25-20-60 Rev.5 SINGLE SEAT ASEMBLY

COMPONENT MAINTENANCE MANUAL
41042001
TO: Holders of Component Maintenance Manual 25-20-60 dated Jun 15/03 for the Single Seat
Assemblies, Part Numbers 41042001.
REVISION NO. 5 DATED MAY 15/04
HIGHLIGHTS
THIS CMM IS AVAILABLE ON AN INTERACTIVE CD-ROM. CONTACT 4/FLIGHT INDUSTRIES

AND SPECIFY THE PREFERRED MEDIA FOR DELIVERY OF THIS CMM.
A. This manual has been revised to incorporate engineering changes and add new part
numbers. Replace existing copies of this manual with this completely revised edition.
Pages which have been revised are outlined below together with the highlights of the
revision.
PAGE NO. DESCRIPTION OF CHANGE
T-1 and T-2 Revised to reflect Revision 5 issue date.

RR-1 and RR-2 Added Revision 5.
SB-1 and SB-2 Changed Service Bulletin number for to show correct number.
LEP-1 and LEP-2 Revised to reflect Revision 5 changes.
TOC-1 - TOC-4 Revised to reflect Revision 5 changes.
1-6 Revised to reflect Revision 5 changes and current format and
standards.
3001 - 3006 Revised to reflect Revision 5 changes.
7001 - 7018 Revised to reflect Revision 5 changes and update the figures
10007-100015 Revised to reflect Revision 5 add blank page.
10016 - 10038 Revised to reflect Revision 5 changes , correct pagination, and
update the figures
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THIS PAGE IS INTENTIONALLY LEFT BLANK
Page H-2
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SINGLE SEAT ASSEMBLY
Part Numbers
41042001-101
41042001-103
41042001-105
41042001-107
41042001-109
41042001-111
41042001-121
41042001-123
41042001-127
41042001-131
41042001-141
41042001-143
41042001-147
41042001-145
41042001-151
41042001-147
41042001-151
41042001-155

WITH
ILLUSTRATED PARTS LIST
Page T-1
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41042001
RECORD OF REVISIONS
Retain this record in the front of the manual. Upon receipt of a revision, insert the revised pages in
the manual, enter the revision number, date filled, and initial.
REVISION REVISION DATE

NUMBER DATE FILED BY
Initial Issue Aug 15/99

Revision 1 Apr 1/00
Revision 2 Apr 15/02
Revision 3 Oct 10/02
Revision 4 Jun 15/03
Revision 5 May 15/04
25-20-60 Page RR-1

May 15/04
41042001
25-20-60 Page RR-2

Jun 15/03
41042001
RECORD OF TEMPORARY REVISIONS
This page gives a record of temporary revisions. When you receive a temporary revision, insert the
temporary revision in the manual opposite the first affected page and log the information in the table
given below. Remove the temporary revision when the manual is revised.
NOTE: Temporary revisions are printed on yellow paper with the heading TEMPORARY
REVISION.
TEMPORARY DATE OF
REVISION INCORPORATION
NUMBER DATE INTO MANUAL
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Page RTR-2
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SERVICE BULLETIN LIST
Service bulletins and/or letters applicable to the component that are included in this manual are given
below.
SERVICE SERVICE
SERVICE BULLETIN BULLETIN
BULLETIN REVISION INCORPORATION
NUMBER SUBJECT NUMBER DATE
41030000-25-14 Addition of Rivet to Secure Seat Belt Initial Issue Apr 15/02
41030000-25-09 Equipment Furnishing: Installation of Bolt Stop

1 Oct 10/02
Bracket to Single Seat Assemblies
41030000-25-29 Equipment Furnishing: Verification of Proper

Installation of Hydraulic Lock Assembly Initial Issue Oct 10/02
Attaching Parts.
41030000-25-34 Equipment Furnishing: Replacement of Bottom

Seat Cushion Assemblies to Incorporate Thicker Initial Issue Oct 10/02
Cushions
41030000-25-37 Equipment Furnishing: Replacement of Bottom Initial Issue Jun 15/03

Seat Cushion Assemblies to Incorporate Thicker
Cushions for Exit Row Seats Only
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LIST OF EFFECTIVE PAGES
Subject Page Date Subject Page Date
Title Page T-1 May 15/04 Cleaning 4001 Jun 15/03

T-2 Jun 15/03 4002 Jun 15/03
4003 Jun 15/03
Record of Revisions RR-1 May 15/04 4004 Jun 15/03
RR-2 Jun 15/03 4005 Jun 15/03
4006 Jun 15/03
Record of Temporary RTR-1 Jun 15/03 4007 Jun 15/03
Revisions RTR-2 Jun 15/03 4008 Jun 15/03
Service Bulletin List SB-1 May 15/04 Inspection/Check 5001 Jun 15/03
SB-2 Jun 15/03 5002 Jun 15/03
5003 Jun 15/03
List of Effective Pages LEP-1 May 15/04 5004 Jun 15/03
LEP-2 May 15/04
Repair 6001 Jun 15/03
Table of Contents TOC-1 Jun 15/03 6002 Jun 15/03
TOC-2 Jun 15/03 6003 Jun 15/03
TOC-3 Jun 15/03 6004 Jun 15/03
TOC-4 Jun 15/03 6005 Jun 15/03
6006 Jun 15/03
Introduction Intro-1 Jun 15/03
Intro-2 Jun 15/03 Assembly 7001 Jun 15/03
7002 May 15/04
Intro-3 Jun 15/03
7003 May 15/04
Intro-4 Jun 15/03
7004 May 15/04
7005 May 15/04
Description and 1 Jun 15/03 7006 May 15/04
Operation 2 May 15/04 7007 May 15/04
3 May 15/04 7008 May 15/04
4 May 15/04 7009 Jun 15/03
5 May 15/04 7010 May 15/04
6 Jun 15/03 7011 Jun 15/03
7012 May 15/04
Testing and 1001 Jun 15/03 7013 May 15/04
Fault Isolation 1002 Jun 15/03 7014 May 15/04
1003 Jun 15/03 7015 Jun 15/03
1004 Jun 15/03 7016 May 15/04
1005 Jun 15/03 7017 Jun 15/03
1006 Jun 15/03 7018 May 15/04
Disassembly 3001 Jun 15/03 Fits and 8001 Jun 15/03

3002 May 15/04 Clearances 8002 Jun 15/03
3003 May 15/04
3004 May 15/04
3005 Jun 15/03
3006 Jun 15/03
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41042001
Subject Page Date Subject Page Date
Special Tools, Fixtures, 9001 Jun 15/03 Illustrated Parts List 10018 May 15/04
Equipment and 9002 Jun 15/03 (continued) 10019 May 15/04
Consumables 9003 Jun 15/03 10020 May 15/04
9004 Jun 15/03 10021 May 15/04
10022 May 15/04
Illustrated Parts List 10001 Jun 15/03 10023 May 15/04
10002 Jun 15/03 10024 May 15/04
10003 Jun 15/03 10025 May 15/04
10004 Jun 15/03 10026 May 15/04
10005 Jun 15/03 10027 May 15/04
10006 Jun 15/03 10028 May 15/04
10007 May 15/04 10029 May 15/04
10008 Jun 15/03 10030 May 15/04
10009 Jun 15/03 10031 May 15/04
10010 Jun 15/03 10032 May 15/04
10011 May 15/04 10033 May 15/04
10012 May 15/04 10034 May 15/04
10013 May 15/04 10035 May 15/04
10014 May 15/04 10036 May 15/04
10015 May 15/04 10037 May 15/04
10016 May 15/04 10038 May 15/04
10017 May 15/04
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TABLE OF CONTENTS
Subject Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Product Support Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Usage Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. Verification Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. Abbreviations, Acronyms and Unit Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Technical Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
2. Test Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
3. Fault Isolation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
DISASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
2. Disassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
2. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
3. Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4003
INSPECTION/CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
2. Component Inspection/Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
REPAIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
2. Lubrication of Metal Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
3. Upholstery Seam and Velcro Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
4. Replace Threaded Heli-Coil Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
5. Replace Diaphragm Rivets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6004
6. Replace or Install Bonded Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6004
7. Touch-Up Paint Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6005
8. Repainting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6005
9. Repair of Minor Nicks, Scratches and Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6006
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ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
2. Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
3. Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7015
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001

1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
2. Assembly Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . 9001

1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
iLLUSTRATED PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
2. Scope of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
3. Equipment Designator Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
4. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
5. Explanation of Detail Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002
6. Manufacturer Names and Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004
LIST OF FIGURES
Figure Page
1 Single Seat Assembly (Sheet 1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1001 Foodtray and Seat Back Adjustment Angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
3001 Recline Control Cable Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3002
7001 Outboard Anti-Rattle Stud Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
7002 Outboard Track Fitting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
7003 Aisle Anti-Rattle Stud Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
7004 Aisle Track Fitting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7004
7005 Foodtray and Seat Back Assembly (Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7006
7006 Recline Control Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7010
7007 Recline Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7010
7008 Hydraulic Lock Assembly Bolt Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7012
7009 Seat Belt Installation (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7013
7010 Recline Control Cable Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7016
7011 Seat Back and Foodtray Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7018
IPL 1 Single Seat Assembly (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10016
IPL 2 Armrest Assembly (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10024
IPL 3 Standard Foodtray Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10028
IPL 4 Sliding Foodtray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10030
IPL 5 Seat Back Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10032
IPL 6 Base Frame Assembly (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10034
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LIST OF TABLES
Table Page
1 Technical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1001 Fault Isolation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
4001 Cleaning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
4002 Spot and Stain Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4003
5001 Check Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
6001 Repair Tools and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
7001 Assembly Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
8001 Assembly Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
9001 Special Tools, Fixtures, and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
9002 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
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INTRODUCTION
1. Scope
This Component Maintenance Manual (CMM) contains maintenance instructions and lists
replacement parts for the Single Seat Assembly, Part Number 41042001.
2. Product Support Services
Replacement parts, technical publications, and other product support services are available
from 4/Flight Industries. Please contact:
4/FLIGHT INDUSTRIES Telephone: 909-947-2725

1945 S. Grove Avenue FAX: 909-923-8855
Ontario, California 91761
USA
(V34696)
3. Usage Guide
A. Refer to the TABLE OF CONTENTS to find the applicable maintenance procedures or

other data.
(1) DESCRIPTION AND OPERATION describes the purpose, primary components,

operation, and technical properties of the seat assembly.
(2) TESTING AND FAULT ISOLATION contains test and fault isolation procedures.
(3) DISASSEMBLY contains procedures to disassemble the seat assembly for repair or
part replacement.
(4) CLEANING contains procedures to clean the components of the seat assembly.
(5) INSPECTION/CHECK contains procedures to inspect and check parts for wear and
damage.
(6) REPAIR contains procedures to repair components of the seat assembly.
(7) ASSEMBLY contains procedures to assemble the seat assembly.
(8) FITS AND CLEARANCES contains assembly torque limits for screws and nuts.
(9) SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES describes the

recommended special tools, fixtures, test equipment and consumables used in this
manual.
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(10) ILLUSTRATED PARTS LIST contains the data needed to order replacement parts. An
equipment designator index (if applicable), a numerical index, and exploded-view
illustrations keyed to the parts lists are provided to help find and identify the parts. The
introduction gives more data.
B. The sections contain a table of recommended tools and materials, when applicable.
Equivalent items can be used.
C. This CMM is written to the Air Transport Association Specification for Manufacturers
Technical Data (ATA Specification 100, Revision 36) and AECMA Simplified English
guidelines.
4. Verification Dates
The procedures contained in this CMM have been verified on the date and by the method shown
below.
Procedure Date Method

Testing / Fault Isolation Feb 14/01 Simulation
Disassembly Feb 14/01 Actual and Simulation
Assembly Feb 14/01 Actual and Simulation
5. Abbreviations, Acronyms and Unit Symbols
Abbreviations, acronyms and unit symbols used in this manual are defined in the Abbreviations,
Acronyms and Unit Symbols Table. All weights and measurements are given first in English
standard units followed by the metric equivalent in parentheses.
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ABBREVIATIONS, ACRONYMS AND UNIT SYMBOLS
Symbol/ Symbol/
Abbreviation Term Abbreviation Term
° Degree INSTL Installation

“ Inch IPL Illustrated Parts List
± Plus or Minus kPag Kilopascal - Gage
– Not Illustrated (1 kpag = 0.15 psig)
ALT Alternate LH Left-Hand
AR As Required mm Millimeters
ASSY Assembly NHA Next Higher Assembly
ATA Air Transport Association NO. Number
BFE Buyer Furnished PN Part Number
Equipment psig Pound per Square
°C Degrees Celsius Inch - Gage
CAGE Commercial And REPLCD Replaced
Government Entity REPLCS Replaces
cm Centimeter REV Revision
(1 cm = 0.394 inch) RF Reference
CMM Component Maintenance RH Right-Hand
Manual SB Service Bulletin
EFF Effectivity SUPSD Superseded
°F Degrees Fahrenheit SUPSDS Supersedes
FIG. Figure V Vendor
Page Intro-3
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Page Intro-4
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DESCRIPTION AND OPERATION
1. Description
A. The seat assemblies are shown in Figure 1. The seat assemblies are mounted to the seat
tracks with track fittings and stud assemblies. The seats are equipped with a base frame
assembly, fixed or recline back assemblies, armrest assemblies, foodtray assemblies, lap
belts, literature pockets, life vest pouches, bottom cushions, and back cushions. The life
vests and lap belt extensions are Buyer Furnished Equipment (BFE).
B. The seat back recline position can be adjusted by the passenger within the range of travel
set at the factory. A hydraulic lock controls the recline position and is factory set for the
upright and full recline limits. A recline control button is located on the outboard and aisle
armrest assemblies.
C. The base frame assembly provides for installation of the back assemblies, armrest
assemblies, and foodtray assemblies. The base frame assembly consists of a baggage bar,
track fittings, anti-rattle stud assemblies, an aisle leg, adjustable foodtray stops, spreader
assemblies, diaphragms, and tubes.
D. The seat back assembly structure is constructed of composite materials for strength and
light weight. Velcro is bonded to the structure to secure a back cushion and the literature
pocket. A latch assembly is provided to secure the foodtray assembly in the stowed
position. A back pivot fitting is mounted to the bottom corner of the seat back structure and
is used to attach the seat back to the hydraulic lock.
E. The armrest assembly structure is constructed of molded and bonded plastic painted to
match the mechanical snaps. An armcap assembly is mounted to the top of the structure
and acts as a cushion. A spring-loaded catch is provided to secure the armrest assembly
in the lowered position. The catch is accessible through a cavity on the underside of the
structure not visible to the passenger. This feature allows the flight attendant to raise the
armrest when necessary.
F. The foodtray assemblies are secured to the base frame assembly with the back assembly
attachment hardware. There are two variations of the foodtray assemblies; standard and
sliding. The sliding foodtray assemblies are used on the seats in front of the exit row. The
last row of seats do not have a foodtray assembly. The remaining seats are equipped with
the standard foodtray assembly. A setscrew is used to adjust the foodtray assembly to a
2.0 degree rise above horizontal. The 2.0 degree rise levels the foodtray during flight.
G. The bottom cushions, back cushions, upper back cover assembly, and the literature
pockets are attached to the seat with Velcro and mechanical snaps. The color and cushion
cover materials are provided to meet the specifications of the airline. Seat assemblies that
are not equipped with a life vest use the bottom cushions as a flotation device.
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41042001
SEAT BACK
ASSEMBLY
STANDARD FOODTRAY
ASSEMBLY
OUTBOARD ARMREST
ASSEMBLY
AISLE ARMREST
ASSEMBLY
SEAT BELTS
BASE FRAME
ASSEMBLY
PART NUMBER
41042001-101, -109, -121,
-131, -141 AND -151
SHOWN
25206001
Figure 1. Single Seat Assembly (Sheet 1 of 4)
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41042001
SEAT BACK
ASSEMBLY
SLIDING FOODTRAY
ASSEMBLY
OUTBOARD ARMREST
ASSEMBLY
AISLE ARMREST
ASSEMBLY
SEAT BELTS
BASE FRAME
ASSEMBLY
PART NUMBER
41042001-103,
-123 AND -143
SHOWN
25206002
Figure 1. Single Seat Assembly (Sheet 2)
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SEAT BACK
ASSEMBLY
STANDARD FOODTRAY
ASSEMBLY
EMERGENCY ARMREST
ASSEMBLY
AISLE ARMREST
ASSEMBLY
Y-TYPE SEAT BELTS
BASE FRAME
ASSEMBLY
PART NUMBER
41042001-105, -111,
-145 AND -155
SHOWN
25206003
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41042001
SEAT BACK
ASSEMBLY
OUTBOARD ARMREST
ASSEMBLY
AISLE ARMREST
ASSEMBLY
SEAT BELTS
BASE FRAME
ASSEMBLY
PART NUMBER
41042001-107, -123, -127,
-143, AND -147
SHOWN
25206004
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2. Operation
A. To recline in the seat, push the recline button on the armrest assembly and lean back in the
seat. To move the seat to the full upright position, lean forward in the seat and push the
recline button. The seat is designed to move forward when the recline button is pushed.
B. To lower the foodtray assemblies, hold the foodtray and turn the latch assembly. Lower the
foodtray completely. The sliding foodtray assemblies are extendable. Extend the sliding
foodtray.
C. To raise the armrest assemblies, push the catch located under the armrest structure and lift
the armrest. The catch is spring-loaded and will lock the armrest when lowered.
3. Technical Properties
Technical properties of the seat assemblies are given in Table 1.
Table 1. Technical Properties
PROPERTY SPECIFICATION
Description
Manufacturer 4/Flight Industries (CAGE 34696)
Nomenclature Single Seat Assembly
Part Numbers
Single Seat Assembly - Standard, Blue 41042001-101, -121, and -141
Single Seat Assembly - Sliding Foodtray 41042001-103, -123, and -143
Single Seat Assembly - Exit Row 41042001-105 and -145
Single Seat Assembly - No Foodtray 41042001-107, -127, and -147
Single Seat Assembly - Standard, Gray 41042001-109, -131, and -151
Single Seat Assembly - Exit Row 41042001-111 and -155
Seat Back Angles
Upright 11 degrees from vertical
Recline 19 degrees from vertical
Foodtray Angle 2.0 degrees raised from horizontal
Overall Dimensions
Height 44.0 inches (1117,6mm)
Width 20.6 inches (523,2mm)
Depth (upright position) 21.5 inches (546,1mm)
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TESTING AND FAULT ISOLATION
1. General
A. This section contains testing and fault isolation procedures. The tests can be done on or off
the aircraft.
B. If a failure occurs during a test, refer to Fault Isolation Procedures in this section to identify
the trouble, possible cause, and corrective action.
C. No special tools or fixtures are needed to test the seat assembly.
D. The testing and fault isolation procedures should be conducted a minimum of once yearly.
E. Flotation cushions shall be checked every three years after the manufacturing date.
2. Test Procedure
A. Foodtray Test
(1) Turn latch and lower foodtray to the deployed position.
• Latch shall turn freely without binding.
• Foodtray shall pivot on arms freely without binding.
• Foodtray angle shall be raised 2.0 degrees from horizontal as measured from
the bottom of aisle seat leg when in the deployed position (refer to Figure 1001).
(2) Lift foodtray to the stowed position and secure with latch.
• Latch shall hold foodtray securely in the stowed position.
• Foodtray shall rest flat against seat back. There shall be

no play between foodtray and arm assemblies.
(3) Sliding foodtray is extendable. Pull sliding foodtray out to the extended position, then
push back to the retracted position.
• Sliding foodtray shall extend and retract 6.0 inches (152,4mm) without binding.
B. Lap Belt Assembly Test
(1) Fit lap belt clip into belt catch.
• Belt catch shall lock positively.
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19°
VERTICAL
FULL RECLINE
11°
FULL UPRIGHT
2°
FOODTRAY
ARM
LEG
HORIZONTAL PLANE
1001
Figure 1001. Foodtray and Seat Back Adjustment Angles
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C. Lap Belt Test
(1) Fit lap belt clip into belt catch.
• Belt catch shall lock positively.
(2) With a quick jolt, pull on belts to ensure that belt does not slip through belt catch.
• Belt catch shall lock belt.
(3) Lift belt release and separate belt clip from belt catch.
• Belt catch shall unlock and release belt clip without difficulty.
D. Seat Recline Test
(1) Press recline button, then move seat back through the entire recline travel range.
• Motion shall be free and without binding.
(2) From full recline position, press and hold recline button and allow seat back to rise to
full upright position.
• Seat back shall move freely to full upright position.
• Hydraulic lock and recline control cable shall not bind.
(3) From full upright position, press and hold recline button and move seat back to full
recline position. Release recline button.
• Seat back shall move smoothly and positively into full recline position.
• Seat back shall remain securely locked in full recline position.
• Full recline shall be 19 degrees from vertical (refer to Figure 1001).
(4) From full recline position, press and hold recline button and move seat back assembly
to full upright position. Release recline button.
• Seat back assembly shall move smoothly and positively into full upright position.
• Seat back assembly shall remain securely locked in full upright position.
• Full upright position shall be 11 degrees from vertical (refer to Figure 1001).
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(5) Press and hold recline button and move seat back to a mid-point in the recline travel.
Release recline button. Push on seat back to check that seat back is locked in the
desired position.
• Seat back shall remain securely locked in the selected recline position.
E. Armrest Pivot Test – Outboard and Aisle Armrests.
(1) Push up on catch located on under-side of armrest (hidden from passenger view).
Lift armrest.
• Catch shall pivot against a slight spring resistance and release armrest assembly.
• Armrest assembly shall pivot upright without binding.
(2) Lower armrest completely. Lift armrest slightly to check for secure engagement with
seat frame assembly.
• Catch shall lock armrest in the lowered position.
F. Bottom Cushion Flotation Test
NOTE: This test is only applicable to seat assemblies equipped with bottom flotation
cushions.
(1) Randomly select one flotation cushion from cushions with oldest manufacturing dates
and perform a buoyancy test of flotation cushion per TSO-C72c.
• Flotation cushion shall meet a minimum buoyancy force of 14 lbs (6,35 kg).
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3. Fault Isolation Procedures
Fault isolation procedures are given in Table 1001.
Table 1001. Fault Isolation Procedures (Sheet 1 of 2)
Trouble Probable Cause Corrective Action
Foodtray latch assembly Broken or damaged spring (25, Replace spring.

binds or does not hold IPL Figure 5).
foodtray assembly in
stowed position securely. Bent or broken foodtray Replace latch.
latch (40).
Bent foodtray arm assembly Replace foodtray arm assembly.

(25, 45, IPL Figure 3;
25, 45, IPL Figure 4).
Foodtray does not pivot Bent foodtray arm Replace foodtray arm assembly.
freely on arms. assembly (25, 45, IPL Figure 3;
25, 45, IPL Figure 4).
Foodtray assembly angle is Foodtray requires adjustment. Adjust foodtray at foodtray stops
not 2.0 degrees above (145, IPL Figure 6) (refer to
horizontal. ASSEMBLY).
Lap belt does not catch or Damaged lap belt (90, 95, IPL Replace lap belt.
release belt clip. Figure 1) mechanism.
Lap belt catch does not lock Damaged lap belt (90, 95, IPL Replace lap belt.
on belt when pulled quickly. Figure 1) mechanism.
Seat back assembly binds Seat back assembly movement Remove obstruction.
along recline travel or does is obstructed by a foreign
not recline. object.
Damaged hydraulic lock (110, Replace hydraulic lock.

IPL Figure 1).
Recline control cable (70, IPL

Figure 2) not properly
connected to input or output
assembly.
Damaged recline control Replace recline control cable.

cable (70).
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Table 1001. Fault Isolation Procedures (Sheet 2 of 2)
Trouble Probable Cause Corrective Action
Seat back assembly does not Damaged recline control Replace recline control cable.
lock in desired position. cable (70, IPL Figure 2).
Damaged hydraulic lock (110, Replace hydraulic lock.

IPL Figure 1).
Seat back assembly is not Seat back assembly requires Adjust hydraulic lock (110) to
set to correct full recline or adjustment. achieve full recline and full
full upright settings. upright settings (refer to
ASSEMBLY).
Flotation cushion does not Loss of buoyancy force in Replace cushion.

meet minimum buoyancy flotation cushion.
force of 14 lbs (6,35 kg).
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DISASSEMBLY
1. General
A. This section contains instructions and notes needed to prevent damage to the components
and possible injury during disassembly of the seat assembly.
B. To use this section, first refer to TESTING AND FAULT ISOLATION and INSPECTION/
CHECK to identify the damaged and worn parts. Then refer to paragraph 2, below,
for disassembly instructions.
C. Refer to REPAIR to replace stripped Heli-Coil inserts, repair damaged covers, and
bond seat components.
D. No special tools or fixtures are needed to disassemble the base frame assembly.
2. Disassembly Procedure
CAUTION: SEAT ASSEMBLY HAS COVERS THAT ARE EASILY DAMAGED.

COVER SURFACES AND HANDLE UNIT WITH CARE TO PREVENT DAMAGE.
A. General Disassembly
(1) Remove and disassemble seat cushions as follows:
(a) Remove bottom cushion assembly (15, IPL Figure 1) from base frame
assembly (190). Separate bottom cover (20) from bottom cushion (25).
(b) Remove back cushion assembly (30) from seat back assembly (160). Separate
back cover (35) from back cushion (40).
(2) Remove literature pocket (45) from seat back assembly (160) by unsnapping literature
pocket from seat back and separating Velcro.
(3) Remove lower cart bumper (50) from base frame assembly (190) by removing
screws (55).
(4) Remove upper cart bumper (60) from base frame assembly (190) by removing
screws (65).
(5) Remove closeout angle (70) from base frame assembly (190) by removing screws (75)
and washers (80).
(6) Remove lap belt (90, 95) as follows:
(a) Remove lap belt (90) from seat belt studs (130, IPL Figure 6) by removing nylon
rivet (85, IPL Figure 1). Discard rivet.
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(b) Remove Y-type lap belt (95, IPL Figure 1) from straps (105).
(7) Remove hydraulic lock (110, IPL Figure 1) as follows:
(a) Remove cable ties securing the cable of recline control cable (70, IPL Figure 2)
to hydraulic lock (110, IPL Figure 1).
(b) Remove output assembly (75, IPL Figure 2) from hydraulic lock (110, IPL Figure 1)
by pulling locking tab (refer to Figure 3001) down and removing output assembly
from hydraulic lock.
WARNING: DISCONNECTING HYDRAULIC LOCK FROM BACK PIVOT FITTING

(60, IPL FIGURE 5) WILL ALLOW SEAT BACKS TO FALL FREE.
USE CARE TO PREVENT INJURY TO PERSONNEL OR DAMAGE TO
PARTS.
(c) Disconnect hydraulic lock (110, IPL Figure 1) from back pivot fitting (60, IPL
Figure 5) by removing nut (125, IPL Figure 1), washers (120), and bolt (115).
(d) Remove hydraulic lock (110) from trunnion pin (140) by removing nuts (130)
and washers (135).
OUTPUT ASSEMBLY
RECLINE TRUNNION PIN
INPUT ASSEMBLY
HYDRAULIC LOCK
INPUT COVER
C-CLIP
CLIP RING
JAM NUTS
RECLINE CONTROL
CABLE
LOCKING TAB
PULL OUT TO
RELEASE RECLINE
CONTROL CABLE
NOTE: ITEM NUMBERS REFER TO IPL FIGURE 2

EXCEPT WHERE NOTED
Figure 3001. Recline Control Cable Removal 3001
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B. Remove and disassemble armrest assemblies (145, 145A, 150, IPL Figure 1) as follows:
(1) Remove outboard, emergency exit, or aisle armrest assemblies (145, 145A, 150) from
base frame assembly (190) by removing retaining ring (5, IPL Figure 2), washer (10),
wave washers (15), and pin (20).
(2) Disassemble outboard armrest assembly (145, IPL Figure 1) as follows:
(a) Remove armrest escutcheon (25, IPL Figure 2) from armrest structure (95)
by removing screws (30, 35).
(b) Remove armcap (45) from armrest structure (95) by removing screw (50)
and washer (55).
(3) Disassemble emergency exit armrest assembly (145A, IPL Figure 1) as follows:
(a) Remove armcap (60, IPL Figure 2) from armrest structure (100) by removing
screw (65).
(4) Disassemble aisle armrest assembly (150, IPL Figure 1) as follows:
(a) Remove armrest escutcheon (25) from armrest structure (95A) by removing
screws (30, 35).
(b) Remove armcap (45) from armrest structure (95A) by removing screw (50)
and washer (55).
WARNING: INPUT ASSEMBLY (90, IPL FIGURE 2) IS SPRING LOADED.

IF CLIP RING (85) IS REMOVED FROM THIS ITEM, USE CARE TO
PREVENT INJURY TO PERSONNEL OR DAMAGE TO PARTS.
(c) Push clip ring (refer to Figure 3001) in and remove input cover (80, IPL Figure 2)
from armrest structure (95A). Pull input assembly (90) through top of
armrest structure.
(d) Remove clip ring and disconnect recline control cable (70) from input
assembly (90). Remove input assembly and cable from armrest structure (95A).
C. Remove straps (105, IPL Figure 1), foodtray assembly (157, 157A) and seat back
assembly (160) from base frame assembly (190) as follows:
(1) Remove bolt stop bracket (165) from seat back assembly (160) by removing
nut (65, IPL Figure 5).
NOTE For ease of reassembly, note number and location of washers (180, IPL
Figure 1) and bushings (185, 185A, 185B, 185C).
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(2) Remove straps (105, IPL Figure 1), foodtray assembly (157, 157A) and seat back
assembly (160) from base frame assembly (190) by removing bolts (170, 175),
washers (180), and bushings (185, 185A, 185B, 185C).
D. Disassemble foodtray assemblies (155, 155A) as follows:
(1) Disassemble standard foodtray assembly (155) as follows:
(a) Remove torsion tube assembly (10, IPL Figure 3) from arm assemblies (25, 45)
by removing screw (15). Separate arm assemblies from foodtable assembly (65).
(b) Remove stud (70) and pivot pin (80) from foodtable assembly (65)
(2) Disassemble sliding foodtray assembly (155A, IPL Figure 1) as follows:
(a) Separate arms (40, 60, IPL Figure 4) from torsion tube assembly (10) by
removing screws (15).
(b) Remove slide support structures (65, 85) from arms (40, 60) by removing
screws (70, 90) and studs (75, 95).
(c) Remove stops (105) from foodtray panel (115) by removing screw (110).
E. Disassemble seat back assembly (160, IPL Figure 1) as follows:
(1) Remove aluminum foil tape (35, IPL Figure 5) and cap (20).
WARNING: FOODTRAY LATCH ASSEMBLY (5) IS SPRING LOADED.

TAKE CARE TO PREVENT INJURY TO PERSONNEL OR DAMAGE
TO PARTS WHEN ATTACHMENT HARDWARE IS REMOVED
FROM THIS ITEM.
(2) Remove foodtray latch assembly (5) from back structure (70) by removing cotter pin
(10). Remove spring (25). Discard cotter pin and washers.
F. Disassemble base frame assembly (160, IPL Figure 1) as follows:
(1) Remove baggage bar (5, IPL Figure 6) and baggage bar bracket (25) by removing
screws (10, 15) and washers (20).
(2) Remove track fitting (30) from leg (80) by removing nut (35), washers (40, 45),
grommets (50), and screw (55).
(3) Remove and disassemble anti-rattle stud assembly (60, IPL Figure 6) as follows:
(a) Unscrew anti-rattle stud assembly (60) from trunnion (75) and remove
anti-rattle stud assembly from leg (80).
(b) Remove trunnion (75) from leg (80).
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(c) Remove nut (70) from stud (65).
(4) Remove leg (80) from aisle spreader assembly (115) by removing hex nuts (85),
washers (90), and bolts (95, 100).
(5) Remove track fitting (150) from aft fitting (215) by removing nut (155), washers (160),
grommets (165, 170), and screw (175).
(6) Remove and disassemble anti-rattle stud assembly (180) as follows:
(a) Unscrew anti-rattle stud assembly (180) from trunnion (195) and remove
anti-rattle stud assembly from track fitting (210).
(b) Remove trunnion (195) from track fitting (210).
(c) Remove nut (190) from stud (185).
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41042001
CLEANING
1. General
A. This section provides cleaning instructions for the seat assemblies. Correct use of the
materials and equipment will provide acceptable cleaning, minimize hazards to personnel,
and prevent possible damage to the equipment.
NOTE: The companies that make the cleaning materials can change the formula.
Therefore, always follow the instructions given on the container. The instructions
to mix and use the cleaning materials, given on or provided with the container,
supersede the instructions given here.
B. The recommended cleaning materials are given in Table 4001.
2. Safety Precautions
WARNING: CLEANING SOLVENT AND ALIPHATIC NAPHTHA ARE TOXIC AND

FLAMMABLE. PREVENT CONTACT WITH EYES AND SKIN, AND DO NOT
BREATHE THE VAPORS. KEEP AWAY FROM HEAT AND OPEN FLAME. USE
IN A WELL-VENTILATED AREA. DO NOT TAKE INTERNALLY.
WARNING: ETHYL ALCOHOL IS VERY FLAMMABLE AND CAN DAMAGE YOUR EYES
AND NOSE. USE ONLY IN A WELL-VENTILATED AREA AWAY FROM OPEN
FLAMES. FLUSH IRRITATED EYES WITH WATER.
WARNING: BRULIN 815MX CONTAINS 2-AMINOETHANOL. DIRECT CONTACT CAN

CAUSE EYE IRRITATION. LONG CONTACT CAN CAUSE SKIN IRRITATION.
WEAR RUBBER GLOVES, AN APRON, AND GOGGLES.
All cleaning materials have some hazard related to their use. Follow the safety warnings given
below to make sure personnel are safe and to prevent damage to the equipment.
Table 4001. Cleaning Material (Sheet 1 of 2)
PART OR SPECIFICATION
DESCRIPTION NUMBER # SOURCE (CAGE) *
Alcohol, Ethyl Federal Specification Commercially Available

TT-I-735
Apron ––– Commercially Available
# Equivalent substitutes may be used for the items listed in Table 4001.
* Refer to IPL Paragraph 6 for vendor information.
† Alternate materials. Cleaning Solvent shall be used only in well-ventilated areas. Detergents No.
815MX and 1300A are for use in areas that are not well ventilated or where use of petroleum-
based materials is not allowed or is inadvisable.
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Table 4001. Cleaning Material (Sheet 2 of 2)
PART OR SPECIFICATION
DESCRIPTION NUMBER # SOURCE (CAGE) *
Bottle, Spray ––– Commercially Available

Brush, Soft-Bristled or ––– Commercially Available
Clothing
Cloths, Cotton (clean ––– Commercially Available
and dry)
Detergent, Aqueous Anionic BRULIN 815MX Brulin & Co. (V94058)
CALLA 301-A LEMON Zip-Chem Prod., Inc. (V8E913)
Detergent, Mild Household ––– Commercially Available
Gloves, Chemical Resistant ––– Commercially Available
Goggles, Eye Safety ––– Commercially Available
Lubricant, Silicone (Aerosol) ZEP-PAR Product #0166 Zep Manufacturing Co. (V27674)
Solvent, Cleaning † Aliphatic Naphtha Commercially Available
Solvent, Federal Specification Optional
P-D-680, Type III
Sponges (clean and dry) ––– Commercially Available
† Alternate materials. Cleaning Solvent shall be used only in well-ventilated areas. Detergents No.
815MX and 1300A are for use in areas that are not well ventilated or where use of petroleum-
based materials is not allowed or is inadvisable.
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3. Cleaning Procedures
CAUTION: THE DECORATIVE LAMINATE SURFACE OF VARIOUS INTERIOR

COMPONENTS CAN BE DAMAGED BY THE USE OF INCORRECT CLEANING
MATERIALS AND EQUIPMENT, OR INCORRECT MIXING OF THE SPECIFIED
CLEANING MATERIALS.
DO NOT USE ABRASIVE MATERIALS ON THE DECORATIVE SURFACES. DO

NOT SCRAPE THE SURFACES WITH SHARP TOOLS.
A. Ultraleather Upholstery
CAUTION: DO NOT POUND OR BEAT UPHOLSTERED COVERS AS THIS DOES NOT

EFFECTIVELY CLEAN THE UPHOLSTERY AND CAN HASTEN WEAR.
DO NOT USE BLEACH TO CLEAN ULTRALEATHER. BLEACH WILL

DAMAGE AND DETERIORATE THE MATERIAL.
DO NOT MACHINE WASH THE ULTRALEATHER. MACHINE WASHING

WILL DAMAGE THE MATERIAL BEYOND REPAIR.
(1) The recommended Ultraleather cleaning materials are listed in Table 4001.
(2) For general cleaning, wipe Ultraleather upholstery with warm water using a damp cloth
on face of material. A solution of mild household detergent (Table 4001) and water can
also be used. (See Table 4002, Procedure 1.)
(3) Ultraleather upholstery is dry cleanable by conventional methods using commercially

acceptable dry cleaning solvents in accordance with the solvent manufacturer’s
instructions.
(4) Refer to Table 4002 to remove spots and stains from Ultraleather. Identify the type of
stain and use recommended cleaning materials and procedures.
Table 4002. Spot and Stain Removal (Sheet 1 of 2)
TYPE OF STAIN CLEANING METHOD

Chocolate Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Coffee, Tea Procedure 1
Coke, Soft Drinks Procedure 1
Cosmetic Foundation Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Face Cream Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Lipstick Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
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Table 4002. Spot and Stain Removal (Sheet 2 of 2)
TYPE OF STAIN CLEANING METHOD

Ketchup Procedure 1
Machine Oil Procedure 2
Mayonnaise, Butter Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Milk Procedure 1
Red Wine, Liquor Procedure 1
Salad Oil Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Shoe Polish Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Steak Sauce, Soy Sauce Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Suntan Oil, Lotion Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
Urine Spot clean using Procedure 1. For stubborn stains, use Procedure 2.
SPOT AND STAIN REMOVAL PROCEDURES
Procedure 1 - Mild Household Detergent
• Prepare a solution of mild household detergent (Table 4001) and lukewarm water
(approximately 1 part detergent to 50 parts water).
• Apply mild detergent solution with a sponge or cotton cloth. Scrub soiled areas and repeat
applications as required to remove all dirt. Use a soft-bristled brush to clean heavily
textured surfaces or crevices.
• Use a sponge or a cotton cloth moistened with clean water to rinse detergent solution. Dry
surfaces with a clean, dry cotton cloth and air dry.
Procedure 2 - CALLA 301-A LEMON
• Prepare a solution of 1 part CALLA 301-A LEMON (Table 4002) with 4 to 8 parts of water for
general cleaning.
NOTE: Use full strength on spots only if the diluted solution does not remove stain.
• Apply solution with a spray bottle, a soft-bristled brush, or a cotton cloth. Allow time for
solution to penetrate and lift stain. Repeat applications as required to remove all dirt.
CAUTION: AVOID DAMAGING THE MATERIAL WITH EXCESSIVE APPLICATIONS.
• Use a sponge or a cotton cloth moistened with clean water to rinse off detergent solution.
Dry surfaces with a clean, dry cotton cloth and air dry.
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B. Cleaning Molded Plastic
(1) Clean plastic using mild household detergent as follows:
(a) Prepare a solution of mild household detergent (Table 4001) and lukewarm water
(approximately 1 part detergent to 50 parts water).
(b) Apply the mild detergent solution with a sponge or a cotton cloth. Scrub soiled
areas and repeat the applications as required to remove all dirt. Use a soft-
bristled brush to clean heavily textured surfaces or crevices.
(c) Rinse the surfaces with clean water to remove the detergent solution. Dry the
surfaces with a clean, dry, cotton cloth.
(2) Clean plastic using BRULIN 815MX as follows:
WARNING: BRULIN 815MX CONTAINS 2-AMINOETHANOL. DIRECT CONTACT

CAN CAUSE EYE IRRITATION. LONG CONTACT CAN CAUSE SKIN
IRRITATION. WEAR RUBBER GLOVES, AN APRON, AND GOGGLES.
CAUTION: DO NOT USE BRULIN 815MX CLEANER UNDILUTED. SOLUTIONS

STRONGER THAN SPECIFIED CAN DAMAGE THE DECORATIVE
SURFACES.
(a) Prepare a solution of 1 part BRULIN 815MX (Table 4001) to 64 parts water for
light soil and up to 1 part BRULIN 815MX to 10 parts water for heavy soil.
(b) Apply the solution with a spray bottle, a soft-bristled brush, or a cotton cloth.
Scrub soiled areas with a soft-bristled brush or a cotton cloth and repeat the
applications as required to remove any dirt.
(c) Wipe the solution off with a clean, damp, cotton cloth. Dry the surfaces with a
clean, dry, cotton cloth.
(3) Clean plastic using CALLA 301-A LEMON as follows:
(a) For general cleaning, prepare a solution of 1 part CALLA 301-A LEMON (Table
4001) with 4 to 8 parts water.
NOTE: Use CALLA 301-A LEMON full strength on spots.
(b) Apply the solution with a spray bottle, a soft-bristled brush, or a cotton cloth. Allow
time for the solution to penetrate. Scrub soiled areas with a soft-bristled brush or
cotton cloth and repeat the applications as required to remove all dirt.
(c) Wipe the solution off with a clean, damp, cotton cloth. Dry the surfaces with a
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41042001
C. Cleaning Metal Parts
NOTE: After any cleaning, all metal parts in contact with one another must be lubricated
with silicone lubricant (Table 4001) before reassembly.
NOTE: Wear gloves (Table 4001) when handling cleaned metal components.
(1) Clean metal parts using CALLA 301-A LEMON as follows:
(a) For general cleaning, prepare a solution of 1 part CALLA 301-A LEMON (Table
4001) with 4 to 8 parts water.
NOTE: Use CALLA 301-A LEMON full strength for heavy soil.
(b) Apply the solution with either a spray bottle, a soft-bristled brush, or a cotton
cloth. Scrub soiled areas with a soft-bristled brush or a cotton cloth. Repeat the
applications as required to remove all dirt.
(c) Wipe the solution off with a clean, damp, cotton cloth. Dry the part with a clean,
dry, cotton cloth.
(2) Clean metal parts using BRULIN 815 MX as follows:


STRONGER THAN SPECIFIED CAN DAMAGE DECORATIVE
SURFACES.
(a) Prepare a solution of 1 part BRULIN 815MX (Table 4001) to 64 parts water for
light soil and up to 1 part BRULIN 815MX to 10 parts water for heavy soil.
(b) Apply the solution with a spray bottle, a soft-bristled brush, or a cotton cloth.
Scrub soiled areas with a soft-bristled brush or a cotton cloth. Repeat the
applications as required to remove all dirt.
(c) Wipe the solution off with a clean, damp, cotton cloth. Dry the part with a clean,
dry, cotton cloth.
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(3) Clean metal parts using cleaning solvent or aliphatic naphtha as follows:
WARNING: CLEANING SOLVENT AND ALIPHATIC NAPHTHA ARE TOXIC AND

FLAMMABLE. USE ONLY IN WELL-VENTILATED AREA AND AWAY
FROM OPEN FLAME. AVOID PROLONGED OR REPEATED CONTACT
WITH SKIN OR INHALATION OF VAPORS. USE SHOP SAFETY
PRECAUTION FOR HANDLING FLAMMABLE MATERIALS.
CAUTION: DO NOT LET THE ALIPHATIC NAPHTHA CONTACT THE DECOR

MATERIAL OR PLASTIC COMPONENTS. THE NAPHTHA CAN
DAMAGE THE COMPONENTS AND MATERIALS.
(a) Moisten a clean, dry, cotton cloth with cleaning solvent or aliphatic naphtha and
wipe the metal parts clean. Repeat the applications as required to remove all dirt.
(b) Dry the parts with a clean, dry, cotton cloth before solvent evaporates.
D. Adhesive Removal Procedures
NOTE: After any cleaning, all metal parts in contact with one another must be lubricated
with silicone lubricant (Table 4001) before reassembly.
NOTE: Wear gloves (Table 4001) when handling cleaned components.
(1) Remove adhesive using CALLA 301-A LEMON as follows:
NOTE: To remove adhesive tape or adhesive residue, use CALLA 301-A LEMON at
full strength.
(a) Apply CALLA 301-A LEMON (Table 4001) with a spray bottle, a soft-bristled
brush, or a cotton cloth. Allow time for the solution to soften adhesive.
(b) Scrub adhesive with a soft-bristled brush or a cotton cloth. Repeat the
applications as required to remove all residue.
(c) Wipe the solution off with a clean, damp, cotton cloth. Dry the surface with a
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41042001
(d) Remove adhesive using BRULIN 815MX as follows:


STRONGER THAN SPECIFIED CAN DAMAGE THE DECORATIVE
SURFACES.
(e) To remove adhesive tape or adhesive residue, prepare a solution of 1 part

BRULIN 815MX (Table 4001) to 10 parts water.
(f) Moisten a clean cotton cloth with the solution and wipe the area clean. Repeat
the applications as required to remove all residue.
(g) Wipe the solution off with a clean, damp, cotton cloth. Dry the surface with a
(2) Remove adhesive using ethyl alcohol as follows:
WARNING: ETHYL ALCOHOL IS VERY FLAMMABLE AND CAN DAMAGE YOUR

EYES AND NOSE. USE ONLY IN A WELL-VENTILATED AREA AWAY
FROM OPEN FLAMES. FLUSH IRRITATED EYES WITH WATER.
(a) To remove adhesive tape or adhesive residue, clean component and bonding
surface with a clean, cotton cloth and ethyl alcohol.
(b) Wipe the part dry before alcohol evaporates.
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41042001
INSPECTION/CHECK
1. General
A. This section contains procedures to inspect components of the seat assembly. Refer to
Table 5001 for inspection procedures for damage and wear.
B. Refer to REPAIR to repair minor damage. If the damage is major or beyond simple repair,
replace the part.
C. The inspection/check should be performed a minimum of once annually.
2. Component Inspection/Checks
NOTE: Detailed check procedures are given in Table 5001
Table 5001. Check Procedures (Sheet 1 of 4)
METHOD OF
COMPONENT INSPECTION CHECK FOR CORRECTIVE ACTION
All Parts Visual Cleanliness. Refer to CLEANING to

clean part.
All Metal Parts Visual Nicks, cracks, cuts, scoring, Repair minor nicks and
gouges, distortion, corrosion, scratches; replace
or other damage which could damaged part.
impair operation.
Single Seat Assemblies Visual Grease, dirt, frays, or Refer to CLEANING to
(IPL Figure 1) separations on bottom remove grease and
cushion assembly (15), back dirt; replace if
cushion assembly (30), or damaged; refer to
literature pocket (45); cut, REPAIR to repair
torn, or damaged upholstery. damaged seam.
Visual Frayed lap belt (90, 95). Replace.
Visual Leaking, bent, deformed, or Replace.
damaged hydraulic lock (110);
leakage.
Visual Damaged or deformed lap belt Replace.
strap (105).
Page 5001
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METHOD OF
Emergency Exit Armrest Visual Scratched, gouged, or worn Replace.

Assembly (IPL Figure 2) armcap (60, IPL Figure 2).
Visual Cracked or damaged armrest Replace.
structure assembly (100).
Outboard Armrest Assembly Visual Scratched, gouged, or worn Replace.
(IPL Figure 2) armrest escutcheon (25).
Visual Scratched, gouged, or worn Replace.
armcap (45).
structure assembly (95).
Visual Catch does not engage Replace armrest
spreader assembly (200, IPL assembly.
Figure 6).
Aisle Armrest Assembly Visual Scratched, gouged, or worn Replace.
(IPL Figure 2) armrest escutcheon (25, IPL
Figure 2).
Visual Scratched, gouged, or worn Replace.
armcap (45).
Visual Crimped, cut, or damaged Replace.
recline control cable (70).
Visual Bent or damaged output Replace.
assembly (75).
Visual Inoperative or damaged input Replace.
assembly (90).
structure assembly (95A).
Visual Catch does not engage Replace armrest
spreader assembly (115, IPL assembly.
Figure 6).
Page 5002
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METHOD OF
Standard Foodtray Assembly Visual Damaged or deformed torsion Replace.

(IPL Figure 3) tube (10, IPL Figure 3).
Visual Bent or damaged foodtray arm Replace.
assembly (25, 45).
Visual Stripped or damaged threaded Refer to REPAIR to
insert (20, 75, 85). replace threaded
insert.
Visual Gouged, cracked, chipped or
damaged foodtray table Replace damaged parts;
assembly (65); check foodtray refer to ASSEMBLY
table angle for 2 degree rise to adjust foodtray table
from horizontal. angle.
Sliding Foodtray Assembly Visual Damaged or deformed tube Replace.
(IPL Figure 4) assembly (10, IPL Figure 4).
Visual Stripped or damaged threaded Refer to REPAIR to

inserts (20, 80, 100). replace threaded
insert.
Visual Bent or damaged arm (40, 60). Replace.
Gouged, cracked, chipped or

Visual damaged foodtray panel Replace damaged part;
assembly (115); check refer to ASSEMBLY to
foodtray angle for 2 degree adjust foodtray angle.
rise from horizontal.
Seat Back Assemblies Visual Bent or damaged foodtray Replace damaged part.
(IPL Figure 5) latch (5, IPL Figure 5).
Visual Broken, damaged, or Replace.
permanently set spring (25).
Visual Cracked, deformed, or Replace seat back
damaged back pivot assembly.
fitting (60).
Visual Cracked or damaged seat back Replace seat back
structure (70). assembly.
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41042001
METHOD OF
Base Frame Assembly Visual Bent or damaged baggage bar Replace.

(IPL Figure 6) bracket (25, IPL Figure 6).
Visual Track fitting assembly (30, 150) Replace.
does not tighten against seat
track; damaged or deformed.
Visual Bent or damaged anti-rattle Replace damaged part.
stud assembly (60, 180);
damaged stud (65, 185),
or nut (70, 190).
Visual Cracked, damaged, or Replace.
deformed leg (80).
Visual Damaged or deformed seat Replace.
belt stud (130).
Visual Damaged or deformed Return base frame
foodtray stop assembly (135). assembly to
manufacturer (V34696)
for repair.
Visual Cracked, deformed, or Return base frame
damaged spreader assembly to
assembly (115, 200). manufacturer (V34696)
for repair.
Visual Cracked, punctured, or Return base frame
damaged diaphragm (230). assembly to
manufacturer (V34696)
for repair.
Visual Loose or missing Velcro (220, Refer to REPAIR to
225). replace bonded Velcro.
Page 5004
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REPAIR
1. General
A. This section contains procedures to repair components of the seat assembly. The repair
procedures covered in this section are given below.
Paragraph Repair Action

2 Lubrication of Metal Parts
3 Upholstery Seam and Velcro Repair
4 Replace Threaded Heli-Coil Inserts
5 Replace Diaphragm Rivets
6 Replace or Install Bonded Components
7 Touch-Up Paint Procedure
8 Repainting Procedure
9 Repair of Minor Nicks, Scratches and
Corrosion
B. The recommended tools and materials are given in Table 6001.
Table 6001. Repair Tools and Material (Sheet 1 of 2)
# PART OR SPECIFICATION
NUMBER
(VENDOR CAGE CODE) * NOMENCLATURE
#10 Adhesive (V5N576) Adhesives
DP 100 (V6A669)
Federal Specification Alcohol, Ethyl
TT-I-735
Federal Specification Cloth, Abrasive (Aluminum Oxide, Medium Grit)
P-C-451
Federal Specification Cloth, Abrasive (Crocus Cloth for steel parts)
P-C-458
Commercially Available Cloth, Lint-Free
# Equivalent alternatives may be used for the items listed in Table 6001.
Page 6001
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41042001
Table 6001. Repair Tools and Material (Sheet 2 of 2)
NUMBER
Military Specification Chemical Film (color optional)

(MIL-C-5541)
Military Specification Compound, Corrosion Removing
(MIL-C-38334)
Commercially Available Gloves, Chemical Resistant
ZEP-PAR Product #0166 Lubricant, Silicone (Aerosol)
HSH IP 750PC Primer Paint Materials (light gray finish)
IP 1065B (Color FV3214)

Light Gray Top Coat Paint
(V34696)
Touch-Up Paint Kit, IP 1065B

(Color FV3214) (V34696)
Military Specification Primer, Zinc-Chromate
MIL-P-8585
SD42BS (V07707) Rivet, Dome Head, 1/8 Diameter, 0.063/0.125 Grip
Commercially Available Tap and Die Set (Thread chaser and gage)
Military Specification Thread, Kevlar
MIL-T-44010
#10 30/3 Spun (Natural Color)
BZT-69 (V34696) Thread, Nylon
or
Federal Specification
V-T-295, Type I, Class A, Size FF
1277-6 (V26344) Tool, Threaded Insert Removal
3695-3 (V26344) Tool, Threaded Insert Tang Removal
7552-3 (V26344) Tool, Threaded Insert Installation
# Equivalent alternatives may be used for the items listed in Table 6001.
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2. Lubrication of Metal Parts
A. As a normal routine, all metal parts in contact with one another shall be lubricated with
silicone lubricant (Table 6001) during any shop repair or at least once every two years.
3. Upholstery Seam and Velcro Repair
A. Repair broken upholstery seams as follows:
(1) Clean upholstery in accordance with CLEANING section.
(2) Select Kevlar or nylon thread (Table 6001) with color and type to match fabric
and existing stitches.
(3) Stitch broken seam using same stitch pattern of a matching seam.
B. Repair Velcro on seat covers (20, 35, IPL Figure 1) as follows:
(1) Clean upholstery in accordance with CLEANING section.
CAUTION: TAKE CARE NOT TO PIERCE OR DAMAGE THE BONDED FIRE

BLOCKING MATERIAL WHEN REPAIRING DAMAGED SEAT COVERS.
NOTE: Minor repair to loose or damaged stitches can be accomplished on Velcro

sewn to seat covers. However, it is not recommended that the complete
replacement or major repair of Velcro strips be attempted on seat covers.
Once the fire blocking material is bonded to the seat cover material, sewing
by machine is not possible.
(2) Using Kevlar or nylon thread (Table 6001), make necessary minor repairs to secure
any loose parts on the Velcro strips by hand, using a curved fisherman’s needle.
Take care not to pierce or damage the bonded fire blocking material.
NOTE: Ensure that Velcro is fully stitched around periphery.
4. Replace Threaded Heli-Coil Inserts
A. Remove damaged Heli-Coil inserts with insert removal tool (Table 6001).
B. Using a thread gage from tap and die set (Table 6001), determine correct size of thread
chaser (Table 6001).
C. Using thread chaser from tap and die set (Table 6001), clean tapped hole and repair any
crossed or stripped threads.
Page 6003
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41042001
WARNING: ZINC CHROMATE PRIMER IS TOXIC AND FLAMMABLE. USE ONLY IN WELL-
VENTILATED AREAS AND AWAY FROM OPEN FLAME. AVOID PROLONGED
OR REPEATED CONTACT WITH SKIN OR INHALATION OF VAPORS. USE
SHOP SAFETY PRECAUTION FOR HANDLING FLAMMABLE MATERIALS.
D. Wet the replacement inserts with zinc-chromate primer (Table 6001) and using hand
insertion tool (Table 6001), install the inserts flush with surface of component.
5. Replace Diaphragm Rivets
A. Repair diaphragm using 21 rivets, Part Number SD42BS (see Table 6001).
6. Replace or Install Bonded Components
WARNING: ETHYL ALCOHOL AND ADHESIVES ARE VERY FLAMMABLE AND CAN
DAMAGE YOUR EYES AND NOSE. USE ONLY IN A WELL-VENTILATED AREA
AWAY FROM OPEN FLAMES. FLUSH IRRITATED EYES WITH WATER.
WARNING: ADHESIVES ARE TOXIC AND FLAMMABLE. USE ONLY IN A WELL-

VENTILATED AREA AWAY FROM OPEN FLAMES. AVOID PROLONGED OR
REPEATED CONTACT WITH SKIN OR INHALATION OF VAPORS. USE SHOP
SAFETY PRECAUTION FOR HANDLING FLAMMABLE MATERIALS.
CAUTION: DO NOT USE CROCUS CLOTH ON ALUMINUM OR ALUMINUM ALLOY

PARTS. CROCUS CLOTH CONTAINS AN IRON OXIDE WHICH CAN QUICKLY
OXIDIZE ALUMINUM.
A. Remove loose or damaged components. Abrade all metal surfaces with medium grit
aluminum oxide abrasive cloth (Table 6001) for aluminum parts or crocus cloth for steel
parts.
B. Clean component and bonding surface with clean, lint-free cloths and ethyl alcohol (Table
6001) to remove any adhesive and other contaminants. Wipe the part dry before solvent
evaporates. Wear gloves (Table 6001) to handle cleaned components.
C. Apply #10 adhesive (Table 6001) to component and position onto the bonding surface.
Rub component with consistent pressure and remove any air bubbles.
D. Remove excess adhesive with clean, lint-free cloths and ethyl alcohol (Table 6001). Wipe
the part dry before solvent evaporates.
E. Allow adhesive to cure according to manufacturer’s instructions.
Page 6004
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41042001
F. Install Velcro (45, 50, IPL Figure 5) onto seat back assembly (160, IPL Figure 1) and
Velcro (220, 225, IPL Figure 6) onto base frame assembly (190, IPL Figure 1) as follows:
(1) Remove protective backing from Velcro.
(2) Position Velcro onto the respective surfaces of seat back assembly (160) or
base frame assembly (190) and bond the Velcro in place. Rub with consistent
pressure and remove any air bubbles.
(3) Apply a continuous bead of DP 100 adhesive (Table 6001) around edges
of Velcro.
7. Touch-Up Paint Procedure
A. Open Touch-Up Paint Kit (Table 6001) and select appropriate brush tip.
B. Place selected brush tip on paint applicator.
C. Pull slider to bottom of paint applicator.
D. Press down on brush and squeeze applicator until brush is saturated with paint.
E. Touch-up the area requiring paint.
8. Repainting Procedure

OXIDIZE ALUMINUM.
A. After damaged area has been repaired, sand the area to be painted with medium grit
aluminum oxide abrasive cloth (Table 6001) or crocus cloth for steel parts.
B. Mask an area larger than the sanded section to prevent over-spray.
C. Select appropriate paint materials from Table 6001 (light gray or dark gray).
D. Apply primer, texture paint, topcoat paint, and clear coat. Follow manufacturer’s
instructions for cure times and handling.
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41042001
9. Repair of Minor Nicks, Scratches and Corrosion

OXIDIZE ALUMINUM.
A. Use corrosion removal compound (Table 6001) to remove corrosion from metal parts.
B. Polish out minor nicks or scratches in steel parts with a crocus cloth (refer to
Table 6001).
NOTE: Burrs, nicks, and scratches are defined as any material lifted above the surface of the
part. Burrs, nicks and scratches shall be polished, taking care not to impair form, fit or
function. Surface coat must be replaced after polishing.
C. Polish out minor burrs, nicks and scratches in aluminum parts with an aluminum oxide
abrasive cloth (refer to Table 6001).
NOTE: During and after cleaning, make sure not to touch surface to be refinished with hands
or allow any grease, oil, etc., to contaminate the surface.
D. Clean repaired parts per CLEANING.
WARNING: CHEMICAL FILM IS VERY FLAMMABLE AND CAN IRRITATE EYES AND
NOSE. USE CHEMICAL FILM ONLY IN WELL-VENTILATED AREAS AWAY
FROM OPEN FLAMES. WEAR RUBBER GLOVES, APRON, AND GOGGLES.
DO NOT LET THE SOLUTION TOUCH EYES OR BODY.
E. Using an acid-resistant brush, swab, synthetic sponge, or portable spray equipment, apply
a large quantity of undiluted chemical film (Table 6001) to part. Apply as many coats as
needed to completely cover any bare metal. Permit a 1-minute reaction time between
applications.
NOTE: The chemical film will repair the finish more quickly when the chemical film and the
part are at room temperature, typically 65-75º F (18-24º C). Normally, 1 to 5
minutes is necessary for the repair finish to show.
F. Remove unwanted chemical film with clean water and lint-free cloths.
Page 6006
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41042001
ASSEMBLY
1. General
A. This section contains instructions and notes needed to prevent damage to components and
possible injury during assembly of the seat assembly.
B. Refer to REPAIR to replace threaded inserts and bonded Velcro and caps. Install the
attaching parts given in the IPL to secure all other components.
C. Refer to Table 7001 for recommended materials.
Table 7001. Assembly Material
NUMBER
MS25281F4 Clamps
NAS603-6 Screws
NAS603-9
Federal Specification Ties, Cable
PLT 1.5M
PLT 2SM
41031224-1 (V34696)
# Unless specified differently, equivalent alternatives may be used for the items listed in Table 7001.
2. Assembly Procedures
CAUTION: THE SEAT ASSEMBLY HAS COVERS THAT ARE EASILY DAMAGED.
COVER THE SURFACES AND HANDLE WITH CARE TO PREVENT DAMAGE.
A. Assemble base frame assembly (190, IPL Figure 1) as follows:
(1) Assemble and install anti-rattle stud assembly (180, IPL Figure 6) as follows:
(a) Install nut (190) onto stud (185). Refer to Figure 7001.
(b) Install trunnion (195) into track fitting (210). Refer to Figure 7001.
(c) Install anti-rattle stud assembly (180) into trunnion (195). Refer to Figure 7001.
Page 7001
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41042001
TRACK FITTING (RF)
TRUNNION
ANTI-RATTLE STUD
STUD ASSEMBLY NUT
7001
Figure 7001. Outboard Anti-Rattle Stud Installation
(2) Install track fitting (150, IPL Figure 6) onto aft fitting (215) with screw (175),
washers (160), grommets (165, 170), and nut (155). Refer to Figure 7002.
(3) Install leg (80, IPL Figure 6) onto aisle spreader assembly (115) with bolts (95, 100),
washers (90), and hex nuts (85).
(4) Assemble and install anti-rattle stud assembly (60) as follows:
(a) Install nut (70) onto stud (65). Refer to Figure 7003.
(b) Install trunnion (75) into leg (80). Refer to Figure 7003.
(c) Install anti-rattle stud assembly (60) into trunnion (75). Refer to Figure 7003.
(5) Install track fitting (30) onto leg (80) with screw (55), washers (40, 45), grommets (50),
and nut (35). Refer to Figure 7004.
(6) Install baggage bar (5, IPL Figure 6) and baggage bar bracket (25) with screws (10, 15)
and washers (20).
Page 7002
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41042001
SCREW
WASHER
GROMMET AFT FITTING
WASHER
NUT
GROMMET
TRACK FITTING
(SET OF 3 PARTS)
GROMMET
7002
Figure 7002. Outboard Track Fitting Installation
LEG (RF)
TRUNNION
NUT
ANTI-RATTLE
STUD ASSEMBLY
STUD
7003
Figure 7003. Aisle Anti-Rattle Stud Installation
Page 7003
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41042001
LEG (RF)
WASHER SCREW
WASHER
NUT
GROMMET GROMMET
WASHER
TRACK FITTING
(SET OF THREE PARTS) 7004
Figure 7004. Aisle Track Fitting Installation
B. Assemble seat back assembly (160, IPL Figure 1) as follows:
(1) Install foodtray latch assembly (5, IPL Figure 5) onto back structure (70) as follows:
WARNING: FOODTRAY LATCH ASSEMBLY (5) IS SPRING LOADED. TAKE

CARE TO PREVENT INJURY TO PERSONNEL OR DAMAGE TO PARTS
WHEN INSTALLING.
(a) Install washer (15) onto the shaft of lacth (40) and install assemble latch and
washer into back structure (70).
(b) Install the spacer (30), spring (25), and washer (15) onto shaft of latch (40) and
secure with cotter pin (10).
(c) Install cap (20) onto shaft of latch (40) and secure cap to latch with aluminum tape
(35).
Page 7004
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C. Assemble foodtray assemblies (155, 155A, IPL Figure 1) as follows:
(1) Assemble sliding foodtray assembly (155A) as follows:
(a) Install stops (105, IPL Figure 4) onto foodtray panel (115) with screws (110).
(b) Install arms (40, 60) onto slide support structures (65, 85) with studs (75, 95)
and screws (70, 90).
(c) Install slide support structures (65, 85) into slots on foodtray panel (115).
(d) Install torsion tube assembly (10) onto arms (40, 60) with screws (15).
(2) Assemble standard foodtray assembly (155, IPL Figure 1) as follows:
(a) Install studs (70, IPL Figure 3) and pivot pins (80) onto foodtable assembly (65).
(b) Install arm assemblies (25, 45) onto studs (70) and pivot pins (80).
(c) Install torsion tube assembly (10) onto arm assemblies (25, 45) with screws (15).
D. Install foodtray arm assembly (157, 157A, IPL Figure 1), straps (105), and seat back
assembly (160) onto base frame assembly (190) with bolts (170, 175), washers (180),
and bushings (185, 185A, 185B, 185C). Refer to Figure 7005.
NOTE: Foodtray arm assembly (157, 157A, IPL Figure 1) and the full upright and full
recline angles of seat back assembly (160) shall be adjusted after the seat is
installed.
Refer to Adjustment Procedures in this section.
(1) Install bolt stop bracket (165) over head of bolt (170) and secure bolt stop bracket
to seat back assembly (160) with hex nut (65, IPL Figure 5).
E. Assemble and install armrest assemblies (145, 145A, 150, IPL Figure 1)
as follows:
(1) Assemble outboard armrest assembly (145) as follows:
(a) Install armcap (45, IPL Figure 2) onto armrest structure (95) with screw (50)
and washer (55).
(b) Install armrest escutcheon (25) onto armrest structure (95) with screws (30, 35).
(2) Assemble emergency exit armrest assembly (145A, IPL Figure 1) as follows:
(a) Install armcap (60, IPL Figure 2) onto armrest structure (100) with screw (65).
Page 7005
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41042001
SEATS WITH FOODTRAYS AND NO LAP BELT STRAPS

PN 41042001-101, -103, -109, -121, -123, -131, -141, -143 AND -151
160
155 155
155A 155A
115 200
IPL FIG 6 IPL FIG 6
185A 170 175 185A

EXCEPT WHERE NOTED*
115 AISLE SPREADER* 170 BOLT NAS1306-26
155 STANDARD FOODTRAY 175 BOLT NAS1306-23
155A SLIDING FOODTRAY 185A BUSHING NAS76A6-008
160 SEAT BACK ASSY 200 OUTBOARD SPREADER*
7005
Figure 7005. Foodtray and Seat Back Assembly (Sheet 1 of 3)
Page 7006
25-20-60 May 15/04
41042001
SEATS WITH FOODTRAYS AND LAP BELT STRAPS

PN 41042001-105, -111, -145 AND -155
160
115 155 155 200

IPL FIG 6 IPL FIG 6
105
105
180 180
170 175

EXCEPT WHERE NOTED*
105 STRAP 170 BOLT NAS1306-26

115 AISLE SPREADER* 175 BOLT NAS1306-23
155 STANDARD FOODTRAY 180 WASHER AN960-616
160 SEAT BACK ASSY 200 OUTBOARD SPREADER*
7005-2
Figure 7005. Foodtray and Seat Back Assembly (Sheet 2)
Page 7007
25-20-60 May 15/04
41042001
SEATS WITH NO FOODTRAYS AND NO LAP BELT STRAPS

PN 41042001-107, -127 AND -147
160
115 200
IPL FIG 6 IPL FIG 6
185C 185 185B

170 175

EXCEPT WHERE NOTED*
115 AISLE SPREADER* 185B BUSHING NAS76A6-016

160 SEAT BACK ASSY 185C BUSHING NAS76A6-024
170 BOLT NAS1306-26 200 OUTBOARD SPREADER*
175 BOLT NAS1306-23
185 BUSHING NAS76A6-006
7005-3
Figure 7005. Foodtray and Seat Back Assembly (Sheet 3)
Page 7008
25-20-60 May 15/04
41042001
(3) Assemble aisle armrest assembly (150, IPL Figure 1) as follows:
(a) Install recline control cable (70, IPL Figure 2) into armrest structure (95A).
(b) Connect input assembly (90) to recline control cable (70) with clip ring.
Refer to Figure 7006.
WARNING: INPUT ASSEMBLY (90, IPL FIGURE 2) IS SPRING LOADED. IF CLIP

RING (85) IS INSTALLED ONTO THIS ITEM, USE CARE TO PREVENT
INJURY TO PERSONNEL OR DAMAGE TO PARTS.
(c) Install input assembly (90) into mounting hole in armrest structure (95A) and
attach input cover (80) to input assembly with clip ring (85).
(d) Install armcap (45) onto armrest structure (95A) with screw (50) and washer (55).
(e) Install armrest escutcheon (25) onto armrest structure (95A) with screws (30, 35).
(4) Install outboard, emergency exit, and aisle armrest assemblies (145, 145A, 150, IPL
Figure 1) onto base frame assembly (190) with retaining ring (5, IPL Figure 2),
washer (10), wave washers (15), and pin (20).
(5) Secure recline control cable (70, IPL Figure 2) to base frame assembly (190, IPL
Figure 1) with cable ties, clamps, and screws. Refer to Table 7001 and Figure 7007.
Page 7009
25-20-60 Jun 15/03
41042001
OUTPUT ASSEMBLY
RECLINE TRUNNION PIN
INPUT ASSEMBLY
HYDRAULIC LOCK
INPUT COVER
C-CLIP
MAKE SURE CABLE IS

PROPERLY CONNECTED CLIP RING
JAM NUTS
RECLINE CONTROL
CABLE MAKE SURE CABLE IS
PROPERLY CONNECTED
LOCKING TAB
PUSH IN TO SECURE
RECLINE CONTROL
CABLE TO HYDRAULIC
LOCK

EXCEPT WHERE NOTED
7006
Figure 7006. Recline Control Cable Installation
RECLINE CABLE
CABLE TIE
PN PLT2SM
7007
Figure 7007. Recline Cable Routing
Page 7010
25-20-60 May 15/04
41042001
F. Final Assembly
(1) Install hydraulic lock (110, IPL Figure 1) onto trunnion pin (140) and back pivot
fitting (60, IPL Figure 5) as follows:
(a) Install hydraulic lock (110, IPL Figure 1) onto trunnion pin (140) with nuts (130)
and washers (135).
(b) Raise seat backs to upright position and connect hydraulic lock to back pivot
fitting (60, IPL Figure 5) with bolt (115, IPL Figure 1), washers (120),
and nut (125).
NOTE: Ensure bolt (115), washers (120), and nut (130) are oriented with
bolt head facing toward aisle spreader (115, IPL Figure 6) as shown
in Figure 7008 and IPL Figure 1.
(c) Install output assembly (75, IPL Figure 2) onto hydraulic lock (110, IPL Figure 1).
Push locking tab (refer to Figure 7006) up to secure output assembly to
hydraulic lock. Tighten jam nut.
(d) Using cable ties (refer to Table 7001), secure the cable of recline control
cable (70, IPL Figure 2) to hydraulic lock (110, IPL Figure 1).
Page 7011
25-20-60 Jun 15/03
41042001
PIVOT FITTING
WASHER WASHER ASSY
BOLT NUT
HIDRAULIC BOLT, WASHERS, AND NUT

LOCK ASSY SHALL BE ORIENTED SO
THAT HEAD OF BOLT IS
TOWARD AISLE
SPREADER
VIEW A
A
AISLE
SPREADER
HYDRAULIC
LOCK
7008
Figure 7008. Hydraulic Lock Assembly Bolt Orientation
NOTE: Final adjustment to hydraulic lock (110, IPL Figure 1), full upright and full
recline angles, and recline cable adjustment shall be performed after seat is
completely assembled. Refer to Adjustment Procedures in this section.
(2) Install lap belts (90, 95) as follows:
NOTE: Ensure that clasp half of lap belts (90, 95) are installed (refer to Figure 7009).
(a) Install hooks of lap belt (90, IPL Figure 1) onto seat belt studs (130, IPL Figure 6)
and secure with new nylon rivets (85, IPL Figure 1). Refer to Figure 7009.
(b) Install hooks of Y-type lap belt (95, IPL Figure 1) onto straps (105) and secure
with new nylon rivets (85). Refer to Figure 7009.
Page 7012
25-20-60 May 15/04
41042001
STUD
LAP BELTS
7009-1
Figure 7009. Seat Belt Installation (Sheet 1 of 2)
Page 7013
25-20-60 Jun 15/03
41042001
STRAP
(DO NOT INSTALL RIVETS
IN THESE LOCATIONS)
STUD
LAP BELTS
7009-2
Figure 7009. Seat Belt Installation (Sheet 2)
Page 7014
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41042001
(3) Install closeout angle (70, IPL Figure 1) onto base frame assembly (190) with
screws (75) and washers (80).
(4) Install upper cart bumper (60) onto base frame assembly (190) with screws (65).
(5) Install lower cart bumper (50) onto base frame assembly (190) with screws (55).
(6) Install literature pocket (45) onto seat back assembly (160) by attaching to Velcro and
snapping literature pocket onto seat back snaps.
(7) Assemble and install seat cushions as follows:
(a) Assemble back cover (35) onto back cushion (40) and install back cushion
assembly (30) onto seat back assembly (160).
(b) Assemble bottom cover (20) onto bottom cushion (25) and install bottom cushion
assembly (15) onto base frame assembly (190).
3. Adjustment Procedures
A. Recline Control Cable (70, IPL Figure 2) Adjustment
NOTE: If recline button does not have a firm feel and does not return to the normal
position, one of the recline cable ends might be improperly seated in position.
Check both ends of recline cable (at input assembly and output assembly ends) to
ensure each cable end is properly seated.
(1) If necessary, loosen jam nut securing output adjustment nut (refer to Figure 7010)
and adjust adjustment nut so that there are 3 to 4 threads exposed between jam nut
and cable sheath.
(2) Loosely tighten jam nut.
NOTE: If seat back will not recline, recline control cable is adjusted too tight.
If hydraulic lock does not firmly lock seat back in place, recline cable is
too loose.
(3) Press recline button and recline seat back. Verify seat back will recline smoothly
without binding. If binding is noticed, remove seat back from base frame, check all
parts, and reassemble.
(4) If seat back does not recline, loosen jam nut and readjust recline control cable output
adjustment nut to loosen recline cable (refer to Figure 7010). Loosely tighten jam nut
and repeat step (3).
(5) Release recline button and verify that seat back locks firmly in place.
Page 7015
25-20-60 Jun 15/03
41042001
HYDRAULIC
LOCK
RING
(RECLINE
RECLINE ADJUSTMENT)
TRUNNION
PIN
AISLE SETSCREW
SPREADER
JAM NUTS
(FULL UPRIGHT
ADJUSTMENT)
RECLINE CONTROL CABLE

OUTPUT ADJUSTMENT NUT
AND JAM NUT
7010
Figure 7010. Recline Control Cable Adjustment
(6) If seat back does not lock firmly in place, loosen jam nut and readjust recline control
cable output adjustment nut to tighten recline cable (refer to Figure 7010) Loosely
tighten jam nut and repeat step (5).
(7) When proper adjustment is completed, firmly tighten jam nut against output
adjustment nut, taking care not to move output adjustment nut (refer to Figure 7010).
Repeat steps (3) through (7) to verify the adjustment is correct.
B. Seat Back Full Upright and Full Recline Adjustment
(1) Remove bottom cushion assembly (15, IPL Figure 1) to access hydraulic lock (110).
(2) Remove back cushion assembly (30) to access seat back assembly (160).
(3) Press recline control button and move seat to full upright position.
Page 7016
25-20-60 May 15/04
41042001
(4) Using the bottom of leg (80, IPL Figure 6) to obtain a horizontal plane, measure the
vertical angle of seat back assembly (160, IPL Figure 1). Refer to Figure 7011.
• The full upright position angle shall be 11 degrees from vertical. Refer to
Figure 7011.
(5) Adjust the jam nuts (refer to Figure 7010) that secure hydraulic lock (110, IPL Figure 1)
to trunnion pins (140). Tighten both jam nuts against trunnion pin.
(6) Press recline control button and move seat to full recline position.
(7) Using the bottom of leg (80, IPL Figure 6) to obtain a horizontal plane, measure the
vertical angle of seat back assembly (160, IPL Figure 1). Refer to Figure 7011.
• The full recline position angle shall be 19 degrees from vertical. Refer to
Figure 7011.
(8) Loosen setscrew (refer to Figure 7010) on hydraulic lock (110, IPL Figure 1) and turn
ring to achieve 19 degrees of recline. Tighten setscrew and place a torque strip on ring
once full recline angle is achieved.
C. Foodtray (155, 155A, IPL Figure 1) Adjustment
(1) Foodtray and Foodtray Arm Setscrew Adjustment
(a) With foodtray assembly (155, 155A) in the stowed position, adjust setscrews until
foodtray is parallel to foodtray arms. Refer to Figure 7011. This will ensure that
foodtray is secure and not protruding when stowed.
(b) With foodtray assembly (155, 155A) in the deployed position, adjust setscrews
until foodtray is parallel to foodtray arms in deployed positions. Refer to
Figure 7011.
(2) Foodtray Stop Adjustment
(a) Remove bottom cushion assembly (15, IPL Figure 1) and back cushion
assembly (30) to access foodtray stops. Refer to Figure 7011.
(b) Using bottom of leg (80, IPL Figure 6) to obtain a horizontal plane, measure the
horizontal angle of foodtray assembly.
NOTE: Ensure foodtray arms are in contact with adjustment screws. Refer to
Figure 7011.
(c) Turn adjustment screws (refer to Figure 7011) in foodtray stops to achieve a 2.0
degree rise from horizontal.
NOTE: Both ends of adjustment screws are slotted, so adjustment can be made
from either the front or rear of seat assembly.
Page 7017
25-20-60 Jun 15/03
41042001
19°
VERTICAL
FULL RECLINE
11°
FULL UPRIGHT
FOODTRAY
STOP
ASSEMBLY
ADJUST FOODTRAY
TO THIS SURFACE
WHEN STOWED
ADJUSTMENT
SCREW
ADJUSTMENT
SCREW
ADJUST FOODTRAY
TO THIS SURFACE
WHEN DEPLOYED
2°
ADJUSTMENT
SCREW
FOODTRAY
ARM
FOODTRAY
STOP ASSEMBLY
ADJUSTMENT SCREW
(ADJUSTABLE FROM
FRONT OR BACK)
LEG
HORIZONTAL PLANE
7011
Figure 7011. Seat Back and Foodtray Adjustment
Page 7018
25-20-60 May 15/04
41042001
FITS AND CLEARANCES
1. General
This section gives dimensional information to let the technician find if the assembly is
serviceable or make a decision about the level of repair that is necessary.
2. Assembly Torque Limits
The Assembly Torque Limits Table 8001 gives applicable torque limits for all critical fasteners.
The torque values are shown in the English (in-lb) standard value with the Metric (N•m)
equivalent value given in the next column.
Table 8001. Assembly Torque Limits
FASTENER TYPE
TENSION SHEAR
MIN MAX MIN MAX

THREAD
SIZE IN-LB N•M IN-LB N•M IN-LB N•M IN-LB N•M
8-32 12 1,3 15 1,7 7 0,8 9 1,0

10-32 20 2,2 25 2,8 12 1,3 15 1,7
1/4-28 50 5,6 70 7,9 30 3,4 40 4,5
5/16-24 100 11,2 140 15,7 60 6,7 85 9,6
3/8-24 160 18,0 190 21,3 95 10,7 110 12,4
Page 8001
25-20-60 Jun 15/03
41042001
Page 8002
25-20-60 Jun 15/03
41042001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
1. General
The recommended special tools, fixtures, and test equipment for the seat assembly are given in
Table 9001. The recommended consumables for the seat assembly are given in Table 9002.
Table 9001. Special Tools, Fixtures, and Equipment
NOMENCLATURE PART NUMBER # SOURCE (CAGE) * USE
Tap and Die Set (Thread – – – Commercially Available Repair

chaser and gage)
Tool, Threaded Insert 1277-6 Emhart Fastening Repair
Removal Systems Group
(V01556)
Tang Removal Systems Group
(V01556)
Installation Systems Group
(V01556)
Table 9002. Consumables (Sheet 1 of 3)
Adhesives #10 Adhesive 3M Co (V6A669) Repair

DP 100 3M Co (V6A669)
Alcohol, Ethyl Federal Specification
TT-I-735
Apron ––– Commercially Available Cleaning
Bottle, Spray ––– Commercially Available Cleaning
Brush, Soft-Bristled or ––– Commercially Available Cleaning
Clothing
Page 9001
25-20-60 Jun 15/03
41042001
Chemical Film Military Specification Commercially Available Repair

(color optional) (MIL-C-5541)
Clamp, Cable MS25281F4 Commercially Available Repair
Cloth, Abrasive
Aluminum Oxide, Federal Specification Commercially Available Repair
Medium Grit P-C-451
Crocus Cloth Federal Specification Commercially Available Repair
(steel parts) P-C-458
Cloth, Lint-Free ––– Commercially Available Repair
Cloths, Cotton ––– Commercially Available Cleaning
(clean and dry)
Compound, Military Specification Commercially Available Repair
Corrosion Removing MIL-C-38334
Detergent, BRULIN 815MX Brulin & Co. (V94058) Cleaning
Aqueous Anionic
CALLA 301-A LEMON Zip-Chem Prod., Inc.
(V8E913)
Detergent, Mild Household – – – Commercially Available Cleaning
Gloves, ––– Commercially Available Repair
Chemical Resistant
Goggles, Eye Safety ––– Commercially Available Cleaning
Lubricant, Silicone ZEP-PAR Product #0166 Zep Manufacturing Co. Cleaning
(Aerosol) (V27674) Repair
Paint Materials HSH IP 750PC Primer 4/Flight Industries Repair
(light gray finish) (V34696)
IP 1065B (Color FV3214)
Light Gray Top Coat
Paint, Touch-Up Paint, IP
1065B (Color FV3214)
IP 650ES Clear Coat
Primer, Zinc-Chromate Military Specification Commercially Available Repair
MIL-P-8585
Page 9002
25-20-60 Jun 15/03
41042001
Rivet, Dome Head SD42BS, 1/8 Diameter, Pop Fasteners Repair

0.063/0.125 Grip (V07707)
Solvent, Cleaning Aliphatic Naphtha Commercially Available Cleaning
Solvent, Federal Optional
Specification
P-D-680, Type III
Sponges (clean and dry) ––– Commercially Available Cleaning
Thread, Kevlar Military Specification Commercially Available Repair
MIL-T-44010
#10 30/3 Spun
(Natural Color)
Thread, Nylon BZT-69 4/Flight Industries Repair
or (V34696)
Federal Specification
V-T-295, Type I, Class A, Commercially Available
Size FF
Tie, Cable Federal Specification Commercially Available Assembly
PLT 1.5M
PLT 2SM 4/Flight Industries
41031224-1 (V34696)
Page 9003
25-20-60 Jun 15/03
41042001
Page 9004
25-20-60 Jun 15/03
41042001
ILLUSTRATED PARTS LIST
1. General
This section lists, describes, and illustrates all component assemblies, subassemblies, and parts
required for maintenance of the seat assemblies.
2. Scope of Information
A. General
Each assembly is listed and immediately followed by a listing of its detail parts. The listing
is indentured to show the relationship between each part and its next higher assembly. Item
numbers in the parts list correspond to the item numbers of the accompanying illustration
(figure).
B. How to Identify a Part
(1) When the part number is known: Find the part number in the numerical index and note
the figure and item number. Find the item number in the applicable parts list and
illustration to get the necessary information.
(2) When the part number is not known: Review the illustrations to identify the part by
physical appearance and location. Refer to the accompanying parts list to get the part
number, nomenclature, effectivity, and quantity.
(3) The effectivity code shows the part usage relative to the next higher assembly. When
the EFFECTIVITY CODE column is blank, the part usage applies to all next-higher-
assembly versions unless otherwise specified in the NOMENCLATURE column.
3. Equipment Designator Index
The Equipment Designator Index is an aid to find the parts in the Detail Parts List by equipment
designator. The equipment designator, the part number, the figure number, and the item number
are given for each entry.
The equipment designator are sorted one character at a time, from left to right. The correct
sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Numerical Index
The Numerical Index is an aid to find parts in the Detail Parts List by part number. The figure
number, the item number, and the total quantity required are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence is
(1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
Page 10001
25-20-60 Jun 15/03
41042001
5. Explanation of Detail Parts List Entries
The Detail Parts List is arranged in general sequence of disassembly. The parts are illustrated
in an exploded-view illustration and listed in the related parts list.
A. FIG. ITEM Column
(1) The first number at the top of each FIG. ITEM column is the figure number of the
exploded-view illustration. The number given opposite each part number is the item
number assigned to the part in the illustration.
(2) A dash (-) in front of an item number means the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are assigned to item numbers when
necessary to identify added parts, alternate parts, and parts modified by service
bulletins.
B. PART NUMBER Column
This column gives the part number of the manufacturer for each part, as modified to meet
the requirements of ATA 200/2000. The modifications can include:
(1) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.
(2) Insertion of a reference part number compatible with ATA 200/2000 if the part number
is longer than 15 characters. In these cases, the full part number is given in the
NOMENCLATURE column.
C. INDENTure Column
The indenture column is used to shows the relationship of one part to another as found on
the original engineering drawings. A typical indenture relationship is as follows:
0 End Item or Major Assembly

1 Detail Parts for End Item or Major Assembly
2 Subassemblies
ATTACHING PARTS
2 Attaching Parts for Subassemblies
---*---
3 Detail Part for Subassemblies
ATTACHING PARTS
3 Attaching Parts for Detail Parts
---*---
Page 10002
25-20-60 Jun 15/03
41042001
D. NOMENCLATURE Column
(1) This column contains descriptive nomenclature for each part, and can also give the
CAGE code of the manufacturer (if the part is not made by 4/Flight Industries), the part
number (if it is longer than 15 digits or modified to ATA 200/2000), any service bulletin
that affect the part, and any obsolete part numbers. The column also provides figure
references for NHA and details, and additional descriptive information as required.
(2) Assemblies, subassemblies, and detail parts subjected to modification, deletion,

addition, or replacement by an issued service bulletin are annotated to indicate both
the pre- and post-service bulletin configurations. The term (PRE SB XXXX) in the
NOMENCLATURE column identifies the original configuration, and the term (POST
SB XXXX) identifies assemblies and parts after the modification has been completed.
(3) The terms defined below are used when applicable to indicate the interchangeability
of parts.
Term Abbreviation Definition
Alternate ALT The listed part is alternate to and

interchangeable with other parts
within the same item number variant
group or other item numbers if
designated.
Superseded By SUPSD BY The part is superseded by and is not

interchangeable with the item number
designated in the notation.
Supersedes SUPSDS The part supersedes and is not

Replaced By REPLCD BY The part is replaced by and is

Replaces REPLCS The part replaces and is

E. EFF CODE Column
This column contains effectivity codes (A, B, etc.) to indicate the alternate models or
configurations of the end items to which the parts apply. This column is left blank when the
parts apply to all models or configurations in the parts list. When an asterisk (*) is used, the
part is contained in a kit which is listed at the end of the detail parts lists.
Page 10003
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41042001
F. UNITS PER ASSY Column
The quantity shown in this column is the units required for one next higher assembly (NHA).
The abbreviation RF (reference) means the end item or assembly is shown completely
assembled in the figure referenced in the NOMENCLATURE column.
6. Manufacturer Names and Addresses
The CAGE codes for the manufacturers of the parts, special tools, test equipment, and materials
referenced in the manual are given below. The five digit code is preceded by the letter V. The
codes are taken from Cataloging Handbook H4/H8. No code in the NOMENCLATURE column
means the part is made by 4/Flight Industries.
Code Name and Address Code Name and Address

V0EV66 Girard Fasteners and Supply Co. V15022 ASI Aerospace Group Inc.
631 S. Palm St., Unit I dba Barco Aviation
La Habra, CA 90631 1850 W 205th St.
Torrance, CA 90501
V0FWE1 AM-SAFE Inc.
Division of the Marmon Group V21440 Glamorene Products Corporation
240 N. 48th Avenue 175 Entin Road
Phoenix, AZ 85043 Clifton, NJ 07014-1424
V0HGX6 Douglass Interior Products, Inc. V23738 Von Schrader Company
2000 124th Avenue, NE 1600 Junction Avenue
Bellevue, WA 98005 Racine, WI 53403-2523
V0PVV2 Kiss Cleaner and Associate V26344 New Haven Mfg. Corporation
6390 Coventry Way 446 Blake St.
Clinton, MD 20735 New Haven, CT 06515-1238
V0VYR8 E.I. du Pont de Nemours and Co. V27674 Zep Manufacturing Company
3300 Pacific Avenue 1310 Seaboard Industrial Blvd.
Burbank, CA 91505 Atlanta, GA 30318
V01556 Emhart Fastening Systems Group V3A054 McMaster-Carr Supply Company
Heli-Coil Division 9630 Norwalk Blvd.
510 River Road Santa Fe Springs, CA 90670-2932
Shelton, CT 06484
V3A2G6 Avdel Cherry Textron Inc.
V02953 P. L. Porter Company 614 NC Hwy 200 S.
6355 De Soto Avenue Stanfield, NC 28163
Woodland Hills, CA 91367
V3M630 Velcro USA Inc.
V07707 Pop Fasteners 3233 San Fernando Road, Suite 3
A Black & Decker Co. Los Angeles, CA 90065
510 River Road
Selton, CT 06484-4517
Page 10004
25-20-60 Jun 15/03
41042001
Code Name and Address Code Name and Address
V30676 Lord Corp. V6A669 3M Company

2000 W. Grandview Blvd. Sales Center
Erie, PA 16514-0038 10260 Alliance Road
P.O. Box 145404
V31272 Ancra International Corp. Cincinnati, OH 45250
4880 W. Rosecrans Avenue
Hawthorne, CA 90250 V60119 The Monadnock Company
18301 E. Arenth Avenue
V34696 4/Flight Industries Rowland Heights, CA 91748
1945 S. Grove Avenue
Ontario, CA 91761 V79136 Seeger Inc.
Waldes Truarc Division
V39428 McMaster-Carr Supply Company 500 Memorial Drive
600 County Line Road P.O. Box 6723
Elmhurst, IL 60126-2034 Somerset, NJ 08875-6723
V5N576 DAPCO Industries, Inc. V8E913 Andpak-Ema Inc.
241 Ethan Allen Highway Zip-Chem Products, Inc.
Ridgefield, CT 06877-6208 400 Jarvis Drive
V5X986 Northwestern Tool Morgan Hill, CA 95037
and Die Works, Inc. V86928 Seastrom Mfg. Company, Inc.
1759 116th Avenue NW 456 Seastrom Street
Minneapolis, MN 55433 Twin Falls, ID 83301-8256
V56958 The Young Engineers, Inc. V94058 Brulin & Company, Inc.
25841 Commercentre Drive dba Brulin Corp
P.O. Box 278 2920 Dr. Andrew J. Brown Ave.
Lake Forest, CA 92630-0278 P.O. Box 270
V56988 Century Spring Corp. Indianapolis, IN 46206-0270
222 E. 16th Street
Los Angeles, CA 90015
Page 10005
25-20-60 Jun 15/03
41042001
NUMERICAL INDEX
AIRLINE IPL FIGURE TTL

PART NUMBER STOCK NO. FIGURE ITEM REQ
AN316-6R 1 130 2
AN960-10L 1 80 3
6 20 5
AN960-416 6 90 4
AN960-416L 1 120 2
2 10 RF
AN960-516 6 40 2
6 160 2
AN960-6 2 55 1
AN960-616 1 180 4
AN960C416 5 15 2
A4972-5-62 2 40 1
F52NKTE054 6 35 1
6 155 1
MC00066-00 2 80 1
MC00069-00 2 85 1
MC01785-00 2 90 1
MC21-30 2 70 1
MC90251-00 2 75 1
MS21042L3 5 65 1
MS21042L4 1 125 1
6 85 2
MS24665-227 5 10 1
MS35206-230 2 50 1
MS35207-261 1 75 3
Page 10006
25-20-60 Jun 15/03
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
41042001

MS35333-42 1 135 2
NAS1081-06A2P 3 35 1
3 55 1
4 35 1
4 55 1
NAS1081-06A3P 3 30 1
3 50 1
4 30 1
4 50 1
R NAS1304-12 1 115 1
NAS1306-23 1 175 1
NAS1306-26 1 170 1
NAS1352-08-10 1 55 5
1 65 2
NAS514P632-7 2 35 1
2 65 1
NAS514P832-10 3 –15A 2
4 –15A 2
NAS517-2-1 3 15 2
4 15 2
NAS601-6 4 110 2
NAS603-10 6 15 2
NAS603-6 6 10 2
NAS6204-31 6 100 1
NAS6204-42 6 95 1
NAS623-5-17 6 55 1
6 175 1
Page 10007
25-20-60 May 15/04
41042001

NAS75-4-029 6 127 1
6 217 1
NAS75A6-015 5 80 1
NAS76A4-008 5 85 1
NAS76A4-009 2 105 2
NAS76A6-006 1 185 1
5 75 1
NAS76A6-008 1 –185A 2
NAS76A6-016 1 –185B 1
NAS76A6-024 1 –185C 1
13060001 2 -40A 1
158818 5 –50C AR
6 –225D AR
159705 5 –50B AR
6 –225C AR
176232 6 –225E AR
183356 6 225 AR
187854 5 50 AR
6 –225A AR
188611 5 45 AR
6 220 AR
191192 6 –225F AR
193038 5 –45A AR
6 –220A AR
194379 5 –50A AR
6 –225B AR
2603 5 25 1
Page 10008
25-20-60 Jun 15/03
41042001

3585-2CNY246 3 20 2
4 20 2
6 120 8
3591-3CNY285 3 75 2
6 140 2
3591-3CNY380 3 85 2
3591-3CN0285 4 80 2
4 100 2
3591-4CNY500 6 125 1
6 205 1
4FPL0001-1 1 5 1
4FPL0001-3 1 10 1
41031008-501 1 160 1
5 –1 RF
41031008-503 1 –160A 1
5 –1A RF
41031009-501 5 70 1
41031009-502 5 –70A 1
41031012-501 1 15 1
41031012-503 1 –15A 1
41031012-505 1 –15B 1
41031012-507 1 –15C 1
41031013-501 1 35 1
41031013-503 1 –35A 1
41031019-501 1 45 1
41031019-503 1 –45A 1
41031021-503 6 200 1
Page 10009
25-20-60 Jun 15/03
41042001

41031023-501 6 235 1
41031023-503 6 240 1
41031023-505 6 245 1
41031025-501 6 25 1
41031026-1 6 145 2
41031028-2 1 60 1
41031031-503 6 135 2
41031032-501 5 60 1
41031032-502 5 –60A 1
41031034-1 6 105 1
41031035-1 6 110 1
41031037-5 3 70 2
41031038-3 6 70 1
41031038-3 6 190 1
41031041-513 2 100 1
41031042-507 1 145A 1
41031042-507 2 –1B RF
41031044-503 2 60 1
41031047-2 1 50 1
41031054-1 2 20 RF
41031056-501 1 110 1
41031059-505 2 95 1
41031059-509 2 95A 1
41031063-503 2 25 1
41031064-505 1 145 1
2 –1 RF
Page 10010
25-20-60 Jun 15/03
41042001

41031064-517 1 150 1
2 –1A RF
41031065-501 2 45 1
41031066-3 5 30 1
41031066-501 5 5 1
41031066-503 5 40 1
41031066-7 5 35 AR
41031070-501 1 40 1
41031070-521 1 –40A 1
41031075-501 1 30 1
41031075-503 1 –30A 1
41031076-501 1 20 1
41031076-503 1 –20A 1
41031076-505 1 –20B 1
41031076-507 1 –20C 1
41031077-505 1 25 1
41031077-507 1 –25A 1
41031077-533 1 –25B 1
41031077-535 1 –25C 1
41031080-501 3 10 1
41031080-503 4 10 1
41031081-1 3 80 2
R 41031083-501 1 157 1
R 3 5 1
R 41031083-503 1 -157A 1
R 4 –5 1
Page 10011
25-20-60 May 15/04
41042001

41031084-1 6 65 1
6 185 1
41031084-503 6 60 1
6 180 1
41031089-7 4 70 1
4 90 1
41031089-9 4 75 1
4 95 1
41031090-501 4 115 1
41031090-513 1 –155A 1
4 –1 RF
41031094-501 4 85 1
41031094-502 4 65 1
41031095-3 4 105 2
41031104-1 6 75 1
41031105-1 6 130 2
41031110-501 1 105 2
41031121-1 3 40 1
41031121-2 3 60 1
41031121-3 4 60 1
41031121-4 4 40 1
41031121-501 3 25 1
41031121-502 3 45 1
41031121-503 4 –45 1
41031121-504 4 –25 1
41031129-505 3 65 1
41031131-503 3 –1 RF
Page 10012
25-20-60 May 15/04
41042001

41031131-505 1 155 1
41031134-1 6 165 1
41031135-1 6 50 2
6 170 2
41031294-1 1 165 1
41031323-501 1 –25D 1
41031361-501 1 –15D 1
41031361-503 1 –15E 1
41031361-505 1 –15F 1
41031361-507 1 –15G 1
41031362-501 1 –20D 1
41031362-503 1 –20E 1
41041005-501 1 190 1
6 –1 RF
41041005-503 1 –190A 1
6 –1A RF
41041006-1 6 80 1
41041007-501 6 115 1
41041018-501 6 5 1
41041022-1 6 230 1
41041027-501 6 210 1
41041027-503 6 215 1
41041028-1 1 70 1
41041029-1 6 –230A 1
41041030-1 1 140 1
41041031-1 6 195 1
41042001-101 1 –1 RF
Page 10013
25-20-60 May 15/04
41042001

41042001-103 1 –1A RF
41042001-105 1 –1B RF
41042001-107 1 –1C RF
41042001-109 1 –1D RF
41042001-111 1 –1E RF
41042001-121 1 –1F RF
41042001-123 1 –1G RF
41042001-127 1 –1H RF
41042001-131 1 –1J RF
41042001-141 1 –1K RF
41042001-143 1 –1L RF
R 41042001-145 1 –1M RF
41042001-147 1 –1N RF
41042001-151 1 –1P RF
R 41042001-155 1 –1Q RF
R 41071030-501 1 100 2
47886-13 6 30 1
6 150 1
502755E2847 1 90 1
504377-403-8013 1 95 1
5133-25 2 5 RF
5613-80-31 6 45 1
5806-126-3 2 15 RF
90136A999 1 85 2
90400A148 2 30 1
9723K87 5 55 2
9753K44 5 20 1
Page 10014
25-20-60 May 15/04
41042001
Page 10015
25-20-60 May 15/04
41042001
40
30 35
25
20
160
15
145A
155
A
70
75
145
80
45
60
65
150
50
55 90
10
5
190
2520600101
IPL Figure 1. Single Seat Assembly

(Sheet 1 of 2)
Page 10016
25-20-60 May 15/04
41042001
A
190
(RF)
155
(RF)
180
155
(RF) 185
E
190
(RF) 175
105
185 170
100
VARIATION FOR
41042001-105
AND -111
180 95
125
120
130
120
135 E
115 110 135
130
105
140
165
65
95 IPL FIG 5
(RF)
VARIATION FOR 170
41042001-105 (RF)
AND -111 100
2520600102
IPL Figure 1. Single Seat Assembly

(Sheet 2 of 2)
Page 10017
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
FIG. PART PART EFF PER
ITEM NUMBER NUMBER NOMENCLATURE CODE ASSY
1
–1 41042001-101 0 SEAT ASSY, SINGLE, A RF
STANDARD (BLUE)
(PRE SB 41030000-25-34)
–1A 41042001-103 0 SEAT ASSY, SINGLE, B RF
SLIDING FOODTRAY (BLUE)
(PRE SB 41030000-25-34)
R –1B 41042001-105 0 SEAT ASSY, SINGLE, C RF
EXIT ROW SHORT ARMREST WITH
Y-TYPE LAP BELT (GRAY)
(PRE SB 41030000-25-37)
–1C 41042001-107 0 SEAT ASSY, SINGLE, D RF
NO FOODTRAY (GRAY)
(PRE SB 41030000-25-34)
–1D 41042001-109 0 SEAT ASSY, SINGLE, E RF
STANDARD (GRAY)
(PRE SB 41030000-25-34)
R –1E 41042001-111 0 SEAT ASSY, SINGLE, F RF
Y-TYPE LAP BELT (BLUE)
(PRE SB 41030000-25-37)
–1F 41042001-121 0 SEAT ASSY, SINGLE, G RF
STANDARD (BLUE)
(POST SB 41030000-25-34)
–1G 41042001-123 0 SEAT ASSY, SINGLE, H RF
(POST SB 41030000-25-34)
–1H 41042001-127 0 SEAT ASSY, SINGLE, J RF
NO FOODTRAY (GRAY)
(POST SB 41030000-25-34)
–1J 41042001-131 0 SEAT ASSY, SINGLE, STANDARD K RF
(GRAY) (POST SB 41030000-25-34)
–1K 41042001-141 0 SEAT ASSY, SINGLE, STANDARD L RF
(BLUE) (POST SB 41030000-25-34)
–1L 41042001-143 0 SEAT ASSY, SINGLE, M RF
(POST SB 41030000-25-34)
R -1M 41042001-145 0 SEAT ASSY, SINGLE, N RF
Y-TYPE LAP BELT (GRAY)
(POSTSB 41030000-25-37)
R –1N 41042001-147 0 SEAT ASSY, SINGLE, P RF
NO FOODTRAY (GRAY)
(POST SB 41030000-25-34)
R –1P 41042001-151 0 SEAT ASSY, SINGLE, STANDARD Q RF
(GRAY) (POST SB 41030000-25-34)
- ITEM NOT ILLUSTRATED
Page 10018
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
1
R -1Q 41042001-155 0 SEAT ASSY, SINGLE, R RF
Y-TYPE LAP BELT (BLUE)
(PRE SB 41030000-25-37)
5 4FPL0001-1 1 PLACARD (BONDED) 1
10 4FPL0001-3 1 PLACARD (BONDED) 1
15 41031012-501 1 CUSHION ASSY, BOTTOM, D,E 1
STANDARD (GRAY ULTRALEATHER)
–15A 41031012-503 1 CUSHION ASSY, BOTTOM, EXIT C 1
ROW (GRAY ULTRALEATHER)
–15B 41031012-505 1 CUSHION ASSY, BOTTOM, A,B 1
STANDARD (BLUE ULTRALEATHER)
–15C 41031012-507 1 CUSHION ASSY, BOTTOM, EXIT F 1
ROW (BLUE ULTRALEATHER)
R –15D 41031361-501 1 CUSHION ASSY, BOTTOM, G,H 1
–15E 41031361-503 1 CUSHION ASSY, BOTTOM, J,K 1
–15F 41031361-505 1 CUSHION ASSY, BOTTOM, L,M 1
–15G 41031361-507 1 CUSHION ASSY, BOTTOM, P,Q 1
R -15H 41031361-509 1 CUSHION ASSY, BOTTOM R 1
R -15J 41031361-511 1 CUSHION ASSY, BOTTOM N 1
R 20 41031076-501 2 COVER, BOTTOM, STANDARD D,E 1
(GRAY ULTRALEATHER) P,Q
R –20A 41031076-503 2 COVER, BOTTOM, EXIT ROW (GRAY C,N 1
ULTRALEATHER)
–20B 41031076-505 2 COVER, BOTTOM, STANDARD A,B 1
(BLUE ULTRALEATHER) L,M
R –20C 41031076-507 2 COVER, BOTTOM, EXIT ROW (BLUE F,R 1
ULTRALEATHER)
–20D 41031362-501 2 COVER, BOTTOM, STANDARD G,H 1
(BLUE ULTRALEATHER)
–20E 41031362-503 2 COVER, BOTTOM, STANDARD J,K 1
(GRAY ULTRALEATHER)
25 41031077-505 2 CUSHION, BOTTOM, STANDARD A,B,D,E 1
(SUPSD BY 41031077-533)
(PRE JUNE 30, 2001)
Page 10019
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
1
–25A 41031077-507 2 CUSHION, BOTTOM, EXIT ROW C,F 1
(SUPSD BY 41031077-535)
(PRE JUNE 30, 2001)
–25B 41031077-533 2 CUSHION, BOTTOM, STANDARD A,B,D,E 1
(SUPSDS 41031077-505)
(POST JULY 01, 2001)
–25C 41031077-535 2 CUSHION, BOTTOM, EXIT ROW C,F 1
(SUPSDS 41031077-507)
R –25D 41031323-501 2 CUSHION, BOTTOM, EXIT ROW G,H,J,K 1
FIREBLOCKED L,M,P,Q
R -25E 41031367-501 CUSHION, BOTTOM, EXIT ROW N,R 1
FIREBLOCKED
R 30 41031075-501 1 CUSHION ASSY, BACK C,D,E,J 1
(GRAY ULTRALEATHER) K,N,P,Q
R –30A 41031075-503 1 CUSHION ASSY, BACK A,B,F,G 1
(BLUE ULTRALEATHER) H,L,M,R
R 35 41031013-501 2 COVER, BACK C,D,E,J 1
(GRAY ULTRALEATHER) K,P,Q
–35A 41031013-503 2 COVER, BACK A,B,F,G 1
(BLUE ULTRALEATHER) H,L,M
40 41031070-501 2 CUSHION, BACK 1
(SUPSD BY 41031070-521)
(PRE JUNE 30, 2001)
–40A 41031070-521 2 CUSHION, BACK 1
(SUPSDS 41031070-501)
45 41031019-501 1 POCKET, LITERATURE (GRAY) C,E,K,N 1
,Q
–45A 41031019-503 1 POCKET, LITERATURE (BLUE) A,B,F,G 1
H,L,M,R
50 41031047-2 1 BUMPER, CART, LOWER 1
ATTACHING PARTS
55 NAS1352-08-10 1 SCREW 5
---*---
60 41031028-2 1 BUMPER, CART, UPPER 1
ATTACHING PARTS
65 NAS1352-08-10 1 SCREW 2
---*---
70 41041028-1 1 ANGLE, CLOSEOUT 1
Page 10020
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
1
ATTACHING PARTS
75 MS35207-261 1 SCREW 3
80 AN960-10L 1 WASHER 3
---*---
R -85 90136A999 2 RIVET, NYLON (V3A054) 2
(POST SB 41030000-25-14)
R 90 502755E2847 1 BELT, LAP (V0FWE1) A,B,D,E 1
G,H,J,K
L,M,P,Q
R 95 504377-403-8013 1 BELT, LAP, Y-TYPE (V0FWE1) C,F,N,R 1
R 100 41071030-503 1 COVER ASSY, SEAT BELT C,F,N,R 2
R 105 41031110-501 1 STRAP C,F,N,R 2
110 41031056-501 1 LOCK, HYDRAULIC 1
ATTACHING PARTS
115 NAS1304-13 1 BOLT 1
120 AN960-416L 1 WASHER 2
125 MS21042L4 1 NUT 1
130 AN316-6R 1 NUT 2
135 MS35333-42 1 WASHER, LOCKING 2
---*---
140 41041030-1 1 PIN, RECLINE TRUNNION 1
R 145 41031064-505 1 ARMREST ASSY, OUTBOARD A,B,D,E 1
(RF FIG. 2 FOR DETAILS) G,H,J,K
L,M,P,Q
R 145A 41031042-507 1 ARMREST ASSY, EMERGENCY, C,F,N,R 1
EXIT (RF FIG. 2 FOR DETAILS)
150 41031064-517 1 ARMREST ASSY, AISLE 1
(RF FIG. 2 FOR DETAILS)
R 155 41031131-505 1 FOODTRAY ASSY, STANDARD A,C,E,F 1
(RF FIG. 3 FOR DETAILS) G,K,L,N,
P,R
–155A 41031090-513 1 FOODTRAY, SLIDING B,H,M 1
R 157 41031083-501 1 ARM ASSY, STANDARD FOODTRAY A,C,E,F
(RF FIG 3 FOR DETAILS G,K,L,N
P,R
R -157A 41031083-503 1 ARM ASSY, SLIDING FOODTRAY B,H,M
(RF FIG 4 FOR DETAILS)
Page 10021
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
1
R 160 41031008-501 1 BACK ASSY, SEAT A,B,C,E 1
(RF FIG. 5 FOR DETAILS) F,G,H,J
K,L,M,N
Q,R,D
J,P
R –160A 41031008-503 1 BACK ASSY, SEAT D,J,P 1
165 41031294-1 1 BRACKET, BOLT STOP 1
170 NAS1306-26 1 BOLT 1
175 NAS1306-23 1 BOLT 1
R 180 AN960-616 1 WASHER C,F,N,R 4
R 185 NAS76A6-006 1 BUSHING D,J,P 1
R –185A NAS76A6-008 1 BUSHING A,B,E, 2
G,H,K,
L,M,Q
–185B NAS76A6-016 1 BUSHING D,J,P 1
–185C NAS76A6-024 1 BUSHING D,J,P 1
190 41041005-501 1 FRAME ASSY, BASE, STANDARD A,B,D,E 1
(RF FIG. 6 FOR DETAILS) G,H,J,K
L,M,P,Q
–190A 41041005-503 1 FRAME ASSY, BASE, EXIT ROW C,F,N,R 1
Page 10022
25-20-60 May 15/04
41042001
Page 10023
25-20-60 May 15/04
41042001
45
AISLE ARMREST
20 5
55 70
50
10
75
95A
40
15
25
35 15
A
30
70 A
(RF)
90
85
80
2520600201
IPL Figure 2. Armrest Assembly

(Sheet 1 of 2)
Page 10024
25-20-60 May 15/04
41042001
OUTBOARD ARMREST
45
105 5
10 55
50
20
15
95
40
15
25
35
30
60
105
5 20
10
100
EMERGENCY EXIT ARMREST
65
15
15
2520600202
IPL Figure 2. Armrest Assembly

(Sheet 2 of 2)
Page 10025
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
2
–1 41031064-505 0 ARMREST ASSY, OUTBOARD A RF
(RF FIG. 1 FOR NHA)
–1A 41031064-517 0 ARMREST ASSY, AISLE B RF
(RF FIG. 1 FOR NHA)
–1B 41031042-507 0 ARMREST ASSY, EMERGENCY C RF
EXIT (RF FIG. 1 FOR NHA)
ATTACHING PARTS
5 5133-25 0 RING, RETAINING (V79136) 1
10 AN960-416L 0 WASHER 1
15 5806-126-3 0 WASHER, WAVE (V86928) 2
20 41031054-1 0 PIN 1
---*---
25 41031063-503 1 ARMREST ESCUTCHEON A,B 1
ATTACHING PARTS
30 90400A148 1 SCREW (V3A054) A,B 1
35 NAS514P632-7 1 SCREW A,B 1
---*---
40 A4972-5-62 2 CLIPNUT (V60119) A,B 1
-40A 13060001 2 CLIPNUT (V60119) A,B 1
(ALT TO A4972-5-62)
45 41031065-501 1 ARMCAP A,B 1
ATTACHING PARTS
50 MS35206-230 1 SCREW A,B 1
55 AN960-6 1 WASHER A,B 1
---*---
60 41031044-503 1 ARMCAP C 1
ATTACHING PARTS
65 NAS514P632-7 1 SCREW C 1
---*---
70 MC21-30 1 CABLE, RECLINE CONTROL B 1
(V02953)
75 MC90251-00 2 OUTPUT ASSY B 1
80 MC00066-00 2 COVER, INPUT B 1
ATTACHING PARTS
85 MC00069-00 2 RING, CLIP B 1
Page 10026
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
2
---*---
90 MC01785-00 2 INPUT ASSY B 1
95 41031059-505 1 STRUCTURE, ARMREST, A 1
OUTBOARD
95A 41031059-509 1 STRUCTURE, ARMREST, AISLE B 1
100 41031041-513 1 STRUCTURE, ARMREST, C 1
EMERGENCY EXIT
105 NAS76A4-009 2 BUSHING 2
Page 10027
25-20-60 May 15/04
41042001
65
55
15
45
50
60
85
80
35
75 10
70
30 20
40
25
2520600301
IPL Figure 3. Standard Foodtray Assembly

(Sheet 1 of 1)
Page 10028
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
3
–1 41031131-503 0 FOODTRAY ASSY, STANDARD RF
(RF FIG. 1 FOR NHA)
5 41031083-501 1 ARM ASSY, FOODTRAY 1
10 41031080-501 2 TUBE ASSY, TORSION 1
ATTACHING PARTS
15 NAS517-2-1 2 SCREW (SUPSD BY NAS514P832-10) 2
–15A NAS514P832-10 2 SCREW (SUPSDS NAS517-2-1) 2
---*---
20 3585-2CNY246 3 INSERT, HELI-COIL 2
25 41031121-501 2 ARM ASSY 1
30 NAS1081-06A3P 3 SETSCREW 1
40 41031121-1 3 ARM 1
45 41031121-502 2 ARM ASSY 1
60 41031121-2 3 ARM 1
65 41031129-505 1 FOODTABLE ASSY 1
70 41031037-5 2 STUD 2
80 41031081-1 2 PIN, PIVOT 2

Page 10029
25-20-60 May 15/04
41042001
65
115
70
75
85
80 35
105
110
15
30
105
90 100 20
95 110
40
55 10
20
50
15
60
2520600401
IPL Figure 4. Sliding Foodtray Assembly

(Sheet 1 of 1)
Page 10030
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
4
–1 41031090-513 0 FOODTRAY ASSY, SLIDING RF
(RF FIG. 1 FOR NHA)
–5 41031083-503 1 ARM ASSY, FOODTRAY 1
10 41031080-503 2 TUBE ASSY, TORSION 1
ATTACHING PARTS
15 NAS517-2-1 2 SCREW (SUPSD BY ITEM -15A10) 2
–15A NAS514P832-10 2 SCREW (SUPSDS ITEM 15) 2
---*---
–25 41031121-504 2 ARM ASSY 1
40 41031121-4 3 ARM 1
–45 41031121-503 2 ARM ASSY 1
50 NAS1081-06A3P 3 SET SCREW 1
55 NAS1081-06A2P 3 SET SCREW 1
60 41031121-3 3 ARM 1
65 41031094-502 1 STRUCTURE ASSY, SLIDE SUPPORT 1
ATTACHING PARTS
70 41031089-7 1 SCREW 1
75 41031089-9 1 STUD 1
---*---
80 3591-3CN0285 2 INSERT, HELI-COIL 2
85 41031094-501 1 STRUCTURE ASSY, SLIDE SUPPORT 1
ATTACHING PARTS
90 41031089-7 1 SCREW 1
95 41031089-9 1 STUD 1
---*---
100 3591-3CN0285 2 INSERT, HELI-COIL 2
105 41031095-3 1 STOP 2
ATTACHING PARTS
110 NAS601-6 1 SCREW 2
---*---
115 41031090-501 1 PANEL, FOODTRAY 1
Page 10031
25-20-60 May 15/04
41042001
45 5
A
45
70
50
55
65
80
85
45
60
A
20 35
15 75
30
10
25
40
15
2520600501
IPL Figure 5. Seat Back Assembly

(Sheet 1 of 1)
Page 10032
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
5
–1 41031008-501 0 BACK ASSY, SEAT A RF
(RF FIG. 1 FOR NHA)
–1A 41031008-503 0 BACK ASSY, SEAT B RF
(RF FIG. 1 FOR NHA)
5 41031066-501 1 LATCH ASSY, FOODTRAY A 1
10 MS24665-227 2 PIN, COTTER A 1
15 AN960C416 2 WASHER A 2
20 9753K44 2 CAP (V3A054) A 1
25 2603 2 SPRING (V56988) A 1
30 41031066-3 2 SPACER A 1
35 41031066-7 2 TAPE, ALUMINUM A AR
40 41031066-503 2 LATCH A 1
45 188611 1 VELCRO, 1" SLATE GREY HOOK, AR
BONDED (V3M630)
–45A 193038 1 VELCRO, 1" BLACK HOOK AR
(V3M630) (ALT TO 188611)
50 187854 1 VELCRO, 2" SLATE GREY HOOK, AR
BONDED (V3M630)
–50A 194379 1 VELCRO, 2" BLACK HOOK AR
(V3M630) (ALT TO 187854)
–50B 159705 1 VELCRO, 2" BLACK HOOK AR
(V3M630) (ALT TO 187854)
–50C 158818 1 VELCRO, 2" BLACK HOOK AR
(V3M630) (ALT TO 187854)
55 9723K87 1 BUMPER, RUBBER 2
60 41031032-501 1 FITTING, BACK PIVOT A,C 1
–60A 41031032-502 1 FITTING, BACK PIVOT B,D 1
65 MS21042L3 1 NUT, HEX 1
70 41031009-501 1 BACK STRUCTURE A,C 1
–70A 41031009-502 1 BACK STRUCTURE B,D 1
Page 10033
25-20-60 May 15/04
41042001
C
B
15
20
90
95 25
90
85
90
85
35 90 20
40
10
100
5
40
55 20
80
95
30
70
50
30 60
50 30 75 10
65
2520600601
IPL Figure 6. Base Frame Assembly

(Sheet 1 of 2)
Page 10034
25-20-60 May 15/04
41042001
C
175
217 160
215
145
140 150
B 150 170
165 170 200
245 135 170
145
205 210
140 160
130
120
127 155
135 195
220
190
230 240 180
225 185
120
225
110 130
125
115 235
105 120
120
2520600602
IPL Figure 6. Base Frame Assembly

(Sheet 2 of 2)
Page 10035
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
6
–1 41041005-501 0 FRAME ASSY, BASE, STANDARD A RF
(RF FIG. 1 FOR NHA)
–1A 41041005-503 0 FRAME ASSY, BASE, EXIT ROW B RF
(RF FIG. 1 FOR NHA)
5 41041018-501 1 BAR, BAGGAGE 1
ATTACHING PARTS
10 NAS603-6 1 SCREW 2
15 NAS603-10 1 SCREW 2
20 AN960-10L 1 WASHER 5
---*---
25 41031025-501 1 BRACKET, BAGGAGE BAR 1
30 47886-13 1 FITTING ASSY, TRACK 1
(SET OF 3 PARTS) (V31272)
ATTACHING PARTS
35 F52NKTE054 1 NUT 1
40 AN960-516 1 WASHER 2
45 5613-80-31 1 WASHER, NEOPRENE (V86928) 1
50 41031135-1 1 GROMMET 2
55 NAS623-5-17 1 SCREW 1
---*---
60 41031084-503 1 STUD ASSY, ANTI-RATTLE 1
65 41031084-1 2 STUD 1
70 41031038-3 2 NUT 1
75 41031104-1 1 TRUNNION 1
80 41041006-1 1 LEG 1
ATTACHING PARTS
85 MS21042L4 1 NUT, HEX 2
90 AN960-416 1 WASHER 4
95 NAS6204-42 1 BOLT 1
100 NAS6204-31 1 BOLT 1
---*---
105 41031034-1 1 CAP, END 1
110 41031035-1 1 PLUG 1
115 41041007-501 1 SPREADER ASSY, AISLE 1
Page 10036
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
6
127 NAS75-4-029 2 BUSHING 1
130 41031105-1 1 STUD, SEAT BELT 2
135 41031031-503 1 STOP ASSY, FOODTRAY (NOT 2
PROCURABLE, PURCHASE NHA)
145 41031026-1 1 SCREW, FOODTRAY STOP 2
ADJUSTMENT
150 47886-13 1 FITTING ASSY, TRACK 1
(SET OF 3 PARTS) (V31272)
---*---
155 F52NKTE054 1 NUT 1
160 AN960-516 1 WASHER 2
165 41031134-1 1 GROMMET 1
170 41031135-1 1 GROMMET 2
175 NAS623-5-17 1 SCREW 1
---*---
180 41031084-503 1 STUD ASSY, ANTI-RATTLE 1
185 41031084-1 2 STUD 1
190 41031038-3 2 NUT 1
195 41041031-1 1 TRUNNION 1
200 41031021-503 1 SPREADER ASSY, OUTBOARD 1
210 41041027-501 2 FITTING, TRACK (NOT 1
215 41041027-503 2 FITTING, AFT (NOT PROCURABLE, 1
PURCHASE NHA)
217 NAS75-4-029 2 BUSHING 1
220 188611 1 VELCRO, 1" HOOK, AR
ADHESIVE-BACKED (V3M630)
–220A 193038 1 VELCRO, 1" HOOK, AR
ADHESIVE-BACKED
(ALT TO 188611) (V3M630)
225 183356 1 VELCRO, 2" HOOK, BONDED A AR
Page 10037
25-20-60 May 15/04
41042001
AIRLINE UNITS
INDENT
6
–225A 187854 1 VELCRO, 2" HOOK, A AR
ADHESIVE-BACKED
(ALT TO 183356) (V3M630)
–225B 194379 1 VELCRO, 2" BLACK HOOK, AR
ADHESIVE-BACKED
(ALT TO 187854) (V3M630)
–225C 159705 1 VELCRO, 2" BLACK HOOK, AR
ADHESIVE-BACKED
(ALT TO 187854) (V3M630)
–225D 158818 1 VELCRO, 2" BLACK HOOK, AR
ADHESIVE-BACKED
(ALT TO 187854) (V3M630)
–225E 176232 1 VELCRO, 2" LOOP, BONDED AR
(V3M630) (SUPSD BY 191192)
–225F 191192 1 VELCRO, 2" LOOP, ADHESIVE- AR
BACKED (SUPSDS 176232)
230 41041022-1 1 DIAPHRAGM, STANDARD (NOT A 1
–230A 41041029-1 1 DIAPHRAGM, EXIT ROW (NOT B 1
235 41031023-501 1 TUBE, FRONT (NOT 1
240 41031023-503 1 TUBE, REAR (NOT PROCURABLE, 1
PURCHASE NHA)
245 41031023-505 1 TUBE, AFT (NOT PROCURABLE, 1
PURCHASE NHA)
Page 10038
25-20-60 May 15/04

25-20-60 Rev.5 SINGLE SEAT ASEMBLY

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25-20-60 Rev.5 SINGLE SEAT ASEMBLY

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COMPONENT MAINTENANCE MANUAL

REVISION NO. 5 DATED MAY 15/04

THIS CMM IS AVAILABLE ON AN INTERACTIVE CD-ROM. CONTACT 4/FLIGHT INDUSTRIES

PAGE NO. DESCRIPTION OF CHANGE

T-1 and T-2 Revised to reflect Revision 5 issue date.

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COMPONENT MAINTENANCE MANUAL

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REVISION REVISION DATE

Initial Issue Aug 15/99

25-20-60 Page RR-1

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25-20-60 Page RR-2

RECORD OF TEMPORARY REVISIONS

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SERVICE BULLETIN LIST

41030000-25-09 Equipment Furnishing: Installation of Bolt Stop

41030000-25-29 Equipment Furnishing: Verification of Proper

41030000-25-34 Equipment Furnishing: Replacement of Bottom

41030000-25-37 Equipment Furnishing: Replacement of Bottom Initial Issue Jun 15/03

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LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

Title Page T-1 May 15/04 Cleaning 4001 Jun 15/03

Disassembly 3001 Jun 15/03 Fits and 8001 Jun 15/03

25-20-60 Page LEP-1

Subject Page Date Subject Page Date

25-20-60 Page LEP-2

DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . 9001

iLLUSTRATED PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

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2. Product Support Services

4/FLIGHT INDUSTRIES Telephone: 909-947-2725

A. Refer to the TABLE OF CONTENTS to find the applicable maintenance procedures or

(1) DESCRIPTION AND OPERATION describes the purpose, primary components,

(6) REPAIR contains procedures to repair components of the seat assembly.

(7) ASSEMBLY contains procedures to assemble the seat assembly.

(9) SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES describes the

Procedure Date Method

5. Abbreviations, Acronyms and Unit Symbols

ABBREVIATIONS, ACRONYMS AND UNIT SYMBOLS

° Degree INSTL Installation

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DESCRIPTION AND OPERATION

Figure 1. Single Seat Assembly (Sheet 1 of 4)

Figure 1. Single Seat Assembly (Sheet 2)

Y-TYPE SEAT BELTS

Figure 1. Single Seat Assembly (Sheet 3)

Figure 1. Single Seat Assembly (Sheet 4)

Technical properties of the seat assemblies are given in Table 1.

Table 1. Technical Properties

TESTING AND FAULT ISOLATION

C. No special tools or fixtures are needed to test the seat assembly.

(1) Turn latch and lower foodtray to the deployed position.

• Latch shall turn freely without binding.

• Foodtray shall pivot on arms freely without binding.

• Latch shall hold foodtray securely in the stowed position.

• Foodtray shall rest flat against seat back. There shall be

B. Lap Belt Assembly Test

(1) Fit lap belt clip into belt catch.

• Belt catch shall lock positively.