revision of Line Class in accordance with 26070‐203‐3PS‐PB00‐J1001‐B00 Supplementary for
Piping Class Cross Reference of Specification of Piping Materials Lawe‐Lawe terminal
(Amendment) 26076‐110‐3PS‐PB00‐L1012.

(Original) :Line Class (es) ：A, AS,B1, C, N1, N2,N3, N4,K

 EPC OF LAWE‐LAWE FACILITIES RDMP
RU‐V BALIKPAPAN
Doc. No. : 26076‐110‐3PS‐NW00‐L1005 SPECIFICATION OF WELDING SHOP Rev No. : 001
AND/OR FIELD FABRICATED PIPING
Job No. : 26076 LAWE‐LAWE TERMINAL Page No. : 5 / 5
(AMENDMENT)

(Revision): Line Class (es) :1CS1S99,1SA0S99,3CS1S99,3CS1S89,1CS1S79,1CG1T99, 3CB1S99,

1CS1S89, 1CS0S99.

4 ATTACHMENT
Attachment 1 26070‐203‐3PS‐NW00‐J0001_1 Rev.1 Specification of Welding Shop and/or
Field Fabricated Piping Lawe‐Lawe Terminal
Attachment-1 26070-203-3PS-NW00-J0001_1 Specification of Welding Shop and/or Field Fabricated Piping
Lawe-Lawe Terminal
 Job No. Document No. Rev.
Pertamina
Doc. No.
26070-203 3PS-NW00-J0001 1

Project Unit Document Code Serial N. Rev. Page

TPFMC
Doc. No.
7523 203 - - - 1 2/22

PROJECT SPECIFICATION

COMMENT RESPONSE SHEET

No. Rev. Page Pertamina Comments TechnipFMC Response

1 1 17 & TechnipFMC previous comment : Updated
21 Table Note -1 : “….ASME B31.3 Table Note -1 : “….ASME B31.3 Paragraph
Paragraph 331.1.3…” 331.1.3…”
2 1 19 TechnipFMC previous comment : Updated,
© 2018 PT Pertamina (Persero). Contains information confidential and/or proprietary to Pertamina and its affiliated companies that is not to be used,

PMI Requirement : Applicable PMI Requirement : Applicable

3 1 19 Max. Wall Thickness Updated
disclosed, or reproduced in any form by any non-Pertamina party without Pertamina’s prior written information. All rights reserved.

Shall be 0.375”
Pertamina Confidential

CLIENT : PT PERTAMINA (PERSERO)

UNIT : ONSHORE FACILITIES

PROJECT : RDMP PROJECT RU-V BALIKPAPAN – LAWE LAWE FACILITIES SCOPE

 Job No. Document No. Rev.
Pertamina
Doc. No.
26070-203 3PS-NW00-J0001 1

Project Unit Document Code Serial N. Rev. Page

TPFMC
Doc. No.
7523 203 - - - 1 3/22

PROJECT SPECIFICATION

REVISION HISTORY

Rev. Section Page Revision Remarks

0 Table 4 Point (8) TechnipFMC
Content Revise “HEAR” to “HEAT”
0 2 5 Para 2.2 TechnipFMC
Add new Code i.e. B16.25 Buttwelding Ends
© 2018 PT Pertamina (Persero). Contains information confidential and/or proprietary to Pertamina and its affiliated companies that is not to be used,

0 3 6 Add New Para 3.15 and 3.16 TechnipFMC

3.15. Fabricator shall be responsible for accuracy of detail spool
disclosed, or reproduced in any form by any non-Pertamina party without Pertamina’s prior written information. All rights reserved.

drawings and pipe spool fabrication. Pipe spool drawings shall

identify all connected equipment and also connected piping
system. Where the spool drawings indicate a "Field Weld" in the
pipe, the relevant sections shall be supplied 200mm longer with
plain end.
3.16. The minimum distance between the edge of two pressure-
containing welds shall be the greater four time the wall thickness
of the thicker pressure or 50mm.
0 7 9 Para 7.1 TechnipFMC
Insert clause: “For exotic pipes material (stainless steel, duplex
and alloy steel, etc.) a bandsaw cutting machine and/or a plasma
cutting can be used.”
Pertamina Confidential

0 7 9 Add New Para 7.2 TechnipFMC

7.2. Weld bevels for but welds of pipe and fittings shall be in
accordance with ASME B16.25.”
0 7 10 Para 7.3 TechnipFMC
Add clause: “Wheels and wire brushes shall be dedicated for use
on a single material grade and not subsequently used on any
other material grade.”
0 7 10 Rearrange paragraph numbering 7.3 to 7.7 TechnipFMC
0 8 10 Para 8 TechnipFMC
Revise title: “HEAR TREATMENT” to “HEAT TREATMENT”
0 9 11 Para 9 TechnipFMC
Revise clause: “…NOE shall be performed after PWHT.” to
“…NDT shall be performed after PWHT.”
0 12 14 Section 12
Add note: “Piping Welding Data Sheet for Line Class which not
covered yet in the supplement A to be prepare during detail
design.”
0 12 17 Revise Supplement A Piping Welding Data Sheet Table TechnipFMC
Revise: ANSI Class 600 deleted
Revise: Line Class(es) change class “B to B1” and add class “C”
0 12 19 Revise Supplement A Piping Welding Data Sheet Table TechnipFMC
Revise Piping Material: 316SS deleted
Revise Valve Material change: “316SS” to “304SS”
Revise Max. Wall Thickness: 0.312” to 0.394”
1 12 17 & Supplement A Piping Welding Data Sheet Table TechnipFMC
21 Revise: Table Note 1 : “…..weld in any plane as specified in
ASME B31.3, Paragraph 331.1.3) exceeds 1.50 inch.”
1 12 19 Supplement A Piping Welding Data Sheet Table TechnipFMC
Revise : PMI Requirement : “Applicable”
Revise : Max Wall Thickness 0.375”
CLIENT : PT PERTAMINA (PERSERO)
UNIT : ONSHORE FACILITIES

PROJECT : RDMP PROJECT RU-V BALIKPAPAN – LAWE LAWE FACILITIES SCOPE

 26070-203-PS-NW00-J0001-1
Sheet 4 of 22

TABLE OF CONTENTS

1. SCOPE.................................................................................................................................... 5
2. APPLICABLE CODES, STANDARDS AND REFERENCE ................................................... 5
3. GENERAL REQUIREMENT ................................................................................................... 5
4. WELDING PROCEDURE AND PERFORMANCE QUALIFICATIONS .................................. 6
5. APPLICABLE WELDING PROCESSES ................................................................................ 7
6. FILLER MATERIALS.............................................................................................................. 8
7. WELD JOINT PREPARATION ............................................................................................... 9
8. HEAT TREATMENT ............................................................................................................. 10
9. NON DESTRUCTIVE EXAMINATION (NDE) ....................................................................... 11
10.MECHANICAL TESTING OF WELDS ................................................................................. 13
11.WELD REPAIRS................................................................................................................... 14
12.SUPPLEMENTS ................................................................................................................... 14

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 26070-203-PS-NW00-J0001-1
Sheet 5 of 22

1. SCOPE

This specification defines the welding, thermal treatment, examination and testing
requirements for welding shop and field process and utility piping. It supplements the codes
listed in Section 2.0 of this specification, the PERTAMINA Piping Specifications.

2. APPLICABLE CODES, STANDARDS AND REFERENCE

The following Codes, Standards and Specifications apply to this Specification. The latest
edition and addenda in force at time of purchase shall apply.
2.1. American National Standard Institute (ANSI).

ANSI Z49.1:2012 Safety in Welding, Cutting and Allied Processes.

2.2. American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code.

Section II, Part C Welding Rods, Electrodes and Filler Metals

Section V Nondestructive Examination
Section IX Welding and Brazing Qualifications
B31.1 Power Piping
B31.3 Process Piping
B16.25 Buttwelding Ends

2.3. American Society of Nondestructive Testing (ASNT).

SNT-TC-1A Recommended Practice for Personnel Qualification and Certification in

Nondestructive Testing

2.4. American Society for Testing and Materials (ASTM)

E10 Test for Brinell Hardness of Metallic Materials

E110 Test for Indentation Hardness of Metallic Materials by
Portable Hardness Testers

2.5. American Welding Society (AWS).

A2.4 Welding Symbols

A3.0 Terms and Definitions

2.6. Project Specification

26070-203-3SS-PB00-J0003 General Piping Fabrication

26070-203-3PS-NE00-J0001 Positive Material Identification of Piping

3. GENERAL REQUIREMENT

3.1. Fabrication to this specification shall conform to the requirements of ASME B31.1 or
B31.3. Compliance with this specification and authorization of Welding Procedure
Specifications, Procedure Qualification Records and mill test reports shall in no way
relieve the Seller of the responsibility of providing welds which are sound and suited
to the services for which they are intended.

3.2. When the requirements of the piping specifications conflict with this specification, the
piping specifications shall govern.
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 26070-203-PS-NW00-J0001-1
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3.3. Welding symbols shall be in accordance with AWS A2.4

3.4. Welding terms and definitions shall be in accordance with AWS A3.0.

3.5. Safety measures for the protection of welders and operators involved in welding and
cutting shall be in accordance with the practices specified in ANSI Z49.1 plus all local,
state, federal and other governing regulations.

3.6. Supplement A summarizes heat treatment, nondestructive examination and related

requirements for shop and field welded piping.

3.7. Peening is only permitted to the extent necessary to clean the weld.

3.8. Cleanliness shall be maintained during fabrication of welding. All stubs, rods, flux,
slag and other foreign material shall be removed from inside and outside the pipe.

3.9. Piping requiring special cleaning shall have the root pass deposited with the gas
tungsten arc process. The backside of the root pass shall be purged with inert gas.

3.10. For piping welds P-58 material and higher, the root pass shall be made with the
GTAW process and an inert back purging gas. The back purge shall be maintained
until at least 6 mm thickness of weld metal has deposited or the weld joint is filled,
whichever is less.

3.11. All arc strikes, weld spatter, burrs etc. shall be removed/ground out in their entirety
and blended smoothly with the pipe surface.

3.12. Fabrication aids, temporary supporting lugs, etc. that are removed by gouging or
cutting shall not be reduced more than 3 mm from the pipe surface. The remaining
material shall the ground flush with the base metal. The ground area shall be liquid
penetrant or magnetic particle examined for possible cracks or porosity.

3.13. Visual examination will also be carried out for possible existence of pin holes or arc
scars caused by electric sparks from improperly grounded or damaged welding
cables on the pipe.

3.14. All fillet (including slip-on flanges and non-pressure attachments) and socket welds
shall be two (2) pass minimum unless otherwise agreed to by Buyer.

3.15. Fabricator shall be responsible for accuracy of detail spool drawings and pipe spool
fabrication. Pipe spool drawings shall identify all connected equipment and also
connected piping system. Where the spool drawings indicate a "Field Weld" in the
pipe, the relevant sections shall be supplied 200mm longer with plain end.

3.16. The minimum distance between the edge of two pressure-containing welds shall be
the greater four time the wall thickness of the thicker pressure or 50mm.

4. WELDING PROCEDURE AND PERFORMANCE QUALIFICATIONS

4.1. Welding Procedure Specifications (ASME Form QW-482 or equivalent), Procedure

Qualification Records (ASME Form QW-483 or equivalent) and Welder's Performance
Qualification (ASME Form QW-484 or equivalent) shall conform to the requirements
of ASME Section IX and to the requirements of this specification.

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 26070-203-PS-NW00-J0001-1
Sheet 7 of 22

4.2. Welder's Performance Qualification Records shall be made available to the Buyer
upon request.

4.3. Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR)
shall be submitted to the Buyer prior to the start of fabrication. Submittals shall include
a completed Supplement A or equivalent, summarizing application of individual
welding procedures with regard to types of joints and piping material line classes.
Welding shall not start until these documents are returned to the Seller with
authorization to proceed

4.4. All Welding Procedures and Qualification Records for purchased items subcontracted
by the prime Seller shall be reviewed by the prime Seller for content and contract
compliance prior to submittal to the Buyer.

4.5. Welding Procedure Specifications submitted to the Buyer shall be clearly identified
with the Purchase Order number.

4.6. Submerged arc welding of production parts shall be performed using the same name
brand flux and same name brand or AWS classification of wire as used for the
procedure qualification.

4.7. Welds that are deposited by procedures differing from those authorized by the Buyer
may be subject to complete removal at Seller's expense.

4.8. For double welded butt joints (joints welded on both sides), the Welding Procedure
Specification shall specify Seller's standard inspection procedure used to assure
metal soundness after gouging and cleaning the backside of the weld.

5. APPLICABLE WELDING PROCESSES

Letter Designation

5.1. Shielded Metal Arc Welding SMAW

5.2. Gas Tungsten Arc Welding GTAW

5.3. Automatic Submerged Arc Welding SAW

5.4. Gas Metal Arc Welding GMAW

5.4.1. GMAW Short Circuiting Arc

a. Carbon steel only.

b. Root pass and weldout through 9.5 mm wall thickness. Root pass only on
wall thickness greater than 9.5 mm.

c. Root passes can be made in any direction, but fill and cap passes shall not
be made in the downhill direction below the two o'clock position,

d. Not acceptable for socket weld fabrication.

5.4.2. Flux Cored Arc Welding

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 26070-203-PS-NW00-J0001-1
Sheet 8 of 22

a. Must be gas shielded.

b. Carbon steel only.

c. On open butt joints, weld-out only. Not acceptable for open butt joint root
passes.

5.4.3. A combination of the above processes.

5.4.4. Other applications of these processes and other welding processes such as
Semi-Automatic Submerged Arc Welding require specific written authorization
by the Buyer. Submit all pertinent data and intended application of said
process for evaluation. Application of these processes shall not be assumed
acceptable by the Seller during bid preparation.

6. FILLER MATERIALS

6.1. Filler metal shall be as specified in ASME Section II, Part C.

6.2. Filler materials for similar metal welds shall be used so that the principal elements in
the deposited weld metal are similar to the nominal composition of the base metal.

6.3. All dissimilar metal welded joints should be avoided whenever practical When
proposed, specific authorization must be obtained from the Buyer. If authorized,
dissimilar metal welds should comply with the following guidelines:

6.3.1. For dissimilar joints in base metals consisting of carbon and low alloy steels
(P1 through P7) the filler metal shall be of the low hydrogen type and
compatible with the composition of either base material. The filler metal
matching the lower P-number material is preferred.

6.3.2. For dissimilar joints in base metals consisting of a ferritic material (P1 through
P7) on one side and nickel-chrome on the other, a high nickel filler material
meeting the requirements of AWS classification ENiCrFe-2, ENiCrFe-3 or
ERNiCr-3 shall be used

6.3.3. Ferritic Steel (P1-P7) to Monel (70 Ni. 30 Cu)

a. Filler metal shall meet the requirements of AWS-ASME classification

ENiCu-7 or ENi-1.

b. All other filler metals require authorization from Buyer.

6.3.4. For dissimilar joints in base metals consisting of a ferritic material (P1 through
P7) on one side and austenitic stainless on the other, the filler material
selection shall be reviewed and authorized by the Buyer. The following
guidelines should be used:

a. For service temperatures, up to and including 315°C: AWS Classification

E/ER 309L.

b. For service temperatures above 315°C: High nickel filler metal, AWS
Classification ENiCrFe-2, ENiCrFe-3, or ERNiCr-3.

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 26070-203-PS-NW00-J0001-1
Sheet 9 of 22

c. Where PWHT of the joint is required, the ferritic material (P1 through P7)
shall be buttered with either AWS Classification E/ER 309L or high nickel
filler metal (see 6.3.2) and PWHT prior to welding to the austenitic stainless
steel Such joints shall be qualified in accordance with ASME Section IX.
QW-283.

6.3.5. High nickel filler metal (see Paragraphs 6.3.2, 6.3.3, and 6.3.4) shall not be
used in services that contain sulfur compounds at service temperatures
greater than 370°C unless specific authorization is obtained from the Buyer,

6.4. Solid wires for automatic welding processes shall contain the principal elements
required for the deposited weld metal. Welds deposited by the submerged arc
process shall not derive any principal element from the flux.

6.5. Fluxes that the flux Manufacturer recommends for single pass shall not be used for
multiple pass welds.

6.6. Filler wires in specification ASME-AWS AS.2 shall not be used for welding with
GTAW process.

6.7. When using the SMAW process, low hydrogen electrodes shall be used for all
pressure retaining welds or attachments to pressure boundaries for carbon steel
piping welded from one side only, E6010 may be used for the root pass Once sealed
packages of low hydrogen electrodes are opened, electrodes shall be stored in 95-
150°C ovens prior to use.

6.8. Ferritic filler metal for 5Cr and 9Cr base materials shall have a maximum carbon
content of 0.06 percent.

6.9. After opening shipping containers of electrodes, fluxes and other welding materials,
storage and handling shall be as specified in the Manufacturer's recommendations
and ASME Section II, Part C.

6.10. The Fabricator shall submit his procedure for the storage and handling of electrodes,
filler metal and fluxes to the Buyer for review prior to the start of fabrication. The
procedure shall include moisture, cleanliness and identification controls.

6.11. Carbon and low allow steel electrodes/ bare wire that have a nonspecific chemistry as
indicated by a "G" classification, i.e., EXXX-G or ERXXX-G, EG, EXXTX-G shall not
be used.

7. WELD JOINT PREPARATION

7.1. Weld joint preparation shall be made by machining, grinding, or thermal cutting. When
thermal cutting of stainless steel or nickel alloys is performed, the joint surfaces shall
be mechanically cleaned to sound metal prior to welding by removal of 1.5 mm metal.
For exotic pipes material (stainless steel, duplex and alloy steel, etc.) a bandsaw
cutting machine and/or a plasma cutting can be used. Oxy-fuel thermal cutting of
stainless steel or nickel alloys shall not be used.

7.2. Weld bevels for but welds of pipe and fittings shall be in accordance with ASME
B16.25.

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 26070-203-PS-NW00-J0001-1
Sheet 10 of 22

7.3. Grinding wheels and austenitic stainless steel wire brushes used on austenitic
stainless or other higher nickel and nonferrous alloys shall not have been previously
used on ferrous materials, copper alloys, aluminum or zinc coatings (paint or
galvanized). Wheels and wire brushes shall be dedicated for use on a single material
grade and not subsequently used on any other material grade.

7.4. Double-welded butt joints are preferred and shall be implemented wherever the size
of the pipe or plate cylinder makes it practical. Whenever feasible, double-welded
joints shall be used for pipe 30 inch NPS or larger (Refer to Paragraph 4.8).

7.5. Permanent backup rings or bars are not permitted If temporary backup rings are used
and then removed, the weld area shall be dressed and examined for cracks and other
defects. Examination of the weld surface shall be performed visually and by magnetic
particle or liquid penetrant method in accordance with Paragraph 9.0 of this
specification, whichever is applicable. Unacceptable defects shall be removed and
repaired. Consumable root inserts may be used with prior agreement from the Buyer.
When temporary backup rings or bars or consumable root inserts are used, they shall
be of the same nominal composition as the base metal.

7.6. Surfaces to be welded shall be clean and free from paint, oil, dirt, scale, oxides and
other foreign material detrimental to welding.

7.7. Contamination of austenitic stainless steel and nickel alloys by zinc and other low
melting point metals shall be avoided. Welding of galvanized attachments or
galvanized attachments from which the galvanizing has nominally been removed by
mechanical means, or material painted with zinc rich paint, to austenitic stainless
steel or nickel alloys is not permitted.

8. HEAT TREATMENT

8.1. Minimum Mandatory Preheating Temperatures for thermal cutting, arc-gouging, tack
welding and welding shall be as specified in ASME B31.1, Paragraph 131.4 or ASME
B31.3, Table 330.1.1, as applicable. When the required preheat, temperature is
150°C or higher, the metal temperature shall be maintained at preheat temperature
until the weld is completed.

8.2. Postweld Heat Treatment shall be performed in accordance with ASME B31.1, Table
132 or Table 132.1, or ASME B31.3, Table 331.1.1, as summarized in Supplement A.

8.2.1. Postweld heat treatment may be required for carbon steel welds when service
conditions are detrimental to hard welds. Postweld heat treatment for these
services will be indicated on Buyer isometric drawings and shall be performed
when required by Supplement A

8.2.2. Acceptable postweld heat treatment methods are listed as follows in the order
of preference and the Furnace Method shall be used whenever feasible.

a. Furnace Method

b. Local Resistance Method

c. Local Induction Method

Other methods shall require written authorization by the Buyer.

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 26070-203-PS-NW00-J0001-1
Sheet 11 of 22

8.2.3. Threads and gasket surfaces shall be protected from excessive oxidation
during heat treatment.

8.2.4. Where postweld heat treatment of carbon and low alloy steels is required, the
weld joint shall be allowed to cool to the minimum preheat temperature and
shall be immediately PWHT. If this is not practical, the weld and adjacent pipe
shall be uniformly heated from preheat temperature to 315°C, wrapped with
insulation, allowed to cool and heat treated later.

8.2.5. A maximum of two complete PWHT cycles is permitted for each weld. Further
PWHT cycles shall not be carried out without the authorization of the Buyer.

9. NON DESTRUCTIVE EXAMINATION (NDE)

Specific nondestructive examination requirements for each material and line class shall be
as noted in Supplement A. All nondestructive examination methods, acceptance criteria and
additional general requirements shall be in accordance with the following subparagraphs. All
nondestructive examinations shall be performed by personnel certified in accordance with
ASNT recommended practice SNT-TC-1A or Seller's own equivalent certification program
that has been authorized by the Buyer. Interpretation of results shall be performed by
personnel certified to Level II or III. On request, the NDE procedures shall be submitted to
the Buyer, in which case examination shall not proceed until authorized by the Buyer. In
addition, all other records pertaining to inspection and certification shall be available for
review by the Buyer.

When PWHT is required, NDT shall be performed after PWHT.

9.1. Visual Examination.

9.1.1. Visual examination procedures shall be in accordance with ASME Section V,

Article 9.

9.1.2. The welds to be examined, the evaluation of indications and the acceptance
criteria shall be in accordance with ASME 831.1, Paragraph136.4.2 or ASME
B31.3, Paragraphs 341.4,344.2 and Table 341.3.2A, whichever is applicable.

9.2. Magnetic Particle Examination

9.2.1. Magnetic particle examination procedures shall be in accordance with the

requirements and methods specified in ASME Section V, Article 7.

9.2.2. Magnetic particle examination of welds shall include a band of base metal at
least 25 mm wide on each side of the weld.

9.2.3. The evaluation of indications and the acceptance criteria shall be in

accordance with ASME B31.1, Paragraph 13643 or ASME B31.3, Paragraph
344.3, whichever is applicable.

9.2.4. If arc burns occur during magnetic particle examination, the arc burns shall be
ground out and the area re-examined by the magnetic yoke method.

9.3. Liquid Penetrant Examination.

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9.3.1. Liquid penetrant examination procedures shall be in accordance with the

requirements and methods specified in ASME Section V, Article 6, using
solvent removable penetrant.

9.3.2. Penetrant materials shall meet the requirements of Paragraph T-641 of Article
6, Section V of ASME, for sulfur and halogen content regardless of the type of
material to be examined.

9.3.3. Liquid penetrant examination of welds shall include a band of base metal at
least 25 mm wide on each side of the weld.

9.3.4. The evaluation of indications and the acceptance criteria shall be in

accordance with ASME B31.1, Paragraph 136.4.4 and ASME B31.3,
Paragraph 344.4, whichever is applicable.

9.4. Ultrasonic Examination.

9.4.1. Ultrasonic examination procedures shall be in accordance with the

requirements and methods specified in ASME Section V, Article 5, or ASME
B31 3, Paragraph 344.6.2, whichever is applicable.

9.4.2. The evaluation of indications and the acceptance criteria shall be in

accordance with ASME B31.3, Paragraph 344.6.2.

9.4.3. Ultrasonic examination shall not be performed in lieu of Radiographic

examination without prior written approval from the Purchaser.

9.5. Radiographic Examination.

9.5.1. Radiographic examination procedures and techniques shall be in accordance

with ASME Section V, Article 2.

9.5.2. The acceptance criteria shall be in accordance with ASME B31.1, Paragraph
136.4.5, or ASME B31.3, Paragraphs 341.3.2, 344.5 and 341 A, whichever is
applicable.

9.6. Control of Welder/Operator Quality.

9.6.1. When progressive examination in accordance with ASME B31.3, Paragraph

341.3.4 is required, then the following additional requirements shall apply.

9.6.2. If any of the items examined in accordance with Paragraph 341.3.4 (c) reveals
a defect, then the welder or welding operator shall be considered
unacceptable for any further welding to that WPS with respect to the Buyer's
work done to this specification without requalification and the agreement of the
Buyer.

9.6.3. Timing is essential for the control of welder or operator quality. Therefore, the
progressive examinations required by Paragraph 341.3.4 shall be completed
within 16 working hours of the first defect, unless otherwise agreed to by the
Buyer.

9.6.4. Welders shall not be permitted to weld production joints of any type while
waiting for results of qualification.

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10. MECHANICAL TESTING OF WELDS

10.1. Mechanical Tests shall be conducted as required by ASME B31.1 or ASME B31.3,
whichever is applicable, ASME Section IX, and this specification. The Buyer may
witness the mechanical testing.

10.2. Brinell Hardness Testing (3000 kg Load, 10 mm Ball).

10.2.1. Brinell hardness tests shall be performed in accordance with ASTM E10 and
E 110 and to the requirements of Paragraphs 10.2.2, 10,2.3 and Supplement
A of this specification One test consists of the average of three impressions.

10.2.2. Procedure Qualifications

a. P1 Materials

1. Brinell hardness tests of the weld metal and heat affected zone shall
be required for procedure qualifications where automatic or semi-
automatic welding procedures are used. One test shall be required in
each weld metal area and heat affected zone.

2. When postweld heat treatment is required, Brinell hardness tests shall

be performed after postweld heat treatment.

3. Weld metal and heat affected zone hardness shall not exceed 200
HB.

b. P4, P5A. P5B Materials.

1. Brinell hardness tests of the weld metal and heat affected zone shall
be required for procedure qualifications for all welding processes. One
test shall be required in each area.

2. Brinell hardness tests shall be performed after postweld heat

treatment.

3. Weld metal and heat affected zone hardness shall not exceed 225 HB
for P4 materials, and 241 HB for P5A and P5B materials.

10.2.3. Production Welds

a. P1 Material

1. Brinell hardness tests of production weld metal shall be required

where automatic or semiautomatic welding procedures are used.
However, the Buyer reserves the right to have the test performed on
all processes when deemed necessary. One hardness test shall be
taken for each butt weld. Hardness tests shall be taken on the inside
when possible.

2. Where postweld heat treatment is specified, the final hardness tests

shall be performed after postweld heat treatment.

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3. Weld metal hardness shall not exceed 200 HB.

b. P4, PSA. P5B Materials

Hardness testing shall be in accordance with ASME B31.3, Paragraph

331.1.7 with the following additional requirements.

1. Brinell hardness tests shall be performed after postweld heat

treatment.

2. All furnace and locally heat treated circumferential butt welds shall
be tested.

3. Hardness tests shall be taken on the inside when possible.

4. Hardness shall not exceed 225 HB for P4 materials and 241 HB for
P5A and PSB materials

10.2.4. Postweld heat treatment to correct conditions of excessive hardness shall not
be performed without prior authorization from the Buyer.

10.2.5. The documented test results of production Brinell hardness testing shall be
submitted to the Buyer when requested.

10.3. Impact Testing (Charpy V-Notch)

When impact testing is required by engineering design and/or piping code, the Weld
Procedure Qualification shall be tested in accordance with the methods and
acceptance criteria of ASME B31.3, Paragraph 323.3.

11. WELD REPAIRS

11.1. Unacceptable discontinuities shall be completely removed by chipping, gouging,

grinding or other authorized methods (for the type of material being repaired) to clean,
sound metal, and the excavated area shall be examined by magnetic particle or liquid
penetrant methods to assure complete removal of defects.

11.2. Repairs to correct weld defects shall be made using the same WPS used for the
original weld, or other previously authorized WPS.

11.3. The repaired areas shall be reexamined using the same inspection procedures by
which the defect was originally detected.

11.4. Two repair attempts will be allowed on anyone defective area. No further attempts to
repair shall be carried out without the authorization of the Buyer.

12. SUPPLEMENTS

Supplement A - Piping Welding Data Sheet

Note: Piping Welding Data Sheet for Line Class which not covered yet in the supplement A
to be prepare during detail design.

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SUPPLEMENT A
PIPING WELDING DATA SHEET

TABLE 1
Standard Weld Joint Symbols

ABBR JOINT TYPE DESCRIPTION OF APPLICABLE JOINTS

BW Butt Weld Pipe-to-Pipe including miters or any combination of

Pipe/Fitting/Valve except branches. Includes branch
butt welds per B31.3. Fig. 328.5.4E

SBR Branch Weld Branch connection weld, pipe-to-header, includes

SI"(Set-in or Stub-in) & "SO" (Set-on or Stub-on).
Does not include O-lets.

OL O-Iet weld Any integrally reinforced branch connection to pipe.

TEW Seal Weld Threaded end, fillet weld all threads exposed

SW Socket Weld Pipe to Socket connection.

FW Fillet Weld Non-pressure attachments, e.g, re-pads, guides,

supports, etc.

PFW Pressure Fillet e.g., Slip on Flanges

Weld

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SUPPLEMENT A
PIPING WELDING DATA SHEET

TABLE 2
Standard NDE/HEAT/TEST Symbols

ABBR TYPE OF OPERATION REMARKS

RT Radiography All types, Random and 100%

MT Magnetic Particle Examination Wet or Dry Method

PT Liquid Penetrant Examination

UT Ultrasonic Examination Excluding thickness testing

VT Visual Examination

HT Hardness Test All methods

PMI Positive Material Identification All methods

FN Ferrite Determination

CVN Impact Testing

PWHT Postweld Heat Treatment

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SUPPLEMENT A
PIPING WELDING DATA SHEET

Design Code : ASME B 31.3 Category : Normal Fluid Service ANSI Class : 150/300
Line Class (es) A, B1, C, N1, N3, N4
Service Description General Hydrocarbons, Fuel Gas, Fuel & Slop oil, Caustic Soda (Note 3), Amine (limit 60 "C operating), Hydrogen, Hydrogen Rich
Hydrocarbons, Nitrogen, Flushing Oil, Hydrocarbons with sulfur, LP Steam, Condensate, Steam, Boiler Feed water, Process water,
Inhibitor, Hydrogen, Hydrogen Rich Hydrocarbons.
Piping Material : CS ( Note D) Attachment Material : CS Valve Material : CS
P Number : P-1 P Number : P-1 P Number : P-1
CVN Requirement : N/A PMI Requirement : N/A Ferrite Requirement : N/A
Pipe Dia Max Joint Heat Treatment (Note NDE (Note A) HT (Note B) Welding Procedures
NPS Wall C)
Thicknes Type Preheat PWHT RT MT PT VT Others % Max. WPS No.
s Value
½-2 SW 10oC N/A N/A N/A N/A 5% N/A N/A
3 - 54 0.750” BW 10oC N/A 5% N/A N/A 5% Note 2 200
All SBR 10oC Note 1 N/A 5% N/A 5% N/A N/A
o
All FW 10 C Note 1 N/A N/A N/A 5% N/A N/A
All OL 10oC Note 1 N/A 5% N/A 5% N/A N/A

General Notes : Table Notes :

A. The evaluation of indications and the acceptance criteria shall be in 1. Stress relieve branch welds and fillet welds when the thickness through
accordance with Paragraph 9.0 of this specification. the weld in any plane (as specified in ASME B31.3, Paragraph 331.1.3)
B. Hardness requirements shall be in accordance with Paragraph 10.2. of exceeds 1.50 inch.
this specification. 2. One hardness test shall be taken for each butt weld where automatic or
C. Preheat requirements shall be in accordance with Paragraph 8.1 of this semiautomatic weld procedures are used.
specification. 3. Concentrations and operating temperatures shall be limited to Zone "A"
D. Fabrication and heat treatment requirements for piping bends shall be in of the Shell Corrosion Data Survey "Caustic Soda Service Chart" which
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accordance with Specification PS-300-011-009 -A4. is included in Specification PS-300-011-002 -A4.
E. See Tables 1 and 2 of Supplement A for definitions of abbreviations for
joint type, heat treatment, NDE and test symbols.

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 26070-203-PS-NW00-J0001-1
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SUPPLEMENT A
PIPING WELDING DATA SHEET

Design Code : ASME B 31.3 Category : Normal Fluid Service ANSI Class : 150/300/600
Line Class (es) AS
Service Corrosive Chemicals, Solvents, Catalysts, lube and Seal Oil Hydrocarbons with Sulfur and/or Hydrogen Sulfide.
Description
Piping Material : 304SS (Note D) Attachment Material : 304SS Valve Material : 304SS (Note 2)
P Number : P-8 P Number : P-8 P Number : P-8
CVN Requirement : N/A PMI Requirement : Applicable Ferrite Requirement : N/A
Pipe Max Joint Heat Treatment (Note NDE (Note A) HT (Note B) Welding Procedures
Dia Wall C)
NPS Thicknes Type Preheat PWHT RT MT PT VT Others % Max. WPS No.
s Value
½-2 SW 10oC N/A N/A N/A 5% 5% N/A N/A
Note 1
3 - 12 0.375” BW 10oC N/A 5% N/A N/A 5% N/A N/A
o N/A N/A 5%
All SBR 10 C N/A 5% N/A N/A
All FW 10oC N/A N/A N/A 5% 5% N/A N/A
o N/A N/A 5%
All OL 10 C N/A 5% N/A N/A

General Notes : Table Notes :

A. The evaluation of indications and the acceptance criteria shall be in 1. Line Class VA is SW to 1 1/2" NPS and BW starting at 2"
accordance with Paragraph 9.0 of this specification. 2. Line class VA has carbon steel valve material.
B. Hardness requirements shall be in accordance with Paragraph 10.2.
of this specification.
C. Preheat requirements shall be in accordance with Paragraph 8.1 of
this specification.
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D. Fabrication and heat treatment requirements for piping bends shall be

in accordance with Specification PS-300-011-009 -A4.
E. See Tables 1 and 2 of Supplement A for definitions of abbreviations
for joint type, heat treatment, NDE and test symbols.

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SUPPLEMENT A
PIPING WELDING DATA SHEET

Design Code : ASME B 31.3 Category : Normal Fluid Service ANSI Class : 150
Line Class (es) K, N2
Service Gravity Sewers (non-corrosive), Plant Air, Instrument Air, Service Water, Desalinated Water, Tempered & Jacket Water,
Description
Piping Material : CS ( Note D) Attachment Material : CS Valve Material : CS
P Number : P-1 P Number : P-1 P Number : P-1
CVN Requirement : N/A PMI Requirement : N/A Ferrite Requirement : N/A
Pipe Max Joint Heat Treatment (Note NDE (Note A) HT (Note B) Welding Procedures
Dia Wall C)
NPS Thicknes Type Preheat PWHT RT MT PT VT Others % Max. WPS No.
s Value
½-2 SW 10oC N/A N/A N/A N/A 5% N/A N/A
3 - 36 0.375” BW 10oC N/A N/A N/A N/A 5% Note 2 200
o
All SBR 10 C Note 1 N/A N/A N/A 5% N/A N/A
All FW 10oC Note 1 N/A N/A N/A 5% N/A N/A
o
All OL 10 C Note 1 N/A N/A N/A 5% N/A N/A

General Notes : Table Notes :

A. The evaluation of indications and the acceptance criteria shall be in 1. Stress relieve branch welds and fillet welds when the thickness through
accordance with Paragraph 9.0 of this specification. the weld in any plane (as specified in ASME B31.3, Paragraph 331.1.3)
B. Hardness requirements shall be in accordance with Paragraph 10.2. exceeds 1.50 inch.
of this specification. 2. One hardness test shall be taken for each butt weld where automatic or
C. Preheat requirements shall be in accordance with Paragraph 8.1 of semiautomatic weld procedures are used.
this specification.
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D. Fabrication and heat treatment requirements for piping bends shall

be in accordance with Specification PS-300-011-009 -A4.
E. See Tables 1 and 2 of Supplement A for definitions of abbreviations
for joint type, heat treatment, NDE and test symbols.

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