ADDITIVE MANUFACTURING

SOLUTIONS & SERVICES

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 About Us

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 Additive Manufacturing – Evolving Paradigm

Multidisciplinary: Interplay of design, material science, laser physics, simulation, post processing and QMS, testing /
prove-out, process monitoring data and certification

Versatility: Aerospace, Automotive, Oil & Gas, Industrial, Medical, Maritime etc.

Materials: Plastics, Composites, ceramic and Metals (Steels, Alloys of Ni, Ti, Al, Co, Cu etc.)

Prototypes
End use Part

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 Our Offerings
Metal AM
We Provide the Metal Additive
Manufacturing Services for prototyping
as well as series production.
AM Training & Consulting
▪ Wipro 3D’s addwize™ is a structured
and systematic approach to adopt, apply
and accelerate Additive Technology
implementation.
▪ Research & Development
Turnkey Solutions
Design, installation and commission of
Captive AM centers and labs with
operational support delivered through a
BOOT model
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Polymer AM
We provide polymer printer services in
MJF, FFF and DLP technologies. There
are wide variety of materials we can use
in FFF.
Additive Engineering Solutions
▪ Design for AM
▪ Topology Optimization
▪ Reverse Engineering
▪ Digital Inventory
▪ Tooling Design
Products
▪ FFF 3D Printer (WIPRO 3D F300-2)
▪ DLP 3D Printer
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 Our Academic Offerings for Technical Institutions / Universities

Products addwizeTM Offerings Services

- Joint Courses (credit courses for UG & PG)

F300-2

- Minors and Honors course.

Process:
Fused Filament Fabrication
D300
- Funded joint research projects.
- Skilling. - Metal printing.
- Faculty Development Programs. - Polymer printing.
Process:
VAT Photopolymerization - Customized and curated course as needed

Materials: Materials:
Thermoset Polymers (ABS, Compatible Resin: 405nm
PLA, TPU, PETG, Nylon etc.) curable photopolymers

COE in Additive Manufacturing / Additive Manufacturing Lab

Turnkey Additive Manufacturing Centre

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 Our Academic offerings - Products

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 Products – Wipro 3D F300-2
Wipro 3D F300-2 printer comes with a robust system design meant for reliability and quality. This machine Operating Platform Temp. up to 120 C

provides excellent print quality and outstanding performance. This best-in-class Industrial Grade 3D printer Temp. Hotend Temp. up to 280 C
is designed and manufactured in India.

Warm Filament Storage Bay

300 x 300 x 300 mm3 Build Volume

Heated Aluminium Platform Quality All Metal Body

Build
Chamber Dual Filtration Bowden Type Extrusion

Temperature Controlled Build Chamber

Touch Screen Console

Dual Nozzle Ease of Remote Monitoring & Control

Use Live Feed Camera
Hotend Advanced Nozzle Cleaning System
Filament Runout Notification
Hotend Lifting Mechanism

Wi-Fi Connectivity
Wide Materials Range
Key
Automatic Shutdown
Materials 1.75 mm dia Filament Features
Kinematic 3 Point Bed Leveling
Soluble Supports

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 Products – Wipro 3D D300
Curing rate: 1 sec to 5 sec per layer
Operating
Ambient Temperature: 20 to 30° C
Conditions
Power Consumption: 18Amps / 450 Watts

190 (L) x 120 (W) x 300 (H) Build Volume X/Y axis resolution: 50µm

Anodized Aluminum Build Platform Resolution Layer Thickness: 25µm/50µm/75µm/100µm

Build
Chamber Resin Tank Resolution: 4K 8.9 Inch Monochrome LCD
Replaceable Fluorinated Ethylene Propylene
Membrane

Touch Screen Console

Ease of
Remote Monitoring & Control
Light Integrated 405 nm UV Array with a collimating Use
Source lens Dual Linear Rail & Precision Lead Screw

Plug and Print

Key Wi-Fi Connectivity

Composite Resin: 405 nm curable
Materials photopolymers. (Rapid, Tough, Castable, Features 7” Capacitive Touch User Interface
Dental, Flexible etc.)
Open Material Platform

Sleek Industrial design

Robust Build

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 Our Academic offerings – addwizeTM

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 AM Training & Consulting - addwizeTM

Academic Training
Training for students and faculty of
Industrial Training educational institutions on a wide
range of topics to bridge the gap
A structured and systematic approach
between academia and industry.
to adopt, apply and accelerate
Additive Technology learning & • 1, 2 and 3 Credit courses
implementation in enterprises, at
scale, that is technology or platform
1 2 •
•
Minors and Honors Course
FDP
agnostic. • Funded Research Projects /
addwize
TM
Proposals
• Skilling

Lab Setup Research & Development

Establishing robust labs in
Projects
educational institutions with specific Consultancy to research enthusiasts on
learning outcomes.

▪ Additive Manufacturing Labs

4 3 additive manufacturing related R&D
projects with industrial relevance
▪ Automation Lab

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 AddwizeTM – Academic Course Details (1/2)

In this course the participants will get to explore the AM technology landscape and appreciate the wide
1 Credit range of processes available in AM. They will get the glimpses into the global and local AM scenario
Course through various case studies. This will help them to gain an understanding of the Industrial Drivers,
(15 Hours) Business and & Societal implications of AM. We will conclude the course with a small project by
application of the learnings so far.

In this course the participants will get to explore the AM technology landscape and appreciate the wide
2 Credit range of processes available in AM. They will get the glimpses into the global and local AM scenario
Course through various case studies. The AM process flow is introduced to the participants and each step of the
(30 Hours) process is covered in depth. Both the digital workflow and the non-digital workflow will be dealt with. The
course will include a project with a chance for applying the learnings from the course.

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 AddwizeTM – Academic Course Details (1/2)

In this course the participants will get to explore the AM technology landscape and appreciate the wide
range of processes available in AM. They will get the glimpses into the global and local AM scenario
3 Credit through various case studies. The AM process flow is introduced to the participants and each step of the
Course process is covered in depth. Both the digital workflow and the non-digital workflow will be dealt with. We
(45 Hours) will deep dive into the design aspects of AM with various exercise sessions. The topic of ‘Process Selection
and Production Planning’ is also introduced to participants which will make them industry ready. A design
project is in scope of this course.

The faculties will get to explore the AM technology landscape and appreciate the wide range of processes
Faculty available in AM. They will also get the glimpses into the global and local AM scenario through various case
Developm studies. The AM process flow is introduced to the participants and each step of the process is covered in
ent depth. Both the digital workflow and the non-digital workflow will be dealt with. We will deep dive into
the design aspects of AM with various exercise sessions. The topic of ‘Process Selection and Production
Program
Planning’ is also introduced to participants. A mini design project is also in scope of this course. The
(40 Hours) emphasis will be on enabling the faculties to both formulate research projects and to enable them to help
the students explore AM in the right spirit.

** Any AM training topics / programs can be customized as per your requirement. ©

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 Our Academic offerings – CoE / Lab in Additive Manufacturing

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 Our Academic offerings – CoE / Lab in Additive Manufacturing

A customizable lab setup enabling trainings to

student community and industrial enthusiasts. The
TRAINING PROTO RESEARCH
CoE or AM Lab (Polymer) is a combination of
products and addwize offerings.

SCOPE OF PROJECT
• MOU with Wipro 3D for a duration of 3 Years.
• Lab to facilitate conduction of Student training programs (UG and
PG)
• Training programs for students of other institutions.
• Skill development courses.
• Faculty Development Programs
• Scholars to pursue their research.
• Joint Certification to students.
• Product innovation & product realization
• Support incubation center's.
• Incorporate Additive manufacturing as Elective / Compulsory
subject into curriculum. (Credit courses)
• Design and Printing components for student project / brand
merchandise / Research purpose.
EXTENDED SUPPORT FROM WIPRO 3D
• Designing of Lab Layout.
• Supply of Printers (customized based on need and budget)
• Installation and Commissioning of Printers.
• Conduct 3 days ‘Train The Trainers’ for identified faculties. (2 days
@ Site and 1 day @ Wipro 3D)
• Provide guest lectures to updated on developments in AM
technology. (based on availability of trainers from Wipro 3D)
• Provide AM technical guidance.
• Assist design and develop curriculum for UG and PG students.
• Centre to host credit courses to students.

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 Our Academic offerings – Turnkey AM Centre

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 Turnkey Solution

AM Competency Building Plant Layout

Wipro 3D addwize™ is a comprehensive Factory floor layout design, system positioning and
AM competency building program for workflow strategy, ancillary dependencies identification,
engineering businesses with material handling, safety protocols and quality systems;
outcome-based training leading to efficiency and productivity.

Operations Support Hardware Selection

Deployment of trained Wipro 3D AM Identification of AM machines, post processing
engineer to run the center for a mutually machines, computers based on your business
agreed duration. area, customer sectors, use cases, materials
used, and expectations.

Supply Chain Design Software Selection

Identification, vetting and on-boarding Identification of design tools, machine
of suitable vendors across hardware, software, AM process software and
software, materials and ancillaries. topology optimization tools.

Materials
Identification and supply of metal
AM powders suitable to AM
hardware and customer sectors

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 Case in Point: Captive AM Center for ISRO

SCOPE
Design, procurement and setup of a Captive Metal Additive Manufacturing
centre in ISRO, Ahmedabad, India by Wipro 3D

ENGAGEMENT
The strategic relationship is envisaged to fast-track adoption of metal Additive
Manufacturing technology and induct components and systems into the national
space program:
• R&D of Invar 36 material for 3D printing and the required process parameters
• Design and layout of the facility
• Deployment of software, metal AM systems, and post processing machinery Clockwise from left:
• Embedded Wipro 3D personnel to run the metal AM center • Large format powder bed
• Additive Engineering of existing and new products to enable AM value 3D printer;
addition such as monolithization, weight reduction and improved • Stress relieving furnace;
performance • Surface finishing equipment
• Regular training and workshops for SAC scientists and engineers by Wipro 3D
• Extended AM support from Wipro 3D AM Solution Center, Bangalore

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 Our offerings - Services

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 Metal Additive Manufacturing

Additive Design Post Build Inspection Final Quality Check /

Design Improvement Process Planning
Considerations / Stage Inspection Inspection

Application Based AM Process

3D Printing Post Processing
Simulation Simulation

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 Polymer Additive Manufacturing

• Fused Filament Fabrication (FFF)

• Multi Jet Fusion (MJF)
▪ Applications:- MMORPG, Anime & Cartoons, Comic
and Manga, Mythical Characters, Avatars, Action
Figurines, Engineering Prototypes
▪ Materials:- Fully Colored Nylon Material
▪ Applications:- Prototyping, Educational, Custom models,
mementoes, Gifts, Miniatures
▪ Materials:- Thermosetting Polymers like PLA, ABS, ASA,
HIPS, PET-G, Nylon, Nylon-CF, TPU, TPE, PVA

• Digital Light Processing (DLP)

▪ Applications:- Jewelry Printing, Medical and
Healthcare Molds and master pieces
▪ Materials:- Standard resins, Tough Resins, Flexible
Resins, Castable Resins
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 Our Additive Manufacturing Solutions Centre

Capacity Build Technology

12,000 square feet to be later scaled
to 20,000 - 40,000 square feet state
of the art facility in Peenya,
Bangalore
▪ EOS M290, M280 (Build size: 250 x 250 x 325 mm3)
▪ EOS M400 (Build size: 400 x 400 x 400 mm3)
▪ HP MJF-580 Colour 3D Printer
(Build size: 330 (L) x 189 (W) x 247(H) mm3)
▪ Wipro 3D F300-2 (FFF) (Build size: 300 x 300 x 300 mm3)
▪ DLP 3D printer
(Build size: 190 (L) x 120 (W) x 300(H) mm3)

Post Processing
Metallurgical Lab
▪ Inert Gas & Vacuum furnace
▪ 4 axis Vertical Machining Centre ▪ Particle size analyser
▪ Shot peening (various media) ▪ Optical Microscope
▪ Wire EDM ▪ ONH Analyser
▪ Surface Grinder ▪ Powder Flowability Test Equipment
▪ Tumbling Equipment ▪ Powder Tap Density Measurement
▪ Part Density Measurement System

Software Quality Assurance

▪ CMM
▪ Solidworks ▪ EOSTATE
▪ DNAam ▪ Fusion 360 ▪ 7 Axis 3D Scanner
▪ Simufact ▪ Meltpool
▪ Magics Monitoring

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 Our Additive Manufacturing Solutions Centre

EOS M400 EOS M290 EOS M280 Wire EDM

Surface Grinding Machine Vertical Milling Centre 4 Axis Turning Centre Heat Treatment Furnace

3D Scanner Powder Characterization ONH Analyzer Metallography Grinding Machine

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 Our Academic Customers

Indian Institute of Science IIT, Kharagpur IIT, Kanpur NIT, Delhi

IIT, Madras Vellore Institute of Technology KARE SIT, Tumkur JNTU, Kakinada

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 Our Academic Customers

RajaRajeswari College
of Engineering

QIS College of
Engineering &
Technology

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 Santhosh.M.S
Manager – Academic Sales
santhosh.ms@wipro.com
+91-9731322550
www.wipro-3d.com

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