BATU HIJAU NEW TOWNSITE PROJECT

BATU HIJAU SUMBAWA BARAT

PT AMMAN MINERAL NUSA TENGGARA

AIR BLOWER DATASHEET

REV. 0

Project No. : BH2415600fs

Document No. : BHNT-AMNT-EVT-ME-DSH-02000

Revision Date Description Originator Checker Approver Client

Approval

0 10-05-2024 ISSUED FOR CONSTRUCTION (IFC)

A 03-05-2024 ISSUED FOR REVIEW (IFR)
Abdullah Dedi S.W Ichsan R.

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 AIR BLOWER DATASHEET
BATU HIJAU NEW TOWNSITE PROJECT

RECORD OF REVISION

Rev. No. Section Page Company Comment Contractor Response

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 AIR BLOWER DATASHEET
BATU HIJAU NEW TOWNSITE PROJECT

Table of Contents

1. DATA SHEET ................................................................................................................ 4

2. CATALOGUE ................................................................................................................. 4

3. PRELIMINARY DRAWING ............................................................................................ 4

ATTACHMENT ..................................................................................................................................... 5

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 AIR BLOWER DATASHEET
BATU HIJAU NEW TOWNSITE PROJECT

1. DATA SHEET

Air Blower Data Sheet Attached

2. CATALOGUE & SPECIFICATION

Air Blower Catalogue & Specification attached

3. PRELIMINARY DRAWING

Air Blower preliminary drawing attached

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 AIR BLOWER DATASHEET
BATU HIJAU NEW TOWNSITE PROJECT

ATTACHMENT

Page |5
 Doc. No. : BHNT-AMNT-EVT-ME-DSH-00300
Sheet : 1 OF 1
Location : BATU HIJAU SUMBAWA BARAT

Eng. Specification : AIR SCOUR BLOWER

Type : Root Blower
Tag Number : B-501 / B-502
Qty (Unit) : 3 Set ( 2 duty, 1 stand by )

PROCESS DATA

Fluid : Air
Capacity : 21,0 m3/min = 1260 m3/hr
Operating Pressure : 50 kPa = 0,5 bar
Type : Rotary Lobe

BLOWER DATA

Manufacturer : ATLAS COPCO

Model : ZL2
Type : Three - Lobes Blower
Capacity : 21,7 m3/min = 1299,3 m3/hr
Noise level : 76 dB ±2
Power Consumption : 25,1 kW
Discharge Pressure : 50 kPa
Compressed Air Outlet : DN 100
Dimension
Length : 1253 mm
Width : 1069 mm
Height : 1435 mm
Net Weight : 651 kg

MOTOR DATA

Manufacture : SIEMENS
Motor Power : 30 kW
Motor Efficiency Class : IE3
Voltage : 380 Volt
Phase : 3 Phase
Frequency : 50 Hz
IP : IP 55
Painting/Colour : Manufacture Standard

ACCESSORIES

- Inlet Silencer + Filter

- Discharge Silencer
- Safety & Check Valve
- Automatic Belt Tensioning
- Pressure Gauge
Oil-free lobe
blowers

ZL 1-3 & ZL 1-3 VSD (2.2-55 kW / 3-75 hp)

0.3-1 bar(g) / 4.4-14.5 psig

30-2414 m3/hr / 18-1400 cfm
 High process uptime at
low capital costs
When starting-up your air blower application, capital costs, maintenance costs
and reliability are very important. The simplicity and proven design of our lobe
blowers make them the perfect match for installations in harsh environments
all over the world with limited need for supervision. By providing just the right
amount of air requested by your application, the VSD units with integrated
controller contribute to your smooth and cost effective operation.

ZL 1-3 & ZL 1-3 VSD

Durable and reliable source of oil-free air
Operation in high-ambient temperature environment or at
high-altitude is not an issue for ZL blowers. The cooling
system and integrated safety and start-up valve contribute
to trouble-free operation during the lifetime of the blower.

User friendly operation - closely

monitored
Integrated VSD controller with Elektronikon® Mk5 panel
provides user-friendly operation and total observance of
blower condition.

3
The right product for the widest range of
applications
The positive displacement principle with fix characteristics makes the product suitable for tons of applications. Whether it is
pneumatic transport of granulates, fluidization of silos, aeration process in waste water treatment plants or process air in chemical
plants; the ZL blowers bring reliable, uninterrupted operation around the clock.

Wastewater treatment plants

Source of reliable compressed air where you
need it
The reliable design of ZL blowers makes it possible
to install them where you need them, i.e. close to
the technology, even outdoors. No need for a
dedicated blower room, the ZL blower drives the
capital costs for the whole WWTP down. Easy
maintenance in regular intervals gives you ease-of-
mind for the total plants' lifetime.

Cement Industry
Reliable air supply in dusty environment
Whether you need a blower for pneumatic
transport of solid fuel, for main combustion air or
for lance cooling air, the ZL unit is strong enough to
cope with these demands. Though the
environment in cement plant is often harsh and
dusty, the ZL lobe blower´s proven element with
sturdy frame will provide trouble-free operation.

ZL 1-3 & ZL 1-3 VSD

 Food and Beverage
Quality of product is key
In the Food and Beverage industry, it is crucial to
keep the quality of the product high ensuring no
contamination from foreign particles or unfit
materials. The Food certificate ensures that all ZL
blower parts are suitable for use in this industry.

Power
Smooth and reliable operation 24/7
Applications in power plants such as
desulphurization or combustion process require
intermittent operation of the blower with variable
air demand. A high number of starts can be very
demanding for the bearings in element and motor
and for the check valve. The start-up function of
the (standard-built-in) PVO valve ensures a smooth
pressure build-up and thus prolongs the lifetime of
those components . The integrated VSD control of
the ZL blower then provides always the right
volume of air.

5
ZL 1-2 - Simple and Reliable

1. Traditional design - reliable blower 2. Cool canopy

Tri-lobe blower element with traditionally selected strong Forced ventilation flow keeps the internal temperature of
bearing and gear set the canopy close to ambient temperature, contributing to
the reliability of the unit. Option for outdoor version to
use in conditions of -10 / + 55 °C

ZL 1-3 & ZL 1-3 VSD

3. Durable outlet connection
Integrated compensator with flange provides structural
decoupling and installation alignment. Its stainless steel
material brings a long lasting solution.
4. Immediate and understandable visual
control of blower condition
The mechanical pressure and differential pressure gauges
provide easy-to-read information about the outlet
pressure and air filter condition.
5. Perfect protection of the unit
The safety and start-up function is integrated into our PVO
valve, ensuring that pressure is always under control and
that each blower start is smooth, contributing to trouble-
free operation.
6. Maintenance free belt tensioning
The automatic belt tensioning done by motor weight
eliminates belt creeping and keeps the transmission
efficiency high for the whole belt lifetime.
7
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Technical Doc ZL2

Technical data: ZL2 30 J 500N400/50IEC

Reference conditions
Absolute inlet pressure 1 bar(a)
Relative humidity 0%
Air inlet temperature 20 °C
Cooling air inlet temperature 20 °C

Performance data*1
Maximum working pressure 550 mbar(g)
− Inlet flow 1291.7 m³/h
− Total electrical power input 27.4 kW
− Discharge temperature 86.6 °C
Effective working pressure 500 mbar(g)
− Inlet flow 1299.3 m³/h
− Total electrical power input 25.1 kW
− Discharge temperature 81 °C
Minimum effective working pressure 300 mbar(g)
− Inlet flow 1336.5 m³/h
− Total electrical power input 15.9 kW
− Discharge temperature 59.1 °C

Unit data*3
Mean sound pressure level*2 76 dB(A)
Anchors 4x Upat EXA 12/15 L105 mm
Oil capacity 1.6 l
Length 1253 mm
Width 1069 mm
Height 1435 mm
Net weight 651 kg

Limitations
Maximum effective working pressure 550 mbar(g)
Minimum effective working pressure 300 mbar(g)
Maximum ambient temperature 50 °C
Minimum ambient temperature -20 °C
Maximum cooling air temperature 50 °C
Minimum cooling air temperature -20 °C
Maximum altitude (above sea level) 1000 m
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Installation connections
Compressed air outlet DN100
1x Ø51 / 1x Ø41 / 1x Ø21 on
Electrical cable entry size
back panel

Main drive motor

Motor manufacturer SIEMENS
Motor nominal power 30 kW
Motor service factor 1.2
Motor efficiency class IE3
Motor full load efficiency 93.5 %
Motor protection class IP55
Motor synchronous speed
Insulation class F
Power factor 0.84
Motor winding protection 3xPTC
Motor bearing protection -

Electrical data
Supply voltage 400 V
Supply frequency 50 Hz
Starter type YD
Starting current DOL
Starting current YD 638.4 A

Main feeder circuit protection

(Customer’s installation) *6
Main fuse type gG
Maximum main fuse size 80

Approvals
Electrical approval IEC
Pressure vessel approval CE

Notes
*1 The Inlet Flow figures quoted correspond to 'Actual Volume Flow Rate' in accordance with ISO
1217 Ed. 4 (2009), guaranteed with a tolerance of +/-5 % for FAD < 250 l/s (530 cfm) or +/-4 % for
FAD > 250 l/s (530 cfm).
Inlet Flow is measured at the above stated reference conditions.
The Inlet Flow figures are valid for supply voltage 400V (for 50Hz-units) or 460V (for 60Hz-units).
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Data may differ 0,5% maximum at other supply voltages < 1kV and 3,5% maximum at supply
voltages > 1kV

*1 The SER figures quoted are in accordance with ISO 1217 Ed. 4 (2009),
guaranteed with a tolerance of +/-6 % for FAD < 250 l/s (530 cfm) or +/-5 % for FAD > 250 l/s (530
cfm).
The SER figures are valid for supply voltage 400V (for 50Hz-units) or 460V (for 60Hz-units).
Data may differ 0,5% maximum at other supply voltages < 1kV and 3,5% maximum at supply
voltages > 1kV

*2 A-weighted emission sound pressure level at the work station (LpWSAd).

Measured according to ISO 2151: 2008 using ISO 9614-2 (sound intensity scanning method).
The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test
code.
For air cooled machines, sound pressure levels are stated with ducting of outlet cooling air according
the installation proposal

*3 Unit data is valid at reference conditions

The information in this document is subject to change without prior notice.

Publication date: 15 March 2024

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Product Description ZL
Product Description: ZL1 – ZL4
OIL-FREE LOBE BLOWERS

HIGH PROCESS UPTIME AT LOW CAPITAL COSTS

The range of Atlas Copco ZL positive displacement tri-lobe
blowers is a new version of a reliable and durable blower
providing trouble-free operation even in the harshest conditions.
This range is built as a complete unit, providing reliable supply of
100% oil-free air with low noise level.

The new range comes as basic unit with canopy, with or

without an integrated controller, fix speed or VSD. For further
information, see below the section “scope of supply”.

Your benefits

PULSATION – FREE AIR

ZL series is based on tri-lobe rotors, which offer superior energy

efficiency and a smooth flow. For further reduction of pressure
pulsations, pre-filling grooves have been milled in the blower casing,
to pre-fill the reverse chamber. This design prolongs the lifetime of
the flexible elements of aerating systems, but also protects conveyor
systems against undesirable pulsations. Inside the blower, the
reduction in pulsations has many advantages as well: less vibrations
are transmitted to the bearings, increasing bearing lifetime.

OIL-FREE AIR

The Atlas Copco ZL is a low noise, low vibration and low pulsation
blower that comes in a complete, ready to run package. Because of the
total separation of the blower working area and its oil system, the ZL
blower delivers top quality oil-free air; internal design of the element
eliminates the risk of product contamination or environmental pollution.
The inner working area is resistant to high temperatures, limit is at
150°C.

Reliability

Traditional design of the element with roller and ball bearings and
straight cut gears, efficient cooling of the canopy, stainless steel
compensator for outlet connection or integrated start-up valve – all this
contributes to the top reliability of the new ZL lobe blower. Atlas Copco ZL range presents
a lot of advantages for wide range of applications. Built to resist the harsh
environments, these blowers are also capable to sustain extreme operating
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conditions with up to 55°C ambient temperatures without modification.

AIR INLET FILTER

• All of the Atlas Copco ZL blower range include a filter housing

that will pre-separate heavy particles through centrifugal action,
and subsequently a polyester cartridge type air intake filter
removing 94,2 % of all dust particles greater than 5 micron in
size. (Filtration class acc. DIN 24.185), G4 (Coarse Dust Filters)

• High quality air inlet filter prevents particles and dust to enter the
blower, even while running in a harsh environment

Feature
• The inlet filter housing has a perforated plate in between filter
material and blower inlet

Advantage
• No dust and particles are blown in the air net.
• Protects the blower from damage by solid particles entering the
element
• Pressure pulsations are cancelled and cannot destroy the inlet
filter material
• Low service and maintenance costs

ELEMENT SEALS

• Dual seal arrangement (piston rings)

to separate air and oil chamber
• Venting holes at the bottom of the flange – prevents
overfilling

Advantage
• Secured setup assuring no oil will ever go to the air chamber
• Assured oil-free operation
• Proper bearing lubrication

Benefit
• Pure air in the air net
• High uptime for continuous production

ELEMENT BEARINGS AND GEARS

• The used bearings and gears are designed for higher load without a failure
• The gears have straight teeth for more accurate rotation system
• Combination of ball/roller or roller/roller bearings for maximum reliability

Feature
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• By design: strong bearings and gears

Advantage
• Correct and stable bearing loads

AUTOMATIC BELT TENSIONING SYSTEM

• The motor is installed on a pivotable frame; the motor weight

ensures the correct belt force (and bearing loads) over the full
belt lifetime

Advantage
• Secured lifetime of these critical components

Benefit
• High uptime for continuous production

SAFETY& START-UP VALVE

• For pressures 0.3-1bar

Feature

• Safety valve as standard for whole ZL range

• As from ZL2 (K102) the valve combines Start-up and safety valve
function
• Safety valve outlet is ducted straight out of the canopy

Advantage

• Protects blower unit and customer’s air net from over-pressure

• Keeps canopy and components cool by ducting the blown off air
• Starts the unit without backpressure, decreasing the stress on blower components
COOL CANOPY
Feature

• Cool canopy with el. fan that brings in fresh air and forces
canopy-ventilation
• Baffle design at the inlet-grating, structural decoupling of core on
frame by using anti vibration pads

Advantage
• Cooler air intake temperature at blower element side.
• Low sound radiation from air outlet channel
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Efficiency
• High uptime for continuous production
• Low noise operation

CHECK VALVE

• Flap non-return valve

Feature
• Swing type design check valve

Advantage
• Reliable operation, prevents air/water from network to enter the
element

Efficiency
• High uptime for continuous production

OUTLET SILENCER
Feature
• Reactive discharge silencer without absorptive damping material

Advantage
• No possibility that damping material degrades

Benefit
• Pure air in the air net

INTEGRATED CONTROLLER WITH ELEKTRONIKON® MK5

Feature
Pressure control
External speed control with
4-20 mA input (VSD only)
Automatic Restart After
Voltage Failure (ARAVF)
SMARTLINK integration
Remote monitoring (Mk5
gateway for Profibus, Modbus)
Warning indication
Advantage Benefit
Reliable, precise process control Stable product quality
Production process driven blower operation Stable production
process
No need to go to the blower room to restart the units after electricity shutdowns Minimized production
down time
Online monitoring of the unit, tracking of warnings/alarms, sensor trensing, High uptime,
maintenance schedulingꓼ adopting to new Industry 4.0 connectivity requirement reduced service cost
Advanced warning of potential failures
Avoiding loss of
Ensures early detection and rectification of potential problems production

Service plan function Allows planning of service only when required

Ensures correct service is performed at the time when it is needed High uptime,
Reduced service cost
Elektronikon® balances running Ensures all blowers operate maintaining lubrication and operational availability
hours Evens out running hours extending service intervals and minimizing service visits

FLOW DIAGRAM
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Standard Scope of Supply

A CA VEA VCA
Air Inlet filter Y Y Y Y
Inlet pulsation damper Y Y Y Y
Oil free lobe element Y Y Y Y
Safety valve (with start-up from K102) Y Y Y Y
Air Circuit
Check valve Y Y Y Y
Discharge pulsation damper Y Y Y Y
Outlet compensator (stainless steel) Y Y Y Y
Outlet air flange DIN or DIN+ANSI Y Y Y Y
Supplied with oil for 1st fill Y Y Y Y
Oil Circuit Splash lubricated element bearing and
gears Y Y Y Y
IE3 Induction motor, TEFC IP 55 (WEG <
Motor
18,5 kW, Siemens > 15 kW) Y Y Y Y
Pulley & Belt Y Y Y Y
Mechanical
Automatic belt tensioning system Y Y Y Y
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Sound attenuating canopy Y Y Y Y

Bodywork Package vibration isolators Y Y Y Y
Baseframe with forklift slots (ZL3/ZL4) Y Y Y Y
Mechanical pressure gauge and filter
indicator Y - Y -
Elektronikon® controller O Y O Y
VSD Inverter Danfoss - - - Y
Cubicle Y/D starter - Y - -
Sensors discharge pressure and
temperature - Y - Y
Smartlink O O O O
Flow control via 4-20 mA (external source) Y Y
Mechanical CE Y Y Y Y
approval ASME NA NA NA NA
NA = Not applicable
 1 2 3 4 5 6 7 8 9 10

1060,5
60,5 38
Pressure gauge-Discharge
requirements of the List of Prohibited Substances
All materials supplied are in compliance with the

Button-It is necessary to A

press to show filter

clogging on indicator

SERVICE PANEL
(INLET FILTER) Pressure gauge-Filter
clogging indicator

BLOWER SERVICE PANEL

COOLING AIR
INLET
(1359)

B
1435

A
SERVICE PANEL
(BELTS)
SERVICE PANEL

85
BLOWER AIR
OUTLET

440
DIN 2577 C

DN80,PN16
76

63
76 848 (76) (290)
122 906 (122) 600 260
1000
1150

31
1213
Top View
BOTTOM VIEW D

600 200
VIEW A
105 315
13(4x)
Holes for

226
anchor bolts
188

BLOWER COOLING

1251
AIR OUTLET
E
563

698
Earthing
HOT AIR OUTLET connection
(PRESSURE RELIEF (Base)
VALVE)

200 Earthing
F
21(PRECUT HOLE) connection
160 WEIGHT TABLE
This document is property of Atlas Copco AB and shall not without our permission be altered,

Description Weight (Kg)

(on outlet Silencer
41(PRECUT HOLE) Blower Package DI30/72 Wout motor ( with belt cover) 150 support)
copied, used for manufacturing or communicated to any other person or company.

615

Blower Package DI40/72 Wout motor ( with belt cover) 160

CABLE GLAND-M50 Blower package DI50/72 Wout motor (with belt cover) 200
(IF APPLICABLE) Motor 5,5kw 50
Tolerances, if not indicated, according to:
Motor 7,5kw 76
241

Motor 11kW 86 ATLAS COPCO STANDARD CLASS

Motor 14kW 96
135

Name Confidentiality Class

Motor 18.5kW 95 DIMENS. DRWG ZL 2 With Gauges K 72 acc. to 1102 K

Material
Motor 22kW 120 Not applicable Confidential

95 Motor 30kW 140 Treatment

Not applicable INV G
CONFIDENTIAL:

145 90 60 18(8x) Cubicle 20 Compare Drawing Transferred

Scale Family
275 Inverter DANFOSS frame size H4 8 1 : 10 Owner from

Inverter DANFOSS frame size H5 9.5 Drawn by INEmama Blank nr. Replaces
CAI
Edition raised on Imperial drawing. DN Inverter DANFOSS frame size H6 24.5 Drawing format Blank wt. Fini wt.
01
190626 03 , CID 27130 Inverter DANFOSS frame size H7 24.5
9828083781 STATUS A2 Kg N/A Designation Sheet 01 / 01

Ed
Posi-
tion Modified from Date Intr./Appd. Canopy K72 186 Parent 3D model Ed . Version 3D Approved
Des checked. Prod checked. Approved. Date
22/02/2018 9828083780