Unit 4

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EXplaun detail tor - DFX :

tovesponds to doans o
Wehere may be
veliabitityH, Lrniabisty
quelity eriteud such a
Tobitess
anvitnmutal mpa et
tnvolve suppy chain that spn
MDst gobds today:
the ost th tright
several global dooution aN
ven sigiitanty by decinon
and dutes and also dri
during prrduct design and dwelopveht
Mace
for the ononnie
The ost is the key paaeter

Matt magn
Dieurnce betueen tha manyoachurer1 s tlng pria and
(ost os making prodct
ELcDmitlly ucestjuw design PADduet quatity
with muinm ot.
DesYn tor manutoaeturong and supply chaen

PADpDstd disign

onsicuu (Stratee sourcng desicibn )

Estinate tthe manujaetung

Rede cost RLde the Reuee the Roduce


tie
per conmponnt Lort o assemby
supportiny
and precluctin teyities

constde the DFM

deeiston n the sthe factor

Recomput thl
LosL
manwgaturng
No

otey¥s enaugh

Yes Acceptate design


EXplan DEM
besin for manutacturung
the potant aspect oj the peign tor manutactug
s to antttipate thu possideu taitee moder o te prodution
sustem
aly tin thu
TO take appaopriate corneLbive aetlon
preduct devetophunt hoLs

Proposed dign
tonsiclelstratee gouChy deistb)

ESMate tu rmanutactuuny
Redue the Red Lost (edu te

þer Lornponnt
asseby und nrodution Loqisties
DEM

deison on tn othe tatto

cogt
Racempute the manutactutNg

ND

Yes Aceeptate AIgh.


Eplaun n dtal FMEA

uiuu mode and


and t anaycis
preventng quaity
manaqun in produee and poces developne
E is usd to iduntiy nd
tlme and nd implennent cuitabt actibr with

Improvng thu prodtt


PADU and
avoidang tailue
FMEA an ùtedisiplinay be m wsAh.

Aduantas AMEA :
Ptssible aiue in roduct and races e avoidd
the tnetional gty
Athierement o rob uit des19
SuhseuanE prodct wodi ti oti on reded.
Commnicatibrn with the Lustone or uppiy chain

Rey ole FMEA :

FMEA Iuthod

individuau taine
FMEA is qualitative vuthod and a quantitive

ethod
FMEA WOAK plon :
Stat

Step o FMEA PApaation


Struetuaal anay sis
Step 2 Functibnal anadysis
Step 3: Failune Cunalyss

Step 4 : Aettb lan

optiminatibn

propod

update maase stets n the MEA

Bzhraing
dçeeptet.

DOcmted and apprve EA


velase

(END.
Stope objetives chudule , beam
ustomn reguremnt. toordination,
Step t: PAndut truetwe nd prDIS struetuYe
Step2: Functtonal relationchup oi bh ditad deription
untti bn, ptOduet ehaateristies proLss dhaaactoriskicu
step 3. Potentiu taiture, taiw
efaet, faie natwsct.

dewelopent phau
Step 5 : FuAth mprveent Mee ree tu riek
factr
to be iunplenorde
Updated FMEA Status.

Step 8 : FMEA to be igud.


Appaoved FMEA etese

Ih -RMA, TTee struttule tunetion nt, gailue not,


FMEA orns, actton and sehule satitica! analyi
)
EYpAoun QFD tn dutoil:

system tor daigning a paocuct


Servie bared on th wstor dmand.

Atiuities QFD:
MQUket redeareh
tntupt dsign
ototype ditign and teit thg
podutt.
AIteL servie and 9ales troubl
ahooting
Quality house:
Ruality untior deplogmnt prouts begin itn
Studytng and Lictenng to ustornes to dettemun the
chaacteristies a thu uperibr
uperibr produet qualiteg
Seven MAnageuht od nd planning toots or QFD:

tiy Ralati bn
diagnam
(ëis Marix and tables.

(V) Bu print
(ui)
tteitarchy trees
Agtieal herarhy process.

Þ) toOAdinate the
ùnterfuntiorat activities aurch
stills bhin th brganmatib
i) PAduct servce

wstomr satispic otion and toyalty


Delayed final packing
8dlad tinal paeeing en to thu stratg
design thihkung auhere the ynalizaten %thu prociuctis
pachagng is intebion atly postponad until lahe Bta ges
te dsign proees. fhs ap puoach alleus desigrs o
tuntibnay and Ls er
reoures into
the produ begore in veting ttmu and
paex agihg duign.
By dalayung the tinal pacter deigrers
and statohldors, ite, ate
qather teedback rom users
bn the produt dastn make ahy neeysahy
aciustments wtho ut beug Lonstrand by packageng
Lonsideon ethe produet design o ginalind
well - dethad , desianes can then
Cneate that comdeunts and enhanees
packaqn% th
priene
this serateg patieunaly bentiial in
indtries uiere produut pataging paag signijicant
a

byandng marteting nd wser preuptton


R enSUres th at tie paetaging dsign align1
seassly uith products unetibn ally and valu
unetionally
props sitibn, esn in a
User eperien es moe Lohsiue and inpactal
etronie devios.
whun dignng nuw
deignen may dalay sntphon DA tab
the moueris
product's design jnalizing
sund tha
slatueI
packagn until

beted nd uaidated
this thoughroughy
Ohee thu product dutGn
naiud deignars an hn
Fackaging that
duies tey uotre, bxandings and
tasgt audienee
Jood pduets:
In the tood indust
co-panies sgten duvelo p
hew produets ueh Snalts
beverag withsu
inalizny the
packing Upfront. nytend , trgg Jocws
n poengebing th
produtt's best tertre and
hutrittonas vals
entenstven testing and
ejinenant Dhce

desigurs the creote


paekan that shoas
the produet key attribles

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