15 Minerals Library MNSiS MBTCP 5p1s2

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Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
 Copyright 2008 ABB. All rights reserved.
MNS iS MBTCP
Reference Manual
800xA – AC800M Connect – Minerals Library
Version 5.1/2
Based on Project Minerals Template Library

Prep. ATBPA/L.Kraehenbuehl 29.07.2008
Appr. ATBPA/M.Knabenhans 24.04.2009
Doc. kind Reference Manual Doc. Item
Title MNSiS MBTCP des. des.
800xA Minerals Library version 5.1/2 Resp. dept. CHABB / ATBPA

Document identity Lang. Rev. ind. Sheet 1
3BHS 259605 en D
ABB Switzerland Ltd No. of sh. 36
Template: Design Description_1,1_A4h_en_standard.dot; Filename: 15 Minerals Library MNSiS MBTCP 5p1s2.doc; Print: 4/1/2010 9:40:00 PM; Save: 4/1/2010 9:39:00 PM; CHIND No. 3BHS102547 ZAB E01 Rev A. -; I-Q
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
CONTENT
1. SUMMARY.........................................................................................................................................................4
1.1 LIBRARY LOCATION ......................................................................................................................................4
2. DEFINITIONS AND ABBREVIATIONS........................................................................................................4
3. CONFIGURATION ...........................................................................................................................................5
3.1 MNS IS .........................................................................................................................................................5
3.1.1 MControl Configuration.......................................................................................................................5
3.1.2 MNavigate Installation .........................................................................................................................5
3.1.3 MLink....................................................................................................................................................6
3.1.4 Modbus TCP.........................................................................................................................................7
3.2 SYSTEM 800XA.............................................................................................................................................7
3.2.1 Control Builder M Application.............................................................................................................7
3.2.2 Minerals Library ..................................................................................................................................8
3.2.3 Project Constants .................................................................................................................................9
4. CONTROL........................................................................................................................................................12
4.1 CONNECTION BETWEEN CONTROL MODULES ............................................................................................12
4.2 ANALOG VALUES........................................................................................................................................12
5. OPERATION....................................................................................................................................................12
5.1 ALARMS ......................................................................................................................................................12
5.2 EVENTS .......................................................................................................................................................14
5.3 OPERATION MODES ....................................................................................................................................16
5.4 EXTENDED STATUS INFORMATION .............................................................................................................16
5.4.1 Minerals Lib Web View ......................................................................................................................16
5.4.2 Trend...................................................................................................................................................20
6. MNSIS_MBTCP_COMM ...............................................................................................................................21
6.1 BASIC DESCRIPTION..............................................................................................................................21
6.2 CONTROL .................................................................................................................................................21
6.2.1 Parameter description ........................................................................................................................21
6.2.2 Data Type description ........................................................................................................................23
6.2.3 Communication Supervision...............................................................................................................24
6.3 OPERATION .............................................................................................................................................24
7. MOT1_MNSIS_MBTCP .................................................................................................................................25
7.2 CONTROL .................................................................................................................................................25
7.3 OPERATION .............................................................................................................................................26
8. MOT2_MNSIS_MBTCP .................................................................................................................................27
8.2 CONTROL .................................................................................................................................................27
8.3 OPERATION .............................................................................................................................................29
Doc. kind Reference Manual Project Minerals Template Library

Title MNSiS MBTCP
800xA Minerals Library version 5.1/2
Document number Lang. Rev. ind. Pages 2
ABB Switzerland Ltd 3BHS 259605 en D No. of p. 36
9. MOTP_MNSIS_MBTCP .................................................................................................................................30
9.2 CONTROL .................................................................................................................................................30
9.2.3 Project Constants ...............................................................................................................................32
9.3 OPERATION .............................................................................................................................................33
10. MNSIS PERFORMANCE ...........................................................................................................................34
10.1 EXPECTED SYSTEM PERFORMANCE............................................................................................................34
10.2 TUNING TIPS ...............................................................................................................................................35

Title MNSiS MBTCP
1. SUMMARY
The MNSiS MBTCP Library is a Layer around the Minerals Library Consumer Objects and
integrates the Communication to the MNSiS Motor Control Center via Modbus TCP.
This document contains a detailed description of the following Objects:
 MNSiS_MBTCP_Comm
 MOT1_MNSiS_MBTCP
 MOT2_MNSiS_MBTCP
 MOTP_MNSiS_MBTCP
Library Object MNSiS Starter Application Device

MOT1_MNSiS_MBTCP NR-DOL Motor 1 direction
MOT2_MNSiS_MBTCP REV-DOL Motor reversible
MOTP_MNSiS_MBTCP Actuator Motor rev with Limit Switches
1.1 Library location

The Control Module Types and their corresponding Structured Data Types are located in
the library BMI_MNSiS_MBTCP.
2. DEFINITIONS AND ABBREVIATIONS

Regular Expression
Regular Expressions (abbr. regex) are used to describe a set of strings. A Regular
Expression, or Pattern, is often used to filter or replace Text.
MBTCP
Modbus TCP describes the Protocol Stack consisting of the TCP Protocol encapsulating
Modbus Datagrams.

Title MNSiS MBTCP
3. CONFIGURATION
3.1 MNS iS
3.1.1 MControl Configuration

Parameter Value Description
NR / REV / Actuator
NCF Timeout 5000ms As the Minerals Library already generate an internal “Contactor Failure”
o Alarm (with 4 sec delay) the MNS iS internal Alarm needs to be slower (so
t that it should never happen in remote mode)
Failsafe Stop Optional: Stop Motor in case of Communication Error
ePriority Stop DC-I2 Lcb Stop
Start 1/ Open DC-I3 Optional: Lcb Start X (Open), to be able to start the Motor from LCB in
t case of Communication Error
Start 2 / Close DC-I4 Optional: Lcb Start Y (Close) ), to be able to start the Motor from LCB in
h case of Communication Error
a Control Access
t GoTo SoftLocal LB4-DO1 Soft Local GoTo soft Local needs to be connected to a Logic Block for the control
access handling in case of Failsafe. The target is that the MControl
automatically switches to Soft Local Mode (LCB via MControl IO) if the
u Communication to the AC800 M controllers is lost
nControl Voltage Supervision
ResetStations Auto Reset Optional: If Control Voltage is lost, Fuse needs to be replaced so no
c additional Acknowledge is necessary
o General Purpose Input / MControl IO Module
nGPI1
GPI2
DC-I1
DC-I2 (NC)
Remote (Ext IO Input 1)
Lcb Stop
nGPI3 DC-I3 Lcb Start X (Open)
eGPI4 DC-I4 Lcb Start Y (Close)
GPI5 DC-I5 PTC (connected to Ext IO Input 5)
c GPI6 DC-I6 Auxiliary Control Voltage Supervision (e.g. 48VDC)
t GPI7 DC-I7 Control Voltage Supervision (e.g. 24VDC, MControl Power)
eGPI8 DC-I21 (NC / NO) Open Limit Switch
GPI9 DC-I22 (NC / NO) Close Limit Switch
dGPI10 DC-I23 (NC / NO) Open Torque Switch
GPI11 DC-I24 (NC / NO) Close Torque Switch
External Inputs should be set to be equal to the default Value for the Signal in the
“MControl IO Module” Tab, as there is no possibility to disable Inputs per Control Module.
The current MLink / MControl software does not correctly initialize Failsafe after the
connection to the Controller is re-established, but only after a start of the Motor. As a
result, the Control Access is not switched to Soft-Local on subsequent communication
losses, if the Motor is not started in between. There is currently no workaround for this
behaviour.
It would be nice to have the MainSwitch going from 0 to 1 automatically reset all Alarms,
to “simulate” the behaviour of the conventional MCC Modules. However, this would need
a Logic Block as there is only the MainSwitch Signal available to connect to the TripReset
Inputs. Directly connecting MainSwitch would always reset all Alarms as long as the
MainSwitch is on (=true). Another possible but not very nice Solution is to connect
TestSwitch (Main Switch on Test Position) for the Trip Reset.
3.1.2 MNavigate Installation

As Passwords are stored in Clear Text (xml), the Project Data Files (in C:\ABB MNS
iS\Mnavigate) should be inaccessible for users that do not have administrator rights for
the MNavigate Configuration. This has to be configured manually on the PC where
MNavigate Server is installed. If for example the Data is stored on an engineering Node in
the 800xA System, the Read Rights for the mentioned Files and Folders should only be
set for the account used for electrical maintenance and removed for Operators.
Title MNSiS MBTCP
Proposed MNavigate Installation: Server installed on the Main Engineering PC (or any
other Server) and Clients installed on all Engineering/Maintenance PC’s.
To be able to use the “Show Web Page” Feature in MNavigate without the “Information
Bar” in Internet Explorer popping up, the Option “Allow Active Content to run in files on My
Computer” has to be set in Internet Explorer under Tools > Internet Options > Advanced.
3.1.3 MLink
Modbus configuration is shown in the following Picture.
Note that the SlaveAddress currently can not be configured in Control Builder M CI867
Modbus TCP Slave.
NTP could be configured to ensure the Time is in sync with the System. However,
currently no Timezones can be configured on the MLink, so GMT is shown (means the
Time on the MLink will be different compared to the 800xA System Time).
PLC TimeOutEnable must be set to Yes other wise communication
errors are not detected and failsafe action will not be executed. In
case of multi mastering extended failsafe must be configured as well.

Title MNSiS MBTCP
It is recommended to configure at least two Users for the MView Web Interface. One with
all Rights, used to configure the MCC, and a restricted User that can only view the current
Status and is used by the Operators via the Faceplate Extended Info Link.
Username Password Description
Operator User
mview mview User with only Read rights, used for the MView Link in Faceplates
Maintenance User
Maintenance *Project Specific User with all rights for the Electrical/Maintenance Engineer
3.1.4 Modbus TCP

The Mapping file is found in the Aspect System in Object Type Structure under Control
System – AC 800M/C Connect – Libraries – BMI_MNSiS_MBTCP – ModBusTCP
Mapping. As there was a change in a Variable Name, Rev 0 needs to be used for old
Versions of MNavigate (2.0), while Rev A is necessary for MNavigate Version 5.
Note that the Filename needs to be changed to <MLinkName>_ModbusDataMap.mn to
be able to import it in MNavigate.
3.2 System 800xA

To support the MView Web Interface (see 5.4.1) on the Operator Workplaces, routing of
HTTP Traffic between the MLink LAN1 and the Operator Workstations must be
configured. If the MLink’s LAN1 Port is connected to the Control Network, there are 2
possibilities:
o In case the RNRP Forwarding is enabled on the Connectivity Servers
already, setting the Gateway IP Address in the MLink Configuration to one
of the Connectivity Servers will enable communication via the from the
Client/Server Network via RNRP.
o Use a HTTP proxy installed on a PC connected to both Networks (probably
the Connectivity Server) and change the Proxy settings on the
Workstations accordingly.
Note that both of these Methods rely on the Connectivity Server configured as Router
between the Networks, and don’t support redundancy.
There have been problems with the Internet Explorer Security / Privacy Settings (found in
Control Panel > Internet Options > Security resp. Privacy), leading to spurious Error
Messages while opening the MLink Web Interface in 800xA. It is therefore recommended
to add all MLink’s to the “Trusted Sites” list and also add a Rule to always allow Cookies
from the MLink.
The OPC Server Update Rate for String should be set lower than the default (which is
10s) to have faster Updates for the “Time To Trip” Messages.
3.2.1 Control Builder M Application

Needed is a ModbusTCPIP Task, which has to be assigned to the
MNSiS_MBTCP_Comm Blocks. Task Time is 50 ms, it should be considerably faster than
the Fast Task used for the LCB. The recommendation is to increase the fast task to
100ms for applications with MNS iS.

Title MNSiS MBTCP
Interface Blocks connected

to ModBus TCP Task via
Global Variable
Interface Blocks manually

connected to the ModBus
TCP Task
Task created for

ModBus TCP
Make sure CI867 Firmware Version is at least 5.0.1016.1 (CBM 5.0.1/1).

Set CI867 Diagnostic Poll Time to 0 (disabled)
3.2.2 Minerals Library

Set cBMI.AE.ALP2_AckRule = 2 to have Auto-Acknowledge for the High Current Alarm,
which is used for the “Time To Trip” Message.
Set cBMI.MOTP.DisableFrcAlInConPu = true to avoid unnecessary Forced Run Alarms.

Title MNSiS MBTCP
3.2.3 Project Constants

Name Data Type Default Value
1 cBMI.MNSiS_MBTCP.AE.AlrEvMinTr dint 1
cBMI.MNSiS_MBTCP.AE.AuxCtrlVoltDescr string 'MLink Aux Control
2 Voltage'
3 cBMI.MNSiS_MBTCP.AE.AuxCtrlVoltErrTxt string 'Control Voltage 48V Fail'
4 cBMI.MNSiS_MBTCP.AE.AuxCtrlVoltTxt string '48V'
5 cBMI.MNSiS_MBTCP.AE.CmdWriteErrTxt string 'Cmd Err '
6 cBMI.MNSiS_MBTCP.AE.CtrlVoltDescr string 'MLink Control Voltage'
7 cBMI.MNSiS_MBTCP.AE.CtrlVoltErrTxt string 'Control Voltage 24V Fail'
8 cBMI.MNSiS_MBTCP.AE.CtrlVoltTxt string '24V'
9 cBMI.MNSiS_MBTCP.AE.DetailAlarm.ContactTempL1Txt string 'Contact Temp L1 Alarm'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.ContactTempUnbalTxt string 'Contact Temp
12 Unbalanced'
13 cBMI.MNSiS_MBTCP.AE.DetailAlarm.ControlVoltageTxt string 'Control Voltage'
14 cBMI.MNSiS_MBTCP.AE.DetailAlarm.EarthLeakageTxt string 'Earth Leakage'
15 cBMI.MNSiS_MBTCP.AE.DetailAlarm.EmStopTxt string 'Emergency Stop'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.ExternalTrip1Txt string 'External 1 Protection
16 Tripped'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.ExternalTrip2Txt string 'External 2 Protection
17 Tripped'
18 cBMI.MNSiS_MBTCP.AE.DetailAlarm.FuseSupervisionL1Txt string 'Fuse L1'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.InsertionCyclesTxt string 'MStart Insertion Cycles
21 Protection'
22 cBMI.MNSiS_MBTCP.AE.DetailAlarm.IRFHardwareTxt string 'IRF Hardware'
23 cBMI.MNSiS_MBTCP.AE.DetailAlarm.IRFSoftwareTxt string 'IRF Software'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.LocationSupervisionTxt string 'MControl Location
24 Supervision'
25 cBMI.MNSiS_MBTCP.AE.DetailAlarm.MotorStillRunningTxt string 'Motor still running'
26 cBMI.MNSiS_MBTCP.AE.DetailAlarm.NoLoadTxt string 'No Load'
27 cBMI.MNSiS_MBTCP.AE.DetailAlarm.PhaseFailureTxt string 'Phase Failure'
28 cBMI.MNSiS_MBTCP.AE.DetailAlarm.PhaseUnbalTxt string 'Phase Unbalanced'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.PowerModuleSupervision1 string 'MStart IdNumber or
29 Txt Range Error'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.PowerModuleSupervisionT string 'MStart Communication
30 xt Error'
31 cBMI.MNSiS_MBTCP.AE.DetailAlarm.PTCOpenCircTxt string 'PTC Sensor Circuit Open'
32 cBMI.MNSiS_MBTCP.AE.DetailAlarm.PTCShortCircTxt string 'PTC Sensor Short Circuit'
33 cBMI.MNSiS_MBTCP.AE.DetailAlarm.PTCTxt string 'PTC Motor Wdg Temp'
34 cBMI.MNSiS_MBTCP.AE.DetailAlarm.StallTxt string 'Motor Stall'
cBMI.MNSiS_MBTCP.AE.DetailAlarm.StarDeltaTransitionTxt string 'Star-Delta Transition
35 failed'
36 cBMI.MNSiS_MBTCP.AE.DetailAlarm.TOLTxt string 'Thermal Overload'
37 cBMI.MNSiS_MBTCP.AE.DetailAlarm.UnderloadCosPhiTxt string 'Underload - Cos Phi'
38 cBMI.MNSiS_MBTCP.AE.DetailAlarm.UnderloadTxt string 'Underload'
39 cBMI.MNSiS_MBTCP.AE.DetailAlarm.UnderVoltageTxt string 'Undervoltage'
40 cBMI.MNSiS_MBTCP.AE.DetailAlarm.WeldedTxt string 'Contactor welded'
cBMI.MNSiS_MBTCP.AE.ExtFailsafeSwOffTxt string 'Uncontrolled Motors
41 switched off'
42 cBMI.MNSiS_MBTCP.AE.FailsafeTxt string 'MCtrl in Failsafe'
43 cBMI.MNSiS_MBTCP.AE.GeneralWarningTxt string 'MCtrl Warning'
44 cBMI.MNSiS_MBTCP.AE.GPIReadErrTxt string 'GPI Err '
45 cBMI.MNSiS_MBTCP.AE.M1Txt string 'Motor Wdg Temp HH'
46 cBMI.MNSiS_MBTCP.AE.M2Txt string 'Trip'
47 cBMI.MNSiS_MBTCP.AE.M3Txt string 'Not Ready or in Test'
48 cBMI.MNSiS_MBTCP.AE.MainSwitchOffTxt string 'MStart MainSw not On'
49 cBMI.MNSiS_MBTCP.AE.MainSwitchOnTxt string 'MStart MainSw On'
50 cBMI.MNSiS_MBTCP.AE.MCCModuleTxt string 'Control Voltage '
51 cBMI.MNSiS_MBTCP.AE.MCtrlCommErrorDescr string 'MNSiS MLink Fieldbus'
52 cBMI.MNSiS_MBTCP.AE.MCtrlCommErrorTxt string 'MCtrl Comm Error'
53 cBMI.MNSiS_MBTCP.AE.MLinkCommErrorDescr string 'MNSiS MLink ModBus'
54 cBMI.MNSiS_MBTCP.AE.MLinkCommErrorTxt string 'Comm Error'

Title MNSiS MBTCP

55 cBMI.MNSiS_MBTCP.AE.PTCTxt string 'Motor Wdg Temp HH'
56 cBMI.MNSiS_MBTCP.AE.StatusReadErrTxt string 'Status Err '
cBMI.MNSiS_MBTCP.AE.TestModeOffTxt string 'MStart MainSw not in
57 Test'
cBMI.MNSiS_MBTCP.AE.TestModeOnTxt string 'MStart MainSw in Test
58 Mode'
59 cBMI.MNSiS_MBTCP.AE.TimeToRstAlrTxt string 'Time To Reset '
60 cBMI.MNSiS_MBTCP.AE.TimeToTripAlrTxt string 'Time To Trip '
61 cBMI.MNSiS_MBTCP.AE.TimeToTRUnit string ' s'
62 cBMI.MNSiS_MBTCP.IOStat4Txt string 'Comm Error'
All Alarm / Event Messages are defined as Project Constants.
1 cBMI.MNSiS_MBTCP.Alarm.ContactTempL1 word 16#1
4 cBMI.MNSiS_MBTCP.Alarm.ContactTempUnbal word 16#8
5 cBMI.MNSiS_MBTCP.Alarm.CtrlVoltage word 16#10
6 cBMI.MNSiS_MBTCP.Alarm.EarthLeakage word 16#20
7 cBMI.MNSiS_MBTCP.Alarm.EmStop word 16#40
8 cBMI.MNSiS_MBTCP.Alarm.External1 word 16#80
9 cBMI.MNSiS_MBTCP.Alarm.External2 word 16#100
10 cBMI.MNSiS_MBTCP.Alarm.FuseL1 word 16#200
13 cBMI.MNSiS_MBTCP.Alarm.InsertionCycles word 16#1000
14 cBMI.MNSiS_MBTCP.Alarm.IRFHardware word 16#2000
15 cBMI.MNSiS_MBTCP.Alarm.IRFSoftware word 16#8000
16 cBMI.MNSiS_MBTCP.Alarm.LocationSupervision word 16#1
17 cBMI.MNSiS_MBTCP.Alarm.MotorStillRunning word 16#4000
18 cBMI.MNSiS_MBTCP.Alarm.NoLoad word 16#8
19 cBMI.MNSiS_MBTCP.Alarm.PhaseFailure word 16#10
20 cBMI.MNSiS_MBTCP.Alarm.PhaseUnbalance word 16#20
21 cBMI.MNSiS_MBTCP.Alarm.PowerModuleSupervision word 16#2
22 cBMI.MNSiS_MBTCP.Alarm.PowerModuleSupervision1 word 16#4
23 cBMI.MNSiS_MBTCP.Alarm.PTCOpenCirc word 16#80
24 cBMI.MNSiS_MBTCP.Alarm.PTCShortCirc word 16#100
25 cBMI.MNSiS_MBTCP.Alarm.PTCSupervision word 16#40
26 cBMI.MNSiS_MBTCP.Alarm.Stall word 16#200
27 cBMI.MNSiS_MBTCP.Alarm.StarDeltaTransition word 16#400
28 cBMI.MNSiS_MBTCP.Alarm.TOL word 16#800
29 cBMI.MNSiS_MBTCP.Alarm.Underload word 16#1000
30 cBMI.MNSiS_MBTCP.Alarm.UnderloadCosPhi word 16#2000
31 cBMI.MNSiS_MBTCP.Alarm.UnderVoltage word 16#4000
32 cBMI.MNSiS_MBTCP.Alarm.Welded word 16#8000
33 cBMI.MNSiS_MBTCP.Commands.LocalHMI uint 16#2104
34 cBMI.MNSiS_MBTCP.Commands.NOP uint 16#0200
35 cBMI.MNSiS_MBTCP.Commands.RemoteCtrl uint 16#2100
36 cBMI.MNSiS_MBTCP.Commands.RstGO1 uint 16#1701
41 cBMI.MNSiS_MBTCP.Commands.RstGPO1 uint 16#1601
45 cBMI.MNSiS_MBTCP.Commands.RunForward uint 16#202
46 cBMI.MNSiS_MBTCP.Commands.RunReverse uint 16#203
47 cBMI.MNSiS_MBTCP.Commands.SetGO1 uint 16#701
52 cBMI.MNSiS_MBTCP.Commands.SetGPO1 uint 16#601
Title MNSiS MBTCP

56 cBMI.MNSiS_MBTCP.Commands.SoftLocal uint 16#2102
57 cBMI.MNSiS_MBTCP.Commands.Stop uint 16#201
58 cBMI.MNSiS_MBTCP.Commands.TripReset uint 16#1100
59 cBMI.MNSiS_MBTCP.RegAddr.Alarm string '%MW10#2000'
60 cBMI.MNSiS_MBTCP.RegAddr.Cmd string '%QW10#3000'
61 cBMI.MNSiS_MBTCP.RegAddr.Current string '%MW10#0'
62 cBMI.MNSiS_MBTCP.RegAddr.GPI string '%MW10#1200'
63 cBMI.MNSiS_MBTCP.RegAddr.Power string '%MW10#200'
64 cBMI.MNSiS_MBTCP.RegAddr.Status string '%MW10#1000'
65 cBMI.MNSiS_MBTCP.RegAddr.Thermal_AI string '%MW10#600'
66 cBMI.MNSiS_MBTCP.RegAddr.TimeToTrip_Rst string '%MW10#400'
67 cBMI.MNSiS_MBTCP.RegAddr.Trip string '%MW10#2200'
68 cBMI.MNSiS_MBTCP.Status.AutoModeInv dword 16#07000000
69 cBMI.MNSiS_MBTCP.Status.CommErrorInit dword 16#00ff0000
70 cBMI.MNSiS_MBTCP.Status.Failsafe dword 16#1000
71 cBMI.MNSiS_MBTCP.Status.Fault dword 16#200
72 cBMI.MNSiS_MBTCP.Status.InvLifeBit dword 16#ffffdfff
73 cBMI.MNSiS_MBTCP.Status.LifeBit dword 16#2000
74 cBMI.MNSiS_MBTCP.Status.MainSwitch dword 16#20000
75 cBMI.MNSiS_MBTCP.Status.PosClosed dword 16#20
76 cBMI.MNSiS_MBTCP.Status.PosOpen dword 16#40
77 cBMI.MNSiS_MBTCP.Status.Ready dword 16#80
78 cBMI.MNSiS_MBTCP.Status.Run dword 16#2
79 cBMI.MNSiS_MBTCP.Status.RunForward dword 16#4
80 cBMI.MNSiS_MBTCP.Status.RunReverse dword 16#8
81 cBMI.MNSiS_MBTCP.Status.Stopped dword 16#1
82 cBMI.MNSiS_MBTCP.Status.Test dword 16#10000
83 cBMI.MNSiS_MBTCP.Status.TripRstPossible dword 16#800
84 cBMI.MNSiS_MBTCP.Status.Warning dword 16#100
Above Constants correspond to the Modbus Data Mapping.
1 cBMI.MNSiS_MBTCP.GPI.AuxCtrlVolt word 16#20
2 cBMI.MNSiS_MBTCP.GPI.CtrlVolt word 16#40
3 cBMI.MNSiS_MBTCP.GPI.GPI12 word 16#800
7 cBMI.MNSiS_MBTCP.GPI.LimPosX word 16#80
8 cBMI.MNSiS_MBTCP.GPI.LimPosY word 16#100
9 cBMI.MNSiS_MBTCP.GPI.LocStartX word 16#4
10 cBMI.MNSiS_MBTCP.GPI.LocStartY word 16#8
11 cBMI.MNSiS_MBTCP.GPI.LocStop word 16#2
12 cBMI.MNSiS_MBTCP.GPI.MCtrlWD word 16#8000
13 cBMI.MNSiS_MBTCP.GPI.PTC word 16#10
14 cBMI.MNSiS_MBTCP.GPI.Remote word 16#1
15 cBMI.MNSiS_MBTCP.GPI.TorqueX word 16#200
16 cBMI.MNSiS_MBTCP.GPI.TorqueY word 16#400
The GPI Data contains the IO Data from MControl and therefore changing these
Constants could be necessary to match the electrical cabling.
1 cBMI.MNSiS_MBTCP.Analog.MCAlrGenerateLim real 0.000001
2 cBMI.MNSiS_MBTCP.Analog.MCAlrSuppressLim real 1000000
3 cBMI.MNSiS_MBTCP.Analog.ThermalRangeMax dint 100
4 cBMI.MNSiS_MBTCP.Analog.TimeToRstSupprLevel uint 65500
5 cBMI.MNSiS_MBTCP.Analog.TimeToTripSupprLevel uint 3600
6 cBMI.MNSiS_MBTCP.Analog.Unit_A string 'A'
7 cBMI.MNSiS_MBTCP.Analog.Unit_kW string 'kW'
8 cBMI.MNSiS_MBTCP.Analog.Unit_Percent string '%'
9 cBMI.MNSiS_MBTCP.DisableAuxCtrlVolt bool false
10 cBMI.MNSiS_MBTCP.DisableCtrlVolt bool false
11 cBMI.MNSiS_MBTCP.DisableLcbStop bool false
12 cBMI.MNSiS_MBTCP.DisablePTC bool false
13 cBMI.MNSiS_MBTCP.EnLocAlrAck bool true

Title MNSiS MBTCP

14 cBMI.MNSiS_MBTCP.ExtendedInfo dint 54
15 cBMI.MNSiS_MBTCP.FdBckTime time 4s
16 cBMI.MNSiS_MBTCP.IOStat4Txt string 'Comm Error'
17 cBMI.MNSiS_MBTCP.PktSpeedMeasureTime dint 5
18 cBMI.MNSiS_MBTCP.TreatCtrlVoltWarnAsFailure bool true
19 cBMI.MNSiS_MBTCP.WDT.MCtrlWDTimeCheck time 10s
20 cBMI.MNSiS_MBTCP.WDT.MCtrlWDTimeSet time 3s
21 cBMI.MNSiS_MBTCP.WDT.MLinkWDTime time 5s
22 cBMI.MNSiS_MBTCP.WDT.Analog dword 16#2
23 cBMI.MNSiS_MBTCP.WDT.GPIInput dword 16#1
24 cBMI.MNSiS_MBTCP.WDT.Status dword 16#4
25 cBMI.MNSiS_MBTCP.WDT.WDTInit dword 16#fffffff8
Finally, above Constants are mainly used as Init Values for Parameters. Also, there is the
possibility to disable the Control Voltage Supervision, LcbStop and PTC Alarms (all
generated from the corresponding GPI IO Signals).
4. CONTROL
MCC Parameters are not available, else no difference to BMI Consumer Objects.
4.1 Connection between Control Modules

The Interface Variable of all Motors have to be connected to the correct Position in the
corresponding MNSiS_MBTCP_Comm Module. The Location (1..60) is defined by the
DeviceNumber, which can be found in the MNavigate Project Topology Report.
4.2 Analog Values

3 Analog Values are transmitted via Modbus TCP and accessible as Parameters Current,
Power and Thermal in the MOTx_MNSiS_MBTCP Blocks. If additional Logic is needed for
some of these Signals, like external High Current Limits (other than the one already built
into MOT1 and MOT2), an additional AIS Module can be created and its IO.Signal
Variable can be directly connected to one of these three Parameters.
5. OPERATION
5.1 Alarms
The following Alarms are generated for the Motor Control Center
 IOS Indication of I/O sub-system fault which includes Modbus
Communication broken or MControl not available (no alarm
generated)
 ME Indication of control voltage circuit fault (no alarm generated).
Inhibits the M1..M3, LCB alarms below.

Title MNSiS MBTCP
 M1 PTC Trip, Indication of PTC Alarm Signal connected to MControl

I/Os. This Alarm is not available for the MOTP_MNSiS_MBTCP
Object.
 M2 Trip, Indicates that the Motor was stopped.
 M3 Not Ready to Start.
 LCB Local Stop, connected to MControl I/Os.
MNSiS knows two Types of Events, Trip for Failures that stopped the Device, and Alarm
for all other cases. BMI Library on the other hand differentiates between Trip and Ready
to Start. While Trip is directly mapped, Alarms are only connected to Warning input of the
Control Modules and do only create Events in case they do not prevent the start of the
Device.
Motor with “Thermal Overload” Alarm while Ready to Start
The MControl calculates the Time until the Drive will be tripped with Overload. This Time
To Trip is shown to the Operator replacing the normal Overcurrent Alarm Message on the
Faceplate of the MOT1 and MOT2 Control Modules.

Title MNSiS MBTCP
The same information is given for Drives that tripped with Overload and, after the Alarm is
acknowledged, can only be started after the Thermal Image has reached a lower Value.
This is called Time To Reset and the remaining Time is shown in the Faceplate similar to
“Time To Trip”, replacing the Not Ready error.
5.2 Events
The following Detail Information about Alarms is transferred over Modbus and shown in
the Event List (“Extended Info” in Faceplate) in case of Warning or Trip. The Availability of
this Information depends on the Configuration of the MControl Parameters.

Title MNSiS MBTCP
Following a List of all Alarms from the MControl for which Events are generated.
ContactTemperatureL1A LocationSupervision
ContactTemperatureL2A PowerModuleSupervision
ContactTemperatureL3A PowerModuleSupervision1
ContactTempUnbalance NoLoad
ControlVoltage PhaseFailure
EarthLeakage PhaseUnbalance
EmStop PTCsupervision
ExternalTrip1 PTCsupervisionOpenCircuit
ExternalTrip2 PTCsupervisionShortCircuit
FuseSupervisionL1 Stall
FuseSupervisionL2 StarDeltaTransitionFailed
FuseSupervisionL3 TOL
PowerModuleInsertionCycles Underload
IRFHardware UnderloadCosPhi
MotorStillRunning Undervoltage
IRFSoftware Welded
Additionally, the following Events are generated out of the status of each MControl:
 MStart MainSw (not) On Event if Main Switch is switched On or Off
 MStart MainSw in Test Event if Main Switch is switched to Test Position
 MControl in Failsafe Event if MControl is in Failsafe Mode. If this happens,
the Communication between MLink and Controller is
probably to slow or the Timeouts are not configured

Title MNSiS MBTCP
correctly. In these cases, this Event can sometimes be

found during restart of Communication.
5.3 Operation Modes

The Local Operation Modes as seen on the MView Web Interface (Soft-Local and Bus-
Local) are not supported in this Library and the MControl will be forced to Remote Mode
as long as the Modbus Link with the Control System is online.
This means that if the Point of Control on the Control Module is changed to Local, the
Signals from the Local Control Box connected to the MControl IO are read over Modbus
and only the Control Module can start the Motor. All programmed Interlocks (that are
configured to be enabled in Local Mode) are still valid.
5.4 Extended Status Information

4 Buttons in the Extended Info Area on the Faceplate Link to Aspects with additional
Information
Acess to extended
Information
5.4.1 Minerals Lib Web View

The MView Web Interface is directly available for the Operator from the Faceplate. The
link is to the MineralsLib Web View Aspect were a Webpage links directly to the correct
Subpage of the MLink Web Interface like:

Title MNSiS MBTCP
The MLink IP (above 172.16.4.1), Login credentials (mview) and MStart Position need to
be configured in the Status Aspect.
An example Webpage is distributed with the template Aspect in the Library and should
already contain a suitable default configuration like the following:
<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.01 Transitional//EN">
<html>
<head>
<meta http-equiv="refresh" content="0;
url=http://172.16.4.100/direct.php?login=mview&passwd=mview&CU=1&MC=2">
</head>
<body>
Loading MView Web Interface...
</body>
</html>
The MineralsLib WebView Uploader Tool is used to automatically fill in the Information to
link to the correct Webpage (MLink IP and the Cubicle / Position).
This can only be done on a PC with 800xA installed and the MNavigate Project Folder
present. The Uploader Tool is found in the Object Type Structure, on the
BMI_MNSiS_MBTCP Library Object.
First the Applications and MLinks need to be selected:
Title MNSiS MBTCP
Then, a parameter of the Control Modules and a corresponding String in the MLink
Configuration needs to be selected. The Regular Expression used to compare these can
also be adjusted. The right column in the Rules Tab shows some examples of the results.
Finally, a click on the “Start Upload” Button will loop through all MOTx_MNSiS_MBTCP
Blocks in the selected Applications and replace the Text in their Status Aspect to link to
the correct Module in the correct MLink.

Title MNSiS MBTCP
The Content Tab can be used to replace the whole Website code in all Status Aspects
during the Upload. If the “Overwrite Content in Aspects” Checkbox is left unchecked, the
existing Website code in the Status Aspect of the respective Motor Object will be used.
This should be ok as long as the login credentials are not changed from the standard
(login=mview&passwd=mview) as described under MLink Configuration.
Else just mark the “Overwrite Content in Aspects” Checkbox and paste your own code for
the website into the Textbox. The IP Address as well as Cubicle and Position will be
replaced during the Upload process and should contain some example Values for the
Regular Expression to match. Just use the supplied example above if in doubt.
Some more Configuration for this Tool is available in [Library Structure] Preferences &
Customizations/MineralsLib 5_0 MNSiS_MBTCP Customization/WebViewUploadConfig. If
MNavigate is not installed on the local PC, or the Project is not in the usual Path, the
Parameter “MNavigateProjPath” needs to be adjusted.

Title MNSiS MBTCP
Logs are saved in C:\ABB Industrial IT Data\BMI Webview Uploader
5.4.2 Trend
The Trend is configured to show the Current of Phase 1, the Power (if available, else this
Value will stay 0), and the Value of the Thermal Image.

Title MNSiS MBTCP
6. MNSiS_MBTCP_Comm
6.1 BASIC DESCRIPTION

The Control Module Type MNSiS_MBTCP_Comm controls the Fieldbus Communication
between the other Control Modules and the MLink. One instance of this Module is needed
per Controller – MLink Connection.
6.2 CONTROL
6.2.1 Parameter description

No Name Data Type Initial Value Description
1 Name string[20] INIT: Tag name of the Comm Module (allowed deliminators
are "." and "-", no blanks ":" or ";" allowed)
2 Description string[40] 'Descr' IN: Description text of the Comm Module
3 IO MNSiS_MBTCP_ IN/OUT: Interface to the MNSiS_MBTCP_CommData
CommData Variable
4 Channel string[32] '1' INIT: The local communication channel (Position of the
CI867 in HW Structure)
5 Partner string[32] '1.1' INIT: The remote communication partner (Position of Slave
under CI867 in HW Structure)
6 EnCom bool true IN: Enable Communication with MLink
7 ExtCommSupervi bool true IN: Enable Watchdog for Comm of other Controllers
sion (Failsafe Shutdown)
8 MLinkSupervision bool true IN: Enable Watchdog for Modbus TCP Supervision
9 CommImmediate bool false IN: If false, Alarm Ack is needed to restart Connection with
Restart Mlink after Timeout
10 ReadRetryTime time cBMI.MNSiS_MBTCP IN: Timeout for Readcycle restart (> maximum Time
.ReadRetryTime needed for MLink to respond to Requests)
11 WatchdogTimeou time cBMI.MNSiS_MBTCP INIT: WDT for MBTCP Communication Supervision (should
t .WDT.MLinkWDTime be equal to MLink PlcTimeOut)
12 MCtrlErrorName string[20] INIT: Tag Name of MCtrlError DIC (allowed deliminators
13 MCtrlErrorDescr string[40] cBMI.MNSiS_MBTCP IN: Description of MCtrlError DIC - Alarm if Communication
.AE.MCtrlCommError between MLink and some MCtrl is broken
Descr
14 MCtrlErrorAlTr dint 3 INIT: Alarm Treatment: -1 no AE; 0 = Event ; 1,2,3 =
ALPrio# (1=lowest)
15 CommErrorName string[20] INIT: Tag Name of CommError DIC (. : - ok, no blanks
allowed!)
16 CommErrorDescr string[40] cBMI.MNSiS_MBTCP IN: Description of CommError DIC - Alarm if
.AE.MLinkCommError Communication between Controller and MLink is broken
Descr
17 CommErrorAlTr dint 3 INIT: Alarm Treatment: -1 no AE; 0 = Event ; 1,2,3 =
ALPrio# (1=lowest)
18 CtrlVoltName string[20] INIT: Tag Name of CtrlVolt Error DIC (allowed deliminators
19 CtrlVoltDescr string[40] cBMI.MNSiS_MBTCP IN: Description of CtrlVolt DIC
.AE.CtrlVoltDescr
20 CtrlVoltAlTr dint 3 INIT: Alarm Treatment: -1 no AE; 0 = Event ; 1,2,3 =
ALPrio# (1=lowest)
21 AuxCtrlVoltName string[20] INIT: Tag Name of AuxCtrlVolt Error DIC (allowed
deliminators are "." and "-", no blanks ":" or ";" allowed)
22 AuxCtrlVoltDescr string[40] cBMI.MNSiS_MBTCP IN: Description of AuxCtrlVolt DIC
.AE.AuxCtrlVoltDescr
23 AuxCtrlVoltAlTr dint 3 INIT: Alarm Treatment: -1 no AE; 0 = Event ; 1,2,3 =
ALPrio# (1=lowest)
24 AlarmTripReadAl bool false IN: Read Alarm/Trip Data all 6 Cycles, else only if
ways Tripped/Warning
25 Class dint 1 INIT: Alarm/Event class 1 ... 9999 (process section)
26 EnMNSiSTestMo bool false INIT: Allow Drive to be Ready if MStart is in Test Mode
de
27 MLink_Data1 _MNSiS_MBTCP default OUT(IN): Connection to MOT CM Interface Variable
_Interface

Title MNSiS MBTCP

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Title MNSiS MBTCP

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6.2.2 Data Type description

Together with the MNSiS_MBTCP_Comm Control Module Type a Structured Data Type
MNSiS_MBTCP_CommData is available. This makes it possible to create one Global
Variable in the application for each Object instance.
It contains the Output Variable of Type MNSiS_MBTCP_Comm_Output which contains 4
Boolean Values representing the Alarms the Object can issue.
_MNSiS_MBTCP_Comm_Output; components
Name Data Type Attributes Initial Value Description
1 MLinkCom bool retain nosort true false if Communication between MLink and some
MCtrls is broken
2 MCtrlCom bool retain nosort true false if Communication to MLink is broken
3 CtrlVolt bool retain nosort true false if Control Voltage lost on some MCtrls
4 AuxCtrlVolt bool retain nosort true false if Auxiliary Control Voltage lost on some MCtrls

Title MNSiS MBTCP
6.2.3 Communication Supervision

The MNSiS_MBTCP_Comm Module measures the Time for a Full Data Exchange
Sequence and trips the Motors with IOStatus Error if this Time gets higher than
“WatchdogTimeout”.
On the MLink side the “PLC Timeout” must be set to the same time as
the “Watchdog Timeout” in the MNSiS_MBTCP_Comm Control
Module. For highest safety “CommImediateRestart” must be set to
“false”.
6.3 OPERATION
There are 4 DIC Blocks included in this Module, which correspond to the 4 Alarms issued
by the Module.

Title MNSiS MBTCP
7. MOT1_MNSiS_MBTCP

The Control Module Type MOT1_MNSiS_MBTCP is used with a MControl with NR-DOL
Application to control a motor with one direction.
7.2 CONTROL

1 Name string[20] INIT: Tag name of the serial object (allowed deliminators are "."
and "-", no blanks ":" or ";" allowed)
2 Motor_Name string[20] INIT: Tag name of the motor (allowed deliminators are "." and "-",
no blanks ":" or ";" allowed)
3 Description string[40] 'Descr' IN: Description text of the motor
4 IO MOT1_MNSiS IN/OUT: Interface to the MNSIS MOT1Data Variable
_MBTCPData
5 Stw STWData default IN/OUT: Connection to control module STW (startwarning)
6 Group GrpDrvCon default IN/OUT: Connection to control module GROUP (sequencer)
7 GrpStartStep dint cBMI.DINT_0 IN: Start step no 1..999, if set to 0 -> not part of group sequence
8 GrpStopStep dint cBMI.DINT_0 IN: Stop step no 1001..1999, if set to 0 -> not part of group
sequence
9 GrpStartDelay time cBMI.Time0s IN: Start delay when started from group sequence
10 GrpStopDelay time cBMI.Time0s IN: Stop delay when stopped from group sequence
11 InterfaceType dint 0 INIT: Interface for the MOT1 MC 0: Current (default), 1: Power
12 MCNominal real INIT: Nominal (rated) load (current or power) of the motor
13 CurrentRange real 50 INIT: Max Current used for Trend
14 PowerRange real 100 INIT: Max Power used for Trend
15 Current RealIO default OUT(IN): Interface Variable for Thermal Image 0..100 (100 =
Trip), can be connected to AIS IO.Signal
16 Power RealIO default OUT(IN): Interface Variable for Motor Current, can be connected
to AIS IO.Signal
17 Thermal RealIO default OUT(IN): Interface Variable for Motor Power (0 if not available),
can be connected to AIS IO.Signal
18 IOStatus1 dint cBMI.DINT_0 IN: Status signal of related IO-Board
20 ME bool true IN true: Main control voltage distribution OK
21 FB1 bool true IN true: Functional backsignal 1 from process e.g. speed switch
22 FB1Txt string[35] cBMI.Empty_str IN: Description text for functional backsignal FB1, for NLS
support use ||AE_NLS_ preffix and no space in the text
23 FB1Mode dint cBMI.DINT_0 IN: 0 = continious signal; > 0 pulse frequency in 0.1s; 99999 =
pulse detection with auto calibration when LcbStart is pressed in
Local mod
24 FB2 bool true IN true: Functional backsignal 2 from process e.g. pressure
switch
26 FBTime time cBMI.Time10s IN: Maximum delay time for FB1/2 response and HiCurrent
response
27 LcbType dint cBMI.DINT_0 IN: 0=POC CCR Start and Stop Sig, 1=POC LCB, 2=Hardwired
LCB with LOC/REM DO, 3=POC LCB with Stop on POC Chng,
4=POC CCR Start and Rem Sig
28 PrevDrive bool true IN true: Chain interlock "previous drive running"
29 PrevDriveTxt string[35] cBMI.Empty_str IN: Description text for chain interlock with previous drive, for
NLS support use ||IL_NLS_ preffix and no space in the text
30 IATxt string[35] cBMI.Empty_str IN: Description text for chain / auto interlock IA, for NLS support
use ||IL_NLS_ preffix and no space in the text
31 IBF bool false IN: IB Function. If true, IB3 and IB4 works as start interlock.
32 IB1Txt string[35] cBMI.Empty_str IN: Description text for interlock signal IB1, for NLS support use
||IL_NLS_ preffix and no space in the text

Title MNSiS MBTCP

36 ICTxt string[35] cBMI.Empty_str IN: Description text for safety interlock signal IC, for NLS support
use ||IL_NLS_ preffix and no space in the text
37 StwCen bool cBMI.MOT.StwCen IN true: If true, automatic startwarning is triggered, when started
from Central/Sequence
38 StwField bool cBMI.MOT.StwFiel IN false: If true, automatic startwarning is triggered, when started
d from field (from LCB)
39 EnAuto bool cBMI.MOT.EnAuto IN false: Mode Auto enable, if true Auto mode is activated on
sequence or centralen start
40 EnSeq bool cBMI.MOT.EnSeq IN true: Point of control Sequence enable
41 EnCen bool cBMI.MOT.EnCen IN true: Point of control Central enable
42 EnLoc bool cBMI.MOT.EnLoc IN: Point of control Local enable
43 EnFPLStopInAll bool cBMI.MOT.EnFPLS IN true: If false stop from faceplate only works in POC Central
Modes topInAllModes
44 ExtendedInfo dint cBMI.MNSiS_MBT IN: Mux 1 = Status, 2 = Alarm List, 4 = Event List, 8 = DetailInfo,
CP.ExtendedInfo 16 = WebInfo, 32 = Trend
46 AlarmTr dint 3 INIT: Alarm Treatment; 1,2,3 = ALPrio# (1=lowest)
47 InterlockTr dint cBMI.AE.InterlockT INIT: Interlock Treatment; 1,2,3 = ALPrio# (1=lowest)
r
48 ModeTr bool cBMI.MOT.ModeTr IN true: True enables events on mode and point of control
change
49 StatusTr bool cBMI.MOT.StatusT IN true: True enables events on status (on/off) change
r
50 IOStatTxt string[35] cBMI.MOT.IOS_txt IN: Description text for Input/Output board failure (IOStatus), for
NLS support use ||AE_NLS_ preffix and no space in the text
51 METxt string[35] cBMI.MOT.ME_txt IN: Description text for control voltage distribution supervision, for
NLS support use ||AE_NLS_ preffix and no space in the text
52 MCCModuleTxt string[30] cBMI.MNSiS_MBT IN: MCC Module Location Txt for Control Voltage Alarm, for NLS
CP.AE.MCCModul support use ||AE_NLS_ preffix and no space in the text
eTxt
53 LcbStopTxt string[35] cBMI.MOT.LocalSt IN: Description text for alarm "Local Stopped", for NLS support
op_txt use ||AE_NLS_ preffix and no space in the text
54 FdBckTxt string[35] cBMI.MOT.Contact INIT: Description text for alarm "Main Contactor Error", for NLS
or_al_txt support use ||AE_NLS_ preffix and no space in the text
55 GrpRunOverride bool false IN false: If true, RUN backsignal to Group is set constant 1
56 GrpOffOverride bool false IN false: If true, OFF backsignal to Group is set constant 0
57 AlarmAck bool false IN pulse: Alarm acknowledge

Together with the MOT1_MNSiS_MBTCP Control Module Type a Structured Data Type
MOT1_MNSiS_MBTCPData is available. This makes it possible to create one Global
Variable in the application for each motor instance.
It contains the MOT1Data Variable from the MOT1 Block and additionally the Interface
Variable to the MNSiS_MBTCP_Comm Block.
MOT1_MNSiS_MBTCPData; components
1 Interface _MNSiS_MBTCP_Interface retain Data from and to MLink
2 Ctrl MOT1Data retain IO Variable for MOT1 CM
7.3 OPERATION
Operation details are the same as for the MOT1 Control Module with the exeptions
described under chapter 4.2.

Title MNSiS MBTCP
8. MOT2_MNSiS_MBTCP

The Control Module Type MOT2_MNSiS_MBTCP is used with a MControl with REV-DOL
Application to control a motor with two directions.
8.2 CONTROL

2 Motor_Name string[20] INIT: Tag name of the motor (allowed deliminators are "." and
"-", no blanks ":" or ";" allowed)
_MBTCPData
7 GrpStartXStep dint cBMI.DINT_0 IN: Start step no 1..999 for direction X, if set to 0 -> not part of
group sequence
8 GrpStartYStep dint cBMI.DINT_0 IN: Start step no 1..999 for direction Y, if set to 0 -> not part of
group sequence
9 GrpStop1Step dint cBMI.DINT_0 IN: Stop step no 1001..1999, if set to 0 -> not part of group
sequence
sequence
11 GrpStartXDelay time cBMI.Time0s IN: Start delay for direction X when started from group
sequence
12 GrpStartYDelay time cBMI.Time0s IN: Start delay for direction Y when started from group
sequence
13 GrpStop1Delay time cBMI.Time0s IN: Stop delay 1 when stopped from group sequence
15 InterfaceType dint 0 INIT: Interface for the MOT2 MC 0: Current (default), 1:
Power
20 Power RealIO default OUT(IN): Interface Variable for Motor Current, can be
connected to AIS IO.Signal
21 Thermal RealIO default OUT(IN): Interface Variable for Motor Power (0 if not available),
can be connected to AIS IO.Signal
25 DirChgTime time cBMI.Time2s IN: Down time when changing direction, if 0s, down time is
one task cycle
26 FB1 bool true IN true: Functional backsignal 1 from process e.g. speed
switch
28 FB1Mode dint cBMI.DINT_0 IN: 0 = continious signal; > 0 pulse frequency in 0.1s; 99999 =
pulse detection with auto calibration when LcbStart is pressed
in Local mod
29 FB2 bool true IN true: Functional backsignal 2 from process e.g. pressure
switch
31 FBTime time cBMI.Time10s IN: Maximum delay time for FB1/2 response and HiCurrent
response
32 PrevDriveX bool true IN true: Chain interlock for direction X "previous drive running"
Title MNSiS MBTCP

33 PrevDriveXTxt string[35] cBMI.Empty_str IN: Description text for chain interlock X with previous drive, for
34 IAXTxt string[35] cBMI.Empty_str IN: Description text for chain / auto interlock IAX, for NLS
support use ||IL_NLS_ preffix and no space in the text
35 PrevDriveY bool true IN true: Chain interlock for direction Y "previous drive running"
36 PrevDriveYTxt string[35] cBMI.Empty_str IN: Description text for chain interlock Y with previous drive, for
37 IAYTxt string[35] cBMI.Empty_str IN: Description text for chain / auto interlock IAY, for NLS
support use ||IL_NLS_ preffix and no space in the text
38 IBF bool false IN: IB Function. If true, IB3 and IB4 works as start interlock.
43 ICXTxt string[35] cBMI.Empty_str IN: Description text for safety interlock signal ICX (direction X),
for NLS support use ||IL_NLS_ preffix and no space in the text
44 ICYTxt string[35] cBMI.Empty_str IN: Description text for safety interlock signal ICY (direction Y),
for NLS support use ||IL_NLS_ preffix and no space in the text
45 DirXTxt string[35] cBMI.MOT2.DirX_t IN: Description text for direction X (e.g. forward), for NLS
xt support use ||IL_NLS_ preffix and no space in the text
46 DirYTxt string[35] cBMI.MOT2.DirY_t IN: Description text for direction Y (e.g. reverse), for NLS
xt support use ||IL_NLS_ preffix and no space in the text
47 StwCen bool cBMI.MOT.StwCe IN true: If true, automatic startwarning is triggered, when
n started from Central/Sequence
48 StwField bool cBMI.MOT.StwFiel IN false: If true, automatic startwarning is triggered when
d started from field (from LCB)
49 StwDirChg bool false IN: If true, triggering of startwarning when changing direction
54 EnFPLStopInAllM bool cBMI.MOT.EnFPL IN true: If false stop from faceplate only works in POC Central
odes StopInAllModes
57 InterlockTr dint cBMI.AE.Interlock INIT: Interlock Treatment; 1,2,3 = ALPrio# (1=lowest)
Tr
change
59 StatusTr bool cBMI.MOT.StatusT IN true: True enables events on status (on/off) change
r
60 IOStatTxt string[35] cBMI.MOT.IOS_txt IN: Description text for Input/Output board failure (IOStatus),
for NLS support use ||AE_NLS_ preffix and no space in the text
61 METxt string[35] cBMI.MOT.ME_txt IN: Description text for control voltage distribution supervision,
for NLS support use ||AE_NLS_ preffix and no space in the text
62 MCCModuleTxt string[30] cBMI.MNSiS_MBT IN: MCC Module Location Txt for Control Voltage Alarm, for
CP.AE.MCCModul NLS support use ||AE_NLS_ preffix and no space in the text
eTxt
63 LcbStopTxt string[35] cBMI.MOT.LocalSt IN: Description text for alarm "Local Stopped", for NLS support
op_txt use ||AE_NLS_ preffix and no space in the text
64 FdBckTxt string[35] cBMI.MOT.Contact INIT: Description text for alarm "Main Contactor Error", for NLS
or_al_txt support use ||AE_NLS_ preffix and no space in the text
65 GrpRunXOverride bool false IN false: If true, RUN backsignal direction X to Group is set
constant 1
66 GrpRunYOverride bool false IN false: If true, RUN backsignal direction Y to Group is set
constant 1
67 GrpOff1Override bool false IN false: If true, OFF backsignal 1 to Group is set constant 0
68 GrpOff2Override bool false IN false: If true, OFF backsignal 2 to Group is set constant 0
Title MNSiS MBTCP

_MBTCPData
76 GrpStartXStep dint cBMI.DINT_0 IN: Start step no 1..999 for direction X, if set to 0 -> not part of
group sequence
77 GrpStartYStep dint cBMI.DINT_0 IN: Start step no 1..999 for direction Y, if set to 0 -> not part of
group sequence
sequence
sequence
80 GrpStartXDelay time cBMI.Time0s IN: Start delay for direction X when started from group
sequence
81 GrpStartYDelay time cBMI.Time0s IN: Start delay for direction Y when started from group
sequence
84 InterfaceType dint 0 INIT: Interface for the MOT2 MC 0: Current (default), 1:
Power
91 DirChgTime time cBMI.Time2s IN: Down time when changing direction, if 0s, down time is
one task cycle

Together with the MOT2_MNSiS_MBTCP Control Module Type a Structured Data Type
MOT2_MNSiS_MBTCPData is available. This makes it possible to create one Global
It contains the MOT2Data Variable from the MOT2 Block and additionally the Interface
MOT2_MNSiS_MBTCPData; components
2 Ctrl MOT2Data retain IO Variable for MOT2 CM
8.3 OPERATION
Operation details are the same as for the MOT2 Control Module with the exeptions

Title MNSiS MBTCP
9. MOTP_MNSiS_MBTCP

The Control Module Type MOTP_MNSiS_MBTCP is used with a MControl with Actuator
Application to control a motorised valve or damper with or without separate analog
position feedback.
9.2 CONTROL

1 Name string[20] INIT: Tag name of the serial object (allowed deliminators are
"." and "-", no blanks ":" or ";" allowed)
4 IO MOTP_MNSiS IN/OUT: Interface to the MNSIS MOTPData Variable
_MBTCPData
7 GrpPosX1Step dint cBMI.DINT_0 IN: Start step no 1..999 for "go to position X", if set to 0 -> not
part of group sequence
8 GrpPosY1Step dint cBMI.DINT_0 IN: Start step no 1..999 for "got to position Y", if set to 0 -> not
part of group sequence
9 GrpAutoStep dint cBMI.DINT_0 IN: Start step no 1..999 for "switch to Auto or E1", if set to 0 ->
not part of group sequence
10 GrpPosX2Step dint cBMI.DINT_0 IN: Stop step only executed during group full stop no
1001..1999 for "go to position X", if set to 0 -> not part of group
sequence
11 GrpPosY2Step dint cBMI.DINT_0 IN: Stop step only executed during group full stop no
1001..1999 for "go to postion Y", if set to 0 -> not part of group
sequence
12 GrpManStep dint cBMI.DINT_0 IN: Stop step no 1001..1999 for "switch to manual", if set to 0 -
> not part of group sequence
13 GrpPosX1Delay time cBMI.Time0s IN: Start delay for direction X when started from group start
sequence
14 GrpPosY1Delay time cBMI.Time0s IN: Start delay for direction Y when started from group start
sequence
15 GrpPosX2Delay time cBMI.Time0s IN: Start delay for direction X when started from group stop
sequence
16 GrpPosY2Delay time cBMI.Time0s IN: Start delay for direction Y when started from group stop
sequence
17 GrpAutoDelay time cBMI.Time0s IN: Delay for switching to auto when ordered from group start
sequence
18 GrpManDelay time cBMI.Time0s IN: Delay for switching to manual when ordered from group
stop sequence
19 QStopMode dint cBMI.DINT_0 IN: QuickStop Mode. 0 = stop a actual position, 1= go to
position X, 2= go to position Y
23 Power RealIO default OUT(IN): Interface Variable for Motor Current, can be
connected to AIS IO.Signal
24 Thermal RealIO default OUT(IN): Interface Variable for Motor Power (0 if not
available), can be connected to AIS IO.Signal
27 ME bool true IN: Main control voltage distribution OK
28 TorqueXTxt string[35] cBMI.MOTP.Torque IN: Description text for torque error direction X (Torque error
X_txt Not delayed), for NLS support use ||AE_NLS_ preffix and no
space in the text

Title MNSiS MBTCP

29 TorqueYTxt string[35] cBMI.MOTP.Torque IN: Description text for torque error direction Y (Torque error
Y_txt Not delayed), for NLS support use ||AE_NLS_ preffix and no
space in the text
30 DirChgTime time cBMI.Time2s IN: Down time when changing direction. If 0, down time is one
task cycle
31 FBPosXTxt string[35] cBMI.MOTP.FBPos IN: Description text for position error X, for NLS support use
X_txt ||AE_NLS_ preffix and no space in the text
32 FBPosYTxt string[35] cBMI.MOTP.FBPos IN: Description text for position error Y, for NLS support use
Y_txt ||AE_NLS_ preffix and no space in the text
33 FBTime time time#1m5s IN: Maximum delay time of FBX/Y response. Must be greater
than travel time from X to Y
34 HoldTime time time#5s IN: Time delay for alarm annunciation, if position feedback
signal is lost
35 LcbInchingMode bool false IN: Typically for LCBs with push buttons. Energizes motor long
as push button is being pressed
36 ActualValue RealIO default IN: Analog signal: actual position in %
37 IAXTxt string[35] cBMI.Empty_str IN: Description text for chain interlock signal direction X, for
38 IAYTxt string[35] cBMI.Empty_str IN: Description text for chain interlock signal direction Y, for
39 IBXTxt string[35] cBMI.Empty_str IN: Description text for process interlock signal direction X, for
40 IBYTxt string[35] cBMI.Empty_str IN: Description text for process interlock signal direction Y, for
41 ICXTxt string[35] cBMI.Empty_str IN: Description text for safety interlock signal direction X, for
42 ICYTxt string[35] cBMI.Empty_str IN: Description text for safety interlock signal direction Y, for
43 DirXTxt string[35] cBMI.MOTP.DirX_tx IN: Description text for direction X (e.g. forward, open, up, etc),
t for NLS support use ||IL_NLS_ preffix and no space in the text
44 DirYTxt string[35] cBMI.MOTP.DirY_tx IN: Description text for direction Y (e.g. reverse, close, down,
t etc), for NLS support use ||IL_NLS_ preffix and no space in
the text
45 ForcedXTxt string[35] cBMI.MOTP.Forced IN: Description text for forced direction X (e.g. forward, open,
X_txt up, etc), for NLS support use ||IL_NLS_ preffix and no space
in the text
46 ForcedYTxt string[35] cBMI.MOTP.Forced IN: Description text for forced direction Y (e.g. reverse, close,
Y_txt down, etc), for NLS support use ||IL_NLS_ preffix and no
space in the text
47 StwCen bool cBMI.MOTP.StwCe IN true: If true, automatic startwarning is triggered, when
n started from Central/Sequenc
48 StwField bool cBMI.MOTP.StwFiel IN false: If true, automatic startwarning is triggered, when
d started from field (from LCB)
50 EnE1 bool cBMI.MOTP.EnE1 IN false: Mode E1 (external setpoint) enable. If EnAuto is
FALSE and EnE1 is TRUE the GrpAutoStep sets the MOTP
54 EnFPLStopInAllM bool cBMI.MOTP.EnFPL IN true: If false stop from faceplate only works in POC Central
odes StopInAllModes
57 InterlockTr dint cBMI.AE.InterlockTr INIT: Interlock Treatment; 1,2,3 = ALPrio# (1=lowest)
58 DevTr dint cBMI.MOTP.DevTr INIT: Alarm treatment for deviation: -1 no AE; 0 = Event ;
1,2,3 = ALPrio# (1=lowest)
change
60 StatusTr bool cBMI.MOT.StatusTr IN true: True enables events on status (on/off) change
61 IOStatTxt string[35] cBMI.MOT.IOS_txt IN: Description text for Input/Output board failure (IOStatus),
for NLS support use ||AE_NLS_ preffix and no space in the
text
62 METxt string[35] cBMI.MOT.ME_txt IN: Description text for control voltage distribution supervision,
for NLS support use ||AE_NLS_ preffix and no space in the
text
63 MCCModuleTxt string[30] cBMI.MNSiS_MBTC IN: MCC Module Location Txt for Control Voltage Alarm, for
P.AE.MCCModuleT NLS support use ||AE_NLS_ preffix and no space in the text
xt

Title MNSiS MBTCP

64 LcbStopTxt string[35] cBMI.MOT.LocalSto IN: Description text for alarm "Local Stopped", for NLS support
p_txt use ||AE_NLS_ preffix and no space in the text
65 FdBckTxt string[35] cBMI.MOT.Contacto INIT: Description text for alarm "Main Contactor Error", for NLS
r_al_txt support use ||AE_NLS_ preffix and no space in the text
66 XYErrTxt string[35] cBMI.MOTP.XYErr_ IN: Error text for: X and Y postition feedback present at the
txt same time, for NLS support use ||AE_NLS_ preffix and no
space in the text
67 GrpX1Override bool false IN: If true, backsignal X to Group for RUN calculation is set
constant 1
68 GrpY1Override bool false IN: If true, backsignal Y to Group for RUN calculation is set
constant 1
69 GrpX2Override bool false IN: If true, backsignal X to Group for OFF calculation is set
constant 0
70 GrpY2Override bool false IN: If true, backsignal Y to Group for OFF calculation is set
constant 0
71 GrpAutoOverride bool false IN: If true, backsignal AutoMode to Group for RUN calculation
is set constant 1
72 GrpManOverride bool false IN: If true, backsignal ManMode to Group for OFF calculation
is set constant 0
74 EnExtPUSettings bool false IN: false = settings from Operate IT, true = external PU
settings can be used
75 DeadBand real 2 COLD INIT: Deadband in %. no corrective action if actual
value - setpoint is within deadband
76 ReCalcTime time time#10s COLD INIT: Cycle time for re-calculation of pulse length. If 0,
calculation of pulse every task cycle
77 MinPulseTime time time#0.2s COLD INIT: Miminum pulse length
78 GapTime time time#0s COLD INIT: Actuator gap. time which is added to the pulse
when direction is changed
79 TravelTime time time#1m COLD INIT: Total travel time from position X to position Y
80 GainX real 1 COLD: Gain for pulse length calculation when moving in
direction X
81 GainY real 1 COLD: Gain for pulse length calculation when moving in
direction Y
82 TrackMan bool true IN: Auto setpoint tracks the actual value when manual mode
83 TrackE1 bool true IN: Auto setpoint tracks the external reference when E1 mode
84 SetpH real 100 COLD INIT: Inital setpoint high limit
85 SetpL real 0 COLD INIT: Initial setpoint low limit

Together with the MOTP_MNSiS_MBTCP Control Module Type a Structured Data Type
MOTP_MNSiS_MBTCPData is available. This makes it possible to create one Global
It contains the MOTPData Variable from the MOTP Block and additionally the Interface
MOTP_MNSiS_MBTCPData; components
2 Ctrl MOTPData retain IO Variable for MOTP CM
9.2.3 Project Constants

1 cBMI.MNSiS_MBTCP.Act.AutoAckHWAlarms bool true
2 cBMI.MNSiS_MBTCP.Act.RememberTorqueFail bool true
The Actuator Firmware for MControl does automatically generate Alarms on Torque
Failures and inhibits restarting in the same direction after a Torque Input went true.
Setting these two Project Constants to true will compensate for these issues. The Torque
failure will be shown in the Faceplate and starting in this direction will be inhibited.
Note that there is always a tradeoff between the correct behavior of the Actuator in Failure
case and having the possibility to manually acknowledge Alarms on the MLink.
Title MNSiS MBTCP
9.3 OPERATION
Operation details are the same as for the MOTP Control Module with the exeptions
MOTP_MNSiS_MBTCP does not display the Current/Power in the Faceplate and does
not issue an Alarm on High Current (Time To Trip), but the corresponding Warnings are
shown.

Title MNSiS MBTCP
10. MNSiS Performance
10.1 Expected System Performance

ModBus TCP:
 Rec Status Pkt/s : > 2.5
 Max Com Timeout : < 3s
(Max Status Wait Cycles * ModBus Task Time)
How to measure:
Controller: PM864 PM866

 Cyclic Load : < 40% < 45%
 Total Load : < 75% < 80%
 Stop Time : 500ms 300ms
Note: PM861 is not recommended in conjunction with MNSiS ModBus TCP
How to measure:
On task properties during online mode

Title MNSiS MBTCP
10.2 Tuning Tips

 Use the smallest possible MNSiS_MBTCP_Comm module to reduce unnecessary
ModBus traffic.
 Cyclic Load: Increase Task times:
o ModBus : 60ms (default 50ms)
o Fast : 120ms (default 100ms)
o ConPu : 180ms (default 150ms)
o Normal : 600ms (default 500ms)
 Total Load: Increase OPC data update rate:

o High : 1000ms (default 500ms)
o Strings : 2000ms (default 1000ms)
 If the controller performance can not be reduced enough it may be necessary to

replace the controller with a more powerful unit.
 If the system performance is ok but the throughput of the ModBus TCP
communication is too low, consider adding an additional ModBus TCP interface to
split the load.

Title MNSiS MBTCP
DOCUMENT REVISION HISTORY

Rev. Page (P) Description Date/Initials
ind. Chapt. (C)
0 Initial Version 29.7.2008/LK
A Added Project Constants 19.12.2008/LK
Add picture for Task Connections in CBM 24.02.2009/LK
update acc. FAT Faufa
B P7 comments about Cookie Settings and HTTP proxy 01.07.2009/LK
C P5, P11, Update for FdBckTime 10.11.2009/CT
C10 Performance & Tuning section
D Correction of GPI 6 and 7 Description 10.02.2010
Update for Minerals Library Release 5.1/2

Title MNSiS MBTCP

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800xA – AC800M Connect – Minerals Library

Based on Project Minerals Template Library

Title MNSiS MBTCP des. des.

800xA Minerals Library version 5.1/2 Resp. dept. CHABB / ATBPA

Doc. kind Reference Manual Project Minerals Template Library

Doc. kind Reference Manual Project Minerals Template Library

Library Object MNSiS Starter Application Device

1.1 Library location

2. DEFINITIONS AND ABBREVIATIONS

Doc. kind Reference Manual Project Minerals Template Library

3.1.1 MControl Configuration

3.1.2 MNavigate Installation

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3.1.4 Modbus TCP

3.2 System 800xA

3.2.1 Control Builder M Application

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Interface Blocks connected

Interface Blocks manually

Task created for

Make sure CI867 Firmware Version is at least 5.0.1016.1 (CBM 5.0.1/1).

3.2.2 Minerals Library

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3.2.3 Project Constants

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Name Data Type Default Value

Name Data Type Default Value

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Name Data Type Default Value

4.1 Connection between Control Modules

4.2 Analog Values

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 M1 PTC Trip, Indication of PTC Alarm Signal connected to MControl

Motor with “Thermal Overload” Alarm while Ready to Start

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Doc. kind Reference Manual Project Minerals Template Library

Doc. kind Reference Manual Project Minerals Template Library

correctly. In these cases, this Event can sometimes be

5.3 Operation Modes

5.4 Extended Status Information

5.4.1 Minerals Lib Web View

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Doc. kind Reference Manual Project Minerals Template Library

Doc. kind Reference Manual Project Minerals Template Library

Logs are saved in C:\ABB Industrial IT Data\BMI Webview Uploader

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6.1 BASIC DESCRIPTION

6.2.1 Parameter description

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No Name Data Type Initial Value Description

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No Name Data Type Initial Value Description

6.2.2 Data Type description

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6.2.3 Communication Supervision

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7.1 BASIC DESCRIPTION

7.2.1 Parameter description

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No Name Data Type Initial Value Description

7.2.2 Data Type description

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8.1 BASIC DESCRIPTION