17.JGPD-ISF-T-SH-SA-1022-JSA-Job Safety Analysis For Hydro Pressure Test

SAUDI ARABIAN OIL COMPANY
JAFURAH GAS PROJECTS DEPARTMENT

JAFURAH INDUSTRIAL SUPPORT FACILITIES
Jafurah Industrial Support Facilities & Infrastructure PKG-6
SA-PMT Office Building A
Transmittal No. Date

DOCUMENT TRANSMITTAL
JGPD-JISF-TR-0707/23 Nov 12,2023
TO: Mr. Yang Meng, Cotractor Representative FROM: Mr. Saleh S. Alamri, Company Representative
SINOHYDRO Corporation Ltd. Saudi Arabian Oil Company
P.O.Box 53337, Riyadh 12363
Contract Name: SINOHYDRO Corporation Ltd. Project Title: Jafurah Industrial Support Facility Division
Contract No. : 6600050451 / BI: 10-14329-0007
SinoHydro Reference No.: JGPD-ISF-T-SH-SA- 1022
Document No Rev Subject Remarks Qty Nature
JGPD-ISF-T-
00 Job Safety Analysis for Hydro Pressure Approved 1
SH-SA-1022
Test updated
COMPANY has reviewed CONTRACTOR’s Transmittal JGPD-ISF-T-SH-SA-1122 and approved

it with no comments.
Should you require any further clarification, please contact Ibrahim Fatani at
ibrahim.fatani@aramco.com
CONTRACTOR shall proceed with the scope in full compliance to the contract. Any COMPANY reviews /
response shall not relieve CONTRACTOR from his contractual obligations. CONTRACTOR shall state clearly
any deviations in his submittal and shall be listed as “Deviations”. If no explicit acceptance from COMPANY to
the listed deviations, CONTRACTOR shall not assume that COMPANY accepted the mentioned Deviations.
The content of this document does not supersede the Contract nor represent a Change Order request. Should
this document contain any requirement that is not a Contractual Obligation, then the Contract should be
followed, and the Contractor shall inform Company immediately and request a Change Order.
‫ــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ‬
SALEH S. AL-AMRI, Company Representative
Attachment(s): N
Transmitted by: Received By: Received Date:
__________________________ ______________________________
Ibrahim Fatani Name and Signature
Saudi Aramco: Company General Use

Jafurah field Development Program
Industrial Support Facilities-Pkg-06
Job Safety Analysis Work Sheet (Hydro Pressure Testing)
Changing Conditions and Emergency Procedures: Stop Work, switch off all equipment’s, Supervisors must direct all personnel to the nearest Emergency Exit and
Assembly point.
RISK ASSESSMENT MATRIX

CONSEQUENCE
RISK MATRIX 5 4 3 2 1
Catastrophic High Medium Low Insignificant
5 H H S M M
ALMOST CERTAIN 25 20 15 10 5
4 H H M M L
LIKELY 20 16 12 8 4
S
M M M L
3 15
12 9 6 3
POSSIBLE
2 M M M L L
LIKELIHOOD
UNLIKELY 10 8 6 4 2
M L L L L
1
5 4 3 2 1
RARE
RISK MATRIX CATEGORY DEFINITIONS

(COLOR CODE)
HIGH/UNACCEPTABLE SIGNIFICANT
JOB/TASK IS UNSAFE – STOP WORK IMMEDIATELY/ DONOT START WORK JOB/TASK HAVE SIGNIFICANT HAZARDS- WORK SHOULD NOT BE STARTED UNTIL:
• Stop work immediately, secure area and report hazard to the superior for • Hazard Controls are implemented.
rectification and control.
• Any existing Method Statement must be reviewed and authorized before the
work commences. • Where work involves tasks in progress, urgent action is to be taken.
• If NO Method Statement exists, secure and provide MS in conjunction with
JSEA for SA approval before work commence.
• Approval must be obtained from SA HSE before commencing the works.
• Approval must be obtained from SA HSE before commencing the works.
MODERATE LOW / ACCEPTABLE
JOB/TASK HAS SOME MINOR HAZARDS: JOB/TASK IS SAFE – GO AHEAD
• Risk reduction measures are to be implemented within a defined period. • Continue working using JSEA and Method of Statement.
• JSEA and Method Statement to be updated. • Control any identified hazards.
• Control any identified hazards. • Record and report new hazards and control actions are already taken prior
• Record and report new hazards and control actions are already taken prior commences work.
commences work.
CONSEQUENCE
OF HAZARD
1- Minor injury
2- Medical treatment
3- LTI
4- Permanent disability
5- Fatality, large uncontained release
LIKELIHOOD
OF HAZARD OCCURING
1- Not expected to occur
2- Unlikely to occur or may have occurred once in a lifetime
3- May occur sometime or happen once per year
4- Known to occur of happens once a month
5- Certain to occur or happens daily to weekly
CONTROL
IN ORDER OF PREFERENCE
ELIMINATE – hazard / step
SUBSTITUTE – for safer method
ENGINEER - modify to make safe
ISOLATE – hazard from people
ADMINISTRATIVE MEASURES – signs, documentation
PPE – personal protective equipment
RISK
RISK LEVEL
RESIDUAL RISK LEVEL
EVALUATION (INITIA ACCEPT
SN ACTIVITY HAZARD CONSEQUENCES L) CONTROL MEASURES
Y/N?
H/M/
P S P S H/M/L
L
 Joint site inspection to be carried out by
Supervisor and Permit receiver to address
Prepare MS/JSA hazards and other relevant issue regarding
and other the tasks to be perform.
• Failure to properly
pertinent safety  Method statement to be explained to all
communicate to all involved
documents, • Injury of employees and copy made available at the
personnel the necessary
personnel and site.
obtain approval control measures and
damaged to 3 2 6  JSA to be made available at the site and Job 2 2 4 y
1 and communicate approved work method can
property Specific hazards and control measures
requirements to result in communication
communicated to all personnel involved in
the work forces lapses and serious incident
the job.
through specific during the execution of the
 Engineer/supervisor should communicate to
toolbox talk. work.
his crew appropriate control measures
outlined in the approved MS/JSA and proper
sequence of work through task-specific TBT
prior to commencing of work.
• Failure to obtain approved • Obtain PTW prior to the commencement of the
work permit can result in work and hard copy to be kept at the work site.
Obtain Permit to Damage to property
serious incidents. • Do not start any work preparation until signed
2 Work (PTW) and personnel injury 3 3 9 1 3 3 y
• PTW violation. permit is in the hand.
Comply with G.I. 2.100 requirements.
• G.I 0002.102 “Pressure Testing Safety” shall be
followed for all pressure testing activities.
• Failure of pressure test • Test package must be approved from SAPMT.
equipment’s. • Test package with required test and hydro test
Test Preparation • Failure of Manifold. • Personnel injury control chart shall be provided at work location.
& Hydro test • Failure of pressure relief • Property damage 3 4 12 • Manifold must be checked prior to test by 1 4 4 Y
3
equipment’s valve applying 1.2 times of the required pressure.
• Manual handling • Test manifold must be approved by SAPMT
• Overdue calibration of before using for pressure test.
testing equipment’s • All pressure gauges must be calibrated and
calibration interval must not exceed one moth
of the calibration date.
• Employees engaged in pressure testing
activities shall be knowledgeable and aware of
all pressure testing and safety requirements.
• Test gauges must be used within 30% to 80%
of the full range of pressure gauge.
• Hydro test pump must be free of defects and in
good condition.
• Pressure relief valve must be inspected and
tagged within one week of the pressure test.
• Sticker must be available with sticker indicating
validation and set pressure.
• Whip checks arrestor must be used to prevent
un expected release of pressure.
• The test procedure to be reviewed and
approved by Inspection/SAPMT.
• Checklist for Pressure Testing Safely, shall be
completed as required before, during, and after
the test.
• Before issuing the work permit, the checklist
portion (before the test) shall be completed.
This checklist shall be kept with the work
• Failure of pressure test permit.
equipment’s • During water filling vent the line from the
• Line bursting highest elevation point.
• Failure of joints • Raise the pressure gradually. Pressurization
• Personnel injury
• Excessive pressure. shall not exceed 2bar/min.
• Property Damage
Pressure Testing • Testing joint failure. 4 4 16 • Ensure the pressure relieving device is set at 1 4 4 Y
4 • Fracture
• Water spillage and flooding maximum allowable pressure for weakest
• Slip, Trip, fall portion of the segment to be hydro-tested.
• Failure of testing line • Never increase the hydro-test pressure more
Coupling than the maximum allowable pressure for the
weakest portion in the segment or pressure
rating of the hose & coupling.
• Keep away from the pressurized segment of
the system being hydro-tested.
• Monitor the pressure gauge from a safe
distance away from the potential source of
high-pressure jetting (Such as Flange Joint,
Spade, and Coupling etc.)
• Support the system adequately to withstand the
pressure and weight.
• Conduct a low pressure leak test before
pressure test.
• Do not work or strike on the line to stop leakage
while it is under pressure.
• Ensure the workers are wearing required PPE.
• Do not leave the pressurized hose or pump
unattended when the hydro-test is going on.
• Isolate the equipment from all source of energy
when not in use.
• Do not change (exceed / decrease) the duration
of hydro-test without permission from
Inspection Engineer.
• Whiplash arrestor must be used at all couplings
of hydro test line.
• Testing area must be barricaded for two meters
minimum and barricaded zone shall be
increased as of test pressure identification
signages must be posted around the testing
area in multi language.
• G.I 0002.102 for “Pressure Testing safety” shall
be followed.
• Ensure the depressurization is done at a safe
and slow rate.
• Do not depressurize by loosening flanges; use
the depressurizing valves and piping.
• Dispose the test fluid as per SAEP-327
Depressurizing • Slip trip and fall
• Injuries • All accessories and equipment’s to be
and Disposal of • Environmental 3 3 9 1 3 3 Y
5 • Soil disconnected and stored.
Testing fluid.
contamination. • Hoses and cables to be kept away from
walkway
• Clean the spillage
• Barricades and warning signs for slippery areas
• Sprained and Strained • Spinal injury • Manual material handling tasks shall be avoided
Manual Handling muscles and joints as much as possible.
• Muscular
• Torn tendons and ligaments disorder. • Workers shall be instructed in proper manual
• Slipped discs • Backache material handling techniques and practices prior
• Hernias to their work assignment.
• Cuts, Abrasions and • The assignment of manual material handling
Splinters tasks shall consider personal physical limitations
• Crushed fingers, Hands and that vary among individuals.
Feet • Supervision shall assess the size, shape, weight
and disposition of materials to be handled and
plan the most efficient and safest method to
accomplish the task.
6 3 3 9 • Seek assistance when performing manual 1 3 3 y
material handling tasks that may be beyond
one’s physical capabilities
• Positioning load by machine and planning to
reduce the height from which they have to be
lifted and distance over which they have to be
carried.
• In the event an object cannot be handled by just
one individual or by a mechanical device, two or
more individuals shall be used to handle the
object.
• Heavy materials requiring manual lifting shall be
stored below waist height.
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARD REQUIRED HAZARD CONTROL

1. Survey work area / associated lines / equipment, prepare job-
specific MS / JSA, and address safe work method, hazards and
precautions.
2. Method statement to be explained to all employees and copy
 Inadequate preparation / failure to properly
made available at the site.
communicate to all involved personnel the 3. JSA to be made available at the site and Job Specific hazards
1. Prepare MS/JSA obtain approval and necessary control measures and approved and control measures communicated to all personnel involved in
communicate requirements through toolbox talk. work method can result in communication the job.
lapses and serious incident during the 4. All the involved personnel must attended sinohydro Safety
execution. induction and required safety trainings to perform the task.
Engineer/supervisor should communicate to his crew appropriate
control measures outlined in the approved MS/JSA and proper
sequence of work through task-specific TBT prior to commencing
work.
2. Mobilization of employees. 1.Accident or incident due to improper working 1. All employees must be inducted by SINOHYDRO and training
practices. passport shall be available with employee.
2. Assigned only trained people for the job.
3. Provide safe access on the work location.
4. Housekeeping before and after work.
1. Obtain PTW prior to the commencement of the work and hard
copy to be kept at the work site.
1. Failure to obtain approved work permit can result in
3. Obtain Permit to Work (PTW) 2. Do not start any work preparation until signed permit is in hand.
serious incidents/PTW violation.
3. Comply with GI 2.100 requirements (Work Permit System)
4. Comply with GI 2.102 requirements (Pressure Testing Safely)
1.Inadequate site/work preparation can lead to serious 1. Approved MS/JSA must be available with Supervisor at site prior
4. Site Preparation to commencing any activities. Accomplish Pressure Testing
incidents
Safely checklist.
1. Personnel shall be briefed / trained on proper manual material
1. Non-observance of personnel on proper techniques handling techniques. Demonstrate how to do manual lifting:
in manual handling /lifting of materials 1a. Legs apart
4.Associated manual handling of materials such as
2. Over exertion 1b. Back Straight
Test Manifold, spades/blinds, portable test water
3. Back pain / injury 1c. Load close to body
pump, flexible hoses, etc.
4. Exposure to lines under pressure 1d. Firm grip
1e. Buddy system
1f. Do not lift heavy load (use mechanical device)
1g. Avoid over-reaching/bending awkward position.
2. Do not store spades/blinds, gaskets, bolts, etc., on gratings
under construction or with missing toe plates/clips. Small tools /
bolts should be contained in buckets / boxes.
3. Provide protection cover/ sheet on gratings before storing small
materials to prevent falling through the gaps of floor gratings.
4. Observe safe distance from pressurized lines/system.
5.Pressure Testing (Hydrostatic/ 1. Uncontrolled release of stored energy 1. Pre-inspect work area, ensure proper work access is in place.
Pneumatic) of Pipes/RTR/GRE spools using air 2. Over Pressure 2. Comply with the approved Pressure Testing Procedure (GI
compressor, portable water pump, hand tools, etc. 3. Pinch Points 2.102, Pressure Testing Safety” and SAES-A-004, “Pressure
4. Blind Flange Rupture Testing”).
5. Pressure Gauge Rupture 3. Properly sized and calibrated pressure relief valves to use
6. Hydraulic Shock 4. Vent valve of adequate capacity to install on high points
7. Personnel Injury 5. Valves are of adequate pressure setting
8. Movement/displacement of lines / equipment under 6. Block valve provided on the line from the test pump to the
pressure. equipment under test.
9. Striking/working on equipment/line under pressure 7. Lines under pressure identified with warning safety notices.
to stop leak 8. No unauthorized personnel allowed in the area
10. Improper test equipment, inadequate size of relief 9. Head, eye & face protection to be worn by the crew monitoring
valve. test reading
11. Omitting steps from procedure 10. Never use single or unsecured scaffold planks for quick access
12. Failure to vent air from system prior to test. requirements. Arrange / plan proper access prior to work
13. Inadequately supported lines, not capable to commencement.
withstand the weight of water during test. 11. Calculated Safe Distance/Exclusion Zone Perimeter/ Pressure
14. Temporary test piping/test manifold not properly Test area properly barricaded off with proper warning notices
designed “Caution, Pressure Testing In Progress”, etc., to be posted.
15. Poor instruction / Supervision / Communication 12. Temporary supports and braces structurally stable / pre-checked
/ inspected.
13. Test gauges should have valid calibration.
14. Pressure Test Manifold to be tested separately from any other
piping spool before it is use.
15. Understand and strictly follow approved sequence of work. Never
omit or change approved steps or take short-cuts. Never work on
pressurized line, ensure if is depressurized prior to repair.
16. Notify affected personnel prior to carrying out any pressure
testing activity.
17. Assign adequate watchmen to control restricted area throughout
the activity.
18. Supervisors to ensure clear concise instructions to everyone in
the crew prior to commencing activity.
19. Provide IS Bravo Radios to pressure testing crew.
Carry out pressure tests during weekends/period with least other
parties.
20. Testing area must be barricaded for two meters minimum and
barricaded zone shall be increased as of test pressure
identification signages must be posted around the testing area.
21. The test procedure to be reviewed and approved by
Inspection/SAPMT.
22. During water filling vent the line from the highest elevation point.
23. Raise the pressure gradually. Pressurization shall not exceed
2bar/min.
24. Ensure the pressure relieving device is set at maximum allowable
pressure for weakest portion of the segment to be hydro-tested.
25. Never increase the hydro-test pressure more than the maximum
allowable pressure for the weakest portion in the segment or
pressure rating of the hose & coupling.
26. Keep away from the pressurized segment of the system being
hydro-tested.
27. Monitor the pressure gauge from a safe distance away from the
potential source of high-pressure jetting (Such as Flange Joint,
Spade, and Coupling etc.)
28. Support the system adequately to withstand the pressure and
weight.
29. Conduct a low-pressure leak test before pressure test.
30. Do not work or strike on the line to stop leakage while it is under
pressure.
31. Ensure the workers are wearing required PPE.
32. Do not leave the pressurized hose or pump unattended when the
hydro-test is going on.
33. Isolate the equipment from all source of energy when not in use.
34. Whip check arrestor shall be provided.
1. Adequate water coolers with disposable cups will be provided.
2. Toilet facilities shall be easily accessible and shall be of durable
1. Heat Stress
6.Welfare Facilities and hygienic construction consistent with their purpose and shall
 Environmental issues
have adequate lighting, ventilation and a continuous supply of
water.
3. Toilets and washing facilities shall be continuously maintained in
a clean and sanitary condition.
4. Chemical toilet will be provided for personnel working inside the
plant. DO NOT USE PLANT’s EXISTING TOILET AND OTHER
FACILITIES.
5. Intermittent breaks to be observed
6. Rest shelter near work area to be installed
Weather condition /temperature monitoring
1. Remove all the debris from site daily as minimum.
1. Accumulation of debris 2. Designate housekeeping crew and equipment
2. Tripping hazards 3. Maintain good housekeeping standards - all walkways/access
3. Access obstruction ways are kept obstruction free / small tools contained
7.Housekeeping/ Permit Close Out
4. Permits not closed out 4. Keep all Pipes/RTR/GRE for pressure testing organized / secured
/ free from potential displacement/falls
  Tidy up area at each end of work shift / before permit close
out
8. Working in Extreme Weather  Foreman/Supervisor shall conduct TBT, explain
 Heat related illness, heat cramps, about heat related illness and syndromes,
heat stress, heat stroke ensure that workers are understood.
 Rainy, lightning and foggy and sandy  Temporary shed shall be arranged for rest.
weather.  Cool drinking water shall be provided at work
place.
 Do not allow anybody to work alone at high
elevation use buddy system always.
 Advice workers to drink plenty of cool water with
short intervals.
 During a sand storm/ thunderstorm, avoid
working or standing in upland areas or on the
roofs of buildings under construction.
 Lightning may cause fire. Prepare the
appropriate firefighting equipment.
 Use face mask to protect from the dust.
 Dust control system shall be implemented
always to control the dust.
9.  Position light such a way that to eliminate
shadows (not less than 50 lux)
 Position light in sufficient distance to avoid glare.
Avoid shining objects or cover shining objects.
 Check cables and connectors for damage and
Extended working hours/Night work. insulation.
 Shadows due to improper positioning  Avoid over loading by providing sufficient
of light. junction boxes.
 Electric shock / Fire.  Provide safety devices (GFCI) to protect the
 Glare of light. circuit from overloading.
 Electric shock / Fire.  Remove all flammable materials from near to the
light point.
 Provide adequate fire extinguishers.
 Supervisor and safety coverage will be provided.
 All the power sources must be equipped with
RCDs 10mA.
 Workforce shall be alerted about the work

o Completion. Proper work procedure to be
Followed.
 Improper work method and improper
10.Demobilization  Removal of all used materials (woods, etc.)
housekeeping.
 Arrangement of all hydro test manifold etc
 Good housekeeping throughout the area of lifting And
retracts the crane and tackles properly.
 Safety Officer to check all the related manpower, tools and

equipment’s are according to projects requirements.
 Welfare facilities should be within a walking distance from
the work area.
11.Environment Health, and Safety. General Instruction:
 The Work permit and JSA should be always on site at all
times.
 A Permit to Work should be secured and signed off,
according to the approved PTW system.
 All equipment working near any pedestrian should
equipment with PWAS, holding a valid SAG and the
required operation certificates.
12. Emergencies  Readily availability of medical staff, paramedics and
- All possible serious physical injuries. medical facilities in any kind of emergency.
- Project delay.  Safety personnel at the site at all times.
- Fatality  Ambulance response and treatment by SINO HYDR
O doctor and or hospital.
 Availability of emergency contact numbers before on-
site work begins.
 Make emergency-response units aware of the job sp
ecifications at the site and any factors that may slow r
esponse time.
 Document the rescue plan and make sure it’s posted
at the worksite.
 Post emergency responder phone numbers and addr
esses at the worksite.
 Mark the worksite with signs and note the easiest acc
ess routes in and out of the site.
 Identify on-site equipment that can be used for rescu
e and retrieval. Examples: lifts and ladders.
 Reevaluate and update the emergency-response plan
if on-site work tasks change.
Supervisor responsible for explaining contents of this JSA
Name: Signature: Date:
Emergency Response Preparedness:
Nearest Emergency Assembly Point location?

Nearest Fire Extinguishers?
Nearest Spill Kit? If required
Nearest First Aid Kit?
Radio Channel Phone
Method of communicating an emergency? Air horn? Yes: No:
No: No:
Pre-Task Brief Meeting Attendance Sheet
I, THE UNDERSIGNED HEREBY ACKNOWLEDGE THAT THIS JOB SAFETY ENVIRONMENTAL ANALYSIS HAS BEEN DISCUSSED WITH ME AND THAT I UNDERSTAND THE
CONTENTS AND THE RISKS INVOLVED IN THE TASK TO BE PERFORMED. I HAVE ALSO BEEN INSTRUCTED ON THE SAFE METHODS TO PERFORM THIS TASK.
NAME DESIGNATION EMP. NO. SIGNATURE

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17.JGPD-ISF-T-SH-SA-1022-JSA-Job Safety Analysis For Hydro Pressure Test

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SAUDI ARABIAN OIL COMPANY

JAFURAH GAS PROJECTS DEPARTMENT

Transmittal No. Date

COMPANY has reviewed CONTRACTOR’s Transmittal JGPD-ISF-T-SH-SA-1122 and approved

Saudi Aramco: Company General Use

RISK ASSESSMENT MATRIX

Catastrophic High Medium Low Insignificant

RISK MATRIX CATEGORY DEFINITIONS

MODERATE LOW / ACCEPTABLE

JOB/TASK HAS SOME MINOR HAZARDS: JOB/TASK IS SAFE – GO AHEAD

SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARD REQUIRED HAZARD CONTROL

 Workforce shall be alerted about the work

 Safety Officer to check all the related manpower, tools and

Supervisor responsible for explaining contents of this JSA

Name: Signature: Date:

Emergency Response Preparedness:

Nearest Emergency Assembly Point location?

Pre-Task Brief Meeting Attendance Sheet

NAME DESIGNATION EMP. NO. SIGNATURE

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