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Ebook Hierarchically Porous Bio Carbon Based Composites For High Electromagnetic Shielding Performance 1St Edition Songtao Li Zhengwang Zhu Dongyan Liu Yu Dong Online PDF All Chapter
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Engineering Materials
Songtao Li
Zhengwang Zhu
Dongyan Liu
Yu Dong
Hierarchically Porous
Bio-Carbon Based
Composites for High
Electromagnetic
Shielding
Performance
Engineering Materials
This series provides topical information on innovative, structural and functional
materials and composites with applications in optical, electrical, mechanical, civil,
aeronautical, medical, bio- and nano-engineering. The individual volumes are
complete, comprehensive monographs covering the structure, properties, manufac-
turing process and applications of these materials. This multidisciplinary series is
devoted to professionals, students and all those interested in the latest developments
in the Materials Science field, that look for a carefully selected collection of high
quality review articles on their respective field of expertise.
Indexed at Compendex (2021)
Hierarchically Porous
Bio-Carbon Based
Composites for High
Electromagnetic Shielding
Performance
Songtao Li Zhengwang Zhu
Shi-changxu Innovation Center for Shi-changxu Innovation Center for
Advanced Materials, Institute of Metal Advanced Materials, Institute of Metal
Research Research
Chinese Academy of Sciences Chinese Academy of Sciences
Shenyang, China Shenyang, China
© The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature
Singapore Pte Ltd. 2022
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Singapore
Preface
With the rapid development of technological innovation, people enjoy the conve-
nience gained by electronic products, but we have to realize that high-energy elec-
tromagnetic waves used in electronic products may cause potential damage to preci-
sion equipment and even endanger human health. Therefore, it is urgent to develop
high-efficiency electromagnetic shielding materials. Traditionally, metal materials
with high conductivity are usually used as electromagnetic shielding materials due
to their good mechanical properties and high shielding performance. However, a
strong reflectivity of metal materials to electromagnetic wave may cause secondary
electromagnetic pollution of surrounding devices. At the same time, metal materials
have some serious defects such as poor corrosion resistance, difficult processing and
high density, which limit rapid applications and the development of metal materials
as electromagnetic shielding materials. Therefore, polymer/carbon composites have
drawn great attention as a substitute for metals as electromagnetic shielding materials,
which have typical advantages of adjustable shielding performance, corrosion resis-
tance, easy processing and low density. At present, most conductive carbon materials
are derived from mineral resources or obtained through chemical synthesis. More-
over, carbon materials in various industries have become increasingly demanding, as
exemplified by batteries, supercapacitors, catalysis, wastewater treatment, electronic
devices, heat insulation and flame retardants. The excessive use of fossil energy and
artificial chemical materials as the raw carbon-based materials undoubtedly imposes
enormously negative effect on the environment. Therefore, renewable, ecofriendly
and inexpensive carbon materials derived from biomaterials are employed to replace
or partially replace the original ones in order to alleviate the damage to our ecological
environment. The widespread applications of bio-carbon materials to manufacture
efficient and multifunctional electromagnetic shielding composites are anticipated
to be a future development trend.
This book covers the overall idea of using natural loofah as a porous carbon
raw material to prepare high-efficiency electromagnetic shielding composites. The
frequencies of electromagnetic waves for all investigations belong to the X-band
in range of 8.2–12.4 GHz, which are often used in radar, satellite communications,
military service and wireless computer networks. The development and applications
v
vi Preface
of carbonized loofah fibers and carbonized loofah sponge are systematically elabo-
rated, and their physical properties summarized and tested can be a very useful guid-
ance to practical and commercial applications of loofah. Two methods of modifying
carbonized loofah are interpreted in detail via electroless plating and chemical vapor
deposition (CVD) in order to achieve good electrical conductivity and mechanical
properties. A novel three-dimensional structure design concept of “big nets nested
small nets” has been proposed to fabricate functional composite materials based on
carbonized loofah fibers, nickel-plated carbonized loofah fibers, CVD carbon-coated
carbonized loofah sponge, graphene, carbon nanotubes (CNTs), silicon carbide,
MXene, and polyetheretherketone (PEEK). The internal relationship between mate-
rial structure and overall performances including mechanical properties, electrical
conductivity, electromagnetic shielding performance and thermal performance has
been holistically evaluated. Most importantly, good synergistic effect of carbonized
loofah and other functional fillers warrants its important role as a cheap, ecofriendly,
sustainable, renewable and non-toxic substitute for active shielding fillers.
In this book, Chap. 1 shows a detailed literature review on the development of
electromagnetic shielding composites including the performance mechanism, prepa-
ration methods and material types, especially with respect to the description of mate-
rial structures and shielding fillers. This chapter focuses on the cutting-edge applica-
tion of biomaterials in the field of electromagnetic shielding. Chapter 2 describes the
feasibility of carbonized loofah fibers as effective fillers for electromagnetic shielding
composites. The preparation process and physical properties of carbonized loofah
fibers are systematically investigated. PEEK is used as the polymer matrix, while
carbonized loofah fibers and graphene work as corresponding fillers to manufacture
an electromagnetic shielding composite. This chapter reveals the combined effect
of carbonized loofah fibers and graphene on their electrical conductivity, mechan-
ical properties, electromagnetic shielding performance and thermal properties. It
uses most contents from our published research article Li S et al (2018) Synergistic
effect of graphene nanoplate and carbonized loofah fiber on the electromagnetic
shielding effectiveness of PEEK-based composites. Carbon 143:154–161. Chapter 3
introduces the preparation of nickel@carbonized loofah fiber/CNT/PEEK electro-
magnetic shielding composites via electroless nickel plating and hot press. This
chapter focuses on the electromagnetic shielding mechanism of prepared composite
materials and the differences with respect to the effects of metallic nickel, CNTs and
carbonized loofah fibers on the shielding performance of composites. This chapter
mentions most contents from our published research article Li S et al (2019) Super-
compression-resistant multiwalled carbon nanotube/nickel-coated carbonized loofah
fiber/polyether ether ketone composite with excellent electromagnetic shielding
performance. ACS Sustain Chem Eng 7:13970–13980. Chapter 4 presents the effec-
tive application of carbonized loofah sponge with a three-dimensional network struc-
ture for electromagnetic shielding. A new strategy that uses phenolic resin to three-
dimensionally shaped natural loofah sponge solves a typical problem that bioma-
terials are too brittle and difficult for reprocessing after carbonization. The unique
relationship between electromagnetic shielding performance, electrical conductivity
and thickness of silicon carbide@carbonized loofah sponge composites is revealed
Preface vii
ix
x Contents
© The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd. 2022 1
S. Li et al., Hierarchically Porous Bio-Carbon Based Composites for High
Electromagnetic Shielding Performance, Engineering Materials,
https://doi.org/10.1007/978-981-19-1069-2_1
2 1 Introduction to Electromagnetic Shielding Composites
Fig. 1.1 Schematic diagram of the phenomenon that people are surrounded by electromagnetic
pollution [2]
In order to effectively reduce the problems caused by EMI, many countries have
put forward electromagnetic compatibility standards and regulations. There are two
typical coupling modes between EMI source and receiver (damaged equipment)
including conduction and radiation [7]. The practice of isolating the conducted or
radiated EMW from the sensitive area is called EMI shielding. Conduction occurs
when EMI source is connected to the receiver through signal cables or power lines,
and EMI is transmitted through these connecting cables. In addition, when the energy
1.2 Mechanism of Electromagnetic Shielding 3
emitted by the component propagates through space to the receiver, radiation can take
place. In fact, radiation is always accompanied by some kind of conduction and vice
versa. There are many ways to eliminate this harmful electromagnetic radiation. One
of the most effective methods is to place a shielding material between the radiation
source and the device, which can block the incident EMW by absorption or reflec-
tion. As is well known, EMW consists of alternating electric and magnetic fields,
which means that highly conductive materials such as metals can reflect EMW, as
opposed to the absorption of EMW by magnetic materials. In addition, the reflection
and absorption of EMW also depend on many other factors comprising electrical
conductivity, dielectric constant, magnetic permeability, frequency and thickness of
shielding materials. The EMI shielding effectiveness (SE) is usually used to evaluate
the ability of a shielding material to block incident EMW radiation.
There are different types of common EMI shielding measurement techniques such
as external field/free space method, shielded box method, shielded room method,
coaxial line method and waveguide method. Although the test setup for each method
is different, the basic principles are the same. The basic principles of the above-
mentioned shielding technology have been reported in detail in numerous review
articles and EMI shielding technical books [8]. The waveguide method is one of the
most preferred methods in EMI shielding testing. Its advantage is that the size of
test samples is relatively small, especially in high-frequency testing (GHz), which is
conducive to the preparation of samples for experimenters to accelerate the process of
experimental testing and analysis, thereby effectively assessing the shielding perfor-
mance of various materials. The method involves the measurement of plane wave
electromagnetic radiation. First, the reference test sample is mounted on a specially
designed fixture, and the power received at multiple frequencies is recorded. Then the
reference sample is replaced with a load sample and the measured value is recorded.
The ratio of the received power corresponding to the reference sample and the load
sample is the SE of the load material, usually expressed in decibels (dB). According
to Schelkunoff theory [9], the EMI SE can be expressed as
where P0 , E 0 , and H 0 are the power, electric field strength and magnetic field
strength of the incident EMW, respectively. Pt , E t , and H t are the power, electric
field strength and magnetic field strength of EMW transmitted through shielding
materials accordingly.
In addition, when the incident EMW encounters the shielding material, reflection,
absorption, multiple reflection and transmission of EMW will occur [10], as shown
in Fig. 1.2. In other words, total EMI SE is determined by three factors. When the
incident EMW first interacts with the surface of electromagnetic shielding material,
it will cause shielding reflection loss (SE∗R ). After EMW enters the interior of the
material, the absorption attenuation of EMW is defined as shielding absorption loss
(SE∗A ), and multiple reflection attenuation of EMW inside the material is referred
to as multiple reflection loss (SEM ). The relationship between the above-mentioned
different shielding losses can be summarized as follows
4 1 Introduction to Electromagnetic Shielding Composites
When SE∗A of the shielding material is relatively high, the shielding loss caused
by the multiple reflections of the incident EMW inside electromagnetic shielding
material is usually calculated into SE∗A , so SEM is not specially calculated into the
Eq. (1.2). According to the plane wave transmission line theory and the formula
derivation of Maxwell’s equations, SE∗R and SE∗A can be expressed as
μr f
SE∗R = 168 − 10lg (1.3)
σr
SE∗A = 131t f μr σr (1.4)
despite the higher cost of VNA, it has become the most widely used instrument nowa-
days. In order to investigate total EMI shielding effectiveness of shielding materials
and the reflection loss of EMW, scattering parameters, namely S11 , S21 , S22 , S12
(Fig. 1.3), relating to dielectric constant, permeability and EMI shielding effective-
ness obtained from a vector network analyzer, can be calculated and evaluated [11].
Typical testing standards commonly used to assess the shielding ability of electro-
magnetic shielding materials are ASTM-D4935 and MIL-STD-285. At present, it is
more convenient to analyze the shielding ability of electromagnetic shielding mate-
rials by using scattering parameters to calculate reflection coefficient (R), absorption
coefficient (A) and transmission coefficient (T) corresponding to reflected power,
absorption power and transmission power. The specific theoretical derivation and
calculation formulae are given by
1=R+A+T (1.5)
Pr Pt
R= =| S11 |2 =| S22 |2 , T = =| S21 |2 =| S12 |2 (1.6)
P0 P0
P0 1
SER (dB) = 10lg = 10lg (1.7)
P0 − Pr 1−R
P0 − Pr 1− R
SEA (dB) = 10lg = 10lg (1.8)
Pt T
P0 1
SE(dB) = 10lg = 10lg (1.9)
Pt T
where Pr is the power of reflected wave. The mismatch loss, SER (=SE∗R ), represents
the reduction in the incident EMW traveling into the shielding material resulting from
reflection. The dissipation loss, SEA (=SE∗A ), represents the ability of the material to
attenuate EMW that only penetrates the shielding material due to absorption [12–14].
It can be clearly judged which shielding mechanism dominates the shielding ability
of the tested material by analyzing the proportion of R and A. In order to avoid
secondary electromagnetic pollution, it is often expected to develop electromagnetic
shielding materials dominated by shielding absorption.
6 1 Introduction to Electromagnetic Shielding Composites
In general, metal materials have been widely used as EMI shielding materials due
to their high electrical conductivity such as steel, copper and aluminum, which
can be used as the panels attached to the walls of buildings. Unfortunately, one
of main disadvantages of metals is heavy weight, which makes the manufacturing
and assembly process very difficult. Corrosion damage is another practical problem
for metals, which not only shortens the service life of metal shielding panels, but
also increases associated maintenance costs [16]. In addition, high density and low
flexibility of metals make it unsuitable for modern light-weight and high-end elec-
tronic devices. Moreover, it was also found that the shielding performance of metal
shield is very poor at the component connector [17]. Due to higher relative perme-
ability and lower density, high permeability alloys are also considered to be a good
EMI shielding material though high rigidity, weak corrosion resistance and high
cost of high permeability alloys limit their practical applications. Metal coatings
such as electroplating, chemical coating, spraying and vacuum coating have also
been used for EMI shielding. Nonetheless, their poor wear resistance, weak environ-
mental resistance and reflection-dominant shielding performance make them unpop-
ular in practical applications as well. In view of inherent flexibility, easy proces-
sibility, scalability, low cost, corrosion resistance and light weight of polymeric
materials, enormous research work has been concentrated on the development of
polymers as electromagnetic shielding materials in order to bypass the limitations
of metal shielding materials. Moreover, according to the EMI shielding mechanism,
polymeric materials have key advantages over metals. The former has electromag-
netic shielding performance dominated by shielding absorption efficiency, which is
1.3 Electromagnetic Shielding Composites 7
Fig. 1.4 Common electromagnetic interference shielding materials and their advantages of carbon-
based polymer nanocomposites as alternative materials [19]
8 1 Introduction to Electromagnetic Shielding Composites
Since most polymers used for electromagnetic shielding composites are insula-
tors including polystyrene (PS), polyvinylidene fluoride (PVDF), polypropylene
(PP), polymethylmethacrylate (PMMA), polyethylene alcohol (PVA), polyethylene
(PE), polycarbonate (PC), polylactic acid (PLA), polyethylene terephthalate (PET),
polyether ether ketone (PEEK), polyvinylpyrrolidone (PVP), polydimethylsiloxane
(PDMS), epoxy resin (EP), etc. As such, polymers often rely on other conductive
fillers to achieve the required minimum conductivity and EMI SE [20]. Although pure
metal sheets have many restrictions as electromagnetic shielding materials, the use
of tiny metal nanowires, nanoparticles and flakes as conductive fillers in the polymer
matrix is still vital. At present, the most promising conductive fillers include a
variety of carbon materials such as graphene, carbon fibers, carbon nanofibers, amor-
phous carbon, carbon black, CNTs, activated carbon, carbon nanoparticles and other
carbonaceous mixtures (Fig. 1.5), which have been widely reported for EMI shielding
applications [21]. These conductive inorganic fillers not only possess good EMI
shielding performance, but also play an important role in solar cells, electrochem-
istry, lithium-ion batteries, sensors, supercapacitors, catalysis, filtration, improved
mechanical properties, water–oil separation and many other potential applications.
According to the electromagnetic shielding mechanism, if the shielding material
needs to obtain better electromagnetic shielding performance, it must have good
conductivity. Moreover, it is anticipated to receive the greatest economic benefits at
the lowest cost in industrial production for facilitating the promotion and iterative
development of new materials. Therefore, when preparing polymer-based compos-
ites for electromagnetic shielding, it is often necessary to achieve a highly conductive
interconnected network with a low filler content.
Due to high specific surface area and good electrical conductivity of carbon mate-
rials, it has attracted the widespread attention to scientific researchers and mate-
rials engineers. A large number of experimental studies have been dedicated to the
development of different carbon materials in the field of electromagnetic shielding.
In addition, in order to meet the use of modern high-technology products, various
devices have light and flexible requirements for product development, where one of
1.3 Electromagnetic Shielding Composites 9
Fig. 1.5 Conductive fillers used for electromagnetic shielding in recent years [22–25]
the most effective ways to reduce the weight of a device is to decrease the thickness
of its component materials. However, based on the electromagnetic shielding mech-
anism mentioned earlier, when the thickness of the shielding material decreases,
total EMI SE possessed by the material also decreases accordingly. Therefore, much
attention has been paid to the development and the use of two-dimensional mate-
rials in order to ensure that shielding materials can be light and thin on the basis
of good electromagnetic shielding performance. Inspired by the study and develop-
ment of graphene, MXene as a new type of two-dimensional graphene-like mate-
rial has become an important material candidate in the field of EMI shielding. It
has been proven that MXene and its composites possess excellent EMI shielding
performance, good electrical conductivity, mechanical stability and high thermal
conductivity [26, 27].
10 1 Introduction to Electromagnetic Shielding Composites
Metals are known for their excellent electrical conductivity along with a large amount
of free charge that can interact with the incident EMW. Therefore, polymer compos-
ites with metal fillers as conductivity reinforcements can be used as effective shielding
materials. Commonly used metal fillers include gold, silver, aluminum, copper, steel,
nickel, etc., with the combination of polymers in different sizes. Small-sized metal
nanofillers are more favorable because they are easier to be dispersed in the polymer
matrix as opposed to large-sized metal fillers. In particular, nanowires, due to their
high aspect ratios, are conducive to the manufacture of highly permeable network
structures, thereby leading to high electrical conductivity.
Many scientific researchers have reported the use of silver-based fillers including
nanoparticles and nanowires for the preparation of conductive composites for elec-
tromagnetic shielding applications. Li et al. [28] prepared superhydrophobic electro-
magnetic shielding composites by immersing commercial textile cloth in a suspen-
sion containing silver nanowires (Fig. 1.6), which exhibited a high water contact
angle of 160.8°, a low sliding angle of 2.9° and excellent EMI SE of 51.5 dB. Liao
et al. [29] prepared an ultra-efficient, lightweight, soft and corrosion-resistant silver
Fig. 1.6. a Schematic illustration of the preparation of silver nanowire reinforced composites;
b–f superhydrophobic behavior, g electrically conductive and h EMI shielding performance of
composites [28]
1.3 Electromagnetic Shielding Composites 11
1.3.1.2 Graphene
Andre Geim and Konstantin Novoselov won the 2010 Nobel Prize in Physics for
successfully separating the two-dimensional material graphene from graphite by
micromechanical exfoliation in 2004. This study proved the existence of 2D materials
through experiments. Graphene nanosheets (GNPs) have attracted widespread atten-
tion due to their extraordinary versatility such as high specific surface area (≈2600
m2 /g), large aspect ratio, super mechanical properties, high electrical conductivity
(6000 S/cm), high thermal conductivity (5000 W/(m·K)), good flexibility, corrosion
resistance and low thermal expansion coefficient [33]. Therefore, GNPs are consid-
ered to be one of the most promising nanomaterials in almost all fields of science,
technology and industries. GNPs are a kind of 2D carbon nanosheets with hexagonal
honeycomb lattice comprised of carbon atoms based on sp2 hybrid orbitals, which
can form the graphite when stacked together [34]. In order to manufacture low-
cost and high-quality GNPs in mass production, many technical methods for GNP
manufacturing have been developed such as mechanical exfoliation, carbon dioxide
reduction, chemical vapor deposition (CVD), chemical reduction of graphene oxide
12 1 Introduction to Electromagnetic Shielding Composites
Fig. 1.7 Schematic illustration of a preparation process for rGO reinforced composites [37]
(GO), green reduction of GO, SiC epitaxial growth method and carbon nanotube
(CNT) slicing method [35]. Because GNPs exhibit many excellent properties, more
and more researchers have selected them as a promising EMI shielding material,
and different types of GNPs have been developed and used such as GNP films, GNP
coating, GNP aerogels or foams, polymer/GNP composites, GNP/SiO2 composites
and modified GNP hybrids. Recently, Yue et al. [36] prepared epoxy/GNP/glass
fibers composites. When the total filler content increased up to 40 wt%, the SE of
such composites reached 21.3 dB. Xia et al. [37] fabricated Fe3 O4 @rGO/natural
rubber composites with segregation structures, resulting in specific electromagnetic
shielding effectiveness of 26.4 dB/mm, as illustrated in Fig. 1.7.
can be changed according to the number of carbon layers with a typical outer diam-
eter of approximately 10–50 nm [39]. The chirality or helicity of CNTs is defined
according to the direction of graphite lattice relative to the axis of cylinder, and CNTs
may possess diverse structures such as armchairs, zigzags and so-called chiral struc-
tures. CNTs with an armchair structure exhibit metal-like behavior as a conductor.
Whereas CNTs with zigzag structures act as semiconductors, and CNTs with chiral
structures possess diode characteristics.
The ideal shield is to block the interference of EMW by shielding absorption as
a dominant mechanism, which at the same time has multiple functions to overcome
the impact induced by actual application environment. In this respect, due to many
excellent characteristics of CNTs and their composites such as high aspect ratio,
superior mechanical properties, excellent electrical conductivity, chemical inertness,
low density and easy processibility, they have been widely used in the field of EMI
shielding [40]. Currently, various techniques have been reported to synthesize CNTs
such as CVD, laser ablation, arc discharge, pyrolysis and electrochemical methods.
It is worth noting that CNTs with a high aspect ratio as effective fillers result in a
lower permeation threshold in the matrix, which is conducive to the preparation of
high-efficiency and low-cost composite materials for electromagnetic shielding. In
other words, when CNTs and a polymer work together, higher EMI SE can be easily
achieved at a relatively low filler content. A wide range of polymer/CNT composites
have been sophisticatedly developed for EMI shielding, as exemplified by EP/CNT
composites, PMMA/CNT composites, polyacrylate/CNT composites, PANI/CNT
composites, PE/CNT composites, PP/CNT composites, PU/CNT composites, etc.
Recently, Sudak et al. [41] reported that PP-based composites containing 1.75 vol%
CNTs and 1.75 vol% stainless steel fibers can yield a SE value of 57.4 dB. Xu et al.
[42] prepared PVDF-based composites reinforced with 4 wt% CNTs, which exhibited
a SE value of 36.8 dB (Fig. 1.8). Demarquette et al. [43] found that a poly(styrene-
b-ethylene-random-butene-b-styrene)-based composites with the inclusion of 8 wt%
CNTs possessed a SE value of 56.73 dB.
Fig. 1.8 Schematic illustration of the preparation process of CNTs reinforced composites [42]
14 1 Introduction to Electromagnetic Shielding Composites
Light weight, flexibility, high specific strength and modulus, and high conductivity
of carbon fibers (CFs) make them a suitable material candidate for EMI shielding
applications [44]. Moreover, it is easy to entangle long CFs to form a non-woven
structure when targeting easier applications. In addition, CFs in irregular shape may
be beneficial to the high absorption and reflection of EMW. Polymer/CF compos-
ites can yield higher EMI SE at a relatively low filling content because CFs with
high aspect ratios facilitate a low percolation threshold of composites. Ge et al. [45]
dispersed 0.75 wt% short carbon fibers (SCFs) in unsaturated polyester to achieve a
SE value of 32.5 dB. Han et al. [46] prepared highly conductive composites with a SE
value of approximately 65 dB via dipping by embedding 63 vol% continuous carbon
fibers (CCFs) into epoxy resin. Among carbon-based materials with different high
aspect ratios, CFs are deemed to be easier for mass production. Commercial CFs
are mainly CCFs, which can be produced by the graphitization of polymer precur-
sors such as polyacrylonitrile (PAN) or pitch precursors in an inert atmosphere. In
comparison, SCFs can be synthesized from hydrocarbons such as acetylene. Gu et al.
[47] evaluated electromagnetic shielding performance of three SCFs, namely T300
and M40J based on polyacrylonitrile and XN-90-60S based on asphalt (Fig. 1.9).
Fig. 1.9 a–b Schematic illustration of the preparation process of CFs felt [47]
1.3 Electromagnetic Shielding Composites 15
The experimental results showed that CFs felt prepared by M40J SCFs with an areal
density of 42.5 g/m2 achieved a high SE value in range of 66.7–71.4 dB.
Carbon black (CB) is an aggregate formed by the fusion of carbon particles, which are
manufactured by partial combustion or thermal decomposition of petroleum prod-
ucts. Generally speaking, CB particle size varies between 10 and 50 nm [48]. The
crystal structure of CB contains ordered graphitized regions in the short and medium
range, but in lack of the ordered crystal regions in the long range where the crystal
order range depends on processing parameters. CB with a near-middle range of
graphite orderliness shows a low resistivity in range of 10–1 ~ 10–2 ·m, lightness
and low cost, so it has been widely used as effective fillers for rubber, rubber-based
compounds and thermoplastics [49]. Moreover, CB not only provides a conductive
support for the matrix of composites, but also imparts the strength and durability
to the matrix. These characteristics promote CB to be an important electromag-
netic shielding material in some special application environments. Han et al. [50]
prepared CB enhanced wood-plastic composites, which showed high EMI shielding
capability at approximately 22.5 dB (Fig. 1.10). Tian et al. [25] blended 3 wt%
CB and 20 wt% magnetic carbonyl iron with PVDF to prepare such composites
for efficient electromagnetic shielding with separation structures, hereby achieving
a SE value of 20–27 dB. Moreover, in order to induce a strong interfacial inter-
action between CB and the matrix to facilitate uniform CB dispersion in terms of
the required properties and applications, CB needs to undergo appropriate surface
modification [51]. Therefore, many studies have been conducted on various surface
modifications of CB such as heat treatment, wet chemical or electrochemical oxida-
tion, plasma treatment, photochemistry, ion or cluster bombardment, reaction with
organic compounds, silanization or polymer grafting. Das et al. [52] used a simple
dip coating method to immerse polyurethane sponge in the modified CB suspension
to prepare electromagnetic shielding composites with ultra-light, water-resistant,
soft and highly conductive characteristics. EMI SE value of polyurethane sponge
composites containing only 2 wt% modified CB reached 65.6 dB.
Fig. 1.10 Schematic illustration of the preparation process of CB reinforced composites [50]
16 1 Introduction to Electromagnetic Shielding Composites
1.3.1.6 MXene
Since MXene was reported by the research group of Professor Yury Gogotsi at Drexel
University, USA in 2011, it has received extensive attention and development. MXene
is a 2D transition metal carbide, nitride and carbonitride, which is a very thin 2D
material similar to graphene [53]. MXene is usually prepared by selectively extracting
certain atoms from a layered matrix such as MAX phase. Its molecular formula can
be expressed as Mn+1 Xn Tx where M is a transition metal such as Ti, Zr, Hf, Nb,
V and Mo, etc., X represents C or N, n = 1, 2 or 3, and Tx is referred to as the
surface groups OH, O and F [54]. So far, many methods have been implemented to
manufacture 2D MXene, mainly including top-down etching assisted stripping and
bottom-up synthesis (e.g., CVD and epitaxial growth). The etching assisted strip-
ping method is dominant for the mass production of single-layer and multi-layer
MXene such as hydrofluoric acid (HF) etching, in-situ HF etching, melting salt
etching and fluoride-free etching method in detail [55]. This method is often used to
prepare experimental samples to study electromagnetic properties of MXene. Addi-
tionally, MXene shows good electrical conductivity (14,000 S/cm), adjustable active
surfaces, controllable minimum nanolayer thickness, stable dispersion in water or
organic solvents, excellent mechanical strength and the ability to attenuate EMW.
Accordingly, it has been quickly applied in the fields of EMI shielding, microwave
absorption, energy conversion and storage, sensors, gas separation and water purifi-
cation. Yu et al. [56] developed MXene foams with hydrophobic surfaces, light
weight and good flexibility, resulting in an EMI SE value of approximately 70 dB
(Fig. 1.11). Taylor et al. [57] prepared MXene/CNT composite films by a layer-by-
layer rotary spraying process, which exhibited an electrical conductivity up to 130
S/cm and a high specific SE value of 58,187 dB·cm2 /g. Koo et al. [58] reported that
when the thickness of the prepared MXene film was 45 µm, the EMI SE could reach
92 dB. Although MXene has been proven to be an excellent EMI shielding material,
it still has some drawbacks and application limitations. When MXene is exposed
to high humidity, its many performances appear to be greatly diminished [59]. The
hydrophilicity of MXene is the main reason for this problem. Therefore, the direc-
tion of future development is anticipated to focus on such high-yield, low-cost and
environmentally friendly methods in order to prepare high-quality and antioxidant
MXene products.
Fig. 1.11 Schematic illustration of the preparation process of MXene foams [56]
effect. In general, carbon materials with high aspect ratios and large specific surface
areas can be easily connected to achieve a lower permeation threshold. In addition
to the characteristics of conductive fillers, the morphology of conductive fillers, the
types of connections between fillers and morphological structures of polymer/filler
composites are also of importance to the effective shielding of incident EMW [61].
Therefore, the design and development of advanced three-dimensional conductive
networks enable to prevent EMW interference more effectively (Fig. 1.12). The
reasonable allocation of conductive filler position in the matrix of composites not
only decreases the permeation threshold, but also reduces the economic cost for
preparing new materials. Most importantly, it can show multi-functional character-
istics induced by the change of material structures. According to filler properties
and manufacturing methods, various types of composites in shape and structure have
been developed, including sheets, films, multilayer materials, foams, etc. [62].
In addition to the use of conventional manufacturing methods when constructing a
three-dimensional conductive network of composites, current 3D printing technolo-
gies as a post-processing step spark new processing methods and innovative ideas.
Such advanced technologies are believed to develop ideal devices and materials with
complex structures more conveniently and efficiently. The development and rapid
prototyping based on 3D printing technologies are very impressive from initial 3D
printing ideas to primary model printing. Today, 3D printing technologies have been
18 1 Introduction to Electromagnetic Shielding Composites
Fig. 1.12 Conductive networks structure used for electromagnetic shielding in recent years [63–69]
utilized in various fields such as building houses, printing automotive parts, human
organs and electromagnetic shielding shells. 3D printing technologies are also more
in line with the requirements of human development, thus reducing manufacturing
costs and saving energy.
Blending is the most common, simple, efficient and mass-produced process for
preparing polymer composites. Generally speaking, a certain amount of functional
fillers and polymer particles are stirred together, and then final functional composites
are usually prepared by casting, injection molding or compression molding. Such
processing methods are also used by many scientific researchers and engineers to
prepare electromagnetic shielding composites. Gupta et al. [70] prepared degradable
1.3 Electromagnetic Shielding Composites 19
Fig. 1.13 Schematic illustration of the morphological evolution of PC/PP nanocomposites with
multiphase structures [74]
Fig. 1.14 Schematic illustration of the fabrication process of rGO/PS composite with segregation
structures [64]
1.3 Electromagnetic Shielding Composites 21
1.3.2.2 Foam/Aerogel
Fig. 1.15 The conductivity (a) and shielding effectiveness (b) of GNP/HDPE composite foams
and solids [79]
22 1 Introduction to Electromagnetic Shielding Composites
Fig. 1.16 Schematic diagram of fabricating GNP/PDMS foam composites (a) and lightweight
carbon-based foam nanocomposites (b) [80, 83]. (https://pubs.acs.org/doi/10.1021/acsami.9b0
2309)
1.3 Electromagnetic Shielding Composites 23
PEDOT:PSS on the foam surface to prepare ultra-light composites with high porosity,
which exhibited a SE value of 91.9 dB and a specific SE value of 3124 dB·cm3 /g.
Zhai et al. [82] developed ultra-light and compressible conductive foams by simply
dip-coating a commercial polyurethane sponge with high porosity in rGO dispersion,
exhibiting low density and adjustable EMI shielding performance. The maximum
SE value of composites prepared could reach 57.7 dB. Pitkänen et al. [83] fabricated
lightweight carbon-based foam nanocomposites via simple carbonization and CVD
technology, achieving a SE of approximately 20–30 dB at the K-band frequency
range of 18–26.5 GHz (Fig. 1.16b).
Recently, an aerogel constructed by self-assembly of fillers based on physical and
chemical changes has raised the focus on the development and investigation of porous
materials [84, 85]. The advantage of aerogels is that it not only can effectively solve
the problem of uniform filler dispersion, but also enables the constructed 3D frame-
work to have typical characteristics of higher filling rate, porosity and light weight.
The 3D interconnected network can be formed with a very low filler content and
work as a fast transport channel for charge carriers, thereby providing such compos-
ites with significantly enhanced conductivity. The large number of porous interfaces
in the 3D framework can also promote the attenuation of incident EMW through
multiple reflections, with the further improvement of the EMI shielding performance
of composites [66]. Sun et al. [86] prepared ultra-light cellulose fibers/thermally
reduced graphene oxide (CF/rGO) hybrid aerogels with superelasticity and excellent
electromagnetic shielding properties in freeze-drying and carbonization processes.
CF/rGO aerogel with a thickness of 5 mm achieved a high EMI SE value of approx-
imately 47.8 dB after annealing at 1000°C. Similarly, Lu et al. [87] reported that
rGO/lignin derived carbon aerogel achieved a SE value of 49.2 dB (Fig. 1.17).
Multilayer composites are also often used in the field of electromagnetic shielding
because it can adjust the required electromagnetic shielding performance and induce
the advantages of multiple materials to achieve versatility [88, 89]. Multilayer sheets
are generally used in industries especially in aircrafts because they offer high strength
and low density required for aircraft manufacturing. In particular, EMI shielding
multilayer sheets have some unique advantages. When incident EMW penetrates
into the material surface, they may suffer from multiple reflections depending on
resulting multilayer structures. As the multiple reflections of EMW occur, they grad-
ually lose energy so that EMW is attenuated and prevented from passing through
the materials. There are many scientific reports on electromagnetic shielding multi-
layer composites. Li et al. [90] developed laminated Fe-Si-B/Ni-Cu-P metallic glass
composites by simply electroless plating Ni-Cu-P coating on commercial Fe-Si-B
metallic glass. Multilayer composites with the thickness of 0.1 mm exhibited an
EMI SE value of 40 dB in the X band, which was higher than those of conventional
metals, metal oxides and polymer composites with the larger thickness. Besides,
multilayer composites have strong corrosion resistance, good thermal stability and
24 1 Introduction to Electromagnetic Shielding Composites
Fig. 1.17 Schematic illustration of the fabrication process of rGO/lignin derived carbon aerogels
(a); optical and SEM images of (b–e) GO/lignin aerogels and (f-i) corresponding rGO/lignin derived
carbon aerogels [87]
high tensile strength. In addition, multilayer composites designed by Ding et al. [91]
consisted of several graphene films separated by a transparent polyethylene tereph-
thalate (PET) film (Fig. 1.18) by evaluating the electromagnetic shielding perfor-
mance and shielding mechanism of composites with different layers. When the total
graphene thickness of composites was only 4 nm, the average SE value reached
19.14 dB in the range of 18–26.5 GHz, and the maximum microwave absorption
rate was 95.82% at 25.7 GHz, along with the standard visible light transmittance of
80.5%.
It is well known that fast-developing flexible electronic devices such as foldable
phones, electronic skins and wearable devices are required to be integrated with
very thin and flexible EMI shielding films, cloth or paper. Therefore, it is necessary
to prepare high-efficiency and thin-film multifunctional electromagnetic shielding
materials. For the preparation of thin-layer electromagnetic shielding composite
materials, various types of materials have been developed after a few generations
of efforts. Commonly used preparation methods include physical vapor deposi-
tion (PVD), CVD, spin coating, scraper method, casting, compression molding,
vacuum filtration, etc. [92, 93]. The internal structures of prepared films material
have different types according to characteristic properties and functions of different
materials, which include blended structures with randomly dispersed filler particles,
and a laminated structure with the cross-section similar to a pearl shell. Yang et al.
1.3 Electromagnetic Shielding Composites 25
Fig. 1.18 Schematic illustration of the fabrication process of PET/graphene composites with
multilayer structures [91]
Fig. 1.19 Schematic illustration of the fabrication process of protective layer and sensing layer (a);
the structure illustration of bionic skin (b) [94]
1.3.2.4 3D Printing
are polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), polycarbonate (PC),
polyvinyl alcohol (PVA) and thermoplastic polyurethane (TPU), etc. Because they
are not conductive, raw filament materials cannot be used in EMI shielding applica-
tions, but carbon-based inclusions (at least one of them) can be embedded to improve
the conductivity and the EMI shielding performance of raw filament materials. When
compared with other methods, the use of 3D printing technology to prepare shielding
materials constructed from polymer composites has several potential advantages.
Traditionally, the formation of common polymer-based shielding materials is
carried out in the laboratory using complex chemical routes and reagents, which is a
time-consuming and labor-intensive process [98]. In addition, constructing complex
3D patterns on a flat polymer surface requires the use of dedicated and expen-
sive lithography techniques such as stereolithography and nanoimprint lithography.
Surprisingly, 3D printing technology can not only produce 3D shielding materials
over a short time, but also construct complex structures in such a simple step [99].
Ecco et al. [100] used FDM technology to produce 3D printed samples consisting
of MWCNTs, CB and ABS, and evaluated the EMI SE of prepared FDM samples
and the relationship between different fillers and printing parameters. Chen et al.
[101] designed and fabricated high-performance PLA nanocomposites incorporating
GNP/CNT hybrids by FDM. The printed nanocomposites possessed the excellent
comprehensive performance, an electrical conductivity of 82.0 S/m and an EMI SE
value of 36.8 dB (Fig. 1.20a). Nicolosi et al. [102] developed an aqueous Ti3 C2
MXene-functionalized PEDOT:PSS ink for 3D printing. Highly conductive and
robust hydrogels were prepared via DIW technology and freeze-thawing protocol
(Fig. 1.20b), which exhibited a high conductivity of 1525.8 S m−1 and EMI SE
value of 51.7 dB. Therriault et al. [67] developed a highly conductive 3D printable
ink composed of CNTs and PLA. The printed composites significantly improved
EMI shielding performance, as opposed to the sample formed by solid thermo-
compression (i.e., ~70 dB/(g·cm3 ) vs. ~ 37 dB/(g·cm3 )). Polymer/carbon material
composites prepared by 3D printing technology are also widely used in electronic
Fig. 1.20 Schematic illustration of FDM (a) and DIW (b) used as the fabrication processes of 3D
printing samples [101, 102]
28 1 Introduction to Electromagnetic Shielding Composites
Fig. 1.21 Biomaterials used for EMI shielding in recent years [104, 109–118]
Fig. 1.23 Schematic illustration of fabrication processes of ion-selective membranes (a), solar
steam evaporator (b), microbial electrosynthesis cathode (c) and biocarrier (d) derived from loofah
[122–125]
at the frequency of 8.3 GHz. The development and applications of natural loofah to
electromagnetic shielding have been detailed in other forthcoming chapters.
1.5 Summary
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1870–1871. Navy yard, New York.
1871. Worcester, home station.
1872. Promoted to commander. Receiving ship, New York.
1873–1874. Commanding side-wheel steamer Wasp in the Rio de
la Plata.
1875–1876. Navy yard, Boston.
1877–1880. Naval Academy, Annapolis.
1880–1883. Navy yard, New York.
1883–1885. Commanding steam sloop Wachusett, South Pacific
Squadron.
1885. Assigned to Naval War College, as lecturer on naval history
and strategy.
1886–1889. President of Naval War College.
1889–1892. Special duty, Bureau of Navigation. Member of
commission to choose site for navy yard in Puget Sound.
1892–1893. President of Naval War College.
1893–1895. Commanding cruiser Chicago, flagship of Rear
Admiral Erben, European station.
1895–1896. Special duty at the Naval War College.
1896. November 17, retired as captain on his own application after
forty years’ service.
1896–1912. Special duty in connection with Naval War College.
1898. Member of Naval War Board during Spanish War.
1899. Delegate to Hague Peace Conference.
1906. June 29, rear admiral on the retired list.
1914. December 1, died at the Naval Hospital, Washington.
Academic Honors
D.C.L., Oxford, 1894; LL.D., Cambridge, 1894; LL.D., Harvard,
1895; LL.D., Yale, 1897; LL.D., Columbia, 1900; LL.D., Magill, 1909;
President of the American Historical Association, 1902.
PUBLISHED WORKS
Uncollected Essays
REFERENCES
Genoa, 67
Germany, recent naval policy of, #$1#–xv, 51;
trade of, 25;
rivers of, 33, 69;
central position of, 53;
possible acquisitions in West Indies, 288;
political character and aims of, 292, 302–308, 317–327;
and Far East, 299;
her sea routes threatened by Great Britain, 312–316, 333, 336.
See Navy, German
Gibraltar, an important base, 20, 22, 58, 69, 74, 152, 154;
acquired by Great Britain, 26, 147, 157;
siege of, 85, 86, 107, 178;
Nelson at, 196, 199, 209
Good Hope, Cape of, 20, 26, 33, 51, 152, 290, 314
Graves, British Admiral, off the Chesapeake, 160, 164–170
Gravina, Spanish Admiral, at Trafalgar, 210–211, 214, 219–220
Great Britain, growth of, in naval power, #$1#, 32–34, 43–44;
colonial policy of, 45, 46, 343;
naval policy of, 47–48, 141–146;
community of interests with United States, 111, 291–295, 318–332;
in American Revolution, 143–144;
gains of, in Seven Years’ War, 147–154;
navy her first line of defense, 191–195;
in commerce warfare with Napoleon, 223–228, 310–311;
and problem of imperial federation, 293;
threatened by Germany, 302–308;
policy of, relating to seizure of private property at sea, 333–338.
See Navy, British
Guadeloupe, 25, 143
Guantanamo, 58, 103–107, 111
Naples, 38, 39
Napoleon, as a strategian, 11;
anecdote of, 12–14;
quoted, 4, 14, 55, 58, 70, 78, 110, 155, 173, 241, 271, 287, 296, 335;
at Marengo and Mantua, 76, 257;
a believer in the offensive, 80, 81, 152, 153;
in commerce warfare with Great Britain, 92, 93, 95, 223–228, 331;
armies of, 172;
and the northern neutrals, 184, 187;
his plan for the invasion of England, 191–198;
and the Trafalgar campaign, 221–223, 248;
downfall of, 237;
at Waterloo, 239
Napoleonic Wars, 12, 31, 80, 81, 142, 307, 310, 343
Naval Administration, civil vs. military, 113–115;
in peace and war, 115–118;
British, 118–122;
United States, 122–124.
See Admiralty
Naval Training, 8–15
Naval War College, Mahan at, #$1#;
aims of, 10–15
Navarino, battle of, 178
Navies, motives for, 18, 355–357;
a protection for commerce, 19;
fighting order of, 61;
an offensive weapon, 71–73
Navigation Acts, British, 337
Navy, British;
training of officers in, 8–9;
compared with French, 43;
maneuvers of, 72;
tactics of, in the 18th century, 156–158;
protection afforded by, 306–308;
French:
training of officers in, 8–9;
compared with British, 43;
weakness of, in Revolutionary Wars, 146, 171–174, 178;
faulty policy of, 155–158;
German: growth and purpose of, 111, 299, 307, 317–320;
United States:
interested chiefly in material, 8;
in Civil War, 41;
insufficient, 44;
in Spanish War, 59–60, 245, 250–253;
concentration of fleet of, 60, 274–275;
administration of, 122–124;
requirements of, 128–134
Nebogatoff, Russian Admiral, 83
Nelson, British Admiral, his place as a naval leader, #$1#;
in the Trafalgar campaign, 5, 62, 63, 196–223;
his pursuit of Napoleon in the Mediterranean, 58;
on concentration, 61;
quoted, 80, 82, 85, 175, 253;
and the rule of obedience, 126–127;
in the Copenhagen campaign, 184–190;
in command of channel forces, 191–192, 195
Netherlands. See Belgium; Holland
Neutrality, League of Armed, 184–190
Newport, Rhode Island, #$1#, 164, 166
New York, 31, 69, 73, 164–167
Niagara frontier, warfare on, 231–232, 235–236
Nile, battle of, 153
North Sea, 23, 25, 51, 313–316
Nossi-Bé, 82, 83
Pacific Coast, of United States, 35, 40, 67, 111, 112, 285, 289;
immigration to, 350, 356
Pacific Ocean, interest of the United States in, 289, 299–301
Panama Canal, its effect on naval policy, 18, 27–29, 325;
an interior line, 51, 301;
central position of, 67, 70, 77;
strategic importance of, 100–112, 149, 150, 356–357;
need of controlling approaches to, 285–287;
and the Monroe Doctrine, 288–291, 318
Paris, Treaty of, 147–148;
Declaration of, 99, 337;
city of, 198
Parker, British Admiral, 184–190
Peace Conferences, at The Hague, #$1#, 132, 331, 342, 346
Peninsular War, 81, 82
Pensacola, 29
Philippine Islands, 252, 349
Pitt, Sir William, British Prime Minister, 143, 151
Plevna, 56, 57
Plymouth, England, 24, 31
Pondicherry, 78, 154
Population, affecting sea power, 43–44;
of Pacific Coast, 301
Port Arthur, threatening Japanese communications, 56, 57;
attacked by siege, 71, 82;
squadron based on, 256–271, 275
Port Mahon, 289
Porto Rico, 241, 349
Ports, in Gulf and Caribbean, 128, 29;
flanking communications, 56–58
Portsmouth, England, 31
Preparation, for war, 128–134, 229–230, 237–238, 357
Private property at sea, immunity of, 78, 93, 98, 99, 328–341;
Rule of 1756 regarding, 227–228
Prussia, 147, 153, 189, 191, 228
Puget Sound, 67
Pyrenees, 52, 65
Ratisbon, 50
Red Sea, 152
Resources, affecting strategic value of positions, 68, 69, 74
Revel, 188–190
Rhine River, 50, 52, 53, 55, 56, 60, 197.
Richelieu, Cardinal, 31, 60
Rions, Commodore de, 174