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Guardmaster® 442G Multifunctional Access Box

Integrated Solution for Full Body Guard Locking Applications

Michelle Poublon
Product Manager

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PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.


442G Multifunctional Access Box
Product Overview

Solid Mechanical Door Stop


Indicators Provide Optional Escape Release
Status and Diagnostics

Auto-Extending Bolt
Locking Mechanism

Operator Controls for


Machine Access

Handle Unlatches and


Opens Guard Door

Manually Extended Bolt


Auxiliary/Manual Release
Locking Mechanism
PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 3
442G Multifunctional Access Box
Product Overview (EtherNet/IP)

E/IP Network (NET) and Module


(MOD) Status Indicators

Bus Module

Handle Mounting Plate

M12 Connector for 2 Ethernet Ports


Enabling Switch
(select models)
2 Power Connectors

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442G Multifunctional Access Box
Optimized for Full Body Access

▪ 2,000 N holding force (Fzh according to ISO 14119) meets or exceeds all
possible ways that a human can apply force to a guard door

(from EN/ISO 14119:2013 Annex I Table 1.1) +/- 5 mm

▪ Wide tolerance to guard door misalignment


▪ Escape Release with door handle available

▪ Robust design +/- 4 mm


▪ Built-in door stop and actuator guide
▪ Withstands an impact of 300 J from within the safeguarded area without breaking
or losing the safety function

PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 5


442G Multifunctional Access Box
Typical Applications

▪ Automotive industry – robotics assembly


▪ Material handling equipment/palletizers
▪ Packaging equipment

Perimeter guarding with one or more entry points is a primary application


PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
442G Multifunctional Access Box
Features and Benefits

Ideal for Full Body Access Application Flexibility


• High Holding Force • Available in PTR or PTL
• Wide Misalignment Tolerance • Choice of Controls
• Escape Release Available • Left or Right-Hand Opening
• Integrated Door Stop • Sliding or Hinged Doors
• Optional Escape Release

Easy to Operate
Secure
• Rated Performance Level e • Optimized for Profile Mounting
Category 4 EN ISO 13849-1 for • 4 Status/Diagnostic Indicators
door position monitoring and • Supports Reset without Power Cycle
lock monitoring • Integrated Bolt Locking Mechanisms
• Meets ISO 14119 Requirements • NEW: CIP Safety over E/IP Interface
• RFID Uniquely Coded Actuator with Add-on Profile for Studio 5000
Logix Designer®
PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
442G Multifunctional Access Box EthernNet/IP
Simplified Installation
GuardLogix Studio 5000® Add-on Profile populates
® descriptive tags reducing
programming time

EtherNet/IP

Standard and safety devices


CIP Safety communicate on the same network
MAB discrete-wired CIP Safety
Point I/O

1 Cable with up to 24 signals


Safety In/Out – 2 or 4
E-stop – 4 or 5
Lock Command - 1
Push buttons – 2 to 6
Reset – 1 4 M12 connectors
Diagnostics (AUX) – 4 Up to 83% Power In / Out
Power - 3 reduction
Ethernet In / Out
in wiring
PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
442G Multifunctional Access Box EthernNet/IP
Easy Integration

Add-on Profile in RSLogix 5000® and Studio 5000 Logix Designer® Software
▪ Single, user-friendly software environment for programming, configuration, and
maintenance
▪ Creates meaningful tag names for I/O and diagnostics with correct data types
▪ Provides for easy duplication of devices
▪ Eliminates I/O mismatch errors
▪ Convenient online help a mouse click away
▪ Compatible with V20 and later

PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.


442G Multifunctional Access Box
Ordering Information
1) Select Handle Assembly
▪ Left or Right Opening

2) Select Lock Module


▪ Discrete or CIP Safety over E/IP
▪ Connection type
▪ PTR or PTL
▪ Number of Controls

3) Select optional features


▪ Escape Release
▪ Extended shaft
▪ Mounting plates

4) Select Accessories
▪ Cables
▪ Enabling Switch
PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
442G Multifunctional Access Box
Documentation

Publication Name Publication Number


1 Product Profile 442G-PP002A-EN-P
2 Installation Instructions 442G-IN004A-EN-P
3 User Manual 442G-UM002A-EN-P

PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.


Thank You!

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PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.

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