Husky Hypet 4.0 - Schematic

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CUSTOMER
SCHEMATIC PACKAGE
PROJECT DETAILS
PROJECT NUMBER: 761666
CABINET HPN: 6724275
ELECTRICAL STANDARD EN
INJECTION MOLDING SYSTEM - INDUSTRIAL CONTROL PANEL
LANGUAGE: ENGLISH
SUPPLY No.1 LOAD 400 V 82 A 50 Hz 3PH+N+PE System
CREATION DATE: 9/2/2014
LARGEST MOTOR A
SHORT-CIRCUIT
TOTAL NUMBER OF PAGES: 151
LARGEST HEAT LOAD 68 A CURRENT RATING 10 kA
SUPPLY No.2 LOAD 400 V 64 A 50 Hz 3PH+N+PE System

CONDUCTOR COLORS
LARGEST MOTOR A POWER CIRCUITS 400VAC BK
SHORT-CIRCUIT
LARGEST HEAT LOAD 64 A CURRENT RATING 10 kA NEUTRAL LTBU
GROUND GN/YE
SUPPLY No.3 LOAD 400 V 228 A 50 Hz 3PH+PE System CONTROL 120VAC RD
LARGEST MOTOR 105 A NEUTRAL RD
SHORT-CIRCUIT
LARGEST HEAT LOAD A CURRENT RATING 10 kA CONTROL 24VDC BU
COMMON BU
MACHINE MODEL HyPET225_4.0P85/95 EE85
EXTERNAL OG
SERIAL NUMBER 6712355
MO/YR OF MFG. 12/2014
COMPONENT SIZING
ELECTRICAL DIAGRAM 6724277
MAIN CIRCUIT BREAKER Q1M 125A
HUSKY INJECTION MOLDING SYSTEMS LTD. 101 Ba Sheng Road, Shanghai Waigaoqiao Free Trade Zone P.R. China 200131 6221393 ENG
MOLD CIRCUIT BREAKER Q2M 100A
MAIN CIRCUIT BREAKER Q3M 300A
PUMP MOTOR 75HP 105A
CONTROLS 1.1KVA 4.7A
ROBOT/AUXILIARY 25A
DRIVE Electric 98A
SCREW SPEED INCREASED
HEATS MACHINE FLA 400V 84A 56KW
HEATS MOLD FLA 230/400V 80A 37KW
OUTLETS (PROVISION ONLY) 16A
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

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Edited yaqiu 11/17/2014 9:35:41 AM
SYSTEM INFORMATION MACHINE
HyPET225_4.0P85/95 EE85 Approval 6712355
Sheet Total
Checked DRAWING #
Original 6724277A 1 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ELECTRICAL REVISION OVERVIEW

Revision MM/DD/YY Creator Pages affected Description of Changes Reason for change
A 9/2/2014 YQI All Initial Release with V2012.4 For Shipment

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Edited yaqiu 11/17/2014 9:37:38 AM
ELECTRICAL REVISION OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Group Description Page Page description Group Description Page Page description
=00 MACHINE OVERVIEW 1 SYSTEM INFORMATION =06 MOLD HEATS 2 MOLD HEAT ZONES
2 ELECTRICAL REVISION OVERVIEW 3 MOLD HEAT TIPS
3 TABLE OF CONTENTS 4 MOLD HEAT TIPS
4 TABLE OF CONTENTS 5 MOLD HEAT TIPS
5 TABLE OF CONTENTS 6 MOLD HEAT T/C
6 DEVICE TAG CLASSIFICATION 7 MOLD HEATS - 12 CHANNEL T/C PLUG
7 DEVICE TAG CLASSIFICATION =07 SPECIALS 1 MACHINE SPECIALS
8 CUSTOMER CONNECTION INFORMATION =08 IPC & MACHINE I/O 1 IPC POWER SUPPLY
9 BUS BAR ASSEMBLY TORQUE VALUES 2 PROFIBUS ROUTING
10 SYMBOL OVERVIEW 3 ETHERNET / ETHERCAT ROUTING - INJECTION
11 MACHINE MOUNTING LOCATIONS 4 ETHERNET / ETHERCAT ROUTING - CLAMP
12 ENCLOSURE OVERVIEW 5 AUXLIARY DEVICE INTERFACE
13 PLASTIC NAMEPLATES 6 I/O TERMINAL POWER SUPPLY - INJECTION
14 PLASTIC NAMEPLATES 7 I/O TERMINAL POWER SUPPLY - INJECTION
15 SPECIALS OVERVIEW 8 I/O TERMINAL POWER SUPPLY - CLAMP
=01 MAIN POWER 1 MAIN SINGLE LINE DIAGRAM 9 I/O CARD STACK - MAIN CABINET
2 ROBOT SINGLE LINE DIAGRAM 10 I/O CARD STACK - MAIN CABINET
3 MOLD HEAT SINGLE LINE DIAGRAM 11 I/O CARD STACK - MAIN CABINET
4 MAIN BREAKER POWER DISTRIBUTION 12 I/O CARD STACK - MAIN CABINET
5 MOTION BREAKER POWER DISTRIBUTION 13 I/O CARD STACK - MAIN CABINET
6 MIXER BLENDER OUTLET (CONVENIENCE OUTLET / SURGE 14 I/O CARD STACK - CLAMP I/O BOX
SUPRESSION OPTIONS) 15 I/O CARD STACK - CLAMP I/O BOX
=02 CONTROL POWER 1 CONTROL DISTRIBUTION - MAIN 16 I/O CARD STACK - CLAMP I/O BOX
2 CONTROL DISTRIBUTION - ROBOT =09 INJECTION 1 OIL RETREIVAL, PUMP TEMPERATURE AND PRESSURE
3 CONTROL DISTRIBUTION - CLAMP I/O BOX 2 ELECTRIC SCREW DRIVE
=03 SAFETY CIRCUITS 1 EMERGENCY STOP CIRCUIT 3 INJECTION UNIT CONTROL
2 SAFETY GATES CIRCUIT 4 INJECTION UNIT CONTROL
3 SAFETY GATES CIRCUIT 5 INJECTION UNIT CONTROL
4 HYDRAULIC SAFETY =10 CLAMP 1 CLAMP CONTROL
=04 PUMP 1 HYDRAULIC PUMP MOTOR 2 CLAMP CONTROL
=05 MACHINE HEATS 1 EXTRUDER HEATS - POWER 3 CLAMP OPTIONS
2 EXTRUDER HEATS - POWER 4 CLAMP OPTIONS
3 PLUNGER HEATS - POWER 5 STROKE CONTROLS
4 EXTRUDER HEATS - CONTROL 6 CLAMP EJECTOR
5 PLUNGER HEATS - CONTROL 7 PNEUMATIC OPTIONS MOVING PLATEN
6 INJECTION HEATS - 12 CHANNEL T/C PLUG 8 MOVING PLATEN PART DETECTION SENSORS
=06 MOLD HEATS 1 MOLD HEATS - POWER 9 ALARM LIGHT STACK

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Edited yaqiu 11/17/2014 9:30:47 AM
TABLE OF CONTENTS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=16 ROBOT 1 POWER AND CONTROL SUPPLY - ROBOT =23 COOLING 2 MOLD WATERCOOL
2 SINAMICS MODULES OVERVIEW DRIVE-CLIQ CONNECTIONS =BOM BILL OF MATERIAL 1 CUSTOMER BOM
300 2 CUSTOMER BOM
3 SINAMICS MODULES CONTROL CU320 AND VOLTAGE 3 CUSTOMER BOM
SENSING 4 CUSTOMER BOM
4 SINAMICS MODULE ACTIVE LINE 5 CUSTOMER BOM
5 SERVO MOTOR CONNECTIONS SINAMICS TOOLING PLATE 6 CUSTOMER BOM
MOTOR 1 7 CUSTOMER BOM
6 SERVO MOTOR CONNECTIONS SINAMICS COOLPICK 8 CUSTOMER BOM
7 CONVEYOR MOTOR CONNECTIONS SINAMICS VFD 9 CUSTOMER BOM
8 SINAMICS MODULES BRAKING & 24VDC 10 CUSTOMER BOM
9 ROBOT ESTOP SAFETY GATES CIRCUIT EN/UL 11 CUSTOMER BOM
10 VACUUM BLOW MOTOR 12 CUSTOMER BOM
11 TOOLING PLATE PHOTOEYES 13 CUSTOMER BOM
12 VACUUM SERVICES 14 CUSTOMER BOM
13 COOLPIK PHOTOEYES 15 CUSTOMER BOM
14 WATER CONTROL 16 CUSTOMER BOM
15 SOFTDROP CONVEYOR INTERFACE 17 CUSTOMER CABLE BOM
=17 ROBOT I/O 1 I/O TERMINAL POWER SUPPLY - ROBOT CABINET 18 CUSTOMER CABLE BOM
2 I/O CARD STACK - ROBOT CABINET 19 CUSTOMER CABLE BOM
3 I/O CARD STACK - ROBOT CABINET 20 CUSTOMER CABLE BOM
=20 POTENTIAL END 1 POTENTIAL ARROW END (INTERNAL USE ONLY) 21 CUSTOMER CABLE BOM
=21 HYDRAULICS 1 FLUID REVISION OVERVIEW 22 CUSTOMER CABLE BOM
2 SPECIALS OVERVIEW 23 CUSTOMER CABLE BOM
3 GENERAL NOTES 24 CUSTOMER CABLE BOM
4 HYDRAULIC POWERPACK 25 CUSTOMER CABLE BOM
5 HYDRAULIC POWER MANIFOLD 26 CUSTOMER CABLE BOM
6 HYDRAULIC INJECTION MANIFOLD 27 CUSTOMER CABLE BOM
7 DISTRIBUTION AND BOOSTER MANIFOLDS 28 CUSTOMER CABLE BOM
8 STROKE/EJECTOR MANIFOLD 29 CUSTOMER CABLE BOM
9 CLAMP MANIFOLD =CABLE DIAGRAMS 1 CABLE DETAILS
10 PORT LIST =WIRE LIST 1 MTW DETAILS
11 VALVE LIST 2 DLO DETAILS
=22 PNEUMATICS 1 PNEUMATIC CONTROLS 3 DLO DETAILS
2 PNEUMATIC CONTROLS 4 DLO DETAILS
3 PNEUMATIC CONTROLS OIL RETRIEVAL SYSTEM 5 DLO DETAILS
=23 COOLING 1 MACHINE WATERCOOL 6 DLO DEVICE DETAILS

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Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=WIRE LIST 7 DLO DEVICE DETAILS

8 DLO DEVICE DETAILS

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Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
GENERAL COMPONENT DT =10-K905

P5
[=10][-K905][:1] [=10][-K905]
[P5]
FUNCTION GROUPS IDENTIFICATION CONNECTION DESIGNATION MOUNTING SITE

IDENTIFICATION WILL ALWAYS APPEAR WITHIN DT'S ON CONNECTION DESIGNATIONS ARE UNIQUELY IDENTIFIED MOUNTING SITE IS NOT IDENTIFING AND WILL NOT APEAR WITHIN
FUNCTION GROUP IS IDENTIFING.
SCHEMATICS, EACH COMPONENT HAS A UNIQUE DT ACCORDING TO LOCATIONS ON THE DEVICE WHERE CONDUCTORS CAN BE ATTACHED. DT's ON SCHEMATICS, MOUNTING SITE IS DISPLAYED UNDER THE DT.
IF THE DEVICE TAG & PAGE FUNCTION GROUPS MATCH,
THE FOLLOWING FORMULA
THIS PART OF THE DT WILL NOT BE DISPLAYED
=00 (MACHINE OVERVIEW) +C1 (CLAMP END)

- TYPE COUNTER FUNCTION
=01 (MAIN POWER) +C2 (MOVING PLATEN)
=02 (CONTROL POWER) +C3 (STATIONARY PLATEN)
=03 (SAFETY CIRCUITS) +C4 (CLAMP BASE)
=04 (PUMP) TYPE COUNTER FUNCTION +E1 (INJECTION POWER PACK)

TYPE IS DEFINED BY A SINGLE LETTER COUNTER IS DEFINED BY ONE TO THREE DIGITS. FUNCTION IS DEFINED BY ONE OR TWO
=05 (MACHINE HEATS) ALL GENERAL DEVICE DT's ARE LISTED WITHIN LETTERS AND IS OMITTED IF NOT REQUIRED
HS 38 - DEVICE NOMENCLATURE DOCUMENT. +E2 (EXTRUDER UNIT)
A - ASSEMBLIES & SUBASSEMBLIES BR - BRAKES
=06 (MOLD HEATS) +E3 (P-UNIT EXTRUDER)
B - TRANDUCERS D - DELTA CONTACTOR
=07 (SPECIALS) +E4 (INJECTION BASE)
E - HEATING, LIGHTING DP - DIGITAL PRESSURE CONTROL
=08 (IPC & MACHINE I/O) +O (OPERATOR STATION)
F - PROTECTIVE DEVICES DQ - DIGITAL FLOW CONTROL
=09 (INJECTION) +P0 (MACHINE CABINET)
H - SIGNALING DEVICES DT - DISPLACEMENT TRANSDUCER
=10 (CLAMP) +P1 (MAIN POWER / PUMP MOTOR)
K - RELAYS, CONTACTORS EN - ENCODER
=16 (ROBOT) +P2 (MACHINE HEATS)
M - MOTORS F - FORWARD CONTACTOR
=17 (ROBOT I/O) +P3 (PC / CONTROLS)
Q - CIRCUIT BREAKERS LS - LIMIT SWITCH
=20 (POTENTIAL END) +P4 (MOLD CONTROL)
R - RESISTOR ELEMENTS M - MAINS FUNCTION
=21 (HYDRAULIC CONTROL) +P5 (EXTRUDER DRIVE)
S - SWITCHES OL - MOTOR OVERLOAD
=22 (PNEUMATIC CONTROL) +P8 (ROBOT CABINET)
T - TRANSFORMERS PE - PHOTOELECTRIC SWITCH
=23 (COOLING) +P9 (CLAMP I/O BOX)
U - ENCODERS PP - PROPORTIONAL PRESSURE CONTROLS
=BOM (BILL OF MATERIAL) +P10 (EXTRUDER HEATER BOX)
Y - VALVES PQ - PROPORTIONAL FLOW CONTROLS
=CABLE (CABLE DIAGRAMS) +P11 (PLUNGER HEATER BOX)
PS - PRESSURE SENSOR
=WIRE (WIRE LIST) +X19 (ROBOT GATE BOX)
PT - PRESSURE TRANSDUCER
PX - PROXIMITY SWITCH
R - REVERSE CONTACTOR
SV - PNEUMATIC SOLENOIDS
TC - THERMOCOUPLES
TM - THERMISTORS
Y - WYE CONTACTOR

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Edited yaqiu 11/17/2014 9:30:39 AM
DEVICE TAG CLASSIFICATION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CABLE DT -WO-XB CROSS REFERENCE (=08/5.13)

TERMINAL DT +P4-X1 [+P4][-X1][:1]
CONNECTOR DT +O-XB [+O][-XB][:1] [-W][O-XB] ([=08/][5][.13])
MOUNTING LOCATION IDENTIFICATION TERMINAL DESIGNATION IDENTIFICATION CROSS REFERENCE

TERMINAL & PLUG DT's - IDENTIFICATION WILL ALWAYS APPEAR TERMINAL & PLUG CONNECTION DESIGNATIONS CABLE DT's - IDENTIFICATION WILL ALWAYS APPEAR WITHIN DT'S ALLOWS A COMPONENT OR INTERUPTION POINT TO BE RELIABLY
TERMINAL & PLUG DT's - LOCATION IS IDENTIFYING AND WILL
WITHIN DT'S ON SCHEMATICS, EACH COMPONENT HAS A UNIQUE CORRESPONDS TO THE MARKINGS ON THE ITEM ON SCHEMATICS, EACH COMPONENT HAS A UNIQUE DT ACCORDING FOUND IN A MULTITUDE OF PAGES. FOR THIS REASON, THE
ALWAYS APPEAR WITHIN DT'S ON SCHEMATICS.
DT ACCORDING TO THE FOLLOWING FORMULA TO THE FOLLOWING FORMULA CROSS-REFERENCE MUST UNIQUELY DESIGNATE THE FUNCTION
GROUP, SHEET AND PATH THAT IS BEING SEARCHED.
INDIVIDUAL TERMINAL NUMBERS ARE
DEFINED BY XXXX
INDIVIDUAL PLUG CONNECTIONS ARE DEFINED
- TYPE COUNTER BY THE PIN / SOCKET CONNECTION NUMBER
- TYPE TD =FG/ SHEET .PATH
+C1 (CLAMP END)
+C2 (MOVING PLATEN)
+C3 (STATIONARY PLATEN)
+C4 (CLAMP BASE) TYPE TYPE FUNCTION GROUPS

TYPE IS DEFINED BY A SINGLE LETTER TYPE IS DEFINED BY A SINGLE LETTER FUNCTION GROUPS STRUCTURE THE SCHEMATIC PACKAGE
INTO SECTIONS ACCORDING TO ELECTRICAL FUNCTIONS.
+E1 (INJECTION POWER PACK) IF CROSS REFERENCE + PAGE FUNCTION GROUPS
MATCH, THIS PART OF THE CROSS REFERENCE WILL NOT
D - DISTRIBUTION BLOCK W - CABLE BE DISPLAYED.
+E2 (EXTRUDER UNIT)
X - TERMINALS, CONNECTORS
+E3 (P-UNIT EXTRUDER)
+E4 (INJECTION BASE)
+O (OPERATOR STATION)
COUNTER TARGET DEVICE SHEET
+P0 (MACHINE CABINET) TERMINAL STRIP COUNTER IS DEFINED BY TARGET DEVICE IS IDENTIFYING AND WILL ALWAYS IF CROSS REFERENCE + SHEET NUMBER MATCH, THIS
ONE TO THREE DIGITS . APPEAR WITHIN CABLE DT'S ON SCHEMATICS. THIS PART OF THE CROSS REFERENCE WILL NOT BE DISPLAYED.
PLUG ASSEMBLY COUNTER IS DEFINED BY ONE VALUE CORRESPONDS TO THE DEVICE TAG OF THE
+P1 (MAIN POWER / PUMP MOTOR) TO THREE DIGITS OR BY A SINGLE LETTER CABLE'S TARGET END.
FOR MOLD INTERFACES.
ALL COUNTER VALUES ARE STATED WITHIN HS
+P2 (MACHINE HEATS) 38 - DEVICE NOMENCLATURE DOCUMENT
+P3 (PC / CONTROLS)
+P4 (MOLD CONTROL)
+P5 (EXTRUDER DRIVE)
+P8 (ROBOT CABINET) PATH

CROSS REFERENCE WILL ALWAYS DISPLAY PATH
+P9 (CLAMP I/O BOX) INFORMATION.
PATHS (COLUMNS) NUMBERED 1-19 ARE LOCATED AT THE
TOP OF EACH PAGE
+P10 (EXTRUDER HEATER BOX)
+P11 (PLUNGER HEATER BOX)
+X19 (ROBOT GATE BOX)

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Edited yaqiu 11/17/2014 9:30:39 AM
DEVICE TAG CLASSIFICATION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
DANGER
Hazardous Voltage.
Will cause death or severe injury.
Turn off power and lockout power supplying device before installing.
There is more than one source feeding the electrical cabinet.
Replace all covers before restoring power.
LOAD SIDE
MAIN BREAKER CUSTOMER CONNECTION DETAILS

1 3 5
BREAKER LINE SIDE CONNECTION LUGS
MAXIUM # of AWG Wire Strip Torque

Frame HPN mm²
Frame LG (A) Conn. kcmil (mm) AWG lb-in mm² N-m
ON |
6-1 50 16 - 35 5.5
-- --
VL150 (DG) 150 5841187 1 #6 - 3/0 16 - 70 15
1/0 - 3/0 120 50 - 70 13.5
OFF 500A O
Permanently set 2-1 200 25 - 35 23
Overcurrent release (A) VL250 (FG) 250 5841184 1 #2 - 350 25 - 150 22
1/0 - 350 275 70 - 150 31
Adjustable
Short-circuit release 25 x 1
VL400 (JG) 400 5826384 2 #2 - 600 35 - 300 2 - 600 375 35 - 300 42.4
2 4 6 50 x 1
25 x 1
VL400X (LG) 600 5826384 2 #2 - 600 35 - 300 2 - 600 375 35 - 300 42.4
50 x 1
LINE SIDE
25 x 1
VL800 (MG) 800 5832899 3 1/0 - 500 70 - 240 1/0 - 500 375 70 - 240 42.4
50 x 2
Note:
Follow local regulatory codes while sizing the INFEED conductors

Required wire stranding = Class B (CU/AL) or Class C (CU)
INFEED Adjustable breaker settings must match schematic value
(CUSTOMER SUPPLY WIRES)
UNLESS SPECIFIED OTHERWISE CUSTOMER FEED IS

WIRED TO THE BOTTOM OF THE BREAKER.

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Edited yaqiu 11/17/2014 9:30:39 AM
CUSTOMER CONNECTION INFORMATION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
NOTE
THE USE OF A BUS BAR SYSTEM FOR USE IN THE
BUS BAR ARRANGEMENT AND RELEVANT TORQUE VALUES FEEDER CIRCUIT ALWAYS PRESUMES THE USE OF
A BASE PLATE SO THAT THE CLEARANCE IN AIR
AND CREEPAGE DISTANCE REQUIREMENTS ARE MET
NO PART OF THE BUSBAR SHOULD BE EXPOSED
BASE PLATE BUS BAR STRUCTURE BREAKER ADAPTOR BREAKER

(1) (2) (3) (4)
6 x M6 x 30
6 X 35lb-in(4N-m)
FASTENER L1 FASTENER F1
FASTENER F2
FASTENER L2
FASTENER L3
UNIVERSAL BUS
BAR SUPPORT
(1)
FASTENERS L1 /L2 /L3

CG/DG/FG CAPTIVE FASTENERS 3X70lb-in (8N-m)
PART DESCRIPTION LENGTH RATING HPN
JG/LG CAPTIVE FASTENERS 3X100lb-in (12N-m)
BUS BAR SYSTEM (STRUCTURE 1) 566 mm 500A 5962387
BUS BAR SYSTEM (STRUCTURE 2) 598 mm 500A 5962388
BUS BAR SYSTEM (STRUCTURE 3) 566 mm 756A 5962389 BREAKER FASTENER F1 Torque
BUS BAR SYSTEM (STRUCTURE 4) 638 mm 756A 5962390 CG/DG 3xM6x55 3x70lb-in (8N-m)
BUS BAR SYSTEM (STRUCTURE 5)
FG 3xM6x55 3x90lb-in (10N-m)
BREAKER ADAPTOR CG FRAME 150A 5945274
BREAKER ADAPTOR DG/FG FRAME 250A 5960821 JG/LG 3xM8x70 3x220lb-in (25N-m)
BREAKER ADAPTOR JG/LG FRAME 600A 5960822
UNIVERSAL ADAPTOR WITH PLATE 80A 6077583
UNIVERSAL ADAPTOR WITH DIN RAIL 32A 6059073 FASTENER F2 WHEN INSTALLED WHEN INSTALLED
ON AN ADAPTOR ON A BACK PLATE
UNIVERSAL BUS BAR SUPPORT 6059068
END COVER FOR BUS BAR SUPPORT 6059070 2xM4x90 (w/o Breaker Operator)
CG/DG/FG 2x20lb-in (2N-m) 2x20lb-in (2N-m)
BASE PLATE 240 X 700 mm 6059074 2xM4x100 (w Breaker Operator)
BUS BAR COVER 3P 700 X 195 mm 5964855 4xM6x100 (w/o Breaker Operator)
BUS BAR COVER MOUNTS 5947293 JG/LG 4x20lb-in (2N-m) 4x35lb-in (4N-m)
4xM6x115 (w Breaker Operator)
CONNECTING SET 3P FOR BUS BARS UPTO 32 X20 5960823
COVER CAP 3P 180 X 200 mm 5960825 4xM6x110 (w/o Breaker Operator)
MG NOT APPLICABLE 4x35lb-in (4N-m)
BUS BARS 30 X 5 X 2400 mm 500A 6090876 4xM6x115 (w Breaker Operator)
BUS BARS 30 X 10 X 2400 mm 756A 6059071

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Edited yaqiu 11/17/2014 9:30:39 AM
BUS BAR ASSEMBLY TORQUE VALUES MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 3 5 1
-Q..M -CIRCUIT BREAKER -F.. -FUSE -H.. -ALARM LIGHT

2
2 4 6
3 1
-S..LS -LIMIT SWITCH NO -H.. -HORN

4 2
H1 H2
1
-T.. -TRANSFORMER -LIMIT SWITCH NC -TERMINAL
-S..LS X.. 1
2
X1 X2
-S..FS -FLOW SWITCH X.. 2 -MULTIPIN CONNECTOR

4
V1 U1 W1 PE
-M..
M -AC INDUCTION MOTOR -S..PS P -PRESSURE SWITCH -R.
U
-VARISTOR
3~
U2 W2 V2
-S..LS -LEVEL SWITCH -DIODE
A1 A2
13
-M..
M -DC MOTOR
-S.. -2-POS. SELECTOR SWITCH -E.. -HEATING ELEMENT
14
1 3 5 13 + -
-K.. -CONTACTOR POWER CONTACTS -S.. -PUSH BUTTON -B..TC -THERMOCOUPLE

2 4 6 14
13 13
-K.. -CONTACT N.O. -S.. -E-STOP MUSHROOM PUSH BUTTON -R... -RTD
14 14
1
21 +1
-K.. -CONTACT N.C. -Y..SV -PNEUMATIC VALVE SOLENOID -B..PT P -PRESSURE TRANSDUCER
22 -2
3
A1
-K.. -RELAY/CONTACTOR COIL -HYDRAULIC VALVE SOLENOID BN BU

A2 -Y..DP
+1 DP - Digital Pressure
--Y..DQ + -
DQ - Digital Flow -S..PX -PROXIMITY SWITCH
-Y..PP
(E) E-STOP PROTECTED CIRCUITS -2
PP - Proportional Pressure
-Y..SD
(G) GATE PROTECTED CIRCUITS SD - Proportional Flow BK
(U) UN-PROTECTED CIRCUITS

(M) 0 VDC

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Edited yaqiu 11/17/2014 9:30:39 AM
SYMBOL OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 10 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
C3
E1
C1 C2
MACHINE MOUNTING LOCATIONS

C1 CLAMP END
C2 MOVING PLATEN
C3 STATIONARY PLATEN
C4 CLAMP BASE
E3 E2 E1 INJECTION POWER PACK
E2 EXTRUDER UNIT
E3 P-UNIT SHOOTING POT
E4 INJECTION BASE
O OPERATOR STATION
O P0-P4
C1 C2 C3 E3 E2
HOW TO USE MOUNTING LOCATION:
DEVICE DESIGNATION
-YnnDQ
MOUNTING LOCATION E1
DEVICE YnnDQ IS LOCATED IN OR ON

THE INJECTION POWER PACK
C4 P0-P4 E4

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Edited yaqiu 11/17/2014 9:30:39 AM
MACHINE MOUNTING LOCATIONS MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 11 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-P0
MACHINE -P4 -P3 -P2 -P5 -P1
CABINET MOLD HEAT PC / CONTROL MACHINE HEAT DRIVE MAIN POWER / PUMP
CONTROL EXTRUDER DRIVE

+P4-X1 = MOLD CONTROL +P3-X1 = + SAFETY +P2-X1 = POWER +P5-X1 = POWER +P1-X1 = AC CONTROL
+P4.1-X1=MOLD TIPS 1-48
PLUNGER
+P2-X2 = POWER
-P8 -P9 -P10 -P11 -X19

ROBOT CLAMP I/O (=05/2) (=05/3) ROBOT
CABINET BOX EXTRUDER PLUNGER GATE BOX
+P8-X105 = CONTROL + SAFETY +P9-X1 = CONTROL + SAFETY HEATER +P10-X1 = CONTROL HEATER +P11-X1 = CONTROL +1R-X19 = SAFETY
BOX +P10-X2 = POWER BOX +P11-X2 = POWER
-P12
SIDEWINDER SIDEWINDER
BOX +P12-X1 = CONTROL

761666
Edited yaqiu 11/17/2014 9:30:46 AM
ENCLOSURE OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 12 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CABINET 10X30 PLASTIC NAMEPLATES -> HPN 5035028
STANDARD MODEM USB +P10 +P11 +E-X34.0 +E-A351.1
+P0-X201
OPTIONS
230V 6A
SPECIALS
INJECTION 10X30 PLASTIC NAMEPLATES -> HPN 5035027
STANDARD +E3-X1 +P10-A350 +P11-A351
+E3-X1 +P10-A350 +P11-A351
OPTIONS
SPECIALS
CLAMP 10X30 PLASTIC NAMEPLATES -> HPN 5035022
STANDARD +P9-X1 +C1-X1 -Y8SV -Y29SV -Y30SV +O-A361 +O-A362
OPTIONS -X203 -X204
SPECIALS

761666
Edited yaqiu 11/17/2014 9:30:39 AM
PLASTIC NAMEPLATES MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ROBOT CABINET 10X30 PLASTIC NAMEPLATES -> HPN 6247458
STANDARD +R-X102 +R-X108 +R-X208 +R-X241 +R-X927 +R-X235
+2R-X19 +R-X19

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Edited yaqiu 11/17/2014 9:30:39 AM
PLASTIC NAMEPLATES MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 14 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-Q3M
400V -Q1M
(/5.2) Supply No. 3 (/4.2) Supply No. 1
3 3
300A 125A
P1 P1
-Q611 -Q612 -Q94 -Q84 -Q21

-Q905 -Q2 (/5.8) (/4.7) (/4.4) (/6.12)
(/4.14)
(/5.11) (/5.15)
3 3 3 1 3
3 3
30A 6A 16A 6A 10A
125A 150A P1
P1 P1 P1 P1 P1 P1
3
2 -G1 3
-K1D -K1Y -K41 (=07/1.3)
(=04/1.14) (=04/1.15) (=05/1.11) 40A
P1 P1 P1 P3
2
-T1
(/4.14) -Q503
3 (=07/1.8)
1.1KVA
-A218 P1 1
3 2
(=09/2.2) -F1OL 40A
115A (=04/1.4)
SET TO 61A P3
-A503
P5 +
P1 (=07/1.6)
QUINT-DC-UPS/24DC/40
P3
-A209 3+PE RBT_MAIN_PWR RBT_CONTROL_PWR -Q504
(=09/2.1) (=07/1.10)
(2.2) (2.2)
EXTRUDER
P5 -M1
M To Robot
1
(=04/1.2) 3~ Enclosure 40A

Pump Motor P3
75HP
E1
-G8 +
(=02/1.11)
20A
P3
Machine Heat Zones 230V
-Q101 -Q102 -Q103A -Q103B -Q104 -Q105A -Q105B -X201

(=05/2.19) (=05/2.17) (=05/2.15) (=05/2.16) (=05/2.14) (=05/2.11) (=05/2.12) P0 1/N/PE
2 2 2 2 2 2 2
Mixer Blender
25A 25A 16A 16A 25A 16A 16A Control Outlet
P2 P2 P2 P2 P2 P2 P2
115V
-Q106A -Q106B -Q107A -Q107B -Q108A -Q108B
(=05/2.9) (=05/2.10) (=05/2.6) (=05/2.7) (=05/2.1)
2 2 2 2 2
(=05/2.5)
-Q49
2 (=02/1.2)
20A 10A 20A 10A 16A 1

16A
P2 P2 P2 P2 P2 P2 10A
P3
-Q122 -Q131A -Q131B -Q132A -Q132B

(=05/3.19) (=05/3.16) (=05/3.17) (=05/3.14) (=05/3.15) Controls
2 2 2 2 2 and Cabinet Fan
6A 16A 10A 16A 16A
P2 P2 P2 P2 P2 24VDC
-Q63 -Q68 -Q70 -Q64 -Q54 -Q55 -Q58 -Q946
-Q133A -Q133B -Q141 -Q142 (=02/1.13) (=02/1.16) (=02/1.17) (=02/1.15) (=02/1.6) (=02/1.7) (=02/1.9) (=02/1.10)
(=05/3.11) (=05/3.12) (=05/3.9) (=05/3.5) 1 1 1 1 1 1 1 1
2 2 2 1
10A 10A 10A 6A 10A 10A 10A 6A
32A 16A 25A 16A P3 P3 P3 P3 P3 P3 P3 P3
P2 P2 P2 P2

761666
Edited yaqiu 11/17/2014 9:38:16 AM
MAIN SINGLE LINE DIAGRAM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(1.9) RBT_CONTROL_PWR
(1.8) RBT_MAIN_PWR
-Q981 -Q980 -Q18 -Q19 -Q979

(=16/1.9) (=16/1.6) (=16/10.2) (=16/10.5) (=16/14.3)
3 3 3 3 3
3A 3A Set to 9A 5.5A 9A
P8 P8 P8 P8 P8
-K18 -K19 -K979

(=16/10.13) (=16/10.15) (=16/14.17)
P8 P8 P8
-A192 -A272
(=16/8.15) (=16/3.14)
SERVO CONTROL Sensor Module 3+PE 3+PE 3+PE
SUPPLY MODULE P8
24V DC
P8 -M18
M -M19
M -M979
M
3
(=16/10.2) 3~ (=16/10.5) 3~ (=16/14.3) 3~
Vacuum Motor CoolPik Fan Water Pump
-A194 3.5 kW Motor Motor
(=16/1.2) C3 2.5 KW
16KW C3 7.5 HP
P8 C3
-A20 -A23 -A26 -A239 -A4

(=16/4.11) (=16/5.11) (=16/6.11) (=16/7.11) (=16/8.3)
ACTIVE LINE SERVO DRIVE SERVO DRIVE VFD BRAKING
MODULE Tooling Plate Z1 CoolPik C Conveyor Motor MODULE
P8 P8 P8 P8 P8

761666
Edited yaqiu 11/17/2014 9:30:46 AM
ROBOT SINGLE LINE DIAGRAM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
V (230V LINE TO NEUTRAL)
-Q2M
(=06/1.2)
3
100A
P4
-K42
(=06/1.15)
P4
Mold Heat Manifolds
-Q201 -Q202 -Q203 -Q204 -Q205 -Q206 -Q207

(=06/2.1) (=06/2.3) (=06/2.4) (=06/2.6) (=06/2.7) (=06/2.9) (=06/2.11)
1 1 1 1 1 1 1
32A 32A 32A 32A 32A 32A 32A

P4 P4 P4 P4 P4 P4 P4
Mold Heat Tips
-Q401 -Q402 -Q403

(=06/3.2) (=06/4.2) (=06/5.2)
1 1 1
25A 25A 25A

P4 P4 P4

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOLD HEAT SINGLE LINE DIAGRAM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MACHINE HEATS AND CONTROLS CONVENIENCE OUTLET ROBOT CABINET CONTROL CONTROL SUPPLY
MAIN BREAKER BREAKER POWER SUPPLY BREAKER BREAKER
1L1 (6.7)
1L2 (6.7)
1L3 (6.7)
(4.12) 1PE +P0-1PE:11 1PE (5.4)
1 3 5 14 1 3 5 1 3 5
-Q94 -Q612 -Q21

16A 2 4 6
13 6A 2 4 6 10A
(/6.5)
P1 P1 P1
I> I> I>
2 4 6
-WR-X208
CTL.1 (=07/1.2)
CTL.2 (=07/1.2)
1 2 3 GNYE CTL.3 (=07/1.2)
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=16/1.2)
Q94L1.P1
Q94L2.P1
Q94L3.P1
612PE.P8
612L1.P8
612L2.P8
612L3.P8
(6.2)
(6.2)
(6.2)
K41L1.P1 (=05/1.2) -T1 360V > H1-H2

K41L2.P1 (=05/1.2) 1.1KVA H1 H4
380V > H1-H3
K41L3.P1 (=05/1.2) P1 400V > H1-H4
420V > H1-H5
X1 X0 X0 PE STUD
115V
1N (6.2)
+P1-X1 L110 N110 PE
-N1
N P1 N110.1 (=02/2.2)
N110 (=02/1.2)
L110 (=02/1.2)
1 3 5 AUX1 AUX3
-Q1M
125A 2 4 6
AUX2 AUX4
(=06/1.5)
(=07/1.19)
SET TO 800
P1
Main Grounding Bar
+P0-1PE:1 +P0-1PE:2 +P0-1PE:3 +P0-1PE:4 +P0-1PE:5 +P0-1PE:6 1PE (4.6)
-IN 1L1 1L2 1L3 1N

1PE PE PE PE
3PE 4PE +P0 +P1 +E4

400V/4W/50HZ SUPPLY #1 END PLATE POWER PLATE MACHINE FRAME
(5.4) (=08/6.1)

761666
Edited yaqiu 11/17/2014 9:38:49 AM
MAIN BREAKER POWER DISTRIBUTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MACHINE MOTIONPOWER ROBOT CABINET POWER EXTRUDER SCREW DRIVE POWER HYDRAULIC MOTOR POWER
MAIN BREAKER SUPPLY BREAKER SUPPLY BREAKER SUPPLY BREAKER
+P1-BB1:3L1
+P1-BB1:3L2
+P1-BB1:3L3
(4.9) 1PE +P0-1PE:11 1PE (6.4)
1 3 5 2 4 6 1 3 5 AUX3
-Q611 -Q905 -Q2

30A 2 4 6 125A 1 3 5 150A 2 4 6
AUX4
(=04/1.10)
P1 SET TO 800 SET TO 1600
P1 P1
1 3
-Q900 -WR-X207 U V W GNYE
6A 2 4
P1
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=09/2.2)
(=09/2.2)
(=09/2.2)
(=04/1.1)
(=04/1.1)
(=04/1.1)
611PE.P8
611L1.P8
611L2.P8
611L3.P8
905L1
905L2
905L3
3L1
3L2
3L3
H1 H4
400V - Jumper H2-H3
-T15
100VA 120V - Jumper X1-X3,X2-X4
P1 X1 X4
+P1-X1 PE
11
L110.E1 L110.E1
=04-K1U (=02/1.4) (=05/1.10)
(=04/1.8) 12
P1
+P3-X1 L110.E1
Shunt
Trip
1 3 5 AUX3 AUX3
SH1 SH4 Int Aux
U>
-Q3M Switch
300A 2 4 6
AUX4 AUX4
(.6)
SET TO 2700
P1
3PE (4.6) Q3M.A2

AUX3 AUX4 (.6) (=04/1.9)
-IN 3L1 3L2 3L3
1PE
400V/4W/50HZ SUPPLY #3

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOTION BREAKER POWER DISTRIBUTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Surge Arrestors Mixer/Blender Mixer/Blender
Potential Free
Contact
(4.4) Q94L1.P1 Q94L1.P1 (4.19) 1L1 1L1
(4.5) Q94L2.P1 Q94L2.P1 (4.19) 1L2 1L2
(4.5) Q94L3.P1 Q94L3.P1 (4.19) 1L3 1L3
(4.5) 1N
+P1-X1 PE PE
14 1
=01-Q94 -Q84
Aux 13 6A 2
Switch P1
P1
1
11
U 11 21
-RV1 -RV1
(.7) (.4) 12
-K83 -K83
2 (.18) (.18) G
P1 14 24
Mixer/Blender
On Enable
1
11
U
-RV2 -RV2
(.7) (.5) 12
2
P1
=08-2100
DIGITAL OUTPUT
1
11
U
-RV3 -RV3 (=08/10.9)
4 10 3 8 PE CH4
(.7)
P1
2
(.5) 12 +P0-X201 5
230V 6A
Right End Cabinet 8
1
11
U
-RV4 -RV4
(.7) (.6) 12
2
P1
5 2
CH2 +
(=08/9.13)
=08-1004 A1
DIGITAL INPUT -K83
Surge Arrestor P3 A2
Circuit On
+P3-X1 M
(5.18) 1PE +P0-1PE:7 +P0-1PE:8 1PE (=04/1.1) (=02/1.19) M M (=02/2.2)

+P0-X201
10 6
Mixer Blender FEMALE
Control Outlet 5 1
P0 11 14 (.13)
21 24 (.15)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MIXER BLENDER OUTLET (CONVENIENCE OUTLET / SURGE MACHINE
HyPET225_4.0P85/95 EE85 Approval
SUPRESSION OPTIONS)
6712355
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Heat 24VDC Supply
Exchanger 1
(=07/1.14) L24.DCUPS
(=07/1.14) M.DCUPS
(=01/4.18) L110
(1.3) L110.U1.1 L110.U1.1 (=04/1.
(=01/4.18) N110 N110 (=04/1.7)
GP1 GP2 GP3
L110.U1
PE PE PE
N110
+P1-X1 PE GLAND GLAND GLAND
PLATE PLATE PLATE
P0 P0 P0
L1 N +P3-X1 M
-M45
M
P0 1~ PE PE PE
+P1 +P2 +P3
PE
(OUT)+ (IN) + POWER PLATE POWER PLATE POWER PLATE
-G8
20A
P3 M (=01/6.17)
Buffer (OUT) - (IN) -
Module
1
=03-K51
(=03/1.14) 2
4
=03-K51
(=03/1.14) 3
1 =03-K52
-Q49 (=03/1.15) 2
10A 2 4
P3 =03-K52
(=03/1.15) 3
1 1
1 1 1 1 1 1
-Q54 -Q55 -Q58 -Q946 -Q63 -Q64 -Q68 -Q70

10A 2 10A 2 10A 2 6A 2 10A 2 6A 2 10A 2 10A 2
P3 P3 P3 P3 P3 P3 P3 P3
5
1
=03-K51
(=03/1.14) 6
=03-K54
(=03/2.17) 2
+P3-X1 L24.E1 L24.B1 L24.U1 L24.U2 L24.U3 L24.U4
6 4
=03-K52 =03-K54
(=03/1.15) 5 (=03/2.17) 3
=03-K55
(=03/2.18) 2
4
=03-K55
(=03/2.18) 3
+P3-X1 L110.U2 L110.U1 L110.E1 L24.E2 L24.G1
L110.U1 L110.U1.1 L110.E1 L24.E1 L24.E2 L24.G1 L24.B1 L24.U1 L24.U2 L24.U3 L24.U4
(2.2) (1.2) (=01/5.5) (2.2) (2.2) (3.2) (3.2) (3.2) (3.2) (2.2)
110VAC 110VAC 24VDC 24VDC 24VDC 24VDC
UNPROTECTED E-STOP PROTECTED E-STOP PROTECTED GATE PROTECTED BUFFERED UNPROTECTED
761666
Edited yaqiu 11/17/2014 9:39:06 AM
CONTROL DISTRIBUTION - MAIN MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(1.2) L110.U1 L110.U1 (=06/1.12)

(=01/4.18) N110.1 N110.1 (=06/1.12)
(1.17) L24.U4
(1.6) L24.E1 L24.E1 (3.2)
(1.9) L24.G1 L24.G1 (3.2)
(=01/6.18) M M (3.2)
N110.2
+P3-X1
N110 PE PE
-WR-X241 1 2 3 4 GNYE -WR-X108 1 2 3 4 GNYE

PE.P8 (=16/1.12)
L24.G1.P8 (=16/1.12)
L24.E1.P8 (=16/1.12)
M.P8 (=16/1.12)
L24.U4.P8 (=16/1.12) ROBOT ENCLOSURE
PE.1.P8 (=16/1.12)
N110.P8 (=16/1.12)
L110.U1.P8 (=16/1.12)
N110.1.P8 (=16/1.12)
L110.U1.1.P8 (=16/1.12)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CONTROL DISTRIBUTION - ROBOT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
L24.G1.P9 (=08/8.2)
L24.E1.P9 (=03/2.1)
L24.U1.P9 (=08/8.2)
L24.U2.P9 (=03/4.2)
CLAMP I/O BOX
L24.U3.P9 (=10/2.2)
M.P9 (=08/4.2)
L24.B1.P9 (=03/1.2)
PE.P9 (=03/1.2)
+P9
-X1 L24.G1 L24.G1 L24.E1 L24.U1 L24.U2 L24.U2 L24.U3 M M M L24.B1 PE PE STUD:BOX PE STUD:DOOR
-1WC1-X1 1 2 3 4 5 6 7 8 9 10 11 GNYE
+C1-X1 1 2 3 4 5 6 7 8 9 10 11 PE
-WC1-X1 1 2 3 4 5 6 7 8 9 10 11 GNYE
+P3-X1 L24.G1 L24.E1 L24.U1 L24.U2 L24.U3 M PE
(1.10) L24.B1 L24.B1 (=03/1.2)

(2.18) L24.G1 L24.G1 (=03/3.2)
(1.15) L24.U2 L24.U2 (=03/2.1)
(1.16) L24.U3 L24.U3 (=09/2.4)
(1.13) L24.U1 L24.U1 (=03/2.1)
(2.18) L24.E1 L24.E1 (=03/1.2)
(2.18) M M (=03/1.2)
+C1-X1
32 25
CLAMP I/O BOX INTERFACE
FEMALE
24 17
16 9
FEMALE
8 1

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CONTROL DISTRIBUTION - CLAMP I/O BOX MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.E1 L24.E1 (3.2)
(=02/3.17) L24.B1 L24.B1 (2.1)
(=02/3.17) PE.P9 PE.P9 (2.1)
(=02/3.17) L24.B1.P9 L24.B1.P9 (=08/8.2)
+P3-X1 EM6 EM5 -WR-X19 22
-WC1-X1 17 16
+P3-X1 EM9 RESTP4
+C1-X1 17 16 (=16/9.2)
-WR-X19 4
+P3-X1 EM4
-1WC1-X1 17 16
RESTP2 +P3-X1 EM3 (=16/9.2)

+P9-X1 EM6 EM5 RESTP3
(=16/9.1)
-WC1-X1 15
GN
RD
BK
-WS1
(=16/9.1) -WR-X19 19
11 21
RESTP1 +C1-X1 15
PE
-S1 (=16/9.3)
E-Stop
O 12 22 RGT_PE-1WC1-X1 15
below HMI +P3-X1 EM10
Front
WH
BU
-WS1
L/+
=03-K50
24V DC A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57
P3
+P9-X1 1 2
-WR-X19 3 GNYE
Set to 160 ms (=16/9.6)

24PB
A2 PE Y33 Y34 14 24 32 48 58
+P3-X1 PE -WR-X19 10
N/-
+P3-X1 PE
21 1 1 4
-K51 A1
U
A1
U
(.14) 22 CH1 -K51 -K52 CH1 CH3
P3 (=08/9.13) P3 A2 P3 A2 (=08/16.13) (=08/9.9)
=08-1000 =08-1213 =08-1202

+P3-X1 EM2 21 DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
-K52
(.15) 22 Emergency Buffer 24VDC Robot Conveyor Door
+P3-X1 EM1 P3 Stop O.K. O.K. Confirm Exit
-WC1-X1 14
21
14 =04-K600
(=04/1.19) 22
P3
-1WC1-X1 14
+P9-X1 EM1 EM3 +P3-X1 M M
1 2 (=02/1.6) 1 2 (=02/1.6)
4 3 (=02/1.6) 4 3 (=02/1.6)
5 6 (=02/1.4) 6 5 (=02/1.4)
(=02/3.17) M 13 14 (/2.19) 14 13 (/2.19) M (2.2)
21 22 (.9) 21 22 (.9)
31 32 31 32
43 44 (/2.18) 43 44 (/2.18)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
EMERGENCY STOP CIRCUIT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
02/3.17) L24.U1 L24.U1 (=04/
02/3.17) L24.U2 L24.U2 (=08/
2/3.17) L24.E1.P9 L24.E1.P9 (=0
(1.19) L24.B1
(1.19) PE.P9 PE.P9 (=08/4.
PUMP (=04/1
43 13
RD
-WS20LS -K54 -K51

(.17) 44 (/1.14) 14
-WC1-X1 23 -WC1-X1 25 27
21
43 14
-S20LS
G1 22 +C1-X1 23 +C1-X1 25 27 -K55 -K52
(.18) 44 (/1.15) 13
BU
-WS20LS -1WC1-X1 23 -1WC1-X1 25 27 43 13
+P3-X1 4 6 -K51 -K54

(/1.14) 44 (.17) 14
+P9-X1 3 8 -WR-X19 24 12 1 9 7
BN
GY
-WS1LS 43 14
BU
BK
BK
-WS21LS 1 -WS8LS -WS7LS -K52 -K55
5 (/1.15) 44 (.18) 13
13 11 22 13
PE RGT4.1 RGT4.2 RGT_L24.U2
-S21LS -S1LS (=16/9.12) (=16/9.13) (=16/9.4)-S8LS -S7LS +P3-X1 9 -WR-X108 5 6
G1 14 C3 12 G1 21 G1 14
WH
WH
RD
-WS21LS 2 (=16/9.7) (=16/9.8) -WS8LS -WS7LS
WH
RGT3.1 RGT3.2
-WS1LS
L24.EP1.P8 L24.EE3.P8
+P9-X1 4 15 +P9-X1 10 18 (=16/1.12) (=16/1.12)
-WR-X19 11 21
-1WC1-X1 22 -1WC1-X1 24 -1WC1-X1 26 28
+C1-X1 22 24 26 28 L/+
=03-K53
-WC1-X1 22 -WC1-X1 24 -WC1-X1 26 28 24V DC A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57
P3
+P3-X1 2 1 12 3 5 10 11
-WR-X19 5 Set to 160 ms
RGT1 -K57
P3 14 24 A2 PE Y33 Y34 14 24 32 48 58
(=16/9.3) A1(+) Y1 Y2
N/-
A2(-) 13 23
(=16/9.3) 21
RGT2 +P3-X1 PE
-K54 A1
U
A1
U
(.17) 22 -K54 -K55
-WR-X19 6 P3 A2 P3 A2
21
-K55 G CLOSE
(.18) 22 (3.2)
+P3-X1 M M M
(1.18) M M (4.14)
1 2 (=02/1.9) 1 2 (=02/1.9)
MVP GATE OPEN
GATE MONITOR
OPERATOR SIDE
K53 Gate Open

4 3 (=02/1.9) 4 3 (=02/1.9)
MONITOR
5 6 5 6
GATE#3
FRONT
FRONT
GATE
13 14 (.19) 14 13 (.19)
21 22 (.12) 21 22 (.12)
31 32 31 32
43 44 (.18) 43 44 (.18)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SAFETY GATES CIRCUIT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.G1 L24.G1 (=08/6.1)

(3.19) L24.U2.1 L24.U2.1 (3.2)
(1.19) L24.E1 L24.E1 (=08/6.1)
(2.15) G CLOSE G CLOSE
+P9-X1 L24.U2 L24.U2 L24.U2
BU
-WS1LS
RD
BK
-WS7LS -WS20LS 3
21 13 23
-S7LS -S20LS -S1LS

C3 22 C2 14 C3 24
WH
BU
-WS7LS -WS20LS
4
RD
-WS21LS
BK
-WS1LS
21
-S21LS
C2 22
649LS (=16/9.10)
650LS (=16/9.13)
651LS (=16/9.14)
648LS (=16/9.9)
647LS (=16/9.5)
646LS (=16/9.4)
BU
-WS21LS
BK
-WS8LS
13
-S8LS
C3 14
WH
-WS8LS
-WR-X19 13 8 14 2 9 7
5 1 8 4 1 1 5 4 1 5 8 1 4 8
CH2 CH1 CH4 CH3 CH1 CH1 CH2 CH3 CH1 CH2 CH4 CH1 CH3 CH4
(=08/9.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/14.13) (=08/9.13) (=08/9.13) (=08/9.9) (=08/9.13) (=08/9.13) (=08/9.9) (=08/14.13) (=08/9.9) (=08/9.9)
=08-1000 =08-1005 =08-1017 =08-1006 =08-1209 =08-1015 =08-1009 =08-1014

DIGITAL INPUT DIGITAL INPUT DIGITAL DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
INPUT
Door 1 Open(NO)
Door 2 Open(NO)
Door 2 Open(NC)
E-Stop Protected
24V Delayed OK
24V Delayed OK
Robot Conveyor
Robot Conveyor
Door Open(NO)
Gate Open(NO)
Door Open(NC)
Gate Open(NC)
Gate Protected
Robot Coveyor
Robot Coveyor
Robot Vacuum
Robot Vacuum
Op Side MVP
Op Side MVP
Door 1 Open
Purge Guard
Op Side STP
Op Side STP
Open(NO)
Open(NC)
All Gates
Gate #1
Gate #1
Gate #3
Gate #3
Closed
OPEN
N.C.

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SAFETY GATES CIRCUIT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.U2.P9 L24.U2.P9 (=08/4.2)
+P9-X1 L24.U2
=08-2104
DIGITAL OUTPUT
(=08/16.13)
CH2
RD
BK
-WS333LS -WS333LS
13 21
-S333LS -S333LS
FRONT GATE 14 FRONT GATE 22
C3 C3
WH
BU
-WS333LS -WS333LS
+P9-X1 13
-1WC1-X1 19
+C1-X1 19
-WC1-X1 19
+P3-X1 7
-WR-X19 15
-S410PX
E1 RCEN1
(=16/9.15)
1 3
(=16/9.15)
+ -
RCEN2
4 -WR-X19 16
(=16/9.17) (=16/9.17)
695LS 725LS +P3-X1 8
-WY282DQ 1
BN
BU
BK
-WS410PX -WR-X19 17 -WR-X19 18

1
=21-Y282DQ
E1
2
3 4 1 5 8 4
+ CH3 - CH2 CH4 CH3 -WY282DQ 2

(=08/9.9) (=08/14.13) (=08/9.9) (=08/9.9)
=08-1000 =08-A2E-0V =08-1005 =08-1006 =08-1209

(2.19) M M (=04/1.17)
DIGITAL INPUT 0V DISTRIBUTION DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
CEN Valve Front Gate Robot Conveyor Robot Conveyor E

Normal Open Door 1 Open Door 2 Open CEN Valve
CEN Valve CEN Valve CEN Valve Open

761666
Edited yaqiu 11/17/2014 9:30:46 AM
HYDRAULIC SAFETY MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Pump Motor
(=01/5.15) 3L1 (=02/1.19) L110.U1.1 (=01/5.6) Q3M.A2 (=03/2.19) L24.U1 L24.U1 (=05/1.15)
(=01/5.15) 3L2
(=01/5.16) 3L3 +P3-X1 L24.U1
(=01/6.7) 1PE +P0-1PE:9 1PE (=07/1.4) +P1-X1 L110.U1
97 13 11 97
-F1TM -K1D -K1 -F1OL

(.6) 98 (.14) 14 (.12) 14 (.4) 98
AUX3
=01-Q2
(=01/5.15) AUX4
Aux
Switch 14
-K60
(.17) 11
1 3 5 1 3 5 4 1 5 8
-K1D -K1Y
(.14) 2 4 6 (.15) 2 4 6 CH3 CH1 CH2 CH4
14 (=08/9.9) (=08/9.13) (=08/9.13) (=08/9.9)
-K600 =08-1002 =08-1002
(.19) 11
DIGITAL INPUT DIGITAL INPUT
1 3 5 95 97
Pump Motor Pump Motor Pump Motor Pump Motor
21
Temperature OK Delta On Overload
-F1OL -K1U
SET TO 61A 2 4 6 96 98 (.8) 24
P1
(.8)
(.19)
E Pump Motor
Pump Motor On Enable
=08-4500 (=03/2.19)
V1 U1 W1 PE
DIGITAL OUTPUT -PUMP
2
M (=08/10.13)
-M1 3~ -B1TM1 95 -K1T 17
-K1T 17
CH1
E1 (.10) (.10)
75HP 1 -F1OL
E1 U2 W2 V2 (.4) 96
1
28 18
1 2
-WB1TM1
95 31 31
-F1TM -K1Y -K1D

(.6) 96 (.15) 32 (.14) 32
-F1TM
P1 T1 T2 A3
95 97
+
96 98 A1 A1 A1 A1 A1 A1 A1
U U U U
(.8)
(.14)
-K1U -K1T -K1 -K1D -K1Y -P1M -K60 -K600

P1 A2 Set to 3 Sec. A2 P1 A2 P1 A2 P1 A2 P0 h P3 A2 P3 A2
A2 P1 -
Pump Motor
Temperature
Motors Breaker Pump Motor Pump Motor Pump Motor Pump Motor Hour Meter
+P1-X1 N110 Under Voltage Trip Wye-Delta On Delta Wye +P3-X1 M
Timer
(=02/1.19) N110 N110 (=05/1.10) (=03/4.18) M M (=05/1.17)

11 12 (=01/5.4) 17 18 (.15) 11 14 (.17) 1 2 (.4) 1 2 (.5) 14 11 (.10) 14 11 (.10)
MOTOR V1 U1 W1 21 24 (.10)
17 28 (.14)
3 4 (.4) 3 4 (.5) 21 22 (=03/1.9)
(CCW) U2 W2 V2 5 6 (.4) 5 6 (.6)

13 14 (.15) 13 14
21 22 21 22
31 32 (.15) 31 32 (.14)
43 44 43 44

761666
Edited yaqiu 11/17/2014 9:30:46 AM
HYDRAULIC PUMP MOTOR MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MACHINE HEAT M/C HEAT CONTACTOR

SUPPLY ON ENABLE
(=01/4.4) K41L1.P1 (=01/5.7) L110.E1 L110.E1 (=06/1.12) (=04/1.15) L24.U1 L24.U1 (=06/1.12)
(=01/4.4) K41L2.P1
(=01/4.4) K41L3.P1
+P3-X1 L110.E1 +P3-X1 L24.U1
11 13
-K58 -K41
(.18) 14 (.11) 14
E
M/C Heat
Contactor
On Enable
=08-4500
DIGITAL OUTPUT
(=08/10.13)
8 CH2
2 4 6 CH4 5
(=08/9.9)
-K41
(.11) 1 3 5
=08-1001
DIGITAL INPUT
M/C Heat
Contactor On
A1 A1
U
-K41 -K58
P1 A2 P3 A2
+P1-X1 N110 +P3-X1 M

5L3 (2.1)
5L2 (2.1)
5L1 (2.1) (=04/1.7) N110 (=04/1.18) M M (4.18)
1 2 (.3)
3 4 (.3) 11 14 (.11)
5 6 (.3)
13 14 (.16)
21 22
31 32
43 44

761666
Edited yaqiu 11/17/2014 9:30:46 AM
EXTRUDER HEATS - POWER MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Barrel Head Extruder 8 Extruder 5 Extruder 4 Extruder 3 Extruder 2 Extruder 1
2x1200 W 1x2800 W 1x2800 W 1x2800 W 2x2800 W 1x2800 W 1x2800 W 2x2800 W 2x2800 W
A2 B2 A2 A2 A2 A2 B2 A2 A2 A2 B2 A2 B2
-E108A
-E108B
-E105A
-E105B
-E104
-E103A
-E103B
-E102
-E101
A1 B1 A1 A1 A1 A1 B1 A1 A1 A1 B1 A1 B1
WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH
-WE108B
-WE105A
-WE105B
-WE104
-WE103A
-WE103B
-WE102
-WE101
+P11
+P10
-X1 1 2 -X1 27 28 25 26 23 24 21 22 19 20 17 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4 1 2 PE STUD
(4.18) PE.P10
-WE-X34.1
-WE-X24.2
-WE-X24.1
1 2 GNYE 13 14 11 12 9 10 7 8 5 6 3 4 1 2 13 14 11 12 9 10 7 8 5 6 3 4 1 2 GNYE
+P3-X1 PE PE
B2 A2 B2 A2 B2 A2 B2 A2 A2 B2 A2 B2 A2
U U U U U U U U U U U U U
-K108
(/4.3)
-K108
(/4.3)
-K107
(/4.6)
-K107
(/4.6)
-K106
(/4.8)
-K106
(/4.8)
-K105
(/4.10)
-K105
(/4.10)
-K104
(/4.12)
-K103
(/4.14)
-K103
(/4.14)
-K101
(/4.17)
-K101
(/4.17)
B1 A1 B1 A1 B1 A1 B1 A1 A1 B1 A1 B1 A1
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
-Q108A
16A
P2
-Q108B
16A
P2
-Q107A
20A
P2
-Q107B
10A
P2
-Q106A
20A
P2
-Q106B
10A
P2
-Q105A
16A
P2
-Q105B
16A
P2
-Q104
25A
P2
-Q103A
16A
P2
-Q103B
16A
P2
-Q102
25A
P2
-Q101
25A
P2
+P2-BB2:5L2 +P2-BB1:5L1
+P2-BB2:5L3 +P2-BB1:5L2
(1.7) 5L1 5L1 (

(1.7) 5L2 5L2 (
(1.7) 5L3 5L3 (

761666
Edited yaqiu 11/17/2014 9:30:46 AM
EXTRUDER HEATS - POWER MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Nozzle Adaptor Distributor Shooting Pot 3 Shooting Pot 2 Shooting Pot 1 Barrel Head
with Remixer Extension
2x700 1x900 1x1200 W 4x1200 W 2x2200 W 1x1700 W 1x1700 W 1x1700 W 1x1700 W 1x1600 W 2x600 W
A2 B2 C2 D2 A2 B2 C2 D2 A2 C2 B2 A2 B2 A2 C2 A2 B2
-E142 -E141
-E133A
-E133B
-E132A
-E132B
-E131A
-E131B
-E122
A1 B1 C1 D1 A1 B1 C1 D1 A1 C1 B1 A1 B1 A1 C1 A1 B1
+E3-X1 1 2 3 4 9 10 11 12 PE
WH/BK WH BRAID
-WE3-X1
+P11
PE STUD
-X1 19 19 20 20 17 17 18 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4
5) PE.P11
-WE-X34.2
-WE-X34.1
GNYE 5 6 3 4 1 2 13 14 11 12 9 10 7 8 5 6 3 4 GNYE
+P2-X2 PE PE
B2 A2 A2 B2 A2 B2 A2 B2 A2
U U U U U U U U U
-K141
(/5.7)
-K141
(/5.7)
-K133
(/5.9)
-K133
(/5.9)
-K132
(/5.11)
-K132
(/5.11)
-K131
(/5.13)
-K131
(/5.13)
-K122
(/5.18)
B1 A1 A1 B1 A1 B1 A1 B1 A1
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
-Q142
16A
P2
-Q141
25A
P2
-Q133A
32A
P2
-Q133B
16A
P2
-Q132A
16A
P2
-Q132B
16A
P2
-Q131A
16A
P2
-Q131B
10A
P2
-Q122
6A
P2
+P2-BB3:5L1
+P2-BB3:5L3
(2) 5L1 5L1

(2) 5L2 5L2
(2) 5L3 5L3

761666
Edited yaqiu 11/17/2014 9:30:46 AM
PLUNGER HEATS - POWER MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-A351 -A350
T/C PLUG (/6.9) T/C PLUG (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9)
P11 CH2 (/6.11) P10 CH8 (/6.11) CH7 (/6.11) CH6 (/6.11) CH5 (/6.11) CH4 (/6.11) CH3 (/6.11) CH2 (/6.11) CH1 (/6.11)
CH2 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
+ + + + + + + + +
2 - 8 - 7 - 6 - 5 - 4 - 3 - 2 - 1 -
14 20 19 18 17 16 15 14 13
-WB108TC
-WB105TC
-WB104TC
-WB103TC
-WB102TC
-WB101TC
-WB151TC
WH RD WH RD WH RD WH RD WH RD WH RD WH RD
-B108TC -B105TC -B104TC -B103TC -B102TC -B101TC -B151TC

E2 E2 E2 E2 E2 E2 E2
U
Inlet Resin
Temperature
U U U U U U
Extruder 8 Extruder 5 Extruder 4 Extruder 3 Extruder 2 Extruder 1
+ Barrel Head
Not Used Not Used
PE PE PE PE PE PE PE
(2.2) PE.P10
(1.18) M M (5.6)
+P3-X1 M
-K108 B- A- -K107 B- A- -K106 B- A- -K105 B- A- -K104 B- A- -K103 B- A- -K101 B- A-

(/2.5) (/2.7) (/2.10) (/2.12) (/2.14) (/2.16) (/2.19)
(/2.1) (/2.6) (/2.9) (/2.11) P2 (/2.15) (/2.17)
B+ A+ B+ A+ B+ A+ B+ A+ B+ A+ B+ A+ B+ A+
P2 P2 P2 P2 P2 P2
4 5 1 5 1 4 5 1
CH3 CH2 CH1 CH2 CH1 CH3 CH2 CH1

(=08/10.9) (=08/10.13) (=08/10.13) (=08/10.13) (=08/10.13) (=08/10.9) (=08/10.13) (=08/10.13)
=08-5003 =08-5002 =08-5001

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT
A2 A1 (/2.5) A2 A1 (/2.7) A2 A1 (/2.10) A2 A1 (/2.12) A2 A1 (/2.14) A2 A1 (/2.16) A2 A1 (/2.19)

B2 B1 (/2.1) B2 B1 (/2.6) B2 B1 (/2.9) B2 B1 (/2.11) B2 B1 (/2.15) B2 B1 (/2.17)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
EXTRUDER HEATS - CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-A351
T/C PLUG (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9)
P11 CH12 (/6.11) CH8 (/6.11) CH7 (/6.11) CH6 (/6.11) CH5 (/6.11) CH4 (/6.11) CH3 (/6.11)
CH12 CH8 CH7 CH6 CH5 CH4 CH3
+ + + + + + +
12 - 8 - 7 - 6 - 5 - 4 - 3 -
24 20 19 18 17 16 15
-WB1200TC
-WB141TC
-WB133TC
-WB132TC
-WB131TC
-WB122TC
-WE3-X2
WH RD WH RD WH RD WH RD WH RD WH RD
+E3-X2 1 2
-WB142TC
-B1200TC -B141TC -B133TC -B132TC -B131TC -B122TC
WH RD
E2 E2 E2 E2 E2 E2
WH RD
U
Shut Off Cooling
Temperature Monitoring U
Barrel Head
-B142TC Extension
E2
PE
U U U U U
Nozzle Adapter Distributor Shooting Pot 3 Shooting Pot 2 Shooting Pot 1
PE PE PE PE PE PE
(4.19) M M (=06/1.17) (3.1) PE.P11
+P3-X1 M
-K141 B- A- -K133 B- A- -K132 B- A- -K131 B- A- -K122 B- A-

(/3.9) (/3.11) (/3.14) (/3.16) (/3.19)
(/3.5) (/3.12) (/3.15) (/3.17) P2
B+ A+ B+ A+ B+ A+ B+ A+ B+ A+
P2 P2 P2 P2
4 8 4 5 1 8
CH3 CH4 CH3 CH2 CH1 CH4

(=08/10.9) (=08/10.9) (=08/10.9) (=08/10.13) (=08/10.13) (=08/10.9)
=08-5002 =08-5200 =08-5001

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT
A2 A1 (/3.9) A2 A1 (/3.11) A2 A1 (/3.14) A2 A1 (/3.16) A2 A1 (/3.19)

B2 B1 (/3.5) B2 B1 (/3.12) B2 B1 (/3.15) B2 B1 (/3.17)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
PLUNGER HEATS - CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Function Description Device Page Page Device
-A350
1 13
U Inlet Resin Temperature -B151TC:WH (/4.18) CH1 + (=08/2.10) - CH1 (/4.19) -B151TC:RD
TC PLUG
CH2 + P10
2 14
U Extruder 1 -B101TC:WH (/4.16) - CH2 (/4.17) -B101TC:RD
3 15
U Extruder 2 -B102TC:WH (/4.15) CH3 + - CH3 (/4.15) -B102TC:RD
U Extruder 3 -B103TC:WH (/4.13)

4
CH4 + - CH4
16
(/4.13) -B103TC:RD +P10-A350
5 17
U Extruder 4 -B104TC:WH (/4.11) CH5 + - CH5 (/4.11) -B104TC:RD
24 FEMALE 13
6 18
U Extruder 5 -B105TC:WH (/4.9) CH6 + - CH6 (/4.10) -B105TC:RD 12 1
7 19
(/4.7) CH7 + - CH7 (/4.8)
8 20
(/4.6) CH8 + - CH8 (/4.6)
9 21
CH9 + - CH9
10 22
CH10 + - CH10
11 23
CH11 + - CH11
12 24
Gear Box Oil Temperature =09-B1211:WH (=09/2.17) CH12 + - CH12 (=09/2.17) =09-B1211:RD
-A351
1 13
CH1 + (=08/2.14) - CH1
TC PLUG
2 14
U Extruder 8 + Barrel Head -B108TC:WH (/4.3) CH2 + P11 - CH2 (/4.4) -B108TC:RD
3 15
U Barrel Head Extension -B122TC:WH (/5.19) CH3 + - CH3 (/5.19) -B122TC:RD
4 16
U Shooting Pot 1 -B131TC:WH (/5.14) CH4 + - CH4 (/5.15) -B131TC:RD
5 17
6 18
+P11-A351
7 19
U Distributor -B141TC:WH (/5.8) CH7 + - CH7 (/5.8) -B141TC:RD 24 FEMALE 13
8 20 12 1
U Nozzle Adapter -B142TC:WH (/5.5) CH8 + - CH8 (/5.6) -B142TC:RD
9 21
CH9 + - CH9
10 22
CH10 + - CH10
11 23
CH11 + - CH11
12 24
U Shut Off Cooling Temperature Monitoring -B1200TC:WH (/5.2) CH12 + - CH12 (/5.2) -B1200TC:RD

761666
Edited yaqiu 11/17/2014 9:30:46 AM
INJECTION HEATS - 12 CHANNEL T/C PLUG MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MOLD HEAT
CIRCUIT BREAKER
Heat MOLD HEAT
2L1 (2.1) Exchanger 2 CONTACTOR
2L2 (2.1)
(=02/2.18) L110.U1
2L3 (2.1)
(=05/1.11) L110.E1
(=02/2.18) N110.1 N110.1
(=05/1.16) L24.U1 L24.U1 (=08/1.2)
L110.U1
N110
+P3-X1 L110.E1 L24.U1
L110.U1
N110
PE
+P4-X1
-WM46 1 2 GNYE
-D1 11 13
2L1 2L2 2L3 L1 N
P4
-N1 -K59 -K42
P4 1 2 3
-M46
M (.19) 14 (.15) 14
P4 1~ E
1 3 5 Mold Heat
PE
-K42 2N(N1) (2.1) Contactor On
(.15) 2 4 6
=08-4502
DIGITAL OUTPUT
2 4
(=08/10.9)
-Q901 1 CH4
6A 1 3
P4 CH1 8
H1 H4 (=08/9.13)
400V - Jumper H2-H3
-T16
100VA 120V - Jumper X1-X3,X2-X4
=08-1004
P4 X1 X4 DIGITAL INPUT
AUX1
Mold Heat
=01-Q1M Contactor On
AUX2
Shunt
Trip +P4-X1 PE A1
U
A1
-Q2M -K42 -K59

1 3 5 P4 A2 P4 A2
SH1 SH4
U>
-Q2M
100A 2 4 6
SET TO 800 P4
P4
RP4.1 PE RP4.2 PE
RACK RACK
PLATE PLATE
P4 P4 +P4-X1 N110 M
Mold Grounding Bar

(=05/5.8) M 2M (2.1)
-IN 2L1 2L2 2L3 2N
2PE
+P0-2PE:1 +P0-2PE:2 +P0-2PE:4 +P0-2PE:5 2PE (2.1)
400V/4W/50HZ SUPPLY #2 M (=08/1.2)

1 2 (.2) 11 14 (.15)
3 4 (.3)
NOTES: PE PE GP4.1 GP4.2 5 6 (.3)
THIS BREAKER IS BOTTOM FED FROM CUSTOMER SUPPLY +P0 +P4 GLAND GLAND 13 14 (.17)
NEUTRAL USED ONLY IN FOUR WIRE SYSTEMS END PLATE POWER PLATE PLATE PE PLATE PE 21 22
P0 P0 31 32
43 44

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOLD HEATS - POWER MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
U U U U U U U
Mold Zone 1 Mold Zone 2 Mold Zone 3 Mold Zone 4 Mold Zone 5 Mold Zone 6 Mold Zone 7
(1.7) 2L1 2L1 (=20/1.4)
(1.7) 2L2 2L2 (=20/1.4)
(1.7) 2L3 2L3 (3.1)
+P4-BB1:2L1
+P4-BB1:2L2
+P4-BB1:2L3
(1.12) 2PE +P0-2PE:7 +P0-2PE:8 +P0-2PE:9 2PE (3.1)
(1.7) 2N(N1) 2N(N1) (3.1)
-Q201 1 -Q202 1 -Q203 1 -Q204 1 -Q205 1 -Q206 1 -Q207 1
2 2 2 2 2 2 2
32A 32A 32A 32A 32A 32A 32A
P4 P4 P4 P4 P4 P4 P4
A1 B1 A1 B1 A1 B1 A1
-K201 -K201 -K203 -K203 -K205 -K205 -K207

(.1) A2 (.1) B2 (.4) A2 (.4) B2 (.7) A2 (.7) B2 (.11) A2
-WO-XB
-WO-XE
-WO-XF
WHBK
WHBK
WH
WH
WH
OG
OG
GN
GN
GN
RD
RD
BU
BU
BK
BK
BK
+O-XB 1 2 3 PE 4 5 6+O-XE 1 2 3 PE 4 5 6+O-XF 1 2 PE
-E203
-E201 -E202 C3
-E204 -E205 -E206 -E207
C3 C3 C3 C3 C3 C3
(1.19) (3.1)
2M 2M
-K201 A- B- -K203 A- B- -K205 A- B- -K207 A- B-

(.1) (.4) (.7) (.11)
(.3) (.6) (.9) P4
A+ B+ A+ B+ A+ B+ A+ B+
P4 P4 P4
-WA5600 1 5 2 6 3 7 4
1 5 2 6 3 7 4
CH1 CH2 CH3 CH4 CH5 CH6 CH7

(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9)
=08-5600 +O-XB +O-XE +O-XF

DIGITAL OUTPUT 6 2 6 2 6 2
FEMALE FEMALE FEMALE Guide Pin
5 1 5 1 5 1 Guide Socket
A1 A2 (.1) B1 B2 (.3) A1 A2 (.4) B1 B2 (.6) A1 A2 (.7) B1 B2 (.9) A1 A2 (.11)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOLD HEAT ZONES MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(2.19) 2L3 2L3 (=20/1.4)

19) 2N(N1) 2N(N1) (4.1)
+P4-BB2-2L3
-Q401 +P4-X1.1 N
25A 2
P4
U U U U U U U U U U U U U U U U
TIP #1 TIP #2 TIP #3 TIP #4 TIP #5 TIP #6 TIP #7 TIP #8 TIP #9 TIP #10 TIP #11 TIP #12 TIP #13 TIP #14 TIP #15 TIP #16
=08-5650 =08-5651
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(2.19) 2M 2M (4.1)
M
-WA300-XJ3
-WA301-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
(2.19) 2PE +P0-2PE:15 2PE (5.1)
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A300 -A301
Relay Board Relay Board
P4 P4
-F1 -F2 -F3 -F4 -F1 -F2 -F3 -F4

3A 3A 3A 3A 3A 3A 3A 3A
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+O-XC B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 B8 A8 PE B9 A9 B10 A10 B11 A11 B12 A12 D1 C1 D2 C2 D3 C3 D4 C4
+O-XC
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOLD HEAT TIPS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
.3) 2N(N1) 2N(N1) (5.1)
+P4-BB2-2L3
-Q402 +P4-X1.1 N
25A 2
P4
TIP #17 TIP #18 TIP #19 TIP #20 TIP #21 TIP #22 TIP #23 TIP #24 TIP #25 TIP #26 TIP #27 TIP #28 TIP #29 TIP #30 TIP #31 TIP #32
=08-5652 =08-5653
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(3.19) 2M 2M (5.1)
M
-WA302-XJ3
-WA303-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A302 -A303
P4 P4
-F1 -F2 -F3 -F4 -F1 -F2 -F3 -F4

3A 3A 3A 3A 3A 3A 3A 3A
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XC 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 -WO-XD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+O-XC D5 C5 D6 C6 D7 C7 D8 C8 D9 C9 D10 C10 D11 C11 D12 C12 +O-XD B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 B8 A8
+O-XD
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
.3) 2N(N1) 2N(N1)
+P4-BB2-2L3
-Q403 +P4-X1.1 N
25A 2
P4
TIP #33 TIP #34 Tip #35 TIP #36 TIP #37 TIP #38 TIP #39 TIP #40 TIP #41 TIP #42 TIP #43 TIP #44 TIP #45 TIP #46 TIP #47 TIP #48
=08-5654 =08-5655
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(4.19) 2M 2M (=08/7.1)
M
-WA304-XJ3
-WA305-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
(3.19) 2PE +P0-2PE:16 2PE (=20/
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A304 -A305
P4 P4
-F1 -F2 -F3 -F4 -F1 -F2 -F3 -F4

3A 3A 3A 3A 3A 3A 3A 3A
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XD 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 GN 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
+O-XD B9 A9 B10 A10 B11 A11 B12 A12 D1 C1 D2 C2 D3 C3 D4 C4 PE D5 C5 D6 C6 D7 C7 D8 C8 D9 C9 D10 C10 D11 C11 D12 C12

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9)
-A361 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12
T/C PLUG (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11)
C3 + CH1 + CH2 + CH3 + CH4 + CH5 + CH6 + CH7 + CH8 + CH9 + CH10 + CH11 + CH12
1 2 3 4 5 6 7 8 9 10 11 12 PE
- - - - - - - - - - - -
13 14 15 16 17 18 19 20 21 22 23 24
10:WH
11:WH
12:WH
10:RD
11:RD
12:RD
1:WH
2:WH
3:WH
4:WH
5:WH
6:WH
7:WH
8:WH
9:WH
1:RD
2:RD
3:RD
4:RD
5:RD
6:RD
7:RD
8:RD
9:RD
SH
-WO-XA
+O-XA 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
WH RD WH RD WH RD
-TC -TC -TC

C2 C2 C2
Mold Zone 1 Mold Zone 2 Mold Zone 3
(/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9)
-A362 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12
T/C PLUG (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11)
C3 + CH1 + CH2 + CH3 + CH4 + CH5 + CH6 + CH7 + CH8 + CH9 + CH10 + CH11 + CH12
1 2 3 4 5 6 7 8 9 10 11 12
- - - - - - - - - - - - PE
13 14 15 16 17 18 19 20 21 22 23 24
10:WH
11:WH
12:WH
10:RD
11:RD
12:RD
1:WH
2:WH
3:WH
4:WH
5:WH
6:WH
7:WH
8:WH
9:WH
1:RD
2:RD
3:RD
4:RD
5:RD
6:RD
7:RD
8:RD
9:RD
SH
-WO-XP
+O-XP 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
WH RD WH RD WH RD WH RD
-TC -TC -TC -TC

C2 C2 C2 C2
Mold Zone 4 Mold Zone 5 Mold Zone 6 Mold Zone 7
For actual functional configuration please refer to the hotrunner drawing.

+O-XA +O-XP
24 13 24 13
FEMALE FEMALE
12 1 12 1

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOLD HEAT T/C MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Function Description Device Page Page Device

-A361
1 (=08/2.9) 13
Mold Zone 1 -TC:WH (/6.1) CH1 + - CH1 (/6.2) -TC:RD
TC PLUG
Mold Zone 2 -TC:WH (/6.3)
2
CH2 + C3 - CH2
14
(/6.3) -TC:RD
3 15
4 16
+O-XA:4 (/6.6) CH4 + - CH4 (/6.6) +O-XA:16
5 17
+O-XA:5 (/6.7) CH5 + - CH5 (/6.7) +O-XA:17
6 18
+O-XA:6 (/6.9) CH6 + - CH6 (/6.9) +O-XA:18
7 19
+O-XA:7 (/6.10) CH7 + - CH7 (/6.10) +O-XA:19
8 20
+O-XA:8 (/6.12) CH8 + - CH8 (/6.12) +O-XA:20
9 21
+O-XA:9 (/6.13) CH9 + - CH9 (/6.14) +O-XA:21
10 22
+O-XA:10 (/6.15) CH10 + - CH10 (/6.15) +O-XA:22
11 23
+O-XA:11 (/6.16) CH11 + - CH11 (/6.17) +O-XA:23
12 24
+O-XA:12 (/6.18) CH12 + - CH12 (/6.18) +O-XA:24
-A362
1 (=08/2.11) 13
TC PLUG
Mold Zone 5 -TC:WH (/6.3)
2
CH2 + C3 - CH2
14
(/6.3) -TC:RD
3 15
4 16
5 17
+O-XP:5 (/6.7) CH5 + - CH5 (/6.7) +O-XP:17
6 18
+O-XP:6 (/6.9) CH6 + - CH6 (/6.9) +O-XP:18
7 19
+O-XP:7 (/6.10) CH7 + - CH7 (/6.11) +O-XP:19
8 20
+O-XP:8 (/6.12) CH8 + - CH8 (/6.12) +O-XP:20
9 21
+O-XP:9 (/6.13) CH9 + - CH9 (/6.14) +O-XP:21
10 22
+O-XP:10 (/6.15) CH10 + - CH10 (/6.15) +O-XP:22
11 23
+O-XP:11 (/6.16) CH11 + - CH11 (/6.17) +O-XP:23
12 24
+O-XP:12 (/6.18) CH12 + - CH12 (/6.18) +O-XP:24

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOLD HEATS - 12 CHANNEL T/C PLUG MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-Ref
Power Battery Shut
24VDC Supply Shut
Fail Low Down
Down
-A503
UPS 24V DC INPUT 24V DC OUTPUT BATTERY 24VDC SIGNAL INTERFACE
QUINT-DC-UPS/24DC/40
P3
OUT+ OUT-
-DC IN- IN+ BAT+ BAT-
23 21 13 11 R1 R2
(=04/1.5) 1PE +P0-1PE:9 1PE (=09/2.4)
1
(=01/4.18) CTL.1 2
(=01/4.18) CTL.2 -Q503 -Q504

40A 1 40A 2
(=01/4.18) CTL.3 P3
P3
AUX3
=01-Q1M
AUX4
L1 L2 L3
-G1 3
40A
P3
L+ M M.1
1 2 5 6
+P3-X1 PE + +
CH1 CH2
(=08/9.13) (=08/9.13)
=08-1790
DIGITAL INPUT
-A503.1
Battery Pack
QUINT-BAT
P3
Notes:
1. If Q1M breaker handle is in the OFF position, the UPS will shut down. M.DCUPS (=02/1.2)
2. If Q1M breaker handle is in the ON position with the main power interupted, the UPS will engergize. L24.DCUPS (=02/1.2)

761666
Edited yaqiu 11/17/2014 9:40:06 AM
MACHINE SPECIALS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=06/1.18) L24.U1 L24.U1 (6.1)

(=06/1.19) M M (3.1)
+P3-X1 M
PC #41 HPN:5271224 (Single PROFIBUS + Range Extender)
-A80
-A1
P3 C6350 HMI
O
SLOT ALLOCATION:
1: USB Ports 2,3

2: 10/100 Mbs / DVI / USB port 1 -A81
P1 : Plant LAN CU8820 DVI/USB
P2 : EtherCAT RANGE
3: Profibus Interface EXTENDER
4: Spare Slot P3
5: Spare Slot
-WA80
HMI
X40
P2
MACHINE
USB2
CABINET -W-USB
USB
DOOR P1
P0
DVD MULTI-DRIVE
USB3
-W-MODEM
MODEM -WA81-DVI
DVI
DVI
X30
Channel A
USB
-WA81-USB
USB
X20
1 2 3 4 5
+P3-X1 PE
24 VDC
PE
X10
-
+
SERIAL RS-232
24 UPS
BAT+
+24V
2
-24V
BAT-
-Q801
PE
4A 1
P3
PE STUD +P3 PLATE
PE STUD
-PS1 8
Battery
3.4Ah CH4
P3 (/9.9)
PE
+
-1000
-
DIGITAL INPUT
IPC 24V
Supply On

761666
Edited yaqiu 11/17/2014 9:30:46 AM
IPC POWER SUPPLY MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-WP0.1
PROFIBUS 2CH. MASTER CARD
A1 -A1P_B GN A1 -A1P_A
PROFIBUS MASTER PROFIBUS MASTER
B1 RD B1
CHANNEL B CHANNEL A
(ROBOT) (MACHINE)
Switch 'OFF'
SHELL1 SHELL1
Switch 'ON'
Slot 3B SH Slot 3A
Address 1 Address 1
-WP0.2
A2
P3 A2
P3
GN
B2 RD B2
SHELL2 SH SHELL2
=06-A361 =06-A362
(=06/7.9) (=06/7.9)
Mold Heat Mold Heat
-A79P T/C PLUG T/C PLUG
(/6.15)
PROFIBUS FILTER Address 31 Address 22
-WP5
-WP6
-WP7
P0 C3 C3
+C4-X233 IN OUT IN OUT -R2
1 1 GN 1 GN 1 1 GN 1 1
BUS A
2 2 RD 2 RD 2 2 RD 2 2
BUS B
5 BK 5 BK 5 5 BK 5 5
24VDC
6 BU 6 BU 6 6 BU 6 6
0VDC
SHELL SHELL SHELL SHELL SHELL SHELL
SH SHELL SH SH
MALE
PINS
3
2
4
6
=05-A350 =05-A351 5 1
(=05/6.9) (=05/6.9)
Extruder Injection
-A72P T/C PLUG T/C PLUG
(/6.15)
FEMALE
-WP2A
PROFIBUS FILTER Address 30 Address 28
-WP1
P0 E2 E3 PINS
IN OUT IN OUT -R1
1 1 GN 1 1 GN 1 1
BUS A 3
4
2 2 RD 2 2 RD 2 2
BUS B 2
5 5 5 5 6
5 BK BK 1
24VDC 5
6 BU 6 6 BU 6 6
0VDC
SHELL SHELL SHELL SHELL SHELL SHELL Viewed From
SH SH
Note: Pin A1 and A2 green wire Above
Pin B1 and B2 red wire

761666
Edited yaqiu 11/17/2014 9:30:46 AM
PROFIBUS ROUTING MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=03/2.19) L24.U2 L24.U2 (6.1)

(1.19) M M (6.1)
-A2E
-A5E
-WB60DT
-WB64DT
-A1 (/9.9)
IPC MOLD MAIN =09-A209 -B60DT -B64DT

ETHERNET CARD STROKE I/O CABINET I/O EXTRUDER EXTRUDER INJECTION
BU BN BU BN
Slot 2 Bus Coupler Bus Coupler Servo Control Unit Temposonic Temposonic
+C4-X1
+C4-X2
P3 P3 P5 E2 E3
-WEN1
-WEN2
-WEN3
-WEN4
-WEN5
-WEN6
-WEN7
Port 2 IN OUT IN OUT IN OUT IN OUT IN OUT
1 1
YE YE YE YE YE YE YE
X2:1 X1:1 X2:1 X1:1 X2:1 X1:1 X2:1 1 1 1 1
2 2
WH WH WH WH WH WH WH
X2:3 X1:3 X2:3 X1:3 X2:3 X1:3 X2:3 2 2 2 2
3 3
OR OR OR OR OR OR OR
X2:2 X1:2 X2:2 X1:2 X2:2 X1:2 X2:2 3 3 3 3
4 4
BU BU BU BU BU BU BU
X2:6 X1:6 X2:6 X1:6 X2:6 X1:6 X2:6 4 4 4 4
1+ 1+
3- 3-
Port 1
X1:1 PLANT LAN (3.9)
-8053
(/10.9)
EtherCAT Junction
-WEN8
P3
Junction 1
YE
X1:1 ECAT2.1 (4.1)
WH
X1:3 ECAT2.3 (4.1)
OR
X1:2 ECAT2.2 (4.1)
BU
X1:6 ECAT2.6 (4.1)
-WEN14
Junction 2
YE
X2:1 ROBOT ECAT1 (=17/1.3)
WH
X2:3 ROBOT ECAT2 (=17/1.3)
OR
X2:2 ROBOT ECAT3 (=17/1.3)
BU
X2:6 ROBOT ECAT4 (=17/1.3)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
ETHERNET / ETHERCAT ROUTING - INJECTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/4.16) L24.U2.P9 L24.U2.P9 (8.2)

(=02/3.17) M.P9 M.P9 (8.2)
(=03/2.19) PE.P9 PE.P9 (8.2)
-A20E
-WB105DT
-WB1DT
-B105DT -A3E -SW1
-WSW1
(/12.9)
MOLD -B1DT (/14.9)
STROKE SIDEWINDER
CABINET I/O CLAMP CLAMP I/O
BU BN Temposonic BU BN 1 2 GNYE P12
Bus Coupler Temposonic Bus Coupler
-WEN10
-WEN12
C3
-WEN9
P4 C1 P9
IN OUT IN OUT IN OUT IN OUT
YE YE YE
(3.9) ECAT2.1 X1:1 X2:1 1 1 1 1 X1:1 X2:1 GN
PE
WH WH WH PE
(3.9) ECAT2.3 X1:3 X2:3 2 2 2 2 X1:3 X2:3 BK
-
OR OR OR M
(3.9) ECAT2.2 X1:2 X2:2 3 3 3 3 X1:2 X2:2 WH
+
BU BU BU P12:L24.U2
(3.9) ECAT2.6 X1:6 X2:6 4 4 4 4 X1:6 X2:6
1+ 1+
3- 3-
-8050
(/15.9)
EtherNet Switch
-WEN13
P9
PORT 1
YE
X1:1 -X1:1
WH
X1:3 -X1:3
OR
ETHERNET PORT
X1:2 -X1:2
BU
X1:6 -X1:6
+C-ANT1
-ANT
ANTENNA
C3 ANTENNA 1 1-WANT1 WANT1 ANTENNA 1
1:+
WH 1 WH
1:+
1:-
BK 2 BK
1:-
SH 3 SH
1:PE
ANTENNA 2 1-WANT2 WANT2 ANTENNA 2

WH 1 WH
2:+ 2:+
2:-
BK 2 BK
2:-
SH 3 SH
2:PE
+C-ANT2
3 4
BUS OUT
2 1
BUS OUT (LOWERED)
24v 24V 2 4
1 3
BUS IN (RAISED)
3 4
BUS IN
2 1
STROKE TEMPOSONIC STROKE TEMPOSONIC

TOP VIEW END VIEW

761666
Edited yaqiu 11/17/2014 9:30:46 AM
ETHERNET / ETHERCAT ROUTING - CLAMP MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 =08-8040
Tx+
(/15.9) (/15.9)
P9
2
Rx+
(/15.9)
SWITCH SETTINGS
=-R1
120 ohm
3
GND
(/15.9) S1 ON
P9
4
SH
(/15.9) S2 ON
5
Tx-
(/15.13)
6
S3 OFF
Rx-
(/15.13)
WH/OG
OG/WH
-WX203
WH/BU
BU/WH
7 S4 ON
SH
GND
(/15.13)
8
SH
(/15.13) S5 OFF
SR OFF
-X203 1 2 3 4
-XIN
RS485 AUX XOUT 1 2 3 4
DEVICE PCBGND PCBGND
INTERFACE
(ETHERCAT)
C4
-S1 -S2 -S3 -S4 -S5 -SR
-R1
120Ω
-X1 1 2 3 4 5 -X2 1 2 3 4 5 -X3 1 2 3 4 5 -X4 1 2 3 4 5 -X5 1 2 3 4 5
-WX203-X1
-WX203-X2
-WX203-X4
-WX203-X5
WH/OG
OG/WH
WH/OG
OG/WH
WH/OG
OG/WH
WH/OG
OG/WH
WH/BU
WH/BU
WH/BU
WH/BU
WH/GN
GN/WH
WH/GN
GN/WH
WH/GN
GN/WH
WH/GN
GN/WH
BU/WH
BU/WH
BU/WH
BU/WH
SH
SH
SH
SH
Tx-
Tx-
Tx-
Tx-
Tx+
Tx+
Tx+
Tx+
GND
GND
GND
GND
MOLD
DEHUMIDIFIER CONVEYOR DRYER Chiller

761666
Edited yaqiu 11/17/2014 9:40:37 AM
AUXLIARY DEVICE INTERFACE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/3.19) L24.E1 L24.E1

(=03/3.19) L24.G1 L24.G1 (=09/2.4)
(3.19) L24.U2 L24.U2 (7.1)
(1.19) L24.U1 L24.U1 (7.1)
(3.19) M M (=09/2.4)
(=01/4.7) 4PE 4PE (7.1)
-A72P
(/2.5)
PROFIBUS FILTER
-A2E P0
+P3-X1
EK1100 PE FERRITE CLAMP
-A72P
(/9.9) FILTER Press button
1
1 to reset
24VDC
4 3 2 1
2
PE - + 24V (E-BUS) PE
PE
8 7 6 5 4A
PE - + 0V (E-BUS )
3
2
0VDC
-A79P
(/2.5)
PROFIBUS FILTER
P0
FERRITE CLAMP
-A79P
FILTER Press button
1
1 to reset
24VDC
-A2-1G 4
PE
3
-
2
+
1
24V PE
2
EL9410 PE
8 7 6 5 4A
(/10.9) PE - + 0V
3
2
0VDC
U
SPC Cycle
Interuption Aux
-A2-2E 4 3 2 1 =08-5000
PE - + NC DIGITAL OUTPUT
EL9110 8 7 6 5
(/10.9) PE - + NC
(/10.9)
CH3
-A2-3U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/10.9) PE - + 0V
+P3-X1 SPC.1

761666
Edited yaqiu 11/17/2014 9:30:46 AM
I/O TERMINAL POWER SUPPLY - INJECTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(6.19) L24.U2 L24.U2

(6.19) L24.U1 L24.U1 (=09/5.15)
(=06/5.19) 2M 2M
(6.19) 4PE
-A20E
+P4-X1
EK1100 PE
(/12.9)
4 3 2 1
PE - + 24V (E-BUS)
8 7 6 5
PE - + 0V (E-BUS )

761666
Edited yaqiu 11/17/2014 9:30:46 AM
I/O TERMINAL POWER SUPPLY - INJECTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/2.19) L24.E1.P9 L24.E1.P9
(=02/3.17) L24.G1.P9 L24.G1.P9 (=10/1.2)
(4.19) L24.U2.P9 L24.U2.P9
(=02/3.17) L24.U1.P9 L24.U1.P9 (=10/6.2)
(=03/1.19) L24.B1.P9 L24.B1.P9 (=10/5.2)
(4.19) M.P9 M.P9 (=10/1.2)
(4.19) PE.P9
-A3E -A5E
+P9-X1
EK1100 PE EK1100
(/14.9) (/16.9)
4 3 2 1 4 3 2 1
PE - + 24V (E-BUS) PE - + 24V (E-BUS)
8 7 6 5 8 7 6 5
PE - + 0V (E-BUS ) PE - + 0V (E-BUS )
-A3-1G 4
PE
3
-
2
+
1
NC -A5-1G 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
EL9110 8 7 6 5
(/14.9) PE - + NC (/16.9) PE - + NC
-A3-2E 4
PE
3
-
2
+
1
NC -A5-2E 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
EL9110 8 7 6 5
(/14.9) PE - + NC (/16.9) PE - + NC
-A3-3U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/15.9) PE - + 0V
-A3-4U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/15.9) PE - + 0V

761666
Edited yaqiu 11/17/2014 9:30:46 AM
I/O TERMINAL POWER SUPPLY - CLAMP MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FUNCTION DESCRIPTION DEVICE PAGE PAGE DEVICE FUNCTION DESCRIPTION
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A2E EK1100
P3 BUS COUPLER
(/3.8)
(/6.3)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
CEN Valve Normal =03-S410PX:4 (=03/4.5) CH3 EL1014 CH1 (=03/1.12) =03-K50:14 Emergency Stop O.K.
8 4CH DI
=08-1000 5
IPC 24V Supply On =07-A503:OUT+ (/1.18) CH4 CH2 (=03/3.2) =03-K53:14 All Gates Closed
1 5
(=03/4.6) 1 2
2 6
(=09/5.6) 3 4
EL9187
=08-A2E-0V
0V DISTRIBUTION
3 7
(=09/5.7) 5 6
4 8
(=09/5.8) 7 8
4 1
Oil Level Normal =09-S14LS:1 (=09/1.16) CH3 EL1014 CH1 (=09/3.8) -Y2SD:8 Injection Cyl. Servo Valve O.K.
8 4CH DI
=08-1001 5
M/C Heat Contactor On =05-K41:14 (=05/1.16) CH4 CH2 (=09/3.9) -Y2SD:9 Injection Cyl. Servo Valve Safety Window
4 1
Pump Motor Temperature OK =04-F1TM:98 (=04/1.14) CH3 EL1014 CH1 (=04/1.15) =04-K1D:14 Pump Motor Delta
8 4CH DI
=08-1002 5
Pump Motor Overload =04-F1OL:98 (=04/1.19) CH4 CH2 (=04/1.17) =04-K1:14 Pump Motor On
4 1
Oil Retrieval Level Not High =09-S311LS:1 (=09/1.18) CH3 EL1014 CH1
8 4CH DI
=08-1003 5
Oil Retrieval Level Not Low =09-S311LS:2 (=09/1.19) CH4 CH2
4 1
Nozzle Shut-off Open =09-S29PX:4 (=09/5.2) CH3 EL1014 CH1 (=06/1.17) =06-K42:14 Mold Heat Contactor On
8 4CH DI
=08-1004 5
Nozzle Shut-off Closed =09-S289PX:4 (=09/5.5) CH4 CH2 (=01/6.7) =01-RV4:12 Surge Arrestor Circuit On
4 1
Robot Coveyor Door 1 Open(NO) =16-S649LS:14 (=03/3.9) CH3 EL1014 CH1 (=03/3.8) =16-S648LS:22 Robot Conveyor Door 1 Open N.C.
8 4CH DI
=08-1006 5
Robot Conveyor Door 1 Open CEN Valve =16-S695LS:14 (=03/4.11) CH4 CH2 (=03/3.8) =16-S647LS:14 Robot Vacuum Door Open(NO)
4 1
E-Stop Protected 24V Delayed OK =03-K52:3 (=03/3.16) CH3 EL1014 CH1
8 4CH DI
=08-1014 5
Gate Protected 24V Delayed OK =03-K55:3 (=03/3.17) CH4 CH2
4 1
CH3 EL1014 CH1 (=09/1.12) =21-S5PS:2 Pressure Oil Filter 1 Not Clogged
8 4CH DI
=08-1015 5
Robot Vacuum Door Open(NC) =16-S646LS:22 (=03/3.12) CH4 CH2
4 1
CH3 EL1014 CH1
8 4CH DI
=08-1200 5
Screw Drive Safety Relay OK =09-A209-X102:2 (=09/2.7) CH4 CH2
4 1
Injection Shot Size =09-S236PX:4 (=09/5.10) CH3 EL1014 CH1
8 4CH DI
=08-1201 5
CH4 CH2
4 1
Robot Conveyor Door Confirm Exit =16-S24PB:4 (=03/1.18) CH3 EL1014 CH1 (=09/4.8) -Y4SD:8 Transfer Servo Valve Ok
8 4CH DI
=08-1202 5
CH4 CH2 (=09/4.9) -Y4SD:9 Transfer Servo Valve Safety Window
4 1
Robot Conveyor Door 2 Open CEN Valve =16-S725LS:14 (=03/4.12) CH3 EL1014 CH1 (=03/3.10) =16-S650LS:22 Robot Conveyor Door 2 Open(NC)
8 4CH DI
=08-1209 5
CH4 CH2 (=03/3.11) =16-S651LS:14 Robot Coveyor Door 2 Open(NO)
4 1
CH3 EL1014 CH1 (=07/1.15) =07-A503:23 Power Fail
8 4CH DI
=08-1790 5
CH4 CH2 (=07/1.16) =07-A503:13 Battery Low

761666
Edited yaqiu 11/17/2014 9:40:54 AM
I/O CARD STACK - MAIN CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2
X1
EK1122
=08-8053 EtherCAT Junction
(/3.1) 1 3 2 6 1 3 2 6
24V
24V
0V
PE
=08-A2-1G EL9410
(/6.3)
24V
24VDC FEED
0V
0V
PE
4 1
G Injection Cyl. Servo Enable -Y2SD:3 (=09/3.5) CH3 EL2024 CH1 (=09/5.12) =21-Y9DQ:1 G Carriage Forward
8 4CH DO 2A
=08-2000 5
G Injection Pilot Unlock -Y2SD:5 (=09/3.6) CH4 CH2 (=09/5.4) =21-Y477DQ:1 G Nozzle Open Distributor Closed
4 1
CH3 EL2024 CH1 (=09/4.5) -Y4SD:3 G Transfer Servo Enable
8 4CH DO 2A
=08-2100 5
G Mixer/Blender On Enable =01-K83:A1 (=01/6.18) CH4 CH2 (=09/4.6) -Y4SD:5 G Transfer Unlock
24V
0V
PE
=08-A2-2E EL9110
(/6.3)
24V
24VDC FEED
0V
PE
4 1
E Carriage Back =21-Y10DQ:1 (=09/5.9) CH3 EL2024 CH1 (=09/1.3) =21-Y4DP:1 E System Pump Loading
8 4CH DO 2A
=08-4000 5
E Injection Accumulator Charge/Oil Warming =21-Y23DP:1 (=09/1.1) CH4 CH2 (=09/5.7) =21-Y419DQ:1 E Inj. Cyl. A-Side Lock Out
4 1
E Oil Retrieval Blow Down =22-Y536SV:1 (=09/1.6) CH3 EL2004 CH1 (=04/1.17) =04-K60:A1 E Pump Motor On
8 4CH DO 0.5A
=08-4500 5
E Oil Retrieval Air Supply =22-Y529SV:1 (=09/1.8) CH4 CH2 (=05/1.18) =05-K58:A1 E M/C Heat Contactor On Enable
4 1
=22-Y534SV:1 (=09/1.8) CH3 EL2004 CH1 (=09/1.4) =22-Y532SV:1 E Oil Retrieval #1 Drain Line 1
8 4CH DO 0.5A
=08-4501 5
=22-Y535SV:1 (=09/1.10) CH4 CH2 (=09/1.6) =22-Y533SV:1
4 1
E Hopper Closed =09-Y197SV:1 (=09/5.17) CH3 EL2004 CH1
8 4CH DO 0.5A
=08-4502 5
E Mold Heat Contactor On =06-K59:A1 (=06/1.19) CH4 CH2 (=09/5.15) =09-Y196SV:1 E Hopper Open
4 1
CH3 EL2004 CH1 (=09/1.10) =22-Y528SV:1 E Oil Retrieval #1 Filter Isolation Valve
8 4CH DO 0.5A
=08-4506 5
CH4 CH2
24V
24V
0V
PE
=08-A2-3U EL9410
(/6.3)
24V
24VDC FEED
0V
0V
PE
4 1
U SPC Cycle Interuption Aux +P3-X1:SPC.1 (/6.17) CH3 EL2004 CH1 (=09/1.12) =22-Y1SV:1 U Oil Cooling Water Valve
8 4CH DO 0.5A
=08-5000 5
(=09/1.15) CH4 CH2 (=09/1.14) =23-Y356DQ:1 U Pump Motor Cooling
4 1
U Extruder 3 =05-K103:A+ (=05/4.16) CH3 EL2004 CH1 (=05/4.18) =05-K101:A+ U Extruder 1
8 4CH DO 0.5A
=08-5001 5
U Barrel Head Extension =05-K122:A+ (=05/5.19) CH4 CH2 (=05/4.17) =05-K101:B+ U Extruder 2
4 1
U Nozzle Adapter =05-K141:B+ (=05/5.7) CH3 EL2004 CH1 (=05/4.13) =05-K104:A+ U Extruder 4
8 4CH DO 0.5A
=08-5002 5
U Distributor =05-K141:A+ (=05/5.8) CH4 CH2 (=05/4.11) =05-K105:A+ U Extruder 5
4 1
U Extruder 8 + Barrel Head =05-K108:A+ (=05/4.5) CH3 EL2004 CH1 (=05/4.9) =05-K106:A+
8 4CH DO 0.5A
=08-5003 5
CH4 CH2 (=05/4.7) =05-K107:A+
4 1
U Shooting Pot 3 =05-K133:A+ (=05/5.10) CH3 EL2004 CH1 (=05/5.14) =05-K131:A+ U Shooting Pot 1
8 4CH DO 0.5A
=08-5200 5
CH4 CH2 (=05/5.12) =05-K132:A+ U Shooting Pot 2
1
EL3152 CH1 (=09/3.13) =21-B3PT:1- Injection Cylinder Pressure Transducer
2CH AI 4-20mA
=08-6050 5
CH2 (=09/4.13) =21-B22PT:1- Transfer Pressure Transducer

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
Original 6724277A 10 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1
EL3152 CH1 (=09/3.17) =21-B90PT:1- Injection Supply Pressure Transducer
2CH AI 4-20mA
=08-6057 5
CH2
1
EL4002 CH1 (=09/5.15) =21-Y140PP Carriage Proportional Pressure
2CH AO 0-10V
=08-6302 5
CH2
1
EL3312 CH1 (=09/1.1) =09-B152TC:WH Oil Temperature
2CH AI T/C
=08-6500 2
CH2 (=09/1.3) -6500:6
1
EL3312 CH1 (=09/1.17) =09-B802TC:WH Pump Motor NDE Bearing Temperature
2CH AI T/C
=08-6502 2
CH2 (=09/1.19) =09-B803TC:WH Pump Motor DE Bearing Temperature
1
EL4132 CH1 (=09/3.10) -Y2SD:4 Injection Cyl. Servo Valve Command
2CH AO +/-10V
=08-7000 5
CH2 (=09/4.10) -Y4SD:4 Transfer Speed Pressure +/- 10V
EL9011
=08-A2-BE BUS END
BUS END

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
Original 6724277A 11 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A20E EK1100
P4 BUS COUPLER
(/4.2)
(/7.8)
24V
24V
0V
PE
24V
0V
0V
PE
3 1
U Mold Zone 5 =06-K205:A+ (=06/2.8) CH5 CH1 (=06/2.1) =06-K201:A+ U Mold Zone 1
7 5
U Mold Zone 6 =06-K205:B+ (=06/2.9) CH6 CH2 (=06/2.3) =06-K201:B+ U Mold Zone 2
EL2008
8CH DO 0.5A
=08-5600
4 2
U Mold Zone 7 =06-K207:A+ (=06/2.11) CH7 CH3 (=06/2.5) =06-K203:A+ U Mold Zone 3
8 6
CH8 CH4 (=06/2.6) =06-K203:B+ U Mold Zone 4
3 1
U TIP #5 =06-A300-XJ3:5 (=06/3.6) CH5 CH1 (=06/3.2) =06-A300-XJ3:1 U TIP #1
7 5
EL2008
8CH DO 0.5A
=08-5650
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5651
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5652
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5653
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5654
4 2
U TIP #39 =06-A304-XJ3:7 (=06/5.8) CH7 CH3 (=06/5.4) =06-A304-XJ3:3 U Tip #35
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5655
4 2
8 6

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
Original 6724277A 12 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

EL9011
=08-A20-BE BUS END
BUS END

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
Original 6724277A 13 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A3E EK1100
P9 BUS COUPLER
(/4.14)
(/8.2)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
Gate #3 Op Side MVP Gate Open(NC) =03-S21LS:22 (=03/3.5) CH3 EL1014 CH1 (=03/3.3) =03-S7LS:22 Gate #1 Op Side STP Open(NC)
8 4CH DI
=08-1005 5
Gate #1 Op Side STP Open(NO) =03-S8LS:14 (=03/3.4) CH4 CH2 (=03/4.9) =03-S333LS:14 Front Gate Open CEN Valve
4 1
Clamp Cyl. Servo Valve O.K. -Y1SD:8 (=10/2.8) CH3 EL1014 CH1 (=10/1.3) =10-S5PX:4 Clamp Piston Lock
8 4CH DI
=08-1007 5
Clamp Cyl. Servo Valve Safety Window -Y1SD:9 (=10/2.9) CH4 CH2 (=10/1.6) =10-S6PX:4
4 1
CH3 EL1014 CH1 (=10/5.7) -Y3SD:8 Stroke Cyl. Servo Valve OK
8 4CH DI
=08-1008 5
CH4 CH2 (=10/5.8) -Y3SD:9 Stroke Cyl. Servo Valve Safety Window
4 1
CH3 EL1014 CH1 (=03/3.14) =03-S1LS:24 Purge Guard OPEN
8 4CH DI
=08-1009 5
CH4 CH2
4 1
CH3 EL1014 CH1 (=03/3.6) =03-S20LS:14 Gate #3 Op Side MVP Gate Open(NO)
8 4CH DI
=08-1017 5
CH4 CH2
1 5
1 2 (=10/3.19)
2 6
(=10/1.7) 3 4 (=10/1.18)
EL9187
=08-A3E-0V
0V DISTRIBUTION
3 7
(=10/1.8) 5 6
4 8
(=10/3.18) 7 8
4 1
HPP Mold Alarm =10-TX2:BU (=10/8.17) CH3 EL1014 CH1 (=10/3.13) =10-S49LS:4 Water Flow STP Normal -S49LS
8 4CH DI
=08-1203 5
CH4 CH2 (=10/3.17) =10-S48LS:4 Water Flow MVP Normal -S48LS
4 1
Robot Safe to Exit #3 =10-RCV3:BK (=10/8.7) CH3 EL1014 CH1 (=10/8.4) =10-RCV1:BK Robot Safe to Exit #1
8 4CH DI
=08-1204 5
Robot Safe to Exit #4 =10-RCV4:BK (=10/8.9) CH4 CH2 (=10/8.6) =10-RCV2:BK Robot Safe to Exit #2
4 1
CH3 EL1014 CH1 (=10/8.11) =10-RCV5:BK Robot Safe to Exit #5
8 4CH DI
=08-1205 5
CH4 CH2 (=10/8.12) =10-RCV6:BK Robot Safe to Exit #6
24V
0V
PE
=08-A3-1G EL9110
(/8.2)
24V
24VDC FEED
0V
PE
4 1
CH3 EL2024 CH1 (=10/2.5) -Y1SD:3 G Clamp Cyl. Servo Enable
8 4CH DO 2A
=08-2001 5
CH4 CH2 (=10/2.6) -Y1SD:5 G Clamp Pilot Unlock (Y286DQ)
4 1
G Valve Gate Open =22-Y29SV:1 (=10/4.7) CH3 EL2024 CH1
8 4CH DO 2A
=08-2002 5
G Ejector Booster =21-Y77DQ:1 (=10/6.12) CH4 CH2
24V
0V
PE
=08-A3-2E EL9110
(/8.2)
24V
24VDC FEED
0V
PE

761666
Edited yaqiu 11/17/2014 9:30:46 AM
I/O CARD STACK - CLAMP I/O BOX MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 14 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4 1
CH3 EL2024 CH1 (=10/1.9) =21-Y270DQ:1 E Clamp Tonnage Lock
8 4CH DO 2A
=08-4002 5
CH4 CH2
4 1
E Mold Cooling Stationary Platen =23-Y5SV:1 (=10/3.8) CH3 EL2004 CH1 (=10/4.2) =22-Y30SV:1 E Valve Gate Close
8 4CH DO 0.5A
=08-4503 5
E Mold Cooling Moving Platen =23-Y4SV:1 (=10/3.5) CH4 CH2 (=10/7.9) =22-Y8SV:1 E Air Function #1 Moving Platen
24V
24V
0V
PE
=08-A3-3U EL9410
(/8.2)
24V
24VDC FEED
0V
0V
PE
4 1
U Alarm Horn (Optional) =10-HA1:GY (=10/9.11) CH3 EL2004 CH1 (=10/9.7) =10-HA1:RD U Alarm Light On
8 4CH DO 0.5A
=08-5004 5
U Additional Alarm Light (Optional) =10-HA1:BU (=10/9.10) CH4 CH2 (=10/9.9) =10-HA1:OR U SPC/SQC (Optional)
1
EL3152 CH1 (=10/6.17) =21-B80PT:1- Ejector Pressure Transducer Bore Side
2CH AI 4-20mA
=08-6062 5
CH2 (=10/6.14) =21-B43PT:1- Ejector Pressure Transducer Rod Side
1
EL4132 CH1 (=10/6.9) =21-Y15SD:D Ejector Flow Command
2CH AO +/-10V
=08-6301 5
CH2
1
EL4132 CH1
2CH AO +/-10V
=08-7101 5
CH2 (=10/1.5) =21-Y200SD:D Proportional Clamp Tonnage Lock
24V
24V
0V
PE
=08-A3-4U EL9410
(/8.2)
24V
24VDC FEED
0V
0V
PE
1
EL3152 CH1 (=10/5.15) =21-B54PT:1- Stroke Pressure Transducer Rod Side
2CH AI 4-20mA
=08-6060 5
CH2 (=10/5.13) =21-B55PT:1- Stroke Pressure Transducer Bore Side
1
EL3152 CH1 (=10/5.18) =21-B416PT:1- Stroke Pressure Transducer Supply
2CH AI 4-20mA
=08-6061 5
CH2 (=10/2.13) =21-B6PT:1- Clamp Pressure Transducer
1
EL3102 CH1 (=10/5.11) -Y3SD:6 Stroke Cyl. Servo Valve Spool Position
2CH AI +/-10V
=08-6063 5
CH2
1
EL4132 CH1
2CH AO +/-10V
=08-6300 5
CH2 (=10/2.10) -Y1SD:4 Clamp Cyl. Servo Valve Command
1 5
(/5.5) TxD+ TxD- (/5.5)
2 6
(/5.5) RxD+ EL6021 RxD- (/5.5)
(/5.5)
3
GND SERIAL PORTS =08-8040 GND
7
(/5.5)
4 8
(/5.5) SHD SHD (/5.5)
X1
EL6601
=08-8050 EtherNet Switch
(/4.2) 1 3 2 6
EL9011
=08-A3-BE BUS END
BUS END

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
Original 6724277A 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A5E EK1100
P9 BUS COUPLER
(/8.14)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
CH3 EL1014 CH1 (=03/1.16) =03-K51:1 Buffer 24VDC O.K.
8 4CH DI
=08-1213 5
CH4 CH2
1
EL4132 CH1 (=10/5.9) -Y3SD:4 Stroke Cyl. Servo Valve Command
2CH AO +/-10V
=08-6303 5
CH2
24V
0V
PE
=08-A5-1G EL9110
(/8.14)
24V
24VDC FEED
0V
PE
4 1
G Stroke Cyl. Servo Enable -Y3SD:3 (=10/5.4) CH3 EL2024 CH1
8 4CH DO 2A
=08-2103 5
G Stroke Pilot Unlock (Y285DQ) -Y3SD:5 (=10/5.5) CH4 CH2
24V
0V
PE
=08-A5-2E EL9110
(/8.14)
24V
24VDC FEED
0V
PE
4 1
CH3 EL2024 CH1
8 4CH DO 2A
=08-2104 5
CH4 CH2 (=03/4.17) =21-Y282DQ:1 E CEN Valve Open
EL9011
=08-A5-BE BUS END
BUS END

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
Original 6724277A 16 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E E E E E
Injection System Pump Oil Retrieval Oil Retrieval Oil Retrieval #1 U U Pump Motor NDE Pump Motor DE
Accumulator Loading Blow Down Air Supply Filter Isolation Oil Cooling Pump Motor Bearing Temperature Bearing Temperature
Charge/Oil Warming Valve Water Valve Cooling
=08-4000 =08-4500 =08-4506 =08-5000 =08-6502 =08-6502

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT T/C INPUT T/C INPUT
(=08/10.13) (=08/10.13) (=08/10.9) (=08/11.13) (=08/11.13)

(=08/10.9) (=08/10.13) (=08/10.9) (=08/10.9) (=08/10.13) CH1 - CH4 - CH1 - CH2 -
CH4 - CH1 - CH3 CH4 - CH1 - CH2 -
1 3 5 3 8 7 1 5 2 6
8 7 1 3 4 8 7 1 3
-WY23DP 1 2 -WY4DP 1 2 -WY536SV 1 2 -WY529SV 1 2 -WY528SV 1 2 -WY1SV 1 2 -WY356DQ 1 2

-WB802TC WH RD -WB803TC WH RD
1 1 1 1 1 1
1
=21 =21 =22 =22 =22 =22 =23

-Y23DP -Y4DP -Y536SV -Y529SV -Y528SV -Y1SV -Y356DQ WH RD WH RD
E1 2 E1 2 E1 2 E1 2 E1 2 E1 2 E1 2 -B802TC -B803TC
E1 E1
E E E E
Oil
Temperature Oil Retrieval #1 Oil Retrieval #1 Oil Retrieval #1 Oil Retrieval #1
Drain Line 1 Drain Line 2 Drain Line 3 Drain Line 4
=08-6500 =08-4501
T/C INPUT DIGITAL OUTPUT
(=08/11.13) (=08/11.13)
CH1 - CH2 - (=08/10.13) (=08/10.13) (=08/10.9) (=08/10.9)
CH1 - CH2 - CH3 - CH4 - 1 2 3
=21
1 5 2 6 P -S14LS -S311LS
1 3 5 7 4 3 8 7 -S5PS 2 E1 1 E1 1 2
E1
-WB152TC WH RD -WY532SV 1 2 -WY533SV 1 2 -WY534SV 1 2 -WY535SV 1 2 -WS5PS WH BK -WS14LS WH BK -WS311LS WH RD BK
1 2 4 2 4 8 6
1 1 1 1
CH1 + CH3 + CH3 CH4 +
=22 =22 =22 =22 (=08/9.13) (=08/9.9) (=08/9.9) (=08/9.9)
WH RD -Y532SV -Y533SV -Y534SV -Y535SV
E1 E1 E1 E1 =08-1015 =08-1001 =08-1003
-B152TC 2 2 2 2
DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
E1
Pressure Oil Oil Level Oil Retrieval Oil Retrieval
Filter 1 Normal Level Not Level Not
Not High Low
Clogged

761666
Edited yaqiu 11/17/2014 9:30:46 AM
OIL RETREIVAL, PUMP TEMPERATURE AND PRESSURE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.U3 L24.U3 (3.2)

(=01/5.12) 905L3
(=08/6.19) L24.G1 L24.G1
(=01/5.12) 905L2
(=08/6.19) M M (3.2)
(=01/5.11) 905L1
(=07/1.6) 1PE +P0-1PE:10 Screw Drive
Safety Relay
OK
=08-1200
DIGITAL INPUT
X Y Z (=08/9.9)
CH4
-A218
115A 8
U V W
P5
-A209
130A 1U1 1V1 1W1 PE
EXTRUDER
BM4445 Controller Unit
P5 -X102:1 2 3 4
-X100:1 2 3 4 5 6 -X3:1 2 3 4 5 6 1D1
Safety Relay
Slot A 1C1
Quick Pulse
BM4-F-ENC-21
stop enable
RESOLVER INTERFACE
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Slot G
COS +
SIN +
COS -
Ref +
SIN -
BM4-O-ECT-01-01-00
TC +
Ref -
TC -
ETHERCAT BOARD
1U2 1V2 1W2 PE -X101:1 2 3 4 5 6

-X1 X2 X1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
WEN5
WEN6
Gear Box
Oil Temperature
GRY/PINK
RD/BU
PINK
GRY
WH
GN
RD
BN
BU
BK
VL
WB55EN
YL
WM55TM 1 2 =05-A350 (=05/6.9)
TC PLUG CH12
(X23/24) (=05/6.11)
+ CH12
12
-WM55A U V W GNYE -
24
-WB1211TC WH RD
WH RD
-M55 U1 V1 W1 PE TM- TM+ -B1211

Screw -B55EN E2
Motor
10 12 3 4 8 6 5 1 2 11 9 7
M
3~ Resolver

761666
Edited yaqiu 11/17/2014 9:30:46 AM
ELECTRIC SCREW DRIVE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(2.19) L24.U3 L24.U3 (4.2)

(2.19) M +P3-X1 M (4.2)
L24.U3
M PE PE
G G Injection Cyl. Injection Cyl. Injection Cyl. Injection Cylinder Injection Supply
Injection Cyl. Injection Pilot Servo Valve Servo Valve Servo Valve Pressure Pressure
Servo Enable Unlock O.K. Safety Window Command Transducer Transducer
=08-2000 =08-1001 =08-7000 =08-6050 =08-6057

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA
(=08/10.9) (=08/10.9) (=08/9.13) (=08/9.13) (=08/11.13) (=08/10.13) (=08/11.13)

CH3 CH4 - CH1 CH2 CH1 - PE CH1 + PE CH1 + PE
4 8 7 1 5 1 3 4 1 2 4 1 2 4
WH
WH
SH
SH
SH
BK
BK
-WY2SD 1 2 GNYE 3 5 7 8 9 4 10 -WB3PT -WB90PT
1- 1-
=21-Y2SD 1 2 PE 3 5 7 8 9 4 10 =21-B3PT P =21-B90PT P
E2
E2 E2
3+ 3+

761666
Edited yaqiu 11/17/2014 9:30:46 AM
INJECTION UNIT CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(3.4) L24.U3
(3.4) M +P3-X1
L24.U3
M PE PE
G G Transfer Transfer Transfer Speed Transfer
Transfer Transfer Servo Valve Servo Valve Pressure Pressure
Servo Enable Unlock Ok Safety Window +/- 10V Transducer
=08-2100 =08-1202 =08-7000 =08-6050

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INPUT 4-20mA
(=08/10.13) (=08/10.13) (=08/9.13) (=08/9.13) (=08/11.13) (=08/10.13)

CH1 CH2 - CH1 CH2 CH2 - PE CH2 + PE
1 5 3 1 5 5 7 8 5 6 8
WH
SH
SH
BK
-WY4SD 1 2 GNYE 3 5 7 8 9 4 10 -WB22PT
1-
=21-Y4SD 1 2 PE 3 5 7 8 9 4 10
=21-B22PT P
E2
E2
3+

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E E
Hopper Hopper
Open Closed
=08-4502
1 3 1 3 1 3 DIGITAL OUTPUT
+ - + - + -
-S29PX -S289PX -S236PX (=08/10.13) (=08/10.9)
CH2 - CH3 -
E2 E2 E2
4 4 4 5 3 4 7
-WS29PX
-WS289PX
-WS236PX
+P2-X1 PE
BN
BN
BN
BU
BU
BU
BK
BK
BK
-WE-X23 4 5 6 7 GNYE
+P11 PE STUD
+P10
-X2 1 2 3 4 5 6 7 8 9 -X2 1 2 3 4 5 6 7
PE STUD
-WE-X33 1 2 3 4 5 6 7 8 9 GNYE
-WY196SV 1 2 -WY197SV 1 2
+P2-X1 PE
1 1
3 4 6 8 2 3 4 3 4 -Y196SV -Y197SV
E2 E2
+ CH3 + CH4 - - - + CH3 2 2
(=08/9.9) (=08/9.9) (=08/9.9)
=08-1004 =08-A2E-0V =08-1201

DIGITAL INPUT 0V DISTRIBUTION DIGITAL INPUT
Nozzle Shut-off Nozzle Shut-off Injection (=08/7.19) L24.U1 L24.U1
Open Closed Shot Size
G Carriage
G E E Carriage Proportional
Nozzle Open Inj. Cyl. Carriage Forward Pressure
Distributor Closed A-Side Back
Lock Out
=08-2000 =08-4000 =08-2000 =08-6302
DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT ANALOG OUTPUT 0-10V
(=08/11.13)
(=08/10.13) (=08/10.13) (=08/10.9) (=08/10.13) CH1
CH2 - CH2 - CH3 - CH1 - -
1 3
5 7 5 7 4 3 1 3
-WY477DQ 1 2 -WY419DQ 1 2 -WY10DQ 1 2 -WY9DQ 1 2 -WY140PP BU WH BK RD
3 1 2 4
1 1 1 1
=21-Y477DQ =21-Y419DQ =21-Y10DQ =21-Y9DQ =21-Y140PP

E2 E2 E2 E2 E2
2 2 2 2

761666
Edited yaqiu 11/17/2014 9:30:46 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=08/8.18) L24.G1.P9 L24.G1.P9 (6.2)

(=08/8.18) M.P9 M.P9 (2.2)
E
Proportional Clamp Tonnage
Clamp Tonnage Lock
Lock
=08-7101 =08-4002
+P9-X1
L24.G1
M ANALOG OUTPUT +/-10V DIGITAL OUTPUT
(=08/15.13) (=08/15.13)
CH2 - PE CH1 -
5 7 8 1 3
-WY270DQ 1 2
-WY200SD 1 2 3 4 SH
1
=21-Y270DQ
C1
2
A B C D E F
=21-Y200SD
C2
1 3 1 3
+ - + - 3
-S5PX -S6PX =22-S24PS P
C1 C1 C1 1 4
4 4
-WS24PS 1 4 3
-WS5PX BN BK BU -WS6PX BN BK BU
7 8 6
2 1 6 5 2 3 +
CH4 -
+ CH1 + CH2 - -
(=08/14.13) (=08/14.13)
=08-1008 =08-A3E-0V
=08-1007 =08-A3E-0V DIGITAL INPUT 0V DISTRIBUTION
DIGITAL INPUT 0V DISTRIBUTION
Clamp Piston Clamp Piston M/C Air Pressure
Lock Unlock Normal

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CLAMP CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.U3.P9 L24.U3.P9 (5.2)

(1.4) M.P9 +P9-X1 M.P9 (3.2)
L24.U3
M PE PE
Clamp
G G Clamp Cyl. Clamp Cyl. Clamp Cyl.
Servo Valve Servo Valve Servo Valve Pressure
Clamp Cyl. Clamp Pilot Transducer
Servo Enable Unlock O.K. Safety Window Command
(Y286DQ)
=08-2001 =08-1007 =08-6300 =08-6061

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INPUT 4-20mA
(=08/14.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/15.13) (=08/15.13)

CH1 CH2 - CH3 CH4 CH2 - PE CH2 - PE
1 5 3 4 8 5 7 8 5 7 8
WH
SH
SH
BK
-WY1SD 1 2 GNYE 3 5 7 8 9 4 10 -WB6PT
1-
=21-Y1SD 1 2 PE 3 5 7 8 9 4 10 =21-B6PT P
C1
3+

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CLAMP CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E E Water Flow Water Flow

Mold Cooling Mold Cooling STP MVP
Moving Platen Stationary Platen Normal Normal
-S49LS -S48LS
=08-4503
DIGITAL OUTPUT
(=08/15.9) (=08/15.9)
CH4 CH3
1 3
8 4 1 3
+ -
+ - -S48LS
-S49LS C4
C4
4
4
-WY4SV
-WY5SV
1 2 1 2
-WS49LS BN BK BU -WS48LS BN BK BU
1 1
=23 =23
-Y4SV -Y5SV
C4 2 C4 2
2 1 6 5 4 5
+ CH1 + CH2 - -
(=08/14.13) (=08/14.13)
=08-1203 =08-A3E-0V
DIGITAL INPUT 0V DISTRIBUTION
(2.13) M.P9 M.P9 (5.2)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CLAMP OPTIONS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E G
Valve Gate Valve Gate
Close Open
=08-4503 =08-2002
(=08/15.13) (=08/14.9)
CH1 - CH3 -
1 3 4 3
-WY30SV 1 2 -WY29SV 1 2
1 1
=22-Y30SV =22-Y29SV
C3 C3
2 2

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CLAMP OPTIONS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(2.13) L24.U3.P9 L24.U3.P9

(=08/8.18) L24.B1.P9 L24.B1.P9
(3.10) M.P9 M.P9 (6.2)
G G
+P9-X1
L24.B1
M PE PE Stroke Cyl. Stroke Pilot Stroke Cyl. Stroke Cyl. Stroke Cyl. Stroke Cyl. Stroke Stroke Stroke
Servo Unlock Servo Valve Servo Valve Servo Valve Servo Valve Pressure Pressure Pressure
Enable (Y285DQ) OK Safety Window Command Spool Position Transducer Transducer Transducer
Bore Side Rod Side Supply
=08-2103 =08-1008 =08-6303 =08-6063 =08-6060 =08-6060 =08-6061

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INTPUT +/-10V ANALOG INPUT 0-20mA ANALOG INPUT 0-20mA ANALOG INPUT 0-20mA
(=08/16.9) (=08/16.9) (=08/14.13) (=08/14.13) (=08/16.13) (=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13)

CH3 CH4 - CH1 CH2 CH1 - PE CH1 CH2 - PE CH1 - PE CH1 - PE
4 8 7 1 5 1 3 4 1 2 5 3 8 1 7 4 1 3 4
1:WH
1:SH
1:BK
-WC2-X1
1:WH
2:WH
1:SH
2:SH
1:BK
2:BK
SH
-WY3SD 1 2 GNYE 3 5 7 8 9 4 10 6 -WC2-X3
1- 1- 1-
=21-Y3SD 1 2 PE 3 5 7 8 9 4 10 6 =21-B55PT P =21-B54PT P =21-B416PT P
C2
3+ 3+ 3+

761666
Edited yaqiu 11/17/2014 9:30:46 AM
STROKE CONTROLS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=08/8.18) L24.U1.P9
(1.4) L24.G1.P9
Ejector Ejector
(5.19) M.P9 Pressure Pressure
Transducer Transducer
Ejector G Rod Side Bore Side
Flow Ejector
Command Booster
=08-6301 =08-2002 =08-6062 =08-6062
ANALOG OUTPUT +/-10V DIGITAL OUTPUT ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA
(=08/15.13) (=08/14.9) (=08/15.13) (=08/15.13)

CH1 - PE CH4 - CH2 + PE CH1 + PE
1 3 4 8 7 5 6 8 1 2 4
2:WH
3:WH
4:WH
3:SH
4:SH
2:BK
3:BK
4:BK
SH
-WY703DQ 1 2 -WY15SD 1 2 3 4 -WC2-X1 -WC2-X3
1 1
1- 1-
=21-Y703DQ A B C D E F =21-Y77DQ =21-B43PT P =21-B80PT P

C4 C4
2 2 3+ 3+
=21-Y15SD
C2
Ejector
Pilot
Unlock

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CLAMP EJECTOR MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E
Air Function #1
Moving Platen
=08-4503
DIGITAL OUTPUT
(=08/15.13)
CH2 -
5 7
3:WH
3:BK
-WC2-X1
=22-Y8SV
C2
2

761666
Edited yaqiu 11/17/2014 9:30:46 AM
PNEUMATIC OPTIONS MOVING PLATEN MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Robot Robot Robot Robot Robot Robot HPP

+M Safe to Exit Safe to Exit Safe to Exit Safe to Exit Safe to Exit Safe to Exit Mold Alarm
Supplied by Molds #1 #2 #3 #4 #5 #6
+C-X212.1 5 2 4 1
WH
BN
BU
BK
-WC-X212.1
+C-X212 A9 B9 A10 B10

BN BU BN BU BN BU BN BU BN BU BN BU
+ - + - + - + - + - + -
-TX1 -TX2 -TX3 -TX4 -TX5 -TX6
+C-X212 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A11
BN BU BN BU BN BU BN BU BN BU BN BU
+ - + - + - + - + - + -
-RCV1 -RCV2 -RCV3 -RCV4 -RCV5 -RCV6
BK BK BK BK BK BK
PE
+C-X212 D1 D2 D3 D4 D5 D6 D9 PE
GNYE
-WC-X212 1 2 3 4 5 6 7 8 11
7 6 1 5 4 8 1 5 4 +P9-X1 PE
- + CH1 CH2 CH3 CH4 CH1 CH2 CH3

(=08/14.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/14.13) (=08/14.13) (=08/14.9)
=08-A3E+0V =08-1204 =08-1205 =08-1203

PE
DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
+C-X212
Hood
+C-X212.1
16D 1D 4 6
Hood
16C 1C MALE
Mold connector FEMALE Mold connector
16B 1B 1 3
base location: 16A 1A
base location:
Top of the mold Bottom of the mold

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOVING PLATEN PART DETECTION SENSORS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
U U U U
Alarm SPC/SQC Additional Alarm
Light On (Optional) Alarm Horn
Light (Optional)
(Optional)
=08-5004
DIGITAL OUTPUT
(=08/15.13) (=08/15.13) (=08/15.9) (=08/15.9)

CH1 CH2 CH4 CH3 -
1 5 8 4 3
-WHA1 BN WH BK BU GNYE
-HA1 1 2 4 3 5
C1
Red Amber Blue Horn 0VDC

761666
Edited yaqiu 11/17/2014 9:30:46 AM
ALARM LIGHT STACK MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Heat Heat
Exchanger 1 Exchanger 2
(=01/4.7) 612L1.P8
(=01/4.7) 612L2.P8 (=02/2.10) L110.U1.P8
(=01/4.8) 612L3.P8 (=02/2.10) N110.P8
(=01/4.8) 612PE.P8 (=02/2.10) L110.U1.1.P8
(=02/2.10) N110.1.P8
(=02/2.10) PE.1.P8
(=02/2.10) L24.U4.P8
(=01/5.8) 611L1.P8 (=02/2.10) M.P8
(=01/5.8) 611L2.P8 (=02/2.10) L24.E1.P8
(=01/5.9) 611L3.P8 (=02/2.10) L24.G1.P8
(=01/5.9) 611PE.P8 (=03/2.18) L24.EP1.P8
(=03/2.19) L24.EE3.P8
(=02/2.10) PE.P8
-D1 PE +R-X208 1 2 3 PE +R-X241 1 2 3 4 PE +R-X108 1 2 3 4 5 6 PE

P8 L1 L2 L3 PE P8
-WA105 1 2 GNYE -WA106 1 2 GNYE
L N L N
-A105
M -A106
M
+P8-X105
1~ 1~
EE3.R
EP1.R
U29
P8 P8
PE
M
PE PE
PE
MID
CONTROL PLATE
M.P8 L24.G1.1.P8 EE3.R
1PE.P8 (3.1) (3.1) (=17/1.3) (3.7)
7L1 (10.1)
PHE Control
7L2 (10.1)
0VDC
7L3 (10.1)
L24.U29 L24.E30 EP1.R 2PE.P8

1U1 1V1 1W1 (10.12) (=17/1.3) (5.2) (11.3)
1 3 5 1 3 5
-A194 -Q980 -Q981
Robot I/O
24VDC
16KW PE
3A 3A
1U2 1V2 1W2
P8 P8 P8
I> I> I> I> I> I>
2 4 6 2 4 6
Grounding
Strap
8L1 8L2 8L3 9L1 9L2 9L3 10L1 10L2 10L3

(4.1) (4.1) (4.1) (3.13) (3.13) (3.13) (8.14) (8.14) (8.14)
+R-X208 4
PE
1
+R-X241 4
PE
1 +R-X108
400/460VAC 120VAC 24VDC
8 1
MALE
Supply MALE Supply MALE
Supply 16 9
3 2 3 2

761666
Edited yaqiu 11/17/2014 9:30:46 AM
POWER AND CONTROL SUPPLY - ROBOT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-WR-DCQ1
-WR-DCQ2
-WR-DCQ3
-WR-DCQ11
-WR-DCQ5 -WR-DCQ6 -WR-DCQ8
-A20 -A23 -A26 -A239

ACTIVE LINE (/5.11) SERVO DRIVE (/7.11)
-X200 -X201 -X202 -X200 -X201 -X202 -X200 -X201 -X202 -X200 -X201 -X202
MODULE SERVO DRIVE CoolPik C VFD
P8 Tooling Plate Z1 P8 Conveyor Motor
P8 P8
-A272 -A273 -A275 -A280

(/3.14) (/5.3) (/6.3) (/3.2)
-X500 -X500 -X500 -X100 -X101 -X102
Sensor Module Sensor Module Sensor Module Control Module
P8 P8 P8 P8

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SINAMICS MODULES OVERVIEW DRIVE-CLIQ MACHINE
CONNECTIONS 300
6712355
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(1.17) M.P8 M.P8 (4.1)

L24B.P8 (4.1)
A272:+
A272:M
+P8-X105 M L24B
-A280
Control Module Profibus Address Setting
(=17/1.10) 1 2 4 8 16 32 64
(/2.18)
ON
P8
OFF
-X124:+
-X124:+ A280:+ (5.2)

-X124:M
-X124:M A280:M (5.2)
-X140:2 DI 0 -X122:1
SERIAL DI 1 -X122:2 EE3.R (1.19)
-X140:3
INTERFACE
-X140:5 DI 2 -X122:3
DI 3 -X122:4
DI 16 -X122:5
DI 17 -X122:6
M1 -X122:7 -A272 DRIVE-CLIQ

(/2.3)
M -X122:8 X500
-X524:+
Sensor Module
DI/DO 8 -X122:9 SEE NOTE 1
M
+
P8
DI/DO 9 -X122:10 InhibitBM (8.3)
M -X122:11
DI/DO 10 -X122:12 I*t Shutdown (8.3)

DI/DO 11 -X122:13 Fault Mod Inhib (8.3) -X520:1
M -X122:14 -X520:2
-X520:3
DRIVE-CLIQ
X100-X102 -X520:4
SEE NOTE 1 DI 4 -X132:1 -X520:5
DI 5 -X132:2 -X520:6
DI 6 -X132:3
DI 7 -X132:4
-X521:U1
PROFINET X127 DI 20 -X132:5
-X521:V1
SEE NOTE 2
DI 21 -X132:6
-X521:W1
M2 -X132:7
M -X132:8
CBE MODULE DI/DO 12 -X132:9 (1.6) 9L1 -X522:1
PORT 1
DI/DO 13 -X132:10 (1.7) 9L2 -X522:2
SEE NOTE 3
M -X132:11 (1.7) 9L3 -X522:3
DI/DO 14 -X132:12
DI/DO 15 -X132:13
M -X132:14
PE
(1.8) 1PE.P8 1PE.P8 (10.1)
NOTE 1: REFER TO DRIVE-CLIQ ROUTING PAGE =16/2.
NOTE 2: ETHERNET LAN PORT IS USED FOR TROUBLE SHOOTING
NOTE 3: REFER TO ETHERCAT / PROFINET ROUTING PAGE =17/1.

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SINAMICS MODULES CONTROL CU320 AND VOLTAGE MACHINE
SENSING
6712355
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(3.19) M.P8 M.P8 (5.2)

(3.19) L24B.P8
-Q110
6A 1
P8
-A20
ACTIVE LINE
-X24:+
-X21:1
MODULE DRIVE-CLIQ
M
2
4
16KW X200-X202
SEE NOTE1
+TEMP
-TEMP
EP 24V
EP M1
P8
+24V
24V DC 24V DC +24V 24V_BUS (5.11)
BUSBAR BUSBAR
M M M_BUS (5.11)
DCP
600V DC 600V DC DCP DCP_BUS (5.11)
LINK LINK
DCN DCN DCN_BUS (5.11)
BUSBAR BUSBAR
PE
-X1:U1 V1 W1 -X12:+ -
Grounding Strap 1 2
To Fan Mounting
PE
Screw
M
(1.2) 8L1
(1.3) 8L2
(1.3) 8L3 Cooling Fan
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SINAMICS MODULE ACTIVE LINE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(4.19) M.P8 M.P8 (6.2)

(1.19) EP1.R EP1.R (6.2)
(3.7) A280:+ A273:+ (6.2)
(3.7) A280:M A273:M (6.2)
-A23
SERVO DRIVE -X21:3 4
DRIVE-CLIQ
Tooling Plate Z1
EP 24V
EP M1
(/2.5)
X200-X202
45A SEE NOTE1
P8
(4.17) 24V_BUS +24V

24V DC 24V DC +24V 24V_BUS (6.11)
BUSBAR BUSBAR
(4.17) M_BUS M M M_BUS (6.11)
(4.17) DCP_BUS DCP

600V DC 600V DC DCP DCP_BUS (6.11)
LINK LINK
(4.17) DCN_BUS DCN DCN DCN_BUS (6.11)
BUSBAR BUSBAR
-A273 DRIVE-CLIQ
Sensor Module X500
-X524:M
-X524:M
-X524:+
-X524:+
(/2.6)
SEE NOTE1
Sheild Clamp + EMC Strain Relief

P8
PE
Grounding Strap
To Fan Mounting
Screw PE
Housing Ground
M_Encoder
Inner_Shld
Inner_Shld
Inner_Shld
P_Encoder
+Temp
-Temp
5V_Sense
0V_Sense
25 PIN
D-SUB
*Clock
*Data
Clock
Data
-
+
*A
*B
A
B
-X1:U2 V2 W2 PE -X12:1 2 -X21:1 2
-X520 14 16 1 10 12 2 6 7 8 3 4 5 23 15 24 PE
PE
-WR75.1 -WR77.1 U V W GNYE SH M
Cooling Fan
-WM23TM BK WH
-M23 1 4 7 8 9 10 12 13 15 16 17 14 PE 1 2 3 PE PE K+ K- K+ K-
Z-Axis
Housing Ground
EMC Strain Relief

Up
0V
Up
Clock
Clock_Inv
0V
B+
B-
A+
A-
DATA_Inv
DATA
C3
M -XTM
3~
Motor
ENCODER CONNETION Temperature

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SERVO MOTOR CONNECTIONS SINAMICS TOOLING PLATE MACHINE
MOTOR 1
6712355
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(5.18) M.P8 M.P8 (7.2)

(5.18) EP1.R EP1.R (7.2)
(5.18) A273:+
(5.18) A273:M
-A26
SERVO DRIVE -X21:1 2 3 4
DRIVE-CLIQ
CoolPik C
X200-X202
+TEMP
-TEMP
EP 24V
EP M1
P8
SEE NOTE1
(5.16) 24V_BUS +24V

24V DC 24V DC +24V 24V_BUS (7.11)
BUSBAR BUSBAR
(5.16) M_BUS M M M_BUS (7.11)
(5.16) DCP_BUS DCP 600V DC 600V DC DCP DCP_BUS (7.11)

LINK LINK
(5.16) DCN_BUS DCN BUSBAR BUSBAR DCN DCN_BUS (7.11)
-A275 DRIVE-CLIQ
Sensor Module X500
-X524:+
(/2.12)
M
+
SEE NOTE1

P8
NOTE: CODING PIN ARRANGMENT
Housing Ground
DRIVE CONNECTOR
Inner_Shld
Inner_Shld
Inner_Shld
M-Encoder
P_Encoder
25 PIN
5 V Sense
0 V Sense
D-SUB
*Daten
+Temp
*Clock
-Temp
Daten
Clock
*A
*B
A
-X1:U2 V2 W2 PE -X11:BR+ BR-

CABLE CONNECTOR
-X520 3 4 5 6 7 8 15 23 24 10 12 13 25 1 14 2 16 PE 1 2 PE
-WR86 U V W GNYE 1 2 SH
-WR87
+C4-X86 1 2 6 PE 4 5
1 2 17 11 12 17 3 13 17 5 14 8 9 10 16 7 15
+C4-X87
-1WR86.1
+C4-X86.1 1 2 6 PE 4 5
-1WR87
-1WR86.2
-M26 1 2 17 11 12 17 3 13 17 5 14 8 9 10 16 7 15 PE 1 2 6 PE 4 5
PE
C-Axis B1+
Housing Ground
Ua1
*Ua1
Inner_Shld
Ua2
*Ua2
Inner_Shld
Daten
Daten
Inner_Shld
Takt
*Takt
+Temp
-Temp
P-Encoder
5 V Sense
M-Encoder
0 V Sense
EMC Strain Relief

C2 -BR26
M B1-
3~
ENCODER CONNETION

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SERVO MOTOR CONNECTIONS SINAMICS COOLPICK MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(6.19) M.P8 M.P8 (8.2)

(6.19) EP1.R
-A239
VFD -X21:1 2 3 4
DRIVE-CLIQ
Conveyor Motor
X200-X202
+TEMP
-TEMP
EP 24V
EP M1
(/2.14)
P8 SEE NOTE1
(6.15) 24V_BUS +24V

24V DC 24V DC +24V 24V_BUS (8.3)
BUSBAR BUSBAR
Conveyor motor running (6.15) M_BUS M M M_BUS (8.3)
=17-1901
DIGITAL INPUT
(6.15) DCP_BUS DCP 600V DC 600V DC DCP DCP_BUS (8.3)
LINK LINK
(6.15) DCN_BUS DCN BUSBAR BUSBAR DCN DCN_BUS (8.3)
(=17/2.13)
5 3

+
NOTE: CODING PIN ARRANGMENT
DRIVE CONNECTOR
-WS801PX BK BN BU
-X1:U2 V2 W2 PE
CABLE CONNECTOR
PE
-WR-A239
1 3
+ -
-S801PX +C-X239 1 2 6 PE
C1
4
-W-M11 U/L1 V/L2 W/L3 GNYE SH
-M11 PE
CONVEYOR MOTOR U1 V2 W3
EMC Strain Relief

0.37kW
C3 M
3~
PE

761666
Edited yaqiu 11/17/2014 9:30:46 AM
CONVEYOR MOTOR CONNECTIONS SINAMICS VFD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(7.19) M.P8 M.P8 (10.12)
(3.7) Fault Mod Inhib (1.9) 10L1

(3.7) I*t Shutdown (1.9) 10L2
(3.7) InhibitBM (1.10) 10L3
-A4 -A192
BRAKING SERVO CONTROL -X1:L1 L2 L3 PE
-X24:M
-X24:+
-X21:1 2 3 4 5 6
MODULE SUPPLY MODULE
P8 24V DC
DI. Inhibit Braking Module

DI. DC Link Fast Discharge
DO. 0V Prewarning I*t Shutdown
DO. 0V = Fault Braking Module Inhibited
M
M
P8
(7.15) 24V_BUS +24V

24V DC 24V DC +24V +24V
24V DC 24V DC +24V
BUSBAR BUSBAR BUSBAR BUSBAR

(7.15) M_BUS M M M M
(7.15) DCP_BUS DCP 600V DC 600V DC DCP DCP 600V DC 600V DC DCP
LINK LINK LINK LINK
(7.15) DCN_BUS DCN BUSBAR BUSBAR DCN DCN BUSBAR BUSBAR DCN
Sheild Clamp
PE
-X1:R1 R2
PE
-W-RES1 1 2 GNYE SH
-RES1 PE
RESISTOR
Housing Ground
R1 R3 PE
MODULE
1.5/100kW
P8
5.7Ω

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SINAMICS MODULES BRAKING & 24VDC MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/1.5) (=03/1.11) (=03/2.2) (=03/2.6) (=03/2.5) (=03/2.5) (=03/4.17)

RESTP1 RESTP3 RGT1 RGT_L24.U2 RGT3.1 RGT3.2 RCEN1
+R-X19 3 19 5 1 11 21 15
+1R-X19 3 19 5 1 11 21 15
+2R-X19 3 7 1 5 13 17 11 9 21
Vacuum Door 1 Door 2 Door 1

Door Right Side Left Side Right Side
Door 1:
RD
RD
RD
RD
RD
BK
BK
BK
BK
BK
-WS14 -WS646LS -WS24PB -WS648LS -WS650LS -WS695LS
1
Toward Clamp end
Door 2:
Toward Injection end
11 21 13 21 3 13 21 13 21 21 13 (Facing conveyor)
-S14 -S646LS -S24PB -S648LS -S650LS -S695LS
C3 12
PE
22 C4 14 22 C3 4 C4 14 22 C4 14 22 C4 22 14
WH
WH
WH
WH
WH
GN
BU
BU
BU
BU
BU
-WS14 -WS646LS -WS24PB -WS648LS -WS650LS -WS695LS
2 +2R-X19 12
+R-X19
+1R-X19 20 25 Gate Circuit
Junction Box
+2R-X19 23 X19
Door 2
Left Side
RD
RD
RD
RD
1 13
BK
BK
BK
BK
-WS647LS -WS649LS -WS651LS -WS725LS
MALE
21 13 21 13 21 13 21 13
-S647LS -S649LS -S651LS -S725LS

C4 22 14 C4 22 14 C4 22 14 C4 22 14
12 24
WH
WH
WH
WH
BU
BU
BU
BU
-WS647LS -WS649LS -WS651LS -WS725LS
+2R-X19
+2R-X19
PE 4 8 2 6 19 15 16 20 14 18 24 10 22 Gate Circuit
Gates Switches
X19
+1R-X19 4 22 PE 6 7 8 10 26 23 13 14 24 12 2 9 16 17 18 1 13
FEMALE
+R-X19 4 22 PE 6 7 8 10 13 14 24 12 2 9 16 17 18
12 24
RESTP2 RESTP4 RGT_PE RGT2 646LS 647LS 24PB 648LS 649LS RGT4.1 RGT4.2 650LS 651LS RCEN2 695LS 725LS
(=03/1.5) (=03/1.11)(=03/1.5) (=03/2.2) (=03/3.12)(=03/3.8) (=03/1.18) (=03/3.8) (=03/3.9) (=03/2.5) (=03/2.5) (=03/3.10)(=03/3.11) (=03/4.17) (=03/4.11)(=03/4.12)
Robot E-Stop Robot Vacuum Robot Robot Conveyor Robot Conveyor Robot Conveyor
Door Gate Reset Door 1 Door 2 Door 1/2 CEN Valve

761666
Edited yaqiu 11/17/2014 9:30:46 AM
ROBOT ESTOP SAFETY GATES CIRCUIT EN/UL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Vacuum Motor CoolPik Fan Vacuum Vacuum CoolPik CoolPik

Motor Motor Motor Fan Fan
Running O/L ON O/L
(1.8) 7L1 7L1 (14.1)
(1.8) 7L2 7L2 (14.1)
(1.8) 7L3 7L3 (14.1)
(3.19) 1PE.P8 1PE.P8 (14.1)
(1.17) L24.U29 L24.U29 (11.3)
+P8-X105 U29 +P8-X105 U29

1 3 5 33 41 1 3 5 33 41
-Q18 -Q19
Set to 9A 34 42 5.5A 34 42
(.13)
(.13)
(.15)
(.16)
P8 P8
I> I> I> I> I> I> 13 41 13 41
2 4 6 2 4 6
-K18 -Q18 -K19 -Q19
(.13) 14 42 (.15) 14 (.5) 42
1 3 5 1 3 5
-K18 -K19 4 8 4 8
(.13) 2 4 6 (.15) 2 4 6
CH3 CH4 CH3 CH4

(=17/2.9) (=17/2.9) (=17/2.9) (=17/2.9)
+R-X235 1 2 3 PE
=17-1900 =17-1901
-W-M18 1 2 3 GNYE DIGITAL INPUT DIGITAL INPUT
-1WR-X235 1 2 3 GNYE
(BK) (WH) (RD)
+1R-X235 1 2 3 PE E E
Vacuum Motor Coolpik Fan
On On
-W-M19 1 2 3 GNYE
=17-4900
DIGITAL OUTPUT
T1 T2 T3 T1 T2 T3 (=17/3.13) (=17/3.13) (=17/3.9)

CH2 CH1 CH3
-M18
M -M19
M
3.5 kW 3~ 2.5 KW 3~ 5 1 4
C3 PE C3 PE
33 33
-Q18 -Q19
34 (.5) 34
Refer to the vacuum pump documentation

to verify correct pump rotation direction.
A1 A1
-K18 -K19
P8 A2 P8 A2
+R-X235
6 2
CoolPik Blower Motor
FEMALE P8 (8.18) M.P8 M.P8 (11.3)
5 1
Set Q18 according to the project schematic value during Machine Intergration 1 2 (.2)
3 4 (.2) 1 2 (.5)
5 6 (.3) 3 4 (.6)
13 14 (.12) 5 6 (.6)
21 22 13 14 (.15)
31 32 21 22
43 44 31 32
43 44
761666
Edited yaqiu 11/17/2014 9:30:46 AM
VACUUM BLOW MOTOR MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 10 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(10.18) L24.U29 L24.U29 (12.3)

(10.18) M.P8 M.P8 (12.3)
(1.19) 2PE.P8 2PE.P8 (12.3)
Tooling Plate Tooling Plate Tooling Plate
Photoeye 1 Photoeye 3 Photoeye 5
+ - + - + -
-S665PE -S667PE -S669PE
-WR-X101.1 BN BL GNYE
-WS665PE BK BU BN -WS667PE BK BU BN -WS669PE BK BU BN
-X101.1
PE
-
+ P1 4 3 1 P3 4 3 1 P5 4 3 1 P7 4 3 1
P1 I/O Multiport Board

P2
P3
P4
P5
P6 1 3 4 1 3 4 1 3 4 1 3 4
P2 P4 P6 P8
P7
P8
-WS666PE BN BU BK -WS668PE BN BU BK -WS670PE BN BU BK
+ - + - + -
-S666PE -S668PE -S670PE
-WR-X101.1 WH GN YE GY PK RD
Tooling Plate Tooling Plate Tooling Plate

Photoeye 2 Photoeye 4 Photoeye 6
Photoeye Settings
1 5 4 8 1 5 ON
CH1 CH2 CH3 CH4 CH1 CH2

(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.13)
PNP
Max
=17-1902 =17-1903
Rd Gn
DIGITAL INPUT DIGITAL INPUT
Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate
Photoeye 1 Photoeye 2 Photoeye 3 Photoeye 4 Photoeye 5 Photoeye 6

761666
Edited yaqiu 11/17/2014 9:30:46 AM
TOOLING PLATE PHOTOEYES MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 11 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(11.5) L24.U29 L24.U29 (13.3)

(11.5) M.P8 M.P8 (13.3)
(11.5) 2PE.P8 2PE.P8 (=17/1.3)
Water Saver
Vacuum 1 Vacuum 3 Meter Vacuum 4
1 1 1
+ - =22
=22-Y237SV =22-Y239SV -S241PX
-WR-X101.2 BN BL GNYE
C2 C2 -Y333SV
2 2 C2 2
-WS241PX BK BU BN
-WY237SV 2 1 -WY239SV 2 1 -WY333SV 2 1
-X101.2
PE
-
+ P1 3 4 1 P3 3 4 1 P5 4 3 1 P7 3 4 1
P1 I/O Multiport Board

P2
P3
P4
P5
P6 1 3 4 1 3 4 1 3 4 1 3 4
P2 P4 P6 P8
P7
P8
-WY238SV 1 2 -WY240SV 1 2 -WS381PX BN BU BK -WY236SV 1 2
1 1 1
+ -
=22-Y238SV =22-Y240SV -S381PX =22-Y236SV
C2 C2 C2
2 2 2
-WR-X101.2 WH GN YE GY PK RD BK VT
Vacuum 2 Vacuum Tooling Plate Tooling Plate

Relief Calibration Blow
1 5 4 8 5 4 1 5
CH1 CH2 CH3 CH4 CH2 CH3 CH1 CH2

(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.9) (=17/2.13) (=17/2.13)
=17-5900 =17-1900 =17-1903 =17-5902 =17-5901

DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL OUTPUT
U U U U Water Saver Tooling Plate U U

Vacuum 1 Vacuum 2 Vacuum 3 Vacuum Meter Calibration Vacuum 4 Tooling Plate
Relief Blow

761666
Edited yaqiu 11/17/2014 9:30:46 AM
VACUUM SERVICES MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 12 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(12.5) L24.U29 L24.U29 (14.11)

(12.5) M.P8 M.P8 (14.10)
BN BU CoolPik CoolPik CoolPik CoolPik

Photoeye 1 Photoeye 3 Photoeye 5 Calibrate
+R-X102 1 2
(.17) 1 3
-WR-X102 + - + - + - + -
-S673PE -S675PE -S677PE -S71PX
+1R-X102 1 2
4
BN
BN
BN
BN
BU
BU
BU
BU
BK
BK
BK
BK
-1WR-X102 -WS673PE -WS675PE -WS677PE -WS71PX
-X102
Coolpik
2 (-) 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1
P1 P3 P5 P7 P9
1 (+)
3 (P1)
4 (P2)
6 (P3)
8 (P4)
5 (P5)
I/O Multiport Board
9 (P6)
7 (P7)
10 (P8)
11 (P9)
12 (P10) P2 1 3 4 P4 1 3 4 P6 1 3 4 P8 1 3 4 P10 1 3 4
BN
BN
BN
BU
BU
BU
BK
BK
BK
-1WR-X102 -WS674PE -WS676PE -WS678PE -WY810SV 1 2
+1R-X102 3 4 6 8 5 9 7 10 11 12 + - + - + -
-S674PE -S676PE -S678PE =22-Y810SV
-WR-X102 C2
2
+R-X102 3 4 6 8 5 9 7 10 11 12
CoolPik CoolPik CoolPik CoolPik
Photoeye 2 Photoeye 4 Photoeye 6 Vacuum On
WH GN YE GY PK RD BK VT GY/PK RD/BU
1 5 4 8 1 5 4 4
+R-X102
CH1 CH2 CH3 CH4 CH1 CH2 CH3 CH3 (.3)
(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.13) (=17/2.9) (.1)
(=17/2.9)
CoolPik I/O
P8
=17-1904 =17-1905 =17-5901
DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT
CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik

Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Calibrate Vacuum On

761666
Edited yaqiu 11/17/2014 9:30:46 AM
COOLPIK PHOTOEYES MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 13 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Water Control Water Control

Water Pump Motor ON Motor
Motor O/L
(10.18) 7L1
(10.18) 7L2
(10.18) 7L3
(10.18) 1PE.P8
(13.5) L24.U29 L24.U29 (=17/1.3)
+P8-X105 U29 +P8-X105 U29
1 3 5 33 41
-Q979
9A 34 42
(.17)
(.17)
P8
I> I> I> 13 41
2 4 6 -K979 -Q979
(.17) 14 42
1 3 5
-K979 4 8
(.17) 2 4 6
CH3 CH4
(=17/2.9) (=17/2.9)
=17-1907
DIGITAL INPUT
1 2 3 GNYE Water E E
-W-M979
Temperature Water Control Water Control
(BK) (WH) (RD) Valve Motor ON
=17-6900 =17-6450 =17-4900

T/C INPUT ANALOG OUTPUT +/-10V DIGITAL OUTPUT
(=17/2.13) (=17/2.13) (=17/3.13)

CH1 - CH2 - (=17/3.9)
CH1 - CH4
1 5 2 6 1 3 8
T1 T2 T3
-M979
M
7.5 HP 3~ 33
C3 PE -Q979
WH
RD
34
-WB166TC -WY141PQ BK WH RD BU
WH RD A1
-Y141PQ
-B166TC WATER
-K979
+ GND 3 4 24V GND
C3 P8 A2
CONTROL
VALVE 11 12 7 8 9 10
C3
(13.5) M.P8 M.P8 (15.14)

1 2 (.3)
3 4 (.3)
5 6 (.4)
13 14 (.16)
21 22
31 32
43 44 761666
Edited yaqiu 11/17/2014 9:30:46 AM
WATER CONTROL MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
G
Part Drop
Pulse
=17-2900
DIGITAL OUTPUT
+R-X927 1
(=17/3.9)
CH3
-PHE
Part Drop
11
Pulse -K927
(.14) 14
+R-X927 2
A1
-K927
P8 A2
(14.18) M.P8 M.P8 (=17/1.3)
+R-X927 PE 1
Soft Drop Interface 11 14 (.12)

MALE
P8
3 2

761666
Edited yaqiu 11/17/2014 9:30:46 AM
SOFTDROP CONVEYOR INTERFACE MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 15 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=16/1.18) L24.E30
(=16/1.18) L24.G1.1.P8
(=16/14.18) L24.U29
(=16/15.15) M.P8
(=16/12.5) 2PE.P8
+P8-X105
U29
PE
M
-A12E
EK1100
P8
(/2.9)
4 3 2 1
PE - + 24V (E-BUS)
8 7 6 5
PE - + 0V (E-BUS )
-A12-1G 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/3.9) PE - + 0V
-A12-2E 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
(/3.9) PE - + NC
-A12E =16-A280
(/2.9) -8052 (=16/3.2)
ROBOT I/O (/2.9) ROBOT
Bus Coupler Profinet IO Controller Servo Control Unit
-WPN1
P8 P8 P8
IN OUT X1 IN
YE
(=08/3.9) ROBOT ECAT1 X1:1 X2:1 X1:1 X1400:1
X1:3
WH X1400:3
(=08/3.9) ROBOT ECAT2 X1:3 X2:3 OR
X1:2 X1400:2
BU
(=08/3.9) ROBOT ECAT3 X1:2 X2:2 X1:6 X1400:6
(=08/3.9) ROBOT ECAT4 X1:6 X2:6 X2

X2:1
X2:3
X2:2
X2:6

761666
Edited yaqiu 11/17/2014 9:30:46 AM
I/O TERMINAL POWER SUPPLY - ROBOT CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=17-A12E EK1100
P8 BUS COUPLER
(/1.4)
(/1.8)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
Vacuum Motor Running =16-K18:14 (=16/10.12) CH3 EL1014 CH1
8 4CH DI
=17-1900 5
Vacuum Motor O/L =16-Q18:42 (=16/10.13) CH4 CH2 (=16/12.5) =16-X101.2 Water Saver Meter
4 1
CoolPik Fan ON =16-K19:14 (=16/10.15) CH3 EL1014 CH1
8 4CH DI
=17-1901 5
CoolPik Fan O/L =16-Q19:42 (=16/10.16) CH4 CH2 (=16/7.6) =16-S801PX:4 Conveyor motor running
4 1
Tooling Plate Photoeye 3 =16-X101.1 (=16/11.3) CH3 EL1014 CH1 (=16/11.1) =16-X101.1 Tooling Plate Photoeye 1
8 4CH DI
=17-1902 5
Tooling Plate Photoeye 4 =16-X101.1 (=16/11.4) CH4 CH2 (=16/11.2) =16-X101.1 Tooling Plate Photoeye 2
4 1
Tooling Plate Calibration =16-X101.2 (=16/12.6) CH3 EL1014 CH1 (=16/11.5) =16-X101.1 Tooling Plate Photoeye 5
8 4CH DI
=17-1903 5
CH4 CH2 (=16/11.6) =16-X101.1 Tooling Plate Photoeye 6
4 1
CoolPik Sensor 3 =16-X102:6 (=16/13.3) CH3 EL1014 CH1 (=16/13.1) =16-X102:3 CoolPik Sensor 1
8 4CH DI
=17-1904 5
CoolPik Sensor 4 =16-X102:8 (=16/13.3) CH4 CH2 (=16/13.2) =16-X102:4 CoolPik Sensor 2
4 1
CoolPik Calibrate =16-X102:7 (=16/13.6) CH3 EL1014 CH1 (=16/13.4) =16-X102:5 CoolPik Sensor 5
8 4CH DI
=17-1905 5
CH4 CH2 (=16/13.5) =16-X102:9 CoolPik Sensor 6
4 1
Water Control Motor ON =16-K979:14 (=16/14.16) CH3 EL1014 CH1
8 4CH DI
=17-1907 5
Water Control Motor O/L =16-Q979:42 (=16/14.17) CH4 CH2
4 1
U Vacuum 3 =16-X101.2 (=16/12.3) CH3 EL2004 CH1 (=16/12.1) =16-X101.2 U Vacuum 1
8 4CH DO 0.5A
=17-5900 5
U Vacuum Relief =16-X101.2 (=16/12.4) CH4 CH2 (=16/12.2) =16-X101.2 U Vacuum 2
4 1
CoolPik Vacuum On =16-X102:10 (=16/13.7) CH3 EL2004 CH1
8 4CH DO 0.5A
=17-5901 5
CH4 CH2 (=16/12.9) =16-X101.2 U Tooling Plate Blow
4 1
CH3 EL2004 CH1 (=16/12.8) =16-X101.2 U Vacuum 4
8 4CH DO 0.5A
=17-5902 5
CH4 CH2
1
EL3312 CH1 (=16/14.8) =16-B166TC:WH Water Temperature
2CH AI T/C
=17-6900 2
CH2 (=16/14.9) -6900:6
X2
X1
EL6632
=17-8052 Profinet IO Controller
(/1.7) 1 3 2 6 1 3 2 6

761666
Edited yaqiu 11/17/2014 9:30:46 AM
I/O CARD STACK - ROBOT CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
24V
24V
0V
PE
=17-A12-1G EL9410
(/1.8)
24V
24VDC FEED
0V
0V
PE
4 1
G Part Drop Pulse =16-K927:A1 (=16/15.14) CH3 EL2004 CH1
8 4CH DO 0.5A
=17-2900 5
CH4 CH2
24V
0V
PE
=17-A12-2E EL9110
(/1.8)
24V
24VDC FEED
0V
PE
4 1
(=16/10.17) CH3 EL2004 CH1 (=16/10.15) =16-K19:A1 E Coolpik Fan On
8 4CH DO 0.5A
=17-4900 5
E Water Control Motor ON =16-K979:A1 (=16/14.17) CH4 CH2 (=16/10.13) =16-K18:A1 E Vacuum Motor On
1
EL4002 CH1 (=16/14.12) =16-Y141PQ:+ E Water Control Valve
2CH AO 0-10V
=17-6450 5
CH2
EL9011
=17-A12-BE BUS END
BUS END

761666
Edited yaqiu 11/17/2014 9:30:46 AM
I/O CARD STACK - ROBOT CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MAINS DISTRIBUTION M/C 110VAC DISTRIBUTION M/C 24VDC DISTRIBUTION

(=06/5.19) 2PE
(=06/2.19) 2L1
(=06/2.19) 2L2
(=06/3.3) 2L3
2N

761666
Edited yaqiu 11/17/2014 9:30:46 AM
POTENTIAL ARROW END (INTERNAL USE ONLY) MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FLUID REVISION OVERVIEW

Revsion name Date Creator Pages affected Revision Description Reason for revision change
0 9/15/2014 HLI All Initial Release with V2012.4 N/A

761666
Edited yaqiu 11/17/2014 9:30:39 AM
FLUID REVISION OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SPECIALS OVERVIEW
Special Number Date Creator Pages affected Description Reference Project
S#123456-12 CFl =00/99 This is an example 123456

761666
Edited yaqiu 11/17/2014 9:30:39 AM
SPECIALS OVERVIEW MACHINE 00-99-1-R00
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
GENERAL NOTES Pump Port Sizes General Symbols

Pumps Suction Pressure Drain Symbol Description
Schematic Notes: A10-28 2" 3/4" 3/4"

Internal Plug
a) Actual valve and port sizes are on last sheets. A10-71 2 1/2" 1 1/4" 3/4"
b) Refer to machine manual before attempting to troubleshoot. External Plug
A10-100 3" 1 1/4" 3/4"
c) When replacing valves and manifolds, ensure that correct orifices,
and/or plugs are installed and reassembled using new o-rings/orifices. A10-140 3" 1 1/4" 1"
Orifice Provision
d) Hydraulic fluid viscosity grade ISO 3448 VG46, cleanliness to be at
A4-180 3 1/2" 1 1/4" 1"
least ISO 4406.1999 : 12/10/08
e) Refer to assembly and installation drawing for part numbers. Orifice
A4-250 3 1/2" 1 1/2" 1 1/4"
f) All pressure relief valve settings are cracking pressure.
T6D (Size 125-150HP) 2" 1 1/4"
g) Check and adjust accumulator pre-charge pressure after system has
reached stable operating temperature (See machine manual). T6E (Size 200-250HP) 3" 1 1/2"
h) Controls schematic is in accordance with ISO 1219-2: 1995.
T6ED (Size > 300HP) 4" 2"
i) Same instrument shall be used for pressure measurement in multiple pump set-up.
j) For systems with multiple pumps, the smallest pump shall be set at 3 bar higher than the other pumps.
If pumps are identical, then the pump closest to the thermocouple shall be set at 3 bar higher.
Color legend
Port / Valve List Notes: Line Type Color
1) Connection conform to ISO 11926: Connections for general use and fluid Block Green
power-ports and stud end with ISO 725 thread and o-ring sealing.
2) Four-screw split flange connections in accordance with ISO 6162: Hydraulic Pressure line Red
Fluid Power four-screw split flange connections for use at pressures of 2.5 MPa to 40 MPa
Tank line Blue
Type 1 Metric, Type II Inch Series.
3) Cavity dimensions conform to ISO 7368: Hydraulic Fluid Power - Two port slip in Pilot line Yellow
cartridge valves - Cavities code ISO 7368-BA-06-2A. Drain line Orange
4) Surface dimensions conform to ISO 4401:1994, Hydraulic Fluid Power - Four port
A line White (inverse to background)
directional control valves - Mounting Surfaces.
B line Cyan

761666
Edited yaqiu 11/17/2014 9:30:46 AM
GENERAL NOTES MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
System Pump 1/PP1 System Pump/PU1
Water In
HE1 Water Out
System Pump 2
X DRG Pump Controller
2.0 MPa
(290 psi)
-B803TC
Reservoir Fill
(=22/3.12) Port 3/4" Quick
-B802TC
T/Res Disconnect
22 MPa
(3190 PSI)
Warter Out
Water In
Filter Pump
A10 Pump
(5.17) (5.18) (7.18) (7.18)

PT1/Res PT8/Res D1Y1/Res D1T1/Res
Reservoir Breather
(20.7 kPa / 3psi)
S L1 L
Reservoir Vent
(3.5 kPa / 0.5 psi)
-B152TC
-S14LS
RESERVOIR

761666
Edited yaqiu 11/17/2014 9:30:46 AM
HYDRAULIC POWERPACK MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
13.5 +/- 0.2 MPa (1958+/- 29 PSI) at 50°C

Accumulator Nitrogen Precharge Pressure (6.3) (6.2)
PP3/EP1 PX1/EX1 ET1/PT3 EY1/PY1
PS1/Retrieval (6.14) (6.16)
PP21G PP21 PP22 PP23 PP24 PS1

Power Manifold PP3 PX1 PT3 PT3G PY1
P
CEN VALVE
PV8.3
A B
-Y282DQ
P T
A P T B PV8.2 PV4
PV15 PV5
Injection Accum.
Charge/Oil Warming
A P T B PV8.1
F -Y23DP
-S410PX
PV6
X Z2 Y
PV8.0
Injection Accum.
PV39 Manual Dump
PV14
PP3G
PV20
PV2
PV3. PUMP LOADING
-S5PS
A B
-Y4DP
P T
A P T B
PP1 PP1G PP2 PP2G PX2 PU1G PU1 PT1 PT8
Sys. Pump/PP1 Sys. Pump/PU1 PT1/Res

PP2 PX2 PT8/Res
(4.16) (4.18)
761666
Edited yaqiu 11/17/2014 9:30:46 AM
HYDRAULIC POWER MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CARRIAGE REDUCING VALVE PRESSURE SETTING FOR

HPP4.0 & HYPET4.0 & HPP5.0 A4
Hot Runner/Orifice Unit Bar+/-4% PSI+/-4%

All Hot Runners P85 146 2112
32 mm Orifice
B2
All Hot Runners
32 mm Orifice P100 & Above 98 1416
A1
A2
All except HPP Gen4.0
&5.0 /38 mm orifice P100 & Above 122 1770
A3
HPP Gen 4.0 & 5.0 Hot P100 & Above 137 1991 B3 B5 A5
B1
-B3PT
Runners /38 mm orifice
Injection Manifold
-B22PT
I I (Location E2)
P P
EA4T EA4G EA4 EB2T EB2 EB3 EB2G EA3 EA2 EA2G EB5 EA5 EA5G EB1G EB1 EA1 EA1G EA1T
EV7 TRANSFER CONTROL EV3 SHOT SIZE LOCK EV1 INJECTION CONTROL
CARRIAGE CONTROL DISTRIBUTOR CONTROL
P T EV4.1 EV6.1 P T P T
-Y4SD -Y419DQ -Y2SD
P T
-Y477DQ
P T
A B -Y9DQ -Y10DQ A B A B
P A B T A B P A B T
P A B T
P T A B P T
-Y298DQ -Y287DQ
P A EV6.0 B T
A B EV4.0 A B P T Set at X Y A B
21.6 MPa
(3130 PSI)
P A B T -Y140PP P A B T
P T P T
U P A B T U
S S
a A B
b See top of a A B
b
page for
pressure
A B setting P T
X P A B T Y X P A B T Y
EV5
EX1 EP1 EP1G EP1T EFG ET1G ET1 EY1
PX1/EX1 PP3/EP1 P ET1/PT3 EY1/PY1

(5.16) (5.15) I (5.17) (5.18)
MACHINE MODEL -B90PT Name Date Time DESCRIPTION PROJECT =21 +
761666
Edited yaqiu 11/17/2014 9:30:46 AM
HYDRAULIC INJECTION MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Booster Cylinders
Booster Manifold
C4A1G C4A1 C4B1 C4B1G
C4
C4V1
P T
-Y77DQ
A B
P T
Distribution Manifold
A B
(Location C1)
X P A B T T Y D1
(9.11) C1T1/D1T3
D1T3
(9.7) D1P3/C1P1
D1P3
(8.7) C2T1/C4T2 (4.19) D1T1/Res

C4T2 C4T1 D1T2 D1T1
(8.6) C4P2/C2P1 PP2/D1P1

C4P2 C4P1 D1P2 D1P1
C4S1/Retrieval
C4S1
(8.15) C2Y1/D1Y2 (4.19) D1Y1/Res

D1Y2 D1Y1
(8.11) D1X2/C2X1 PX2/D1X1
D1X2 D1X1
(9.9) C1Y1/D1Y3
D1Y3
(9.6) D1X3/C1X1
D1X3

761666
Edited yaqiu 11/17/2014 9:30:46 AM
DISTRIBUTION AND BOOSTER MANIFOLDS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-B80PT (9.2) -B43PT (9.2) (9.2) -B55PT (9.2) -B54PT

Stroke/Ejector Manifold (Location C2A2/EJA C2B2/EJB C2A1/MSA C2B1/MSB
C2) I
P
I
P
I
P
I
P
C2A2T C2A2G C2A2 C2B2T C2B2G C2B2 C2A1 C2A1G C2A1T C2B1 C2B1G C2B1T
C2
C2S1/Retrieval
C2V2 EJECTOR CONTROL C2S1
A B
U
S
-Y15SD
P T
P A B T
P T
-Y703DQ
C2V1 MOLD STROKE CONTROL

A B
P A B T
A B
U
S P T
-Y3SD
P T
A B
A X P T Y B
P A B T
P T
-Y285DQ
A X P T Y B
b
A B
MOLD STROKE RELIEF VALVE
C2V3
MOLD STROKE RELIEF VALVE P A B T C2V6.2
C2V7.2
P T
U
S
C2V6.1
a A1 B A2 b
C2V7.1 N F M
N F M
X P A1 A2 B T Y
Y X
Y X
C2V6.0
C2V7.0
C2P1T C2P1 C2T1 C2FG C2X1 C2Y1
P
I C4P2/C2P1 C2T1/C4T2
C2Y1/D1Y2
D1X2/C2X1 (7.12)
-B416PT (7.2) (7.2) (7.12)

761666
Edited yaqiu 11/17/2014 9:30:46 AM
STROKE/EJECTOR MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(8.15) C2B1/MSB
(8.11) C2A1/MSA
(8.6) C2A2/EJA
(8.10) C2B2/EJB
-B6PT
Clamp Manifold I
P
(Location C1) C1B1G C1B1 C1A1G C1A1T C1A1 A LOCK CONTROL B
C1 S1V2
C1V1.1 CLAMP CONTROL C1S1/Retrieval

C1S1
a b
P T -Y200SD
-Y1SD
A B P T
CLAMP CYLINDER LOCK
P A B T C1V3.2
P T P T
-Y286DQ -Y270DQ
b a
A B A B
P A B T P A B T C1V3.1
P T
U
S
A B X Y
C1V3.0
X P A B T Y
X P A B T Y
C1V1.0
C1FG
C1P2
C1T2
C1X1 C1P1 C1Y1 C1T1
D1X3/C1X1 D1P3/C1P1 C1Y1/D1Y3 C1T1/D1T3

(7.12) (7.12) (7.12) (7.12)
761666
Edited yaqiu 11/17/2014 9:30:46 AM
CLAMP MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE
C1 =21/9 +C1-A1 25 mm diameter +E-B5 ISO 11926 No: -6
+C1-A1G ISO 11926 No: -6 +E-FG ISO 11926 No: -6
+C1-A1T ISO 11926 No: -6 +E-P1 ISO 6162: 51 mm: 40 MPa Series Type 1
+C1-B1 16 mm diameter +E-P1G ISO 11926 No: -6
+C1-B1G ISO 11926 No: -6 +E-P1T ISO 11926 No: -6
+C1-FG ISO 11926 No: -6 +E-T1 ISO 6162: 51 mm: 20 MPa Series Type 1
+C1-P1 ISO 11926 No: -20 +E-T1G ISO 11926 No: -6
+C1-P2 ISO 11926 No: -12 +E-X1 ISO 11926 No: -6
+C1-S1 ISO 11926 No: -4 +E-Y1 ISO 11926 No: -8
+C1-T1 ISO 11926 No: -24 P =21/5 +P-P1 ISO 6162: 38 mm: 40 MPa Series Type 1
+C1-T2 ISO 11926 No: -12 +P-P1G ISO 11926 No: -6
+C1-X1 ISO 11926 No: -6 +P-P2 ISO 6162: 38 mm: 40 MPa Series Type 1
+C1-Y1 ISO 11926 No: -8 +P-P2G ISO 11926 No: -6
C2 =21/8 +C2-A1 32 mm diameter +P-P3 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-A1G ISO 11926 No: -6 +P-P3G ISO 11926 No: -6
+C2-A1T ISO 11926 No: -6 +P-P21 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-A2 16 mm diameter +P-P21G ISO 11926 No: -6
+C2-A2G ISO 11926 No: -6 +P-P22 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-A2T ISO 11926 No: -6 +P-P23 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-B1 25 mm diameter +P-P24 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-B1G ISO 11926 No: -6 +P-S1 ISO 11926 No: -4
+C2-B1T ISO 11926 No: -6 +P-T1 ISO 11926 No: -8
+C2-B2 14 mm diameter +P-T3 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-B2G ISO 11926 No: -6 +P-T3G ISO 11926 No: -6
+C2-B2T ISO 11926 No: -6 +P-T8 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-FG ISO 11926 No: -6 +P-U1 ISO 11926 No: -6
+C2-P1 38 mm diameter +P-U1G ISO 11926 No: -6
+C2-P1T ISO 11926 No: -6 +P-X1 ISO 11926 No: -6
+C2-S1 6 mm diameter +P-X2 ISO 11926 No: -6
+C2-T1 44 mm diameter +P-Y1 ISO 11926 No: -8
+C2-X1 ISO 11926 No: -6 D1 =21/7 +D1-P1 ISO 6162: 38mm; 40MPa Series Type 1
+C2-Y1 ISO 11926 No: -8 +D1-P2 ISO 6162: 38mm; 40MPa Series Type 1
C4 =21/7 +C4-A1 ISO 11926 No: -12 +D1-P3 ISO 6162: 38mm; 40MPa Series Type 1
+C4-A1G ISO 11926 No: -6 +D1-T1 ISO 6162: 76mm; 20MPa Series Type 1
+C4-B1 ISO 11926 No: -12 +D1-T2 ISO 6162: 51mm; 35MPa Series Type 1
+C4-B1G ISO 11926 No: -6 +D1-T3 ISO 6162: 38mm; 40MPa Series Type 1
+C4-P1 ISO 6162: 38 mm; 40 MPa Series Type 1 +D1-X1 ISO 6162: 38mm; 40MPa Series Type 1
+C4-P2 38 mm diameter +D1-X2 ISO 11926 No: -6
+C4-S1 3 mm diameter +D1-X3 ISO 6162: 38mm; 40MPa Series Type 1
+C4-T1 ISO 6162: 51 mm; 35 MPa Series Type 1 +D1-Y1 ISO 6162: 38mm; 40MPa Series Type 1
+C4-T2 44 mm diameter +D1-Y2 ISO 11926 No: -8
E =21/6 +E-A1 40 mm diameter spigot +D1-Y3 ISO 6162: 38mm; 40MPa Series Type 1
+E-A1G ISO 11926 No: -6
+E-A1T ISO 11926 No: -6
+E-A2 ISO 11926 No: -6
+E-A2G ISO 11926 No: -6
+E-A3 ISO 11926 No: -6
+E-A4 ISO 11926 No: -16
+E-A4G ISO 11926 No: -6
+E-A4T ISO 11926 No: -6
+E-A5 ISO 11926 No: -6
+E-A5G ISO 11926 No: -6
+E-B1 16 mm diameter spigot
+E-B1G ISO 11926 No: -6
+E-B2 ISO 11926 No: -6
+E-B2G ISO 11926 No: -6
+E-B2T ISO 11926 No: -6
+E-B3 ISO 11926 No: -6

761666
Edited yaqiu 11/17/2014 9:30:39 AM
PORT LIST MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 10 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE
C1 =21/9 +C1-V1-Y1SD
+C1-V1-Y286DQ
+C1-V1.0 ISO 4401 - 07 - 06 (NG16) Spacer
+C1-V1.1 ISO 4401 - 07 - 06 (NG16)
+C1-V3.0 ISO 7368: SIZE 08 (NG25) Cartridge
+C1-V3.1 ISO 7368: SIZE 08 (NG25) Cover: A 1.5 mm, M6
+C1-V3.2 ISO 4401 - 03 - 03 (NG06)
+C1-V3.2-Y270DQ
C2 =21/8 +C2-V1 ISO 4401 - 08 - 07 (NG25)
+C2-V1-Y3SD
+C2-V1-Y285DQ
+C2-V2 ISO 4401 - 07 - 06 (NG16)
+C2-V2-Y15SD
+C2-V2-Y703DQ
+C2-V3 M10 Orifice Provision
+C2-V6.1 ISO 7368: SIZE 06 (NG16) Cover: X 0.8 mm, M6
+C2-V6.2 ISO 4401 - 03 - 03 (NG06) Set @ 29 MPa (4205psi)
+C2-V7.1 ISO 7368: SIZE 08 (NG25) Cover: X 0.8 mm, M6
+C2-V7.2 ISO 4401 - 03 - 03 (NG06) Set @ 29 MPa (4205 psi)
C4 =21/7 +C4-V1 ISO 4401 - 05 - 05 (NG10)
+C4-V1-Y77DQ
E =21/6 +E-V1 ISO 4401 - 07 - 07 (NG25)
+E-V1-Y2SD
+E-V1-Y287DQ
+E-V3 ISO 7368: SIZE 09 (NG32) Cartridge/Cover, A 1.5
+E-V3-Y419DQ
+E-V4.0 ISO 4401 - 03 - 03 (NG06)
+E-V4.0-Y140PP
+E-V4.1 ISO 4401 - 03 - 03 (NG06)
+E-V4.1-Y9DQ
+E-V4.1-Y10DQ
+E-V5 1.5 mm - M6
+E-V6.0 ISO 4401 - 03 - 02 (NG06)
+E-V6.1 ISO 4401 - 03 - 02 (NG06)
+E-V6.1-Y477DQ
+E-V7 ISO 4401 - 07 - 06 (NG16)
+E-V7-Y4SD
+E-V7-Y298DQ
P =21/5 +P-V2 DBDS-20 TUV @24 MPa (3480 psi)
+P-V3 ISO 4401 - 03 - 02 (NG06)
+P-V3-Y4DP
+P-V4 3.0 mm - M8
+P-V5 WS10Y
+P-V5-Y23DP
+P-V6 SD08-01
+P-V8.0 ISO 7368: SIZE 09 (NG32) Cartridge
+P-V8.0-S410PX
+P-V8.1 ISO 7368: SIZE 09 (NG32) Cover P:1.5 mm; M6, Z1 2 mm; M6
+P-V8.2 ISO 4401 - 03 - 02 (NG06), A 2.5 mm; M6
+P-V8.3 ISO 4401 - 03 - 02 (NG06)
+P-V8.3-Y282DQ
+P-V14 DBDS-20 TUV @24 MPa (3480 psi)
+P-V15 ISO 7368: SIZE 09 (NG32) Cartridge/Cover, F 1.2 mm, M6 x 1.0 Taper
+P-V39 M-SR08
S1 =21/9 +S1-V1-Y200SD
+S1-V2 ISO 4401 - 05 - 05 (NG10)

761666
Edited yaqiu 11/17/2014 9:30:39 AM
VALVE LIST MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 11 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Safety Drop Bar
-Y195SV
P 5 3 Moving Platen Options
Water Saver Valve 2

Control -Y8SV
Actuator
-Y1SV 4
X1 (2.1)
P
Air (Water)
Hopper Cylinder Option
A B Air (Mold) (=23/2.12)
Air (Oil) (3.19)

-Y2SV
-Y275SV
Air Pressure: Minimum 0.79 MPa (115 psi), Maximum 1.03 MPa (150 psi)
See machine manual for flow and air quality requirements
P
Valve Gate Option
3/4"
A2 (2.1)
Machine FRL Unit
A B Set at
-Y29SV -Y30SV -S24PS 0.48 MPa
(70 psi)
P
Air Supply

761666
Edited yaqiu 11/17/2014 9:30:46 AM
PNEUMATIC CONTROLS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1/4" 1 1/4" 1 1/4" 1 1/4"

Vaccuum
2 2 2 2 2 Transfer
-Y810SV
-Y239SV -Y238SV -Y237SV
-Y333SV
XP XP XP XP
1 3 1 3 1 3 1 3 XP
3
Vacuum 4 Vacuum 3 Vacuum 2 Vacuum 1
1
(1.16) X1
-Y240SV
Vacuum
??? XP
Tank
2
-Y236SV
1 Vacuum Relief
(GEN 3.1, 3.5, 4.0)
3
1 Blow Control
(EOAT)
Vaccum Gauge
Blow
Tank
Vaccuum Relief Valve
Vacuum Regulator Unit

Blower
Carbon Filter
(1.16) A2

761666
Edited yaqiu 11/17/2014 9:30:46 AM
PNEUMATIC CONTROLS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Clamp Unit
-Y536SV
Clamp cylinder Front cap Piston Support Moving platen X FP
P1
1
C4S1 Booster Manifold/Retrieval 2
3 2
12
Bottle 6.2 MPa (90 psi)
C2S1 Stroke-Ejector Manifold/Retrieval
C1S1 Clamp Manifold/Retrieval
-Y532SV 1 3
1 -Y529SV
2
12
PS1 Power Manifold/Retrieval 1
3 2 (1.10) Air (Oil)

-Y533SV 1 3
2
P
2 P E
V
12
P2
-Y534SV 1 3 1 2
3 3
Transfer cylinders
2
12 12
-Y528SV
-Y535SV 1 3
Injection Unit 4
2
F
1
-S311LS
PORT SIZE
P 1/4" NPT Max oil level

1 1/8" NPT Min oil level
2 1/8" NPT T
3 1/8" NPT ES1 Injection Manifold/Retrieval (=21/4.16) T/Res Oil Retrieval System Reservoir
4 1/8" NPT
T 1/4" NPT

761666
Edited yaqiu 11/17/2014 9:30:46 AM
PNEUMATIC CONTROLS OIL RETRIEVAL SYSTEM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Motor Cooling Valve
-Y356DQ
Pump Motor
Extruder Drive Cooling Plate

Extruder Motor
Extruder Gear Box
Water In From The Water Out To The

Plant Water Supply Plant Cooling System
Shut off
Injection
Port provision for

Machine Cabinet HE
Port provision for Pressure Gauge
Pressure Gauge
Machine Cabinet HE
Robot Z Motor
Robot Cabinet HE
Oil Out For Limiter Setting

Water Saver Valve See Machine Manual
HE1
Air /Water Saver Valve
Oil In
Coolant Requirement:
Inlet Temperature: 10 °C to 34 °C (50 °F to 93 °F) - Non-condensing
Inlet Pressure: 0.4 MPa to 0.6 MPa (58 psi to 87 psi)
Inlet to Outlet Pressure Drop: 0.20 MPa (29 psi) Minimum
Refer to Husky Standard for water quality requirements

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MACHINE WATERCOOL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Mold Cooling Control Tooling Plate Cooling Control

(=22/1.10)
Air (Mold)
Water In
From The Factory
Water Supply.
-Y4SV -Y5SV
-Y141PQ
Air In
S241PX
Water Out
Water In
From The
Factory Water
Supply.
B166TC
Moving Platen Stationary Platen

Mold Half Mold Half
Tooling Plate
S48LS S49LS
Water Out

761666
Edited yaqiu 11/17/2014 9:30:46 AM
MOLD WATERCOOL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Device tag Page / Path Mounting Husky

Quantity Unit Description
Site Part Number
+2R-X19 (=16/9.19) X19 533205 1 EA HBE-24 Panel Mount Base + Double Levers
637484 2 EA Coding Key Pin
2408645 1 EA HBE-24 Insert Female 24P + PE #1-24 (Spring Cage Clamp)
+-X203 (=08/5.1) C4 5478733 1 EA RS485 Five Port Hub (PCB)
5484456 1 EA J Box,Type 12 Hinged Cover QR
+P0-1PE (=01/4.5) P0 695795 1 EA LABEL - GROUND SYMBOL - METAL
2351735 2 EA Distribution Block Ground Lug 350 MCM
+P0-2PE (=06/1.5) P0 695795 1 EA LABEL - GROUND SYMBOL - METAL
2351735 1 EA Distribution Block Ground Lug 350 MCM
+P0-X201 (=01/6.12) P0 243248 1 EA HBE-10 Hood Side Entry + Double Lever Bolts (M20)
243423 1 EA Strain Relief - M20 Black Plastic (7-13mm)
632357 1 EA HBE-10 Insert Male 10P + PE #1-10 (Screw)
632358 1 EA HBE-10 Panel Mount Base + Double Levers
632359 1 EA HBE-10 Insert Female 10P + PE #1-10 (Screw)
+P1-BB1 (=01/5.2) P1 5947293 2 EA BUS BAR SECTION COVER MOUNT
5962387 1 EA BUS BAR SYSTEM 1, (500A) 30 X 5 X 566MM
5964855 1 EA BUS BAR SECTION COVER, 3-POLE 700MM
+P2-BB1 (=05/2.16) P2 5051254 4 EA END CAP FOR 2/3-POLE COMB-TYPE BUSBARS
5054041 1 EA COMB-TYPE BUSBAR, 2-POLE, BRIDGE TYPE, 1M
+P4-BB1 (=06/2.6) P4 5051164 1 EA COMB-TYPE BUSBAR, 3-POLE, BRIDGE TYPE, 1M
5051254 2 EA END CAP FOR 2/3-POLE COMB-TYPE BUSBARS
+R-X19 (=16/9.19) X19 533205 1 EA HBE-24 Panel Mount Base + Double Levers
2408651 1 EA HBE-24 Insert Male 24P + PE #1-24 (Spring Cage Clamp)
+R-X102 (=16/13.17) P8 2517455 1 EA Strain Relief - M16 Brass EMC Locknut
5905377 1 EA Connector, M12 Female Straight, 12-pole, Panel Mounted, 2m Wire Leads
+R-X108 (=16/1.17) P8 637484 2 EA Coding Key Pin
4927641 1 EA HBE-16 Insert Male 16P + PE #1-16 (Spring Cage Clamp)
+R-X208 (=16/1.9) P8 643392 1 EA HA-4 Insert Male 4P + PE #1-4 (Screw)
712651 1 EA HA-3/4 Panel Mount Base + Single Lever
741412 1 EA HA-3/4 Coding Pin for Polarizing Contact Loss
+R-X235 (=16/10.7) P8 637484 2 EA Coding Key Pin
637499 1 EA HBS-6 Insert Female 6P + PE #1-6 (Screw)
+R-X241 (=16/1.13) P8 643392 1 EA HA-4 Insert Male 4P + PE #1-4 (Screw)
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =BOM +

761666
Edited yaqiu 11/17/2014 9:30:39 AM
CUSTOMER BOM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
+R-X241 (=16/1.13) P8 712651 1 EA HA-3/4 Panel Mount Base + Single Lever
+R-X927 (=16/15.3) P8 243194 1 EA HA-3/4 Hood Top Entry + Single Lever Bolts (M20) + Strain Relief
643390 1 EA HA-3 Insert Male 3P + PE #1-3 (Screw)
643391 1 EA HA-3 Insert Female 3P + PE #1-3 (Screw)
712651 1 EA HA-3/4 Panel Mount Base + Single Lever
=00-P0 (=00/14.4) P0 202836 2 EA Circuit Breaker Handle
695795 1 EA LABEL - GROUND SYMBOL - METAL
2161241 1 EA PRINT POCKET, PLASTIC
3192153 10 EA EMC GROUND STRAP, 12 X 200MM, 2 X M6 HOLES
3192157 8 EA EMC GROUND STRAP, 23 X 200MM, 2 X M10 HOLES
5035027 1 EA INJECTION - 10x30 Plastic Labels (refer to Eplan for project data)
5035028 1 EA CABINET - 10x30 Plastic Labels (refer to Eplan for project data)
5981239 1 EA ENCLOSURE ASSEMBLY HYPET4.0, H225/300 EE85/100/120
=00-P0-P1 (=00/14.15) P0 243425 9 EA Strain Relief - M32 Black Plastic (11-21mm)
243441 18 EA Strain Relief - M32 Black Plastic Locknut
243465 9 EA Hole Plug - M32 Black Plastic
243503 1 EA Reducer Fitting M50 -> M40
2409133 1 EA Strain Relief - M40 Brass EMC (19-28mm)
2484924 1 EA Blanking Plug for 22.5mm Push Button Hole
2517469 1 EA Strain Relief - M50 Brass EMC Locknut
5945384 1 EA BREAKER INTERLOCK - PIVOT PIN + CIRCLIP D4 (Q3M)
5945396 1 EA BREAKER INTERLOCK - PIVOT PIN CIRCLIP D9 / D10 (Q1M)
5945397 1 EA BREAKER INTERLOCK - SPACER (Q3M)
6063658 1 EA BREAKER INTERLOCK - 3VL - LINK BAR (Q1M / Q3M)
6065522 1 EA BREAKER INTERLOCK - 3VL - PIVOT PIN D10 (Q1M)
=00-P0-P2 (=00/14.10) P0 243441 24 EA Strain Relief - M32 Black Plastic Locknut
2592346 6 EA Fuse 3.15A, 250V, 5x20mm, Fast Acting
3496503 1 EA Spare Fuse Box
4095781 1 EA Heat sink 16 SSR (Black Anodized finish)
=00-P0-P3 (=00/14.8) P0 243425 9 EA Strain Relief - M32 Black Plastic (11-21mm)

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=00-P0-P4 (=00/14.5) P0 202836 1 EA Circuit Breaker Handle
2206751 4 EA Bracket Angled Mounting
4095781 1 EA Heat sink 16 SSR (Black Anodized finish)
745418 2 EA Low pressure hose clamp
=00-P8 (=00/14.2) P8 243423 1 EA Strain Relief - M20 Black Plastic (7-13mm)
600771 6 EA Hex Head Cap Screw M16-2 x 35 Full Thread
600845 6 EA Flat Washer, M16
695795 1 EA LABEL - GROUND SYMBOL - METAL
721275 1 EA Braided Link, 80A, 600mm
731155 1 EA Gland Plate 5 Small Openings
731166 4 EA Split Grommet Small (7-8mm)
731167 1 EA Split Grommet Small (8-9 mm)
2408711 5 EA EMC Braided Ground Strap M6 10mm² 200mm
2456090 1 EA Cover Plate for HBE16

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
6193728 1 EA ENCLOSURE - ROBOT - HYPET4.0 (SP225-500)
6247458 1 EA ROBOT - 10X30 PLASTIC LABELS (REFER TO EPLAN FOR PROJECT DATA)
702154 2 EA Braided Link CPE16
731165 4 EA Split Grommet Small (6-7mm)
746054 1 EA Gland Plate 4 Small Openings
2172577 1 EA LABEL - WARNING DANGEROUS VOLTAGE
2301619 1 EA Tooth Lockwasher (6mm) Plated
2881346 1 EA M6 Flange nuts
4184307 2 EA EMC CABLE COLLECTOR-SHIELD BAR, 10 POSITION
5035022 1 EA CLAMP - 10x30 Plastic Labels (refer to Eplan for project data)
5465661 1 EA Enclosure Assembly (Flange Mounted Clamp I/O Box)
710554 1 EA Strain Relief Box Connector 1" Diameter
2240739 3 EA Cable Tie Mount
2265830 20 Cm Trim, Vinyl Push On 0.125"
2525768 1 EA Braided Link, 80A, 900mm
2616732 1 EA Strain Relief - M32 (18-25mm)
2649549 2 EA Wire Tie Mount
4739296 1 EA Electrical Box HyPET & HPP
710554 1 EA Strain Relief Box Connector 1" Diameter
2265830 20 Cm Trim, Vinyl Push On 0.125"
2357304 3 EA Tie Mount, M5

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=00-P11 (=00/14.14) P11 2649549 1 EA Wire Tie Mount
4739296 1 EA Electrical Box HyPET & HPP
=00-P12 (=00/14.17) P12 5089953 1 EA Mold ID Sidewinder
5230080 1 EA Enclosure Assembly for Sidewinder Unit
=00-X19 (=00/14.17) X19 243424 1 EA Strain Relief - M25 Black Plastic (9-17mm)
3760505 1 EA Junction Box With Cutout
=01-K83 (=01/6.18) P3 2377058 1 EA Relay, 24VDC
=01-N1 (=01/4.4) P1 746714 1 EA Power Distribution Block, 1-Pole, 380A
2149616 1 EA Power Distribution Block Cover, 1 Pole
=01-Q1M (=01/4.2) P1 4608101 1 EA CIRCUIT BREAKER, OPERATOR FOR 3VL DG/FG
5066544 1 EA CIRCUIT BREAKER, AUXILIARY SWITCH (INTERNAL) FOR DG/FG/JG/LG
5477265 1 EA CIRCUIT BREAKER, MAX-FLEX CABLE 48" LONG FOR 3VL
5932438 1 ST CIRCUIT BREAKER, TERMINAL COVER (EXTENDED), VL150XUL-VL250UL,
CD-FG FRAME
5932521 1 ST CIRCUIT BREAKER, TERMINAL COVER, VL150XUL-VL250UL, CD-FG FRAME
5990417 1 ST CIRCUIT BREAKER, BOX TERMINALS, VL250 UL, FG FRAME
6108922 1 EA CIRCUIT BREAKER 3-P, VL250 UL, FG FRAME, 125A
6129390 1 ST BREAKER MOUNTING SCREWS, M4X100MM, DIN 85 HEAD
=01-Q2 (=01/5.15) P1 5066544 1 EA CIRCUIT BREAKER, AUXILIARY SWITCH (INTERNAL) FOR DG/FG/JG/LG
5960821 1 EA BUS BAR MOUNTING ADAPTOR, 3VL2, DG/FG FRAME
=01-Q3M (=01/5.2) P1 4608094 1 EA CIRCUIT BREAKER, OPERATOR FOR 3VL JG/LG
4615138 1 EA CIRCUIT BREAKER, MAX-FLEX CABLE 48" LONG FOR JG/LG/MG
5066544 1 EA CIRCUIT BREAKER, AUXILIARY SWITCH (INTERNAL) FOR DG/FG/JG/LG
5066552 1 EA SHUNT TRIP, 120V FOR DG/FG/JG/LG
5826384 1 EA CIRCUIT BREAKER, MULTIPLE INFEED TERMINALS, LOAD SIDE (2,4,6),
VL400X UL, LG FRAME
5932525 1 ST CIRCUIT BREAKER, TERMINAL COVER, VL400(X)UL, JG-LG FRAME
5936715 1 EA CIRCUIT BREAKER 3-P, VL400 UL, JG FRAME, 300A

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=01-Q3M (=01/5.2) P1 5960822 1 EA BUS BAR MOUNTING ADAPTOR, 3VL4, JG/LG FRAME
6008058 1 ST CIRCUIT BREAKER, BOLT CONNECTION ADAPTOR, VL400 UL, JG FRAME
6127329 2 EA CUSTOM FASTENER (BREAKER OPERATOR METRIC CONVERSION)
6129391 2 EA ROUND HEAD SCREW M6X30MM, DIN 7985 HEAD (BREAKER OPERATOR
METRIC CONVERSION)
=01-Q21 (=01/4.14) P1 228537 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 7-10A
=01-Q84 (=01/6.12) P1 2461213 1 EA Circuit Breaker 1-P 6A 400V (B)
=01-Q94 (=01/4.4) P1 2461235 1 EA Circuit Breaker 3-P 16A 400V (C)
3050418 1 EA Auxiliary Switch Block for 5SY Circuit Breaker
=01-Q611 (=01/5.8) P1 5932521 1 ST CIRCUIT BREAKER, TERMINAL COVER, VL150XUL-VL250UL, CD-FG FRAME
5936698 1 EA CIRCUIT BREAKER 3-P, VL150X UL, CG FRAME, 30A
5945274 1 EA BUS BAR MOUNTING ADAPTOR, 3VL1, CG FRAME
5990365 1 ST CIRCUIT BREAKER, BOX TERMINALS, VL150X UL, CG FRAME
=01-Q905 (=01/5.11) P1 5932521 1 ST CIRCUIT BREAKER, TERMINAL COVER, VL150XUL-VL250UL, CD-FG FRAME
5960821 1 EA BUS BAR MOUNTING ADAPTOR, 3VL2, DG/FG FRAME
=01-RV1 (=01/6.4) P1 2858562 1 EA SURGE ARRESTOR, SINGLE POLE, 600V
=01-T1 (=01/4.14) P1 2524742 1 EA Transformer 1.1KVA 1-Ph
=01-T15 (=01/5.4) P1 5990677 1 EA TRANSFORMER 100VA, 1-PH, 400V-115/230V, 50/60HZ
5992107 2 EA TRANSFORMER, TERMINAL GUARD FOR SP / MQMU
=02-G8 (=02/1.11) P3 3293955 1 EA Buffer Module 24VDC 20A
=02-M45 (=02/1.3) P0 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
4787885 2 EA End Caps For 1ph Busbars

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
4787881 1 EA Jumper Bar 1ph 214 mm for 5SY
=03-K50 (=03/1.7) P3 2325683 1 EA Cover, Sealable For 3tk2828
2361727 1 EA SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO + 2NO DELAYED (0.5 - 3S)
ENABLEING CONTACTS, 1 NC SIGNAL CONTACT
=03-K51 (=03/1.14) P3 746451 1 EA Contactor, Size S0, AC-1/40A, AC-3/25A, DC 24V
2276328 1 EA VARISTOR, DC 24-70V, MOUNTING ONTO CONTACTORS SZ. S0, S2, S3
4569154 1 EA Auxiliary Switch Block 2NO + 2NC, Size S0-S12, Front Mount
=03-K53 (=03/2.10) P3 2325683 1 EA Cover, Sealable For 3tk2828
2361727 1 EA SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO + 2NO DELAYED (0.5 - 3S)
ENABLEING CONTACTS, 1 NC SIGNAL CONTACT
=03-K57 (=03/2.3) P3 2427596 1 EA SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO ENABLING CONTACTS
=03-S1 (=03/1.2) P0 3140649 1 EA E-STOP PUSHBUTTON, 22MM, PUSH - PULL
3140730 1 EA SWITCH BODY WITH 2NC CONTACTS
=04-F1OL (=04/1.4) P1 202557 3 EA TERMINAL COVERS FOR 3TF52
2600404 1 EA Frame Terminal Block 3-Pole for 3RT105/3RB105
3589429 1 EA Overload Relay 50 - 200 A
3628580 1 EA Sealable Cover For 3RB20 OL
=04-F1TM (=04/1.6) P1 2293061 1 EA Thermistor Relay
=04-K1 (=04/1.12) P1 3627542 1 EA Relay, 120V AC

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=04-K1D (=04/1.14) P1 2600391 1 EA Contactor, Size S6, AC-1/215A, AC-3/185A, 2NO+2NC, AC 120V
5962392 1 EA TERMINAL COVER - BETWEEN CONTACTOR & OVERLOAD RELAY
5977392 1 EA STAND OFF BRACKET FOR CONTACTOR
5990520 1 ST CONTACTOR, Y-D JUMPER LINKS, SIZE S6-S6-S6
=04-K1T (=04/1.10) P1 231541 1 EA Time Delay Relay Wye-Delta
2325683 1 EA Cover, Sealable For 3tk2828
=04-K1U (=04/1.8) P1 3627542 1 EA Relay, 120V AC
=04-K1Y (=04/1.15) P1 2600387 1 EA Contactor, Size S6, AC-1/160A, AC-3/115A, 2NO+2NC, AC 120V
2600409 1 EA TERMINAL COVER - 3RT105
4163819 1 EA Mechanical Interlock b/w contactors
5962392 1 EA TERMINAL COVER - BETWEEN CONTACTOR & OVERLOAD RELAY
=04-K60 (=04/1.17) P3 2377058 1 EA Relay, 24VDC
=04-K600 (=04/1.19) P3 2377058 1 EA Relay, 24VDC
=04-P1M (=04/1.16) P0 232067 1 EA Hour Counter
=05-K41 (=05/1.11) P1 202557 3 EA TERMINAL COVERS FOR 3TF52
202557 3 EA TERMINAL COVERS FOR 3TF52
2600387 1 EA Contactor, Size S6, AC-1/160A, AC-3/115A, 2NO+2NC, AC 120V
6394881 3 EA Busbar Flexible 15.5 x 4 x 200mm, 244A at 75°C
=05-K58 (=05/1.18) P3 2377058 1 EA Relay, 24VDC
=05-K101 (=05/4.17) P2 231452 1 EA Dual Solid State Relay 40A 480V
654005 2 EA Varistor 625V AC
5242178 4 EA Faston tab Adaptor, 1 Female 0.250" > 2 Male 0.250"

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=05-K107 (=05/4.6) P2 654005 2 EA Varistor 625V AC
=05-Q103A (=05/2.15) P2 2461225 1 EA Circuit Breaker 2-P 16A 400V (B)
=05-Q103B (=05/2.16) P2 2461225 1 EA Circuit Breaker 2-P 16A 400V (B)

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=06-A300 (=06/3.1) P4 5074640 1 EA Relay Board 8ch 3.15A 230V L1-N
=06-D1 (=06/1.2) P4 5626032 3 EA Power Distribution Block, 1-Pole, 380A
=06-K42 (=06/1.15) P4 202557 3 EA TERMINAL COVERS FOR 3TF52
2600387 1 EA Contactor, Size S6, AC-1/160A, AC-3/115A, 2NO+2NC, AC 120V
6385738 3 EA BUSBAR FLEXIBLE 15.5 X 4 X 300MM, 244A AT 75°C
=06-K59 (=06/1.19) P4 2377058 1 EA Relay, 24VDC
=06-M46 (=06/1.13) P4 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
=06-N1 (=06/1.5) P4 746660 1 EA Power Distribution Block Cover, 3-Pole
4155603 1 EA Power Distribution Block, 3-Pole, 570A
=06-Q2M (=06/1.2) P4 4064372 4 EA STANDOFF, 1/2" HEX, 2" LENGTH, 1/4"- 20 MALE + FEMALE THREADS
4608101 1 EA CIRCUIT BREAKER, OPERATOR FOR 3VL DG/FG
5066552 1 EA SHUNT TRIP, 120V FOR DG/FG/JG/LG
5477265 1 EA CIRCUIT BREAKER, MAX-FLEX CABLE 48" LONG FOR 3VL
5932438 1 ST CIRCUIT BREAKER, TERMINAL COVER (EXTENDED), VL150XUL-VL250UL,
CD-FG FRAME

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 10 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=06-Q2M (=06/1.2) P4 6169535 1 ST BREAKER MOUNTING SCREWS, M4X90MM, DIN 85 HEAD
=06-T16 (=06/1.5) P4 5990677 1 EA TRANSFORMER 100VA, 1-PH, 400V-115/230V, 50/60HZ
5992107 2 EA TRANSFORMER, TERMINAL GUARD FOR SP / MQMU
6292276 1 EA BRACKET FOR MOUNTING T16 (100VA)
=07-A503 (=07/1.6) P3 5640754 1 EA UPS Control Unit 24VDC 40A
=07-A503.1 (=07/1.12) P3 5640767 1 EA UPS Battery Unit 7.2Ah
=07-G1 (=07/1.3) P3 2924275 1 EA Power Supply Sitop 24VDC 40A
=08-1000 (=08/9.9) P3 3454441 1 EA 4-channel digital input terminal 24 V DC, 10 µs

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 11 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=08-2000 (=08/10.9) P3 3905765 1 EA 4-channel digital output terminal 24 V DC, 2 A
=08-4500 (=08/10.9) P3 3459021 1 EA 4-channel digital output terminal 24 V DC, 0.5 A
=08-6050 (=08/10.9) P3 3459030 1 EA 2-channel analog supply terminal 4…20 mA

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 12 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=08-6063 (=08/15.9) P9 3459026 1 EA 2-channel analog input terminal -10...+10V
=08-6300 (=08/15.9) P9 3459036 1 EA 2-channel analog output terminal -10…+10 V
=08-6302 (=08/11.9) P3 5290741 1 EA 2-channel analog output terminal 0…10 V
=08-6500 (=08/11.9) P3 4443660 1 EA 2-channel thermocouple input terminal with open-circuit recognition
=08-8040 (=08/15.9) P9 4443664 1 EA Serial interface RS422/RS485
=08-8050 (=08/15.9) P9 4563714 1 EA Ethernet switch port terminal
=08-8053 (=08/10.9) P3 4731326 1 EA 2-Port EtherCAT Junction
=08-A1 (=08/1.4) P3 5271224 1 EA IPC 41 (Dual Core+ Single Profibus + 1GB RAM)
5709641 1 EA Ethernet card,10/100 MBit
=08-A2-1G (=08/10.9) P3 5276145 1 EA Power supply terminal for E-bus + Diagnostics
=08-A2-2E (=08/10.9) P3 5276140 1 EA Potential supply terminal, 24 V DC, with diagnostics
=08-A2-3U (=08/10.9) P3 5276145 1 EA Power supply terminal for E-bus + Diagnostics
=08-A2-BE (=08/11.9) P3 4142093 1 EA End Cap
=08-A2E (=08/9.9) P3 3459050 1 EA Bus Coupler EtherCAT
=08-A2E-0V (=08/9.9) P3 4142096 1 EA Potential distribution terminal, 8 x 0 V
=08-A3-1G (=08/14.9) P9 5276140 1 EA Potential supply terminal, 24 V DC, with diagnostics
=08-A3-BE (=08/15.9) P9 4142093 1 EA End Cap
=08-A3E-0V (=08/14.9) P9 4142096 1 EA Potential distribution terminal, 8 x 0 V
=08-A5-1G (=08/16.9) P9 5276140 1 EA Potential supply terminal, 24 V DC, with diagnostics
=08-A5-BE (=08/16.9) P9 4142093 1 EA End Cap
=08-A20-BE (=08/13.9) P4 4142093 1 EA End Cap
=08-A72P (=08/2.5) P0 3285654 1 EA New Profibus Filter Box
=08-A79P (=08/2.5) P0 3285654 1 EA New Profibus Filter Box

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 13 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=08-A80 (=08/1.12) O 5078394 1 EA Polaris 2 HMI Control Panel
=08-MODEM (=08/1.2) P0 4509457 1 EA USB Panel Receptacle Cap
=08-PS1 (=08/1.16) P3 2764520 1 EA Battery 3.4Ah 0-55C Protected
=08-USB (=08/1.2) P0 4509457 1 EA USB Panel Receptacle Cap
=09-A209 (=09/2.1) P5 5206048 1 EA ADAPTOR PLATE FOR SIZE 4 DRIVE IN EE120 CAB
5772809 1 EA SERVO AMPLIFIER BM4445, WATER COOLED
=09-A218 (=09/2.2) P5 4922039 1 EA Line Reactor, 500VAC 115/140A
5177676 1 EA FINGER SAFE COVER - BAUMULLER CHOKE BK3-0115/0140-001
=10-HA1 (=10/9.7) C1 6634615 1 EA Stack Light Assembly with M12 Male, 5-Pole cable, 40cm
=16-A4 (=16/8.3) P8 3869359 1 EA SINAMICS Braking Module
=16-A20 (=16/4.11) P8 702154 1 EA Braided Link CPE16
4959545 1 EA SINAMICS ACTIVE LINE MODULE, 16KW
2487679 1 EA Shield Connection Terminal
3869422 1 EA SINAMICS SINGLE MOTOR MODULE, 45A
3890458 1 EA SINAMICS Shield Plate 150mm
6198598 1 EA SINAMICS SINGLE MOTOR MODULE, 18A
=16-A105 (=16/1.12) P8 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
=16-A106 (=16/1.14) P8 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
=16-A192 (=16/8.15) P8 3869336 1 EA SINAMICS CONTROL SUPPLY MODULE, 24VDC, 20A
4858572 1 EA SIMODRIVE 611 HFD LINE REACTOR UL, 16KW
=16-A239 (=16/7.11) P8 6198593 1 EA SINAMICS SINGLE MOTOR MODULE, 5A
=16-A272 (=16/3.14) P8 6169190 1 EA SINAMICS Voltage Sensing Module
=16-A273 (=16/5.3) P8 2505852 1 EA Screen Clamping Saddle
4411713 1 EA SINAMICS SMC20 Sensor Module
=16-A275 (=16/6.3) P8 2505852 1 EA Screen Clamping Saddle
4411713 1 EA SINAMICS SMC20 Sensor Module
=16-A280 (=16/3.2) P8 4062593 1 EA SINAMICS CBE20 Profinet Module
5308446 1 EA SINAMICS Control Unit CU320-2 DP with Profibus interface
5308467 1 EA SINAMICS Compact flash card with firmware V4.3
=16-D1 (=16/1.2) P8 746660 1 EA Power Distribution Block Cover, 3-Pole
2246870 1 EA Power Distribution Block, 3-Pole, 310A

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 14 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=16-K18 (=16/10.13) P8 2268414 1 EA SUPPRESSION DIODE, DC24V, CONTACTOR SIZE S0, TOP MOUNT
2268414 1 EA SUPPRESSION DIODE, DC24V, CONTACTOR SIZE S0, TOP MOUNT
=16-K927 (=16/15.14) P8 2377058 1 EA Relay, 24VDC
2268414 1 EA SUPPRESSION DIODE, DC24V, CONTACTOR SIZE S0, TOP MOUNT
=16-PE (=16/1.4) P8 2172625 1 EA Distribution Block Ground
=16-Q18 (=16/10.2) P8 228538 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 9-12.5A
2268402 1 EA Auxiliary Switch Block 1NO + 1NC, Size S00-S3, Left Side Mount
=16-Q19 (=16/10.5) P8 228536 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 5.5-8A
=16-Q979 (=16/14.3) P8 228537 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 7-10A
=16-Q980 (=16/1.6) P8 228531 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 2.2-3.2A
=16-Q981 (=16/1.9) P8 228531 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 2.2-3.2A
=16-RES1 (=16/8.3) P8 3869357 1 EA SINAMICS BRAKING RESISTOR, 1.5/100KW
=16-S14 (=16/9.1) C3 3140649 1 EA E-STOP PUSHBUTTON, 22MM, PUSH - PULL
3140730 1 EA SWITCH BODY WITH 2NC CONTACTS
=16-X102 (=16/13.9) Coolpik 5875131 1 EA MULTIPORT, M8 3-POLE X 10 PORTS + M12, 12-POLE, MALE (NO CABLE)
5905390 2 EA M8 Blind Plug

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 15 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=17-6450 (=17/3.9) P8 5290741 1 EA 2-channel analog output terminal 0…10 V
=17-8052 (=17/2.9) P8 6218051 1 EA PROFINET IRT controller
=17-A12-1G (=17/3.9) P8 5276145 1 EA Power supply terminal for E-bus + Diagnostics
=17-A12-BE (=17/3.9) P8 4142093 1 EA End Cap
=-NAME_PLATE (=00/14.17) P0 250466 1 EA LABEL - MOTORS POWER Q3M - ENGLISH
707230 1 EA LABEL - MAIN POWER Q1M - ENGLISH (RED)
707232 1 EA LABEL - MOLD HEAT POWER Q2M - ENGLISH
729515 2 EA Lockout/Tagout Warning English
735833 2 EA LABEL - DANGER HIGH VOLTAGE - ENGLISH
2459194 2 EA LABEL - SHOCK HAZARD FOR BUM63 / BUM64 - ENGLISH
2993933 1 EA LABEL - BREAKER OPERATING SEQUENCE - ENGLISH
3944949 2 EA LABEL - ARC FLASH EN - ENGLISH
6221393 1 EA SPECIFICATION NAMEPLATE WITH OUT CE - SHANGHAI

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 16 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Device tag Page / Path Mounting Assembly HPN Husky

Rev. Quantity Unit Description
Site Part Number
1-WANT1 (=08/4.10) P12 5523930 0A 742375 1 EA Male Straight Connector
1-WANT2 (=08/4.10) P12 5523933 0A 742375 1 EA Male Straight Connector
1WC1-X1 (=02/3.4) P9 5936690 0B 695600 570 Cm Cable 33C+GND, 18 AWG, 300V
243268 1 EA HBE-32 Surface Mount Base + Double Levers (M32)
1WR86.1 (=16/6.11) 2836826 1 EA Cable Power, Flexible Extension, 4C*1.5mm² + Break, 9m
1WR86.2 (=16/6.11) 5314841 1 EA CABLE POWER, FLEXIBLE EXTENSION, 4C*1.5MM² + BREAK, 2.6M
1WR87 (=16/6.4) 5485214 1 EA CABLE ENCODER, FLEXIBLE EXTENSION, 2.6M
1WR-X102 (=16/13.3) Robot Coolpik 5908679 0A 5875151 1 EA Cable, M12 Male - Female Straight, 12-pole, Robotic Flex, 2m
1WR-X235 (=16/10.5) Robot Coolpik 3947675 2A 2167425 850 Cm Cable OLFLEX FD890, 4C, 14 AWG
243250 1 EA HBE-16 Hood Side Entry + Double Lever Bolts (M25)
637497 1 EA HBS-6 Insert Male 6P + PE #1-6 (Screw)
W-M11 (=16/7.12) P8 5602897 0B 5268802 1 EA Cable Power, Flexible Extention, 4C*1.5mm², 1.5m
W-M18 (=16/10.2) P8 6298822 0A 721163 300 Cm Cable OLFLEX 190, 4C, 12 AWG
W-M19 (=16/10.5) Robot Coolpik 5989072 1B 2167425 230 Cm Cable OLFLEX FD890, 4C, 14 AWG
243266 1 EA HBE-16 Surface Mount Base + Double Levers (M25)
637497 1 EA HBS-6 Insert Male 6P + PE #1-6 (Screw)
W-M979 (=16/14.3) P8 5989054 0A 2397438 350 Cm Cable OLFLEX 190, 4C, 14 AWG
W-MODEM (=08/1.2) P3 4835997 0A 4509375 1 EA USB type A Panel receptacle with 1 Mtr cable
W-RES1 (=16/8.4) P8 5522127 0A 2850641 75 Cm Cable OLFLEX 190CY, 3C, 14 AWG
W-USB (=08/1.2) P3 4835996 0A 4509375 1 EA USB type A Panel receptacle with 1 Mtr cable
WA80 (=08/1.12) P3 4826266 0A 3755787 1 EA Cable HMI Composite, DVI/USB/24v, 10m
WA105 (=16/1.12) P8 5573150 0A 2759169 295 Cm Cable OLFLEX 190, 3C, 18 AWG

761666
Edited yaqiu 11/17/2014 9:30:39 AM
CUSTOMER CABLE BOM MACHINE
Sheet Total
Checked DRAWING #
Original 6724277A 17 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WA106 (=16/1.14) P8 5573157 0A 2759169 225 Cm Cable OLFLEX 190, 3C, 18 AWG
WA300-XJ3 (=06/3.2) P4 4507853 0A 664361 170 Cm Cable 11C, 18 AWG
4387848 1 EA PCB Plug-In Female Connector
WA5600 (=06/2.1) P4 5440796 0A 664361 200 Cm Cable 11C, 18 AWG
WANT1 (=08/4.13) P12 5523936 0A 2353439 1 EA Straight Female Connector
WANT2 (=08/4.13) P12 5523939 0A 2353439 1 EA Straight Female Connector
WB1DT (=08/4.10) P9 5584719 0B 3923115 1 EA Cable Premolded, M8 Straight, Shielded, 10m
WB1TM1 (=04/1.6) P1 5350596 0A 731515 800 Cm Cable OLFLEX 190, 3C, 16 AWG
WB3PT (=09/3.13) P3 5350680 0A 718717 925 Cm Cable 3C, 20 AWG
2372512 1 EA Connector Female 6Pin DIN 90°
696046 1 EA Strain Relief - PG09 Black Plastic (3.5-8mm)
WB6PT (=10/2.13) P9 5584725 0B 718717 320 Cm Cable 3C, 20 AWG
WB55EN (=09/2.10) P5 5227141 0A 2256312 1 EA Cable Encoder, Flex, 10m
WB60DT (=08/3.13) P3 4973383 0A 3923115 1 EA Cable Premolded, M8 Straight, Shielded, 10m
WB64DT (=08/3.17) P3 4973386 0A 3923115 1 EA Cable Premolded, M8 Straight, Shielded, 10m
WB101TC (=05/4.16) P10 4619381 0A 692742 1 EA Thermocouple Cable 2C, 20 AWG, 260 cm

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 18 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WB105DT (=08/4.4) P9 5584677 0B 3923115 1 EA Cable Premolded, M8 Straight, Shielded, 10m
WB142TC (=05/5.5) P11 4352191 0B 739860 1 EA Dual Lead Thermocouple, 310 cm
WC1-X1 (=02/3.4) P3 6072820 0A 695600 765 Cm Cable 33C+GND, 18 AWG, 300V
WC2-X1 (=10/5.13) P9 5491020 0B 2427738 940 Cm Cable 12C (4 x 3c Shielded)
2293252 2 EA Valve Connector 2P+G + LED
WC2-X3 (=10/5.15) P9 5491022 0B 2427738 940 Cm Cable 12C (4 x 3c Shielded)
WC-X212 (=10/8.2) P9 5584736 0B 747589 805 Cm Cable OLFLEX FD890, 12C, 18 AWG
243247 1 EA HBE-24 Hood Top Entry + Double Lever Bolts (M32)
534175 1 EA HD INSERT FEMALE 64P + PE #1-64 (CRIMP TERMINATED STAMPED
CONTACTS)
WE3-X1 (=05/3.5) P11 6498879 0A 5982705 175 Cm HEATER BAND CABLE 2C, 14 AWG + STAINLESS STEEL SHEATH
5985623 1 EA HBE-16 Surface Mount Base (High Profile) + Single Lever (M25)

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 19 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WE3-X1 (=05/3.5) P11 6498879 0A 240201 1 EA Strain Relief - M16 Brass (4.5-10mm)
535817 2 EA SADDLE JUMPER, 4-POLE WITH .250" SPADE CONNECTION
3200406 175 Cm HIGH TEMPERATURE BRAIDED GROUND WIRE, 4MM² NICKEL
WE3-X2 (=05/5.5) P11 6189498 0B 637034 175 Cm THERMOCOUPLE CABLE 2C, 20 AWG, EXTENTION CABLE
5490691 1 EA HAN3A SURFACE MOUNT BASE + SINGLE LEVER (M20)
227701 1 EA HAN Q 5/0 MALE INSERT CRIMP
2664279 1 EA HAN E CRIMP CONTACT, MALE, 24-20 AWG,GOLD PLATED IRON
2664282 1 EA HAN E CRIMP CONTACT, MALE, 24-20 AWG, CONSTANTAN
WE101 (=05/2.19) P10 5299076 0B 653993 145 Cm Heater Band Lead Cable 2C, 10 AWG
736488 10 Cm High Temperature Tape
4993868 2 EA Ring terminal Nickel 10-12AWG Hi temp
WE103A (=05/2.15) P10 5299083 0B 653993 210 Cm Heater Band Lead Cable 2C, 10 AWG
WE103B (=05/2.16) P10 5299086 0B 653993 191 Cm Heater Band Lead Cable 2C, 10 AWG
WE105A (=05/2.11) P10 5299093 0B 653993 285 Cm Heater Band Lead Cable 2C, 10 AWG

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 20 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WE105B (=05/2.12) P10 5299098 0B 736488 20 Cm High Temperature Tape
WE-X23 (=09/5.15) P10 5171281 0A 2728035 850 Cm Cable OLFLEX 190, 9C, 18 AWG
WE-X24.1 (=05/2.11) P10 5385639 0A 4985090 980 Cm Cable 15C, 10 AWG
WE-X33 (=09/5.1) P11 6260912 0A 2215680 980 Cm Cable OLFLEX 190, 12C, 18 AWG
WEN1 (=08/3.3) P3 6543964 0A 6521668 1 EA Cable, EtherCAT, M12 (Female)-RJ45, D-coded, 9m
WEN2 (=08/3.4) P9 6483139 0A 6448339 1 EA Cable, EtherCAT, M12-RJ45 D-coded, 7m
WEN3 (=08/3.6) P9 6543975 0A 6521663 1 EA Cable, EtherCAT, M12 (Female)-RJ45, D-coded, 7m
WEN4 (=08/3.7) P3 6483149 0A 6448341 1 EA CABLE, ETHERCAT, M12-RJ45 D-CODED, 9M
WEN5 (=08/3.10) P3 6483152 0A 6455921 1 EA Cable, EtherCAT, RJ45-RJ45, 3m
WEN7 (=08/3.16) E3 6483155 0A 6455911 1 EA CABLE, ETHERCAT, M12-M12 D-CODED, 9M
WEN8 (=08/3.6) P3 6483161 0A 6447205 1 EA CABLE, ETHERCAT, RJ45-RJ45, 2M
WEN10 (=08/4.6) P3 6483222 0A 6455908 1 EA CABLE, ETHERCAT, M12-M12 D-CODED, 6M
WHA1 (=10/9.7) P9 6686890 0B 6686787 1 EA Cable, M12 Female straight 5-pole, 5m
WM23TM (=16/5.15) P8 5522177 0A 718718 565 Cm Cable 2C, 20 AWG
243422 1 EA Strain Relief - M16 Black Plastic (4.5-10mm)
WM46 (=06/1.12) P4 4277568 0A 2278424 150 Cm Cable OLFLEX 190, 3C, 14 AWG
WM55A (=09/2.1) P5 5837261 0A 3288640 550 Cm Cable Power, Non-Flex, 4C*35mm², 100m
WM55TM (=09/2.8) P5 5350674 0A 2397626 950 Cm Cable OLFLEX 190 CY, 3C, 20 AWG
WO-XA (=06/6.1) C3 4279656 0A 2465222 250 Cm Cable 12 Pair, 20 AWG

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 21 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WO-XB (=06/2.1) P4 3496321 1A 652789 600 Cm Cable 7C, 10 AWG
WO-XC (=06/3.2) P4 3496283 0A 738213 685 Cm Cable 51C, 18 AWG
4387865 12 EA PCB Plug-In Male Connector
2775139 1 EA HBE-24 Hood Top Entry (High Profile) + Double Lever Bolts (M32)
CONTACTS)
249027 1 EA Enlarger Fitting M32 -> M40
WO-XD (=06/4.11) P4 3496290 0A 738213 600 Cm Cable 51C, 18 AWG
4387865 12 EA PCB Plug-In Male Connector
2775139 1 EA HBE-24 Hood Top Entry (High Profile) + Double Lever Bolts (M32)
CONTACTS)
249027 1 EA Enlarger Fitting M32 -> M40
WO-XE (=06/2.6) P4 3496294 0A 652789 760 Cm Cable 7C, 10 AWG
WO-XF (=06/2.10) P4 3496299 1A 652789 690 Cm Cable 7C, 10 AWG
WO-XP (=06/6.1) C3 4520587 1A 2465222 200 Cm Cable 12 Pair, 20 AWG

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 22 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WP0.1 (=08/2.5) P3 5135541 0A 228223 210 Cm Profibus Cable
242298 1 EA PROFIBUS CONNECTOR, 35° ENTRY
WP0.2 (=08/2.4) P3 4600733 0A 228223 190 Cm Profibus Cable
WP1 (=08/2.7) P0 6007768 0A 2467280 950 Cm Profibus Hybrid Cable
2372511 1 EA Connector Male 6Pin DIN 90°
WP2A (=08/2.11) E2 5577444 0A 2467280 450 Cm Profibus Hybrid Cable
2372510 1 EA Connector Female 6Pin DIN Straight
WP5 (=08/2.7) P0 5350764 0A 2467280 700 Cm Profibus Hybrid Cable
WP6 (=08/2.9) C3 4601861 0A 2467280 540 Cm Profibus Hybrid Cable
2371894 1 EA Connector Male 6Pin DIN Straight
WP7 (=08/2.11) C3 4601874 0A 2467280 30 Cm Profibus Hybrid Cable
2371894 1 EA Connector Male 6Pin DIN Straight
WPN1 (=17/1.9) P8 4940360 1A 3188467 140 Cm Cable PROFINET Type C , 4-wire, Cat. 5
3188406 2 EA IP 20 Data connectors
WR75.1 (=16/5.4) P8 5602902 0A 4144352 1 EA Cable Encoder, Base Cable, 4m
WR77.1 (=16/5.11) P8 5959418 2A 3288635 295 Cm Cable Power, Non-Flex, 4C*16mm², 100m
WR86 (=16/6.11) P8 5602886 0A 4235445 1 EA Motion Connect 500 With Brake, 3m
WR87 (=16/6.4) 2773120 1 EA Cable Encoder, Base Cable, 9m
WR-A239 (=16/7.12) P8 5602893 0A 5268794 1 EA Motion Connect 500 Without Brake, 3.5m

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 23 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WR-DCQ1 (=16/2.3) P8 6074767 0A 3890447 1 EA SINAMICS DriveCLiQ cable 1.45m
WR-DCQ11 (=16/2.12) P8 KIT CABLE KIT CABLE 1 This cable is included within a purchased item
WR-X19 (=03/1.5) P3 6638109 0A 2815514 1165 Cm Cable OLFLEX 190, 25C, 18 AWG
WR-X101.1 (=16/11.3) P8 5989040 0A 5875137 1 EA MULTIPORT, M12 4-POLE X 8-PORTS, 5M CABLE
WR-X101.2 (=16/12.3) P8 5989043 0A 5875137 1 EA MULTIPORT, M12 4-POLE X 8-PORTS, 5M CABLE
WR-X102 (=16/13.3) P8 5908685 0A 5875150 1 EA Cable, M12 Male - Female Straight, 12-pole, Robotic Flex, 7.5m
WR-X207 (=01/5.7) P1 6268169 0A 3288635 980 Cm Cable Power, Non-Flex, 4C*16mm², 100m
243194 1 EA HA-3/4 Hood Top Entry + Single Lever Bolts (M20) + Strain Relief
2546072 1 EA HA-3/4 Hood Top Entry + Single Lever Bolts (M20)
WS1 (=03/1.2) P9 5584752 0A 654676 535 Cm Cable 5C, 18 AWG
WS1LS (=03/2.3) P9 6111946 0B 5996186 1 EA Cable, M12 Female straight 5-pole, 10m
5952290 1 EA Connector, M12 Male Straight, 5-pole, Panel / Front Mounted, 20cm
Wire Leads

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 24 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WS1LS (=03/2.3) P9 6111946 0B 5747915 1 EA Safety Switch Metal, 1NC + 1NO, M20 strain relief thread
WS5PS (=09/1.12) P3 5350668 0A 718718 475 Cm Cable 2C, 20 AWG
2293253 1 EA Valve Connector 3P+G
WS5PX (=10/1.2) P9 6697749 0C 4154014 1 EA CABLE, M12 FEMALE STRAIGHT 4-POLE, 5M
WS6PX (=10/1.5) P9 5584783 0C 4154014 1 EA CABLE, M12 FEMALE STRAIGHT 4-POLE, 5M
WS7LS (=03/2.8) P9 5776582 0B 654676 480 Cm Cable 5C, 18 AWG
5728845 1 EA Limit Switch Plastic, 1NO + 1NC, Metal Lever (M20)
WS14 (=16/9.1) P8 4147027 0A 654676 140 Cm Cable 5C, 18 AWG
WS14LS (=09/1.16) P3 6504117 0A 718718 535 Cm Cable 2C, 20 AWG
708367 1 EA Valve Connector DIN
WS24PB (=16/9.6) P8 4655684 0A 2759169 158 Cm Cable OLFLEX 190, 3C, 18 AWG
WS24PS (=10/1.12) P9 6561893 0A 6404380 1 EA CABLE, DIN A FOR PRESSURE SWITCH WITH LED, 10M
WS29PX (=09/5.1) P11 4205878 0A 651460 1 EA Cable, M12 Female straight 3-pole, 3m
WS48LS (=10/3.15) P9 5584779 0B 4172360 1 EA CABLE, M12 FEMALE 90°, 4-POLE, 10M
WS49LS (=10/3.12) P9 5584775 0B 4172360 1 EA CABLE, M12 FEMALE 90°, 4-POLE, 10M
WS71PX (=16/13.16) P8 5908664 0A 5875145 1 EA Cable, M12 Female Straight - M8 Male Straight, 3-pole, Robotic Flex, 3m
WS236PX (=09/5.7) P11 4622497 0A 4172356 1 EA CABLE, M12 FEMALE 90°, 4-POLE, 5M
4844995 1 EA CONNECTOR, M12 MALE STRAIGHT, 4-POLE (SENSORS)
WS289PX (=09/5.3) P11 4205954 0A 651460 1 EA Cable, M12 Female straight 3-pole, 3m
5119677 1 EA Valve Connector
735474 1 EA Strain Relief - PG07 Black Plastic (2.5-6.5mm)

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 25 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WS333LS (=03/4.9) P9 5943501 0B 5728845 1 EA Limit Switch Plastic, 1NO + 1NC, Metal Lever (M20)
WS381PX (=16/12.16) P8 4854871 0B 4172356 1 EA CABLE, M12 FEMALE 90°, 4-POLE, 5M
WS410PX (=03/4.4) P3 5350771 0A 4154021 1 EA CABLE, M12 FEMALE 90°, 4-POLE, SHIELDED, 10M
WS665PE (=16/11.12) P8 4854771 0A 4154014 1 EA CABLE, M12 FEMALE STRAIGHT 4-POLE, 5M
WS673PE (=16/13.11) P8 5908648 0A 5875144 1 EA Cable, M8 Female straight 4-pole - M8 Male straight 3-pole , 0.3m

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 26 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WSW1 (=08/4.16) P9 5584796 0B 2759169 580 Cm Cable OLFLEX 190, 3C, 18 AWG
WX203 (=08/5.1) P9 5560142 0A 5475969 700 Cm Cable 2 Pair Shielded, 24 AWG
5318088 1 EA Resistor 120Ω, 0.5W, 5%
5478868 1 EA PCB Plug-In Female Connector 4 pin
WX203-X1 (=08/5.1) P9 5560144 0A 5475974 700 Cm Cable 3 Pair Shielded, 24 AWG
WY1SD (=10/2.2) P9 5584802 0B 2552292 395 Cm Cable OLFLEX 190 CY, 12C, 18 AWG
2400023 1 EA Connector 11Pin Str Metal

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 27 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WY1SD (=10/2.2) P9 5584802 0B 2541928 1 EA Enlarger Fitting PG13 -> PG21
2897895 1 EA Strain Relief - PG21 Brass EMC (10-18mm)
WY1SV (=09/1.12) P3 5722685 0A 4000523 1 EA CABLE, DIN A WITH LED, 10M
WY2SD (=09/3.2) P3 5350741 0A 2552292 965 Cm Cable OLFLEX 190 CY, 12C, 18 AWG
2541928 1 EA Enlarger Fitting PG13 -> PG21
WY3SD (=10/5.2) P9 5945398 0B 2610569 840 Cm CABLE OLFLEX FD890 CY, 12C, 18 AWG
WY4DP (=09/1.3) P3 6521505 0A 4154009 1 EA CABLE, DIN A WITH LED, 5M
WY4SD (=09/4.2) P3 5350744 0A 2552292 965 Cm Cable OLFLEX 190 CY, 12C, 18 AWG
WY4SV (=10/3.5) P9 5584838 0B 4173525 1 EA Cable, DIN B1 with LED (PE opposite), 10m
WY5SV (=10/3.7) P9 5584841 0B 4173525 1 EA Cable, DIN B1 with LED (PE opposite), 10m
WY9DQ (=09/5.11) P3 5638276 0A 4000523 1 EA CABLE, DIN A WITH LED, 10M
WY15SD (=10/6.7) P9 6448483 0B 2562657 840 Cm CABLE OLFLEX FD890 CY, 5C, 18 AWG
746596 1 EA Amplifier Connector 7 Pin
696047 1 EA Strain Relief - PG13 Black Plastic (6-12mm)
WY23DP (=09/1.1) P3 4600079 0A 4000523 1 EA CABLE, DIN A WITH LED, 10M
WY29SV (=10/4.7) P9 5491078 0B 4000523 1 EA CABLE, DIN A WITH LED, 10M
WY30SV (=10/4.2) P9 5491081 0B 4000523 1 EA CABLE, DIN A WITH LED, 10M
WY140PP (=09/5.14) P3 5350736 0A 654676 915 Cm Cable 5C, 18 AWG
2293253 1 EA Valve Connector 3P+G
WY141PQ (=16/14.11) P8 5989047 0A 654676 475 Cm Cable 5C, 18 AWG
WY196SV (=09/5.15) P10 3545545 1A 4173520 1 EA Cable, DIN B1 with LED (PE opposite), 5m
WY200SD (=10/1.2) P9 6448473 0B 2243525 250 Cm Cable OLFLEX 190 CY, 5C, 18 AWG
746596 1 EA Amplifier Connector 7 Pin
696047 1 EA Strain Relief - PG13 Black Plastic (6-12mm)

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 28 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WY200SD (=10/1.2) P9 6448473 0B 2276491 1 EA Enlarger Fitting PG11 -> PG13
4820168 1 EA CONNECTOR, M12 MALE STRAIGHT, 4-POLE (ACTUATORS)
WY270DQ (=10/1.9) P9 5584804 0B 4154009 1 EA CABLE, DIN A WITH LED, 5M
WY528SV (=09/1.10) P3 5434119 0A 5119676 1 EA CABLE, DIN CI WITH LED, 10M
WY703DQ (=10/6.4) P9 5491086 0B 4000523 1 EA CABLE, DIN A WITH LED, 10M
WY810SV (=16/13.17) P8 5908668 0B 5875138 1 EA Cable, DIN A - M8 Male Straight, 3-pole, Robotic Flex, 3m

761666
Edited yaqiu 11/17/2014 9:30:39 AM
Sheet Total
Checked DRAWING #
Original 6724277A 29 29

Husky Hypet 4.0 - Schematic

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Husky Hypet 4.0 - Schematic

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

SUPPLY No.2 LOAD 400 V 64 A 50 Hz 3PH+N+PE System

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

ELECTRICAL REVISION OVERVIEW

A 9/2/2014 YQI All Initial Release with V2012.4 For Shipment

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

=WIRE LIST 7 DLO DEVICE DETAILS

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

GENERAL COMPONENT DT =10-K905

FUNCTION GROUPS IDENTIFICATION CONNECTION DESIGNATION MOUNTING SITE

=00 (MACHINE OVERVIEW) +C1 (CLAMP END)

=02 (CONTROL POWER) +C3 (STATIONARY PLATEN)

=03 (SAFETY CIRCUITS) +C4 (CLAMP BASE)

=04 (PUMP) TYPE COUNTER FUNCTION +E1 (INJECTION POWER PACK)

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

CABLE DT -WO-XB CROSS REFERENCE (=08/5.13)

MOUNTING LOCATION IDENTIFICATION TERMINAL DESIGNATION IDENTIFICATION CROSS REFERENCE

+C2 (MOVING PLATEN)

+C3 (STATIONARY PLATEN)

+C4 (CLAMP BASE) TYPE TYPE FUNCTION GROUPS

+E4 (INJECTION BASE)

+P3 (PC / CONTROLS)

+P4 (MOLD CONTROL)

+P5 (EXTRUDER DRIVE)

+P8 (ROBOT CABINET) PATH

+P11 (PLUNGER HEATER BOX)

+X19 (ROBOT GATE BOX)

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

Replace all covers before restoring power.

MAIN BREAKER CUSTOMER CONNECTION DETAILS

MAXIUM # of AWG Wire Strip Torque

Follow local regulatory codes while sizing the INFEED conductors

UNLESS SPECIFIED OTHERWISE CUSTOMER FEED IS

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

BASE PLATE BUS BAR STRUCTURE BREAKER ADAPTOR BREAKER

FASTENERS L1 /L2 /L3

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

-Q..M -CIRCUIT BREAKER -F.. -FUSE -H.. -ALARM LIGHT

-S..LS -LIMIT SWITCH NO -H.. -HORN

-S..FS -FLOW SWITCH X.. 2 -MULTIPIN CONNECTOR

-S..LS -LEVEL SWITCH -DIODE

-K.. -CONTACTOR POWER CONTACTS -S.. -PUSH BUTTON -B..TC -THERMOCOUPLE

-K.. -RELAY/CONTACTOR COIL -HYDRAULIC VALVE SOLENOID BN BU

(U) UN-PROTECTED CIRCUITS

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

MACHINE MOUNTING LOCATIONS

HOW TO USE MOUNTING LOCATION:

DEVICE YnnDQ IS LOCATED IN OR ON

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

CONTROL EXTRUDER DRIVE

-P8 -P9 -P10 -P11 -X19

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

CABINET 10X30 PLASTIC NAMEPLATES -> HPN 5035028

STANDARD MODEM USB +P10 +P11 +E-X34.0 +E-A351.1

INJECTION 10X30 PLASTIC NAMEPLATES -> HPN 5035027

STANDARD +E3-X1 +P10-A350 +P11-A351

+E3-X1 +P10-A350 +P11-A351

CLAMP 10X30 PLASTIC NAMEPLATES -> HPN 5035022

STANDARD +P9-X1 +C1-X1 -Y8SV -Y29SV -Y30SV +O-A361 +O-A362

OPTIONS -X203 -X204

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +