Data Submittal WATER

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3524 East Fourth Avenue

Hutchinson, KS 67504-1527
Ph 620-662-6693
Fax 620-662-7586
www.superiorboiler.com

DATE:

TO: JOB:

YOUR P.O. #:

ATTN: SBW S.O. #:

QUOTE #:

We are transmitting the following:

No. of
Copies Submittal No. Description
1 Submittal for Model No.

BY:
Sales Department

PLEASE NOTE:
THESE ITEMS ARE SUBMITTED FOR YOUR REVIEW AND APPROVAL. PLEASE COMPLETE AND RETURN THIS
FORM TO SUPERIOR. IF THERE ARE ANY QUESTIONS, PLEASE CONTACT US.

APPROVED AS SUBMITTED MAKE CHANGES AS NOTED

SIGNATURE:
TITLE:
DATE:
SUBMITTAL DATA

WATER BOILERS

Sales Order Number:

3524 East 4th Avenue (620) 662-6693 sales@superiorboiler.com


Hutchinson, KS 67501 f. 1-800-444-6693 www.superiorboiler.com
SPEEC SHEET - WATER PAGE 1 OF 2
S.O. NO. NAT.BOARD NO.
DATE RECEIVED: SHIP WEEK OF
STATUS: WA&R RELEASED DATE

SUBMITTALS REQ'D: SETS PROPOSAL JOB:


R&D SHEET W.D. SUBMITTAL NO. LOCATION:
BURNER GAS PIPING OIL PIPING SOLD TO:
DATE REQ'D: MANUALS REQ'D:

MODEL: 4-X-156-W60-M SAFETY VALVE(S): WATTS L


NOMINAL HP 30 OUTPUT MBH 1 740 SIZE .75" X 1.00" SET @ 50 PSIG
SECTION IV SIZE SET @ PSIG
DESIGN PRESSURE 60 PSI 250 ºF MAX. TEMP. DRAIN VALVE(S):
OPERATING PRESSURE PSI FIG. NO. SIZE
NAMEPLATE: SUPERIOR PAINT BLUE ********************************************************************************
STACK DAMPER: W/LOCKING QUAD W/BEARINGS BLENDING PUMPS:
STACK THERMOMETER ºFSHUT-OFF VALVES: GATE:
DIAL STEM RANGE FIG. NO. SIZE
BOILER J-BOX M 12 X 12 X 4 NEMA 1 RS LS X FLOW SWITCHES:
PRIMARY L.W.C.O. RS LS X TOP PIPE INSULATION:
MODEL MM 64M / MM TC4 TEST-N-CHECK M STARTER SIZE HEATER
WATER COLUMN BLOWDOWN VALVE(S): STARTER MTG. STD. - LEFT HAND SKID
1 APOLLO FIG. NO. 70-105-01 SIZE 1.00" OTHER:
AUX. L.W.C.O.: RS LS TOP H.O.A. SWITCH VOLTAGE:
MODEL ********************************************************************************
ºF GAUGES: L
1 OPERATOR L6006A 1145 RANGE 100-240 M PRESSURE ASHCROFT FIG. NO. 1379AS
1 LIMIT L4006E 1000 W/WELL RANGE 130-250 M DIAL 6.00" RANGE 0-60 PSI
FIRING RATE RANGE W/GAUGE/TEST COCK X
LOW FIRE HOLD RANGE TEMPERATURE ASHCROFT FIG. NO. 50E160R060
DIAL 5.00" RANGE 50-300 ºF
TURBULATORS: TYPE TRIDICATOR: FIG. NO.
DIAL RANGE ºF

SPECIAL INSTRUCTIONS:
OPERATION OF THE BOILER WITH DELTA T HIGHER THAN 25°F WITHOUT BLENDING PUMPS WILL VOID THE WARRANTY.

COMPLETED BY: DATE BOILER TO MEET THE FOLLOWING CODES: REVISIONS


SALES: CSD-1 UL LABEL REV. DATE BY
ENG.: LOW-FIRE ELECTRICAL TEST ONLY FULL FIRETEST
M SHIPPED MOUNTED N/A NOT APPLICABLE
L SHIPPED LOOSE N/S NOT SUPPLIED
P PREPIPED/SHIPPED LOOSE CF CUSTOMER FURNISHED
SPEC SHEET - SPECIAL INSTRUCTIONS PAGE 2 OF 2
S.O. NO.

SPECIAL INSTRUCTIONS:
I
.,..__...,.oom□@m
� BOILER WORKS, INC.

MOHAWK
3-PASS DRYBACK BOILER
DESIGNED FOR MAXIMUM EFFICIENCY, RELIABILITY AND
DURABILITY FOR TODAY'S MOST DEMANDING ENVIRONMENTS.
Avoilable turbulatars
for maximum efficiency.

lndushial grade, space saving,

-... .. � �
/
Hinged and davited fiont doors
for complete tube access.

""
front/Rear daar gaskets
made of ceramic fiber.------.. Customized, proven

; •"""·�"
Generous, Morison
corrugated furnace
(standard an
Section I boilers
80 BoHP and obave).

Structural steel s�d available with optional foctory instolled gos


remaveoble skids, iac�ng pads and seismic design. waterside access.
lrnin ovoiloble with FM, GE-GAP,
NFPA-85, UL and other opprovols.

Nominal BoHP 30 40 50 60 70 80 100 125 150 200 250 300 350 400 500 600 700
Unit Model Number 156 205 253 304 353 402 508 625 751 1024 1276 1506 1758 2007 2506 3004 3502
Output (MBH) 1005 1339 1674 2009 2343 2678 3348 4184 5021 6695 8369 10043 11716 13390 16738 20085 23432
Steam (LBS/HR) 1035 1380 1725 2070 2415 2760 3450 4312 5175 6900 8625 10350 12075 13800 17250 20700 24150
Input Gas (1,000 BTU/FT� 1256 1673 2092 2511 2928 3347 4185 5230 6276 8368 10461 12553 14645 16737 20922 25106 29290
Input #2 Oil (140,000 BTU/GAL) 8.97 11.95 14.94 17.93 20.91 23.91 29.88 37.35 44.83 59.77 74.72 89.66 104.60 119.55 149.44 179.33 209.21
Heating Surface (FT') 156 205 253 304 353 402 508 625 751 1024 1276 1506 1758 2007 2506 3004 3502
Furnace Volume (FT') 8.38 11.05 13.71 16.68 18.58 21.29 27.18 40.07 48.45 54.81 68.57 94.01 110 113.8 142.7 170.7 1%.2
Design Pressure* 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
Length Overall (IN.) 114 136 139 157 144 156 182 176 199 185 214 237 264 236 275 276 287
Width Overall With Trim (IN.) 61 61 65 65 73 73 73 80 80 90 90 99 99 110 110 116 124
Height Overall (IN.) 73 73 77 77 85 85 85 92 92 102 102 108 108 119 119 127 135
Shipping Weight Approx. 15 psi** 5000 5800 6500 7200 8400 9000 10500 12600 14100 17500 20200 25600 28200 31200 36700 41600 48200
Shipping Weight Approx. 150 psi ** 5200 6100 6900 8100 9000 9700 11200 13300 14800 19300 22400 27300 30200 33200 38500 45500 52400

*Higher Pressures are available upon request **Shipping Weights are approximate Dimensions are subject to change without notice. Certified Drawings are available.

+ 3 pass dryback design + Roller-bearing supported single-hinged


+ Corrugated furnaces on ASME rear door for total fireside access
Section I high pressure boilers + Packaged with Gas, Oil, or Combination
+ Large furnace and rear turnaround Gas & Oil Burner
volume for complete combustion

)--- \\ . Inc., leads the way in the manufacture and design of commercial and
Superior_Boiler Works,
...... .
_industrial boilers for all market segments. We specialize in placing the customer's needs at the
''
, �UPERIOR .
I .,/ '

.__,
forefront of our product designs, while maintaining a hard focus on quality, safety and exceptional

� BOILER WORKS, INC. ' . ..


value. Our business has endured the test of time as we move on to our 100th year of making .-
� premium products and,:,ve continue·togrow our business by moving inia' new.markets. Our boilers

'i •
3524 E. 4th Avenue Hutchinson, KS 67501
_, and ancillary equipment�re installed throughout the world.

(620) 662-6693 1
' '
sales@superiorboiler.com www.SuperiorBoiler.com
I
'
I

�- d ---------
---•---- .-•-- ---
I

80�
46 (1) 62 (2) TUBE CLEARANCE TUBE CLEARANCE
59 59

DOOR SWING 15� 45 (1) 33 (2)


62±1 12
DOOR SWING
Q 27 Q
MM64M PIPING
TOP OF STACK LWCO

48

30 K

BOILER JUNCTION BOX 42 11. �n .11 24 8


88
� 114±1

BOILER CONNECTIONS RATINGS & CAPACITIES LTR DATE REVISION BY REPRESEN TATIVE:

A.(1) WATER OUTLET 3 NPT HORSEPOWER 30


11

B.(1) WATER RETURN 3" NPT DESIGN PRESSURE 60 P.S.I.G. STEAM


C.(4) LWCO 1" NPT DESIGN TEMPERTURE 250'F
D.(1) SAFETY VALVE 3L4" NPT GROSS OUTPUT -----�---- 1,004 MBH t---+---+--------------------------------+------t PROJECT:
E.( ) SAFETY VALVE HEAT RELEASE: (FURNACE ONLY) 145, 310 BTULFt
F.(1) BOILER DRAIN 1" NPT RATED INPUT 1 255 MBH
G.( ) WATER CIRCULATION HEATING SURFACE (ASME) 158 SqFt
H.(5) HANDHOLE FURNACE HEATING SURFACE 23.80 SqFt
CHECKE D BY DATE
3 11 X 4"
J.( ) MANWAY FURNACE VOLUME: THIS DRAWING IS THE PROPERTY
�..,...1,,;;11.a,D,,-� 1--�o=R=AWN�B=y---+--�0A=TE�--10F SUPERIOR BOILER WORKS &
NOTES
K.(1) SIGHTPORT 1" NPT FURNACE ONLY 8.64 CuFt 1. ALL CONTROLS MOUNTED AS PER SPECIFICATION SHEET.
L.(1) AIR VENT 1 1L2'' NPT 2. SPECIFICATION SHEET TAKES PRIORITY OVER R & D SHEET. 09-30-11 SHALL NOT BE REPRODUCED IN
3. REAR DOOR SWING: HUTCHINSON, KANSAS R. CUTTER
M.(1) LOW FIRE HOLD 1" NPT (1) MIN SIDE, MAX REAR BO- IL -
E R_M_O_ DE_L ___ _____ PART OR IN WHOLE, & NONE OF
ITS INFORMATION SHALL BE
__ _ _ H _ _ _ _ _
N.(4) AQUASTAT 1L2'' NPT WATER CAPACITY:
_ MO AW K
(2) MAX SIDE, MIN REAR W_ 6_O_ -_ M_____..... REVEALED
P.(1) AQUASTAT 3L4" NPT (FULL) 375 GAL 3,117 Lbs 4. BOILER DESIGN CODE ASME SECTION _IV_. _ 4_- _ X _-_ 1 _ 5 _ 6 _ - _ WITHOUT PERMISSION
5. BOILER INSULATED WITH 2" - 8# DENSITY MINERAL FIBER SCALE
...,_________ DRAWING No OR TO THE DETRIMENT OF THE
Q.(2) STACK TEMP 1 L2" NPT
@
_
INSULATION WITH 22 GAUGE STEEL JACKET. OWNER. IT MUST BE RETURNED
R.(1) CHEMICAL FEED 1" NPT SHIPPING WEIGHT: 5 000 Lbs 6. ALL DIMENSIONS ARE ±1/2" UNLESS OTHERWISE NOTED. 1/36 UPON REQUEST.
S.( ) * 7. HORSEPOWER & RELATED INFO BASED ON 5 S Ft FIRING.
_YE_ __2......,0 1 DB
0,_ __ _ __
BN
DB DB PL
PL
3� 4

YE DB DB DB PL PL BN
I A) c) o) (E F) G) (H (J) (K (L) (M) (N I
BN

ffi OPERATING LIMIT CONTROL


TO LOW WATER ALARM
(IF USED)
ill HIGH LIMIT CONTROL
& LOW WATER CUTOFF & ALARM
NOTE:
1. ALL WIRING MUST BE IN ACCORDANCE WITH REQUIREMENTS
OF LOCAL CODES AND THE NATIONAL ELECTRICAL CODE FOR
CLASS 1 REMOTE CONTROL SIGNAL CIRCUITS. CHECKED BY DATE lHIS DRAWING IS lHE PROPERTY OF SUPERIOR BOILER
[i>2. USE MINIMUM 150"C WIRE TO PROBES. LTR DATE REVISION BY
COLOR CODE l---+--....,._--------------------+---1---�=�----l-�=----I WORKS AND SHALL NOT BE REPROOUCED IN PART OR
jt>3. SUPPLY WIRE TO JUNCTION BOX TERMINALS IN WHOLE, AND NONE OF ITS INFORMATION SHAil BE
DRAWN BY DATE
REVEALED WllHOUT PERMISSION OR TO lHE DETRIMENT
A & C TO BE 14 GA MINIMUM, ALL OTHER
BK - BLACK Pl - PINK
R. CUTTER 10-03-11 OF THE OWNER. IT MUST BE RETURNED UPON REQUEST

0
TERMINALS 16 GA MINIMUM.
BN - BROWN PL - PURPLE DRAWING NAME
DB - DARK BLUE RD - RED MM 64M LWCO, OP & HL
a,�rnm
DEVICE TERMINAL --- FACTORY

0
GN - GREEN TA - TAN
GY - GRAY WH - WHITE SCALE DRAWING No
CONTROL PANEL - FIELD OR - ORANGE YE - YELLOW NONE
1----1----1------------------------+-----1 �WORKS, INC. CODE APPR'D SWD-64M-000
HUTCHINSON, KANSAS
3524 East Fourth Street
PO Box 1567
Hutchinson, KS 67504-1567
PH: (620) 662-6693
FAX: (620) 662-7586
www.superiorboiler.com

Terms and Conditions


DEFINITIONS
Where the context permits, the following words shall have the meanings indicated:
"Buyer" means the person, partnership, company, or corporation or entity procuring the Products from the Company.
"Company" means Superior Boiler Works, Inc., a Kansas corporation, or the subsidiaries, affiliates, or assigns thereof it may designate from
time to time.
"Products" means all goods, materials, chattels, equipment, and machinery to be provided pursuant to this Proposal.
“Proposal” means the proposal in which these Terms and Conditions are incorporated by reference and in which specific Products, prices and
other details are provided.
SALES TERMS
A. PAYMENT TERMS. The Company's normal payment terms are Net thirty (30) days from date of invoice. The Company may, in its sole
judgment, require such other payment terms as it deems appropriate, including full or partial payment in advance of shipment or by letter of credit.
Sales orders in excess of Seventy-five Thousand Dollars ($75,000) require a payment of seventy percent (70%) prior to shipment. International
Buyers will provide Company an Irrevocable Letter of Credit acceptable to Company for payment of one hundred percent (100%) of the contract
price in US funds at sight upon presentation of clean on board bill of lading.

B. PAST DUE ACCOUNTS. A finance charge of the lesser of one and one-half percent (1.5%) per month (eighteen percent (18%) APR) or
the highest rate permitted by law will be assessed on all past due accounts. The parties intend to comply with all relevant usury laws. Should the
finance charge paid exceed the legal limit, any excess will be deemed a payment of principal. An invoice is past due if the net amount is not paid
within thirty (30) days from date of invoice. Interest charged on a past due invoice will be assessed from the date on which that invoice was due.
The above charges will be billed on the date that the invoice becomes thirty (30) days past due and on each monthly period thereafter.

C. BREACH. In the event of failure of Buyer to make any payment to the Company when due, the Company shall be entitled, at its sole
option, to suspend shipment of any or all goods to such defaulting Buyer, whether or not the contract covering said goods has been accepted by the
Company; cancel any contracts then outstanding for the sale of goods to such defaulting Buyer; and to the extent permitted by law, receive all
expenses incurred by it in the collection of said payment, including reasonable attorneys' fees.

D. PRICES. Prices quoted by the Company herein are firm for thirty (30) days from the date of quotation and are subject to adjustment as
stated in the Company's Proposal. After thirty (30) days from the date of Proposal, all quoted prices are subject to change by the Company without
prior notice to Buyer.

SALES CONDITIONS

A. OFFER. The Proposal and these Terms and Conditions constitute an offer by the Company to sell the Products specified upon the terms
and conditions and at the price(s) and with the delivery date(s) stated herein and is not an acceptance of an offer by Buyer to buy Products. Buyer
shall indicate its acceptance of this offer by written acceptance, confirmation or conforming Purchase Order, by making full or partial payment for the
products, or by accepting delivery of part or all of the Products.

The Proposal, together with these Terms and Conditions and the documents attached thereto or incorporated therein by reference, shall constitute
the entire agreement of the parties and may not be modified unless specifically agreed to by the Company in writing. No terms stated by Buyer in its
proposal, request for proposal, bid, purchase order, acknowledgment or other form shall be binding upon the Company except as specifically
approved in writing or expressly incorporated herein by the Company. Buyer is hereby notified of the Company’s objection to and rejection of any
additional or different or conflicting terms in Buyer’s proposal, request for proposal, bid, purchase order, acknowledgment, or other forms. THE
COMPANY’S PROPOSAL IS EXPRESSLY LIMITED TO ACCEPTANCE UPON THE TERMS AND CONDITIONS CONTAINED HEREIN.

B. EQUIPMENT SELECTION. The selection of sizes, types, capacities, and specifications of Equipment purchased by Buyer and the
suitability thereof for Buyer's specific application shall be the sole responsibility of Buyer and/or Buyer's representative or consultant.

C. CANCELLATION AND MODIFICATION OF ORDERS. Orders are not subject to change or cancellation by Buyer. Orders may be
canceled by Buyer only upon (1) written notice to the Company subsequently accepted in writing by the Company and (2) payment to the Company
of reasonable cancellation charges for costs, losses and anticipated profits to be solely determined by the Company. Company shall have the right
to cancel a contract for an order without any liability on its part.

D. CREDIT APPROVAL. All orders by Buyer are subject to credit investigation and approval prior to acceptance by the Company. Company
reserves the right to withdraw credit and require full payment before production, shipment, delivery or installation if Company, within its sole
discretion, determines Buyer’s financial condition does not merit Company’s extension of credit.

E. TAXES AND CHARGES. Federal, state and local taxes are not covered in the Company’s price unless expressly stated on the Proposal
and will be added to the purchase price, where applicable.

F. FREIGHT. Unless otherwise stated on the quotation form, prices are F.O.B. shipping point.

G. SHIPPING DATES. Shipment dates are approximate. All shipment dates are subject to strikes, accidents, shortages of material or labor,
delays of carriers or causes that are unavoidable or beyond the control of Company.

H. TRANSPORTATION RISK. Title to Products and risk of loss passes to Buyer at the shipping point. Buyer assumes all risks of loss of
damage upon the Company’s delivery of the Products to the initial carrier. All Products are shipped at Buyer’s risk.

Form: SBWTC Page 1 of 2 Rev. 06-19-08


3524 East Fourth Street
P.O. Box 1567
Hutchinson, KS 67504-1567
PH: (620) 662-6693
FAX: (620) 662-7586
www.superiorboiler.com

I. DELAYS IN DELIVERY. The Company has no obligation to deliver Products against any order by Buyer unless and until the order has
been accepted by issuance of the Company's acknowledgement of order. In any event, the Company shall not be liable for any delay or failure in
the delivery or shipment of Products against any accepted order, or for any damages suffered by reason thereof, in the event that such delay or
failure is, or such damages are, directly or indirectly due to either accident in manufacture or otherwise, fire, flood, riot, war, embargo, labor
stoppages, inadequate transportation facilities, shortage of materials or supplies, delay or default on the part of Company’s vendors, regulation by
any governmental authority, or any cause or causes beyond Company’s control. The Company shall have no liability whatsoever for any direct,
indirect, special, consequential, and incidental or liquidated damages or penalties. Buyer shall reimburse the Company for any additional cost to the
Company resulting from delays caused by Buyer.

J. STORAGE. If shipment is delayed due to any cause within Buyer's control, the Products may be placed in storage by the Company for
Buyer's account and risk and regular charges therefore and expenses in connection therewith shall be paid by Buyer. If, in the sole opinion of the
Company, it is unable to obtain or continue such storage, Buyer will, on request, provide or arrange for suitable storage facilities and assume all cost
and risk in connection therewith.

K. CLAIMS. The Company shall not be liable to Buyer for loss or damages to Products while in transit or after acceptance of delivery by
Buyer. Shortages or damage of Products must be brought to the attention of the carrier at the time of delivery and stated in writing on the delivery
papers in order to initiate a claim.

L. WARRANTIES AND LIMITATION OF LIABILITY. Superior warrants all equipment manufactured by it and bearing its nameplate to be
free from defects in workmanship and material, under normal use and service within one (1) year from the date the equipment is first placed in use
for any purpose, temporary or otherwise, or eighteen (18) months from the date of shipment, whichever shall be less. (See current warranty.) Buyer
must provide written notice to Company within the warranty period of any defect in workmanship or material. Except where a different expressed
written warranty has been issued, no warranty of any kind, express or implied, is extended by Superior to any person or persons other than its direct
buyer.

Superior shall have no responsibility for the performance of any product sold by it under conditions varying materially from those under which
such product is usually tested under existing industry standards, nor for any damage to the product from abrasion, erosion, corrosion, deterioration
or the like due to abnormal temperatures or the influences of foreign matter or energy, nor for the design or operation of any system of which any
such product may be made a part or for the suitability of any such product for any particular application. Superior shall not be liable for any cost or
expense, including without limitation, labor expense, in connection with the removal or replacement of alleged defective equipment or any part or
portion thereof, nor for incidental or consequential damages of any kind. Any substitution of parts not of Superior’s manufactures or not authorized
by Superior, or any modification, tampering, or manipulation of Superior's product shall void any and all warranties. Alteration of any parts without
express written permission of Superior for a purpose other than that intended shall void any and all warranties.

The foregoing warranties shall not apply to products or parts not manufactured by Superior.

Warranty Validation: Superior Boiler Works, Inc. Field start-up reports must be completed, dated and signed then returned to
Superior Boiler Works, Inc., P.O. Box 1527, Hutchinson, KS 67504-1527, ATTN: Sales Secretary to validate warranty.

M. DISCLAIMER OF IMPLIED WARRANTIES AND LIMITATION OF REMEDIES. The foregoing warranties are in lieu of all other warranties,
expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose, and such implied
warranties are expressly disclaimed. In no case shall Company be liable for any special, incidental, indirect or consequential damages, whether
based upon breach of warranty, breach of contract, negligence, strict tort, or any other legal theory. In no event shall Company be liable for more
than the purchase price of the Products in this contract.

N. SECURITY INTEREST. The Buyer hereby grants to the Company and the Company hereby retains a security interest in all Products
furnished by the Company and the proceeds thereof, until the purchase price therefore is fully paid. Buyer appoints Company iota attorney in fact to
execute any security agreement requested by Company and authorizes Company to file financing statements evidencing such security agreement.

O. RETURNS. Products may not be returned by Buyer for credit unless and until the company has agreed in writing to accept them. A
minimum charge of twenty percent (20%) of the price of the returned Products shall be paid by Buyer for re-handling, restocking and/or
reconditioning. All transportation costs for the returned Products must be paid by Buyer.

P. ASSIGNMENT. Any assignment of the rights accruing hereunder shall be void without the prior written consent of the Company.

Q. WAIVER. The Company’s waiver of any breach by Buyer of any of the provisions of these Terms and Conditions or the Proposal shall not
constitute a waiver of any other breach of the same or any other provision. The Company’s rights and remedies under any provision of these Terms
and Conditions or the Proposal shall be in addition to and not in substitution of any other rights and remedies available to the Company under
applicable law.

R. GOVERNING LAW AND ARBITRATION. This Proposal is to be interpreted in accordance with, and its administration and performance
governed by, the laws of the State of Kansas. The parties hereto agree that Reno County, Kansas, shall be the exclusive forum for any cause of
action filed in any court of law or equity arising out of the execution of or performance under this Proposal. Notwithstanding the foregoing, in the
event Buyer is located outside the United States of America and purchases Products pursuant to the terms hereof for use outside the United States
of America, any dispute between such Buyer and the Company respecting the Products shall be finally resolved by arbitration in the English
language in Hutchinson, Kansas, Reno County, U.S.A. in accordance with the rules then obtaining of the American Arbitration Association, and
judgment upon the award rendered may be entered in any court having jurisdiction thereof.

S. HEADINGS AND SEVERABILITY. Any headings preceding the text of the several articles hereof are inserted solely for convenience of
reference, shall not constitute a part of the Terms and Conditions or the Proposal and shall not otherwise affect the meanings, content, effect or
construction of these Terms and Conditions or the Proposal. In the event that any provision contained herein is held to be invalid or unlawful, such
provision shall be severable from the remaining provisions of these Terms and Conditions or the Proposal which shall remain in full force and effect.

Form: SBWTC Page 2 of 2 Rev. 06-19-08


3524 East 4th Avenue
Hutchinson, KS 67501
PH: (620) 662-6693
FAX: (620) 662-7586
www.superiorboiler.com

WARRANTY
Superior warrants all equipment manufactured by it and bearing its
nameplate to be free from defects in workmanship and material, under
normal use and service within one year from the date the equipment is
first placed in use for any purpose, temporary or otherwise, or eighteen
(18) months from the date of completion, whichever shall be less. Except
where a different expressed written warranty has been issued, no
warranty of any kind, express or implied, is extended by Superior to any
person or persons other than its direct buyer.

Superior shall have no responsibility for the performance of any product


sold by it under conditions varying materially from those under which such
product is usually tested under existing industry standards, nor for any
damage to the product from abrasion, erosion, corrosion, deterioration or
the like due to abnormal temperatures or the influences of foreign matter
or energy, nor for the design or operation of any system of which any such
product may be made a part or for the suitability of any such product for
any particular application. Superior shall not be liable for any cost or
expense, including without limitation, labor expense, in connection with the
removal or replacement of alleged defective equipment or any part or
portion thereof, nor for incidental or consequential damages of any kind.
Any substitution of parts not of Superior's manufacture or not authorized
by Superior, or any modification, tampering, or manipulation of Superior's
product shall void any and all warranties. Alteration of any parts without
express written permission of Superior for a purpose other than that
intended shall void any and all warranties.

The foregoing warranties shall not apply to products or parts not


manufactured by Superior.

There are no express or implied warranties which extend beyond


those contained herein.

NOTE: All new boilers must be boiled out or Superior Boiler Works
will void the warranty.

NOTE: WARRANTY VALIDATION: Field start-up report must be


completed, dated and signed then returned to Superior Boiler Works,
Inc., 3524 East 4th Avenue, Hutchinson, KS 67501, ATTN: Sales
Secretary to validate warranty.
3524 E. 4TH Avenue
Hutchinson, KS 67501
PH: (620) 662-6693
FAX: (620) 662-7586
www.superiorboiler.com

BOILER UNLOADING INSTRUCTIONS


READ ALL INSTRUCTIONS BEFORE UNLOADING

1. Before the boiler is shipped, employ a firm that is experienced in the unloading and
moving of equipment of this size.
2. Confirm with the supplier of the crane that is being used t unload the boiler that is of
sufficient capacity to lift and unload the boiler.
3. Upon arrival, inspect the boiler and any parts shipped with the boiler. If any damage is
found, notify Superior Boiler Works, Inc. and note damage on the bill of lading and any
other receiving papers.
4. The boiler is designed to be lifted by the eyes ONLY. The use of tow motors, etc., is not
acceptable and will damage the boiler. See the attached drawing for the location of the
lifting eyes
5. Before lifting the boiler, check all of the tie downs to ensure that they have been removed
and will not interfere with the lifting of the boiler.
6. Check the lifting cables to ensure that they are positioned properly and will not cause any
damage to the boiler.
7. Check all cabinet doors and attached piping to ensure that they are firmly secured.
8. Carefully lift the boiler off of the trailer, lower it, and transport it to its installation
location
9. Lower the boiler onto its foundation and disconnect the lifting cables. The boiler should
now be in position for the attachment of all the connecting piping and electrical wiring.
10. If the boiler cannot be moved into position by the crane, it may be lowered onto a set of
rollers and then rolled into position. The rollers must be designed to support the weight of
the boiler. (see following drawing)
11. The boiler is to be rolled into position by attaching a set of cables to the rear legs of the
boiler and the other end to a winch. Using the winch, pull the boiler into location.
NOTE: Do not attach the winch to a load-bearing wall or column
12. If the boiler is to be set on a housekeeping pad, the roller height and pad height should
match closely. If there is a significant height mismatch, boiler damage will occur.
13. After the boiler has been located, the rollers can be removed by one of two (2) ways. One
is by lifting the boiler; again, by the lifting eyes, and removing the rollers. The other is by
jacking the boiler up and removing the rollers. It is highly recommended that if removal
of the boilers requires the jacking up of a boiler, that boiler jacking pads are purchased.
Any damage that could occur from the improper handling or jacking of the boiler is the
responsibility of the equipment handler.
HANDLING
--CRANE HOOKUP

OPTIONS

�-TRUCKS UNDER LEGS ONLY

\_ PIPE ROLLERS

NOT RECOMMENDED

Z:HANDOPT
3524 East 4th Avenue
Hutchinson, KS 67501
PH: (620) 662-6693
FAX: (620) 662-7586
www.superiorboiler.com

GOOD PRACTICE RECOMMENDATIONS FOR HOT


WATER BOILERS

IMPORTANT: USE OF THIS HOT WATER BOILER FOR TEMPORARY


HEATING OF AN UNFINISHED BUILDING IS NOT
RECOMMENDED BY SUPERIOR BOILER WORKS, INC. USE
OF THE BOILER PRIOR TO CLOSING THE BUILDING AND
BALANCING OF THE HEATING SYSTEM MAY LEAD TO
THERMAL-SHOCK AND TUBE LEAKAGE. USE OF THE
BOILER FOR TEMPORARY HEAT WILL RENDER THE
WARRANTY VOID AGAINST TUBE LEAKAGE.

1. Do not put into service for any purpose without properly balancing the heating
system and properly adjusting the burner.

2. Make certain the low fire hold switch (provided on modulation and hi/lo fire only)
is set at 150ºF. This will eliminate the possibility of putting high fire into a cold
boiler which creates uneven expansion resulting in tube leakage.

3. After initial start-up, do not operate at less than 180ºF. Operation at a minimum
of 180ºF will help eliminate the corrosion problems caused by flue gas
condensation.

4. After initial start-up, do not permit return water under 150ºF to enter the boiler.

5. The temperature difference between the supply and return water must not
exceed 50º nor be less than 10º. If the anticipated temperature rise is higher
than 25ºF, blending pumps may be required.

6. The burner must be adjusted to avoid short term cycling. This will help eliminate
the problems connected with rapid expansion and contraction associated with
short cycling when the burner is not modulating continuously.

7. The firing rate of the unit must not be exceeded.

8. A flow switch must not permit the burner to fire unless water from the heating
system is circulating through the boiler.

9. Prior to initial start-up, the entire heating system must be cleaned of all foreign
matter such as rust, oil, etc.

10. Proper water treatment must be used.

11. Boiler operating personnel should be properly trained in maintenance and


operating procedures.

SBW FORM RP 70880


3524 East 4th Avenue
Hutchinson, KS 67501
PH: (620) 662-6693
FAX: (620) 662-7586
www.superiorboiler.com

EXTENDED OUTDOOR STORAGE

If newly delivered boilers are to be stored for a long period, the following steps
are required:

1. The boiler should be placed on cross-ties under the legs, preferably on


a concrete or asphalt surface.

2. Make certain that all water has drained out of the shell and all piping
(i.e.: water column, surface blowdown, bottom blowdown, etc.)

3. Plug all remaining open connections in the boiler shell and close all
blowdown valves – bottom, water column and surface.

4. Remove the manway cover and place trays of silica gel desiccant on
the uppermost row of tubes. The condition of the desiccant should be
checked weekly and it should be replaced when it changes color.

5. The electrical enclosures and panels will also require silica gel in cloth
bags to protect against condensation. These bags should also be
checked weekly.

6. The entire boiler should be covered with a tarp with emphasis on


protection for the gas train, oil pump, air compressor, low water cut-off
and junction box.

SUPERIOR BOILER WORKS, INC. WILL NOT BE RESPONSIBLE


FOR DAMAGE TO THE UNIT DURING THE STORAGE PERIOD IF
THE ABOVE PROCEDURE IS NOT FOLLOWED.

Form: SBWBOS
3524 East 4th Avenue
Hutchinson, KS 67501
PH: (620) 662-6693
FAX: (620) 662-7586
www.superiorboiler.com

BOIL-OUT OF A NEW UNIT

The internal surfaces of a newly installed boiler may have oil, grease or other coatings
for various reasons beyond the manufacturer’s control. These contaminants must be
removed to provide clean heat transfer surfaces. Before boil out procedures may
begin, the burner must be ready for firing. The operator must be familiar with the
procedure outlined under burner operation.

Warning!!! All new boilers must be boiled out or Superior Boiler Works will
void the warranty!

1. SBT-710 is the chemical recommended for the cleaning of boilers.


Dosage is one (1) gallon per fifty (50) gallons of water in the boiler.

2. The operator must become familiar with the information in the SBT-710
technical data sheet and the MSDS.

3. An overflow pipe should be attached to either the opening of the water relief or
safety valves located at the top center of the boiler and routed to a safe point of
discharge, in compliance with local environmental regulations. Use care in
removing and reinstalling these valves.

4. All valves in the piping leading to and from the boiler must be closed to
prevent cleaning solution from getting into the system.

5. Fill Pressure vessel with soft water until the tops of the tubes in the drum
are covered. Add the SBT-710 and then fill to the top.

6. The boiler should then be fired intermittently at a low rate sufficient to hold
the solution just at the boiling point. Maintain this temperature for a
minimum of twelve (12) to twenty-four (24) hours to allow sufficient time for
the removal of all dirt, oil and grease from the internal boiler surfaces. Do
not produce steam pressure.

7. Add a small amount of fresh water to the boiler to create a slight overflow
that will carry off surface impurities.

8. Maintain temperature and overflow until water clears of impurities. Do not


produce steam pressure.
9. Shut down the burner, permit the boiler to cool to 120º F, and drain boiler,
using caution that the hot water is discharged with safety.

10. Remove man-way cover and inspection hand hole plates and wash the
waterside surfaces thoroughly using a high-pressure water system.

11. Inspect internal surfaces and repeat boil-out procedures if necessary.

12. After closing openings and re-installing safety or relief valve(s), fill the boiler.
Water treatment chemicals must be added after cleaning to prevent flash
corrosion. Fire boiler until water is heated to at least 180ºF to drive off any
dissolved gases, which might otherwise corrode the metal.

On initial firing of the system, the condensate should be wasted until tests show
the elimination of undesirable impurities. Proper Water Treatment must be
maintained at all times to prevent scale and corrosion in the boiler and condensate
return lines. See your water treatment professional for the program that best fits
your needs.

Notice!!!
Before introducing the boil-out chemicals to any drain system,
check local environmental regulations to ensure you are in
compliance.
3524 East Fourth Street
PO Box 1527
Hutchinson, KS 67504-1527
Phone (620) 662-6693
Fax (620) 662-7586
www.superiorboiler.com

SPACE REQUIREMENTS TO OPEN REAR DOOR


3524 East Fourth Street
PO Box 1527
Hutchinson, KS 67504-1527
Phone (620) 662-6693
Fax (620) 662-7586
www.superiorboiler.com

Space Requirements to Open Rear Door, Page 2


04_LWCOpgs 27-41 COLLECT 3/6/07 6:29 PM Page 40

Boiler Controls McDonnell & Miller

Low Water Cut-Offs – Mechanical


For Steam and Hot Water Boilers
Series 64 ®

Low Water Cut-Offs


• For residential, commercial, and industrial boiler
applications of any steaming capacity
A
• Heavy Duty B
• Adjustable BX outlet for easy installation C

• Dual precision switches for dependable operation of the


low water cut-off and alarm or electric water feeder D CUT-OFF
LEVEL
Boiler Controls

E
• Packless bellows
• Optional manual reset available F
• 1" (25mm) NPT equalizing pipes required SERIES 64
• Maximum boiler pressure 50 psi (3.5 kg/cm2)
• Use with TC-4 on hot water systems
Dimensions, in. (mm)
A B C D E F
NPT NPT
915⁄16 (252) 77⁄16 (65) 1 61⁄2 (165) 31⁄8 (79) 1

Model 64-A ®

A
Low Water Cut-Offs B

• Quick hook-up fittings provided for installation directly C


into gauge glass tappings G

D
E CUT-OFF
LEVEL

F
Model 64-A

Dimensions, in. (mm)


A B C D E F G
min. max. NPT NPT
25⁄8 (66) 915⁄16 (252) 41⁄2 (113) 67⁄8 (172) 133⁄8 (339) 31⁄8 (79) 1 1

Ordering Information Electrical Ratings


Model Part Weight Motor Switch Rating (Amperes)
Number Number Description lbs. (kg) Voltage Full Load Locked Rotor Pilot Duty
64 143600 Low water cut-off 11.3 (5.1) 120 VAC 7.4 44.4 125 VA at 120
64-A 143700 64 w/quick hook-up fittings 18.3 (8.3) 240 VAC 3.7 22.2 or 240 VAC
64-B 143800 64 w/float block 11.5 (5.2)
64-M 144250 64 w/manual reset 12.5 (5.7)

40
BOILER CONTROLS

Valves

Series TC-4 ®
®

®
Test-N-Check Valves
• For hot water boilers
• Simplifies ASME CSD-1a. code mandated testing of low
water cut-offs by eliminating the need to drain the
VENT PROOF
system
• Includes one upper and one lower valve for mounting at GA
F
crosses in equalizing lines
B

BOILER CONTROLS
• Restricts water flow when the low water cut-off’s blow
C E
down valve is open D
• Adjustable built-in vacuum breaker in upper valve
Series TC-4
provides rapid evacuation of water from the float Upper Valve
chamber
• 1" NPT
• Maximum temperature 250°F (121°C)
• Maximum pressure 160 psi (11 kg/cm2)

A
Dimensions, in. (mm) G
F

B
A B C D
C E
NPT D
1 1
1 1 ⁄2 (38) 1 ⁄2 (38) 5 (125)
Series TC-4
E F G Lower Valve
NPT NPT Upper Lower
1 1
1 1 5 ⁄4 (133) 3 ⁄16 (78)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
TC-4 195000 Test-N-Check Valves, set of 2 5.3 (.4)

81
70-100 Series
Bronze Ball Valve
Threaded, 600 psig WOG, Cold Non-Shock. 150 psig Saturated Steam. (See referenced P/T charts)
Vacuum Service to 29 inches Hg.
Federal Specification: WW-V-35C, Type: II, Composition: BZ, Style: 3.
MSS SP-110; Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends.

FEATURES
• Chromium plated ball • Blow-out-proof stem design
• RPTFE seats and stuffing box ring • Adjustable packing gland

STANDARD MATERIAL LIST


1. Lever and grip Steel, zinc plated w/vinyl 7. Gland nut B16
2. Stem packing RPTFE 8. Stem B16
3. Stem bearing RPTFE 9. Lever nut Steel, zinc plated
4. Ball B16, chrome plated 10. Body seal PTFE
5. Seat (2) RPTFE (1-1/4" to 3")
6. Retainer B16 (1/4" to 1") 11. Body B584-C84400
B584-C84400 (1-1/4" to 3")

VARIATIONS AVAILABLE: OPTIONS AVAILABLE:


70-120 Series (Adjustable Stop Lever) (SUFFIX) OPTION SIZES
70-140 Series (316 SS Ball & Stem) -02- Stem Grounded 1/4" to 3"
70-150 Series (Balancing Stop) -03- 1-1/4" CS Stem Extension 1/4" to 3"
70-190 Series (Locked Retainer) -04- 2-1/4" CS Stem Extension 1/4" to 3"
-05- Plain Ball 1/4" to 3"
-07- Steel Tee Handle 1/4" to 2"
-08- 90º Reversed Stem 1/4" to 3"
-10- SS Lever & Nut 1/4" to 3"
-14- Side Vented Ball (Uni-Directional) 1/4" to 3"
-15- Wheel Handle, Steel 1/4" to 2"
-16- Chain Lever - Vertical 3/4" to 2"
-17- Rough Chrome Plated - Bronze Valves 1/4" to 3"
-21- UHMWPE Trim (Non-PTFE) 1/4" to 3"
-24- Graphite Packing 1/4" to 3"
-27- SS Latch-Lock Lever & Nut 1/4" to 3"
-30- Cam-Lock and Grounded 1/4" to 2"
-32- SS Tee Handle & Nut 1/4" to 2"
-35- VTFE Trim 1/4" to 3"
-36- SS Hi-Rise Round Handle, SS Nut 1/4" to 2"
-39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/4" to 2"
-40- Cyl-Loc and Grounded 1/4" to 2"
-41- Automatic Drain (Bronze Valves Only) 1/4" to 2"
see page J-8
-45- Less Lever & Nut 1/4" to 3"
-46- Latch Lock Lever - Lock in Closed Position Only 1/4" to 3"
-47- SS Oval Latch-Lock Handle & Nut 1/4" to 1"
-48- SS Oval Handle (No Latch) & Nut 1/4" to 2"
-49- Assembled Dry 1/4" to 3"
-50- 2-1/4" CS Locking Stem Extension 1/4" to 3"
-56- Multifill Seats & Packing 1/4" to 3"
BRONZE BALL VALVE -57- Oxygen Cleaned 1/4" to 3"
-58- Chain Lever - Horizontal 3/4" to 2"
NUMBER SIZE A B C D E Wt. -60- Static Grounded Ball & Stem 1/4" to 3"
70-101-01 1/4" .37 1.03 2.06 1.75 3.87 .60 -63- NPT x Solder/Socket Weld 3/8" to 3"
70-102-01 3/8" .37 1.03 2.06 1.75 3.87 .56 -64- 250# Steam Trim 1/4" to 3"
70-103-01 1/2" .50 1.12 2.25 1.75 3.87 .63 -P01- BSPP (Parallel) Thread Connection 1/4" to 3"
-T01- BSPT (Tapered) Thread Connection 1/4" to 3"
70-104-01 3/4" .68 1.50 3.00 2.12 4.87 1.39
70-105-01 1" .87 1.68 3.37 2.25 4.87 1.72
70-106-01 1-1/4" 1.00 2.00 4.00 2.62 5.50 3.26
70-107-01 1-1/2" 1.25 2.18 4.37 3.06 8.00 4.61
70-108-01 2" 1.50 2.34 4.68 3.25 8.00 6.06 For Pressure/Temperature Ratings,
70-109-01A 2-1/2" 2.00 3.12 6.25 3.72 8.00 17.25 Refer to Page M-8, Graph No. 4
70-100-01 3" 2.50 3.37 6.75 4.12 8.00 18.60
70-10A-01 4" 3.12 3.68 7.37 5.25 10.00 25.50
COPYRIGHT ©2003 CONBRACO IND., INC. – PRINTED IN U.S.A. A-1
Honeywell

L6006A
Aquastat® Controller

INSTALLATION INSTRUCTIONS

APPLICATION INSTALLATION
The Honeywell SUPER TRADELINE® L6006A Controller
operates in response to temperature changes in hydronic When Installing this Product...
heating systems. It provides spdt switching for high limit, 1. Read these instructions carefully. Failure to follow
low limit or circulator control. them could damage the product or cause a
hazardous condition.
The L6006A is designed for horizontal or vertical 2. Check the ratings given in the instructions and on
insertion/mounting using an immersion well (not the product to make sure the product is suitable for
included). Refer to Wells and Fittings for Temperature your application.
Controllers, form 68-0040, for part numbers and ordering 3. Installer must be a trained, experienced service
information. technician.
4. After installation is complete, check out product
A package of heat-conductive compound is included for operation as provided in these instructions.
use when the sensing bulb is inserted into a well
designed for a larger bulb.

NOTE: See form 69-0955, 107 408, 120650 Heat


.A.WARNING
Conductive Compounds Material Safety Data Electrical Shock Hazard.
Sheet (MSDS) when used with this Aquastat® Can cause serious injury, death or equipment
Controller. damage.
Disconnect power supply before connecting
A 124904 Well Adapter, for use on old wells that do not fit wiring to prevent electrical shock or equipment
the L6006A Immersion Well Clamp, can be ordered damage.
separately, see form 68-0040. A setting stop is
factory-installed to prevent setting above 240° F (116° C) Follow instructions furnished by the system
limit. Adjustable differential range is 5° F to 30° F (3° C to manufacturer, if available. Otherwise, refer to the
17 ° C). following procedure.

Table 1. Electrical Ratings (Amperes): To install this L6006A as a replacement for other L6006A
models:
Type 120 Vac 240 Vac 1. Shut off the power and remove the old control in
Full Load 8 5.1 the existing application. If the old immersion well
appears suitable and if the adapter clamp on the
Locked Rotor 48 30.6 L6006A Aquastat Controller fits the old immersion
Millivoltage 0.25 to 0.25 to 12 Vdc well spud, this immersion well does not need to be
replaced.
2. If the immersion well is to be replaced and if the
system is filled, drain the system to a point below
the boiler tapping.
3. Remove plug (or old immersion well) from boiler
tapping.
4. Install new immersion well (not included). When a
boiler tapping is greater than 1/2 in. or 3/4 in. NPT,
use a reduction fitting to adapt the boiler opening to
the 1/2 in. or 3/4 in. NPT threads that are standard
with the well or fitting. Use thread seal compound
or equivalent on the fitting.

® U.S. Registered Trademark


Copyright© 2001 Honeywell • All Rights Reserved
1111 111111 11111 69-0235-5
L6006A AQUASTAT® CONTROLLER

NOTE: Some models have an adjustable tubing length Fig. 3 and 4 show typical wiring diagrams of Aquastat"
to 3 in. (76 mm). In these models, pull out extra Controllers used in heating systems.
tubing inside the case if needed.

5. Fill the system. Make sure that the well is screwed


in tightly enough to prevent leakage. Do not tighten
after controller is secured to the well, applying
force to the case.
6. Loosen the screw (at the top of the case, above the
scale setting), and remove the cover. Loosen the DIFFERENTIAL
ADJUSTMENT
two screws that secure the adapter clamp (See J,

·. :f,'
\ WHEEL
i �!
Fig. 1).
I
7. Determine whether vertical or horizontal mounting
method is desired; see Fig. 2 for mounting bracket
&.
,1---�INSERTION
placement. ELEMENT
dt
{
8. Insert the sensing element into the immersion well.
9. Fasten the case of the Aquastat Controller to the
well with the adapter clamp. Make certain that the
clamp is properly positioned over the groove of the
well spud. Also be sure the flange at the opening of
the well fits snugly into the opening of the case. Be
ADAPTER
sure the sensing element bulb bottoms in the well. CLAMP
SCREW{2)

Wiring .-HEAT
CONDUCTIVE
Disconnect power supply before connecting wiring to
&.
COMPOUND
prevent electrical shock or equipment damage. Make WITH VERTICAL MOUNTING OF IMMERSION WELL,
ELEMENT IS ATTACHED TO BOTTOM OF CASE. M8870A
sure all wiring complies with local electrical codes and
ordinances. The case has a knockout for 1/2 in. conduit. Fig. 1. Internal view of L6006A and
accompanying components.

VERTICAL MOUNTING HORIZONTAL MOUNTING


M8871

Fig. 2. Mounting bracket placement for vertical or horizontal mounting.

69-0235-5 2
L6006A AQUASTA T® CONTROLLER

24V
OPERATION
PROTECTORELAY THERMOSTAT
CONTROL
Select control settings according to the heating system
manufacturer recommendations.

High-limit Controller-shuts off burner when water


temperature exceeds high-limit setting. R-B contacts
make, and burner restarts when temperature drops to
high-limit setting minus the temperature differential.

Low-limit Controller-maintains minimum water


temperature for domestic hot water; e.g., tankless coil in
heating boiler. Makes R-B contacts at temperature
setting minus differential.

BURNER Circulator Controller-prevents circulation of water that is


MOTOR not hot enough. Breaks R-W contacts for circulator circuit

=== t�t�gt:;1�� '------===---' at temperature setting minus differential; remakes the


R-W contacts for circuit when the temperature setting
&. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED,
is reached.

£. R-8 OPENS, R W
- CLOSES ON TEMPERATURE RISE, t.18782
Switching action operates as follows:

When there is a drop in water temperature (to dial


Fig. 3. Typical wiring hookup using setting, less differential), the R to B contacts make
L6006 for low limit and circulator and the R to W contacts break, preventing circulator
control in oil-fired hydronic system. operation. When there is a rise in water temperature
(to dial setting), R to B contacts break and R to W
circulator contacts make.

L60□6 ---
ADJUSTMENT
CIRCULATOR
AND
LOWLIMIT;
Set the differential according to the system manufacturer
W ---
CONTROL recommendations. Rotate the wheel on the back of the

-f@l
--- snap switch until the desired reading is aligned with the
B
V notch in the frame. The wheel provides an adjustment

L8148A from 5'F to 30'F (3'C to 17'C). Replace the cover on the
Aquastat Controller.

Adjust the control point according to the system


manufacturer recommendations. To adjust, insert a
screwdriver in the slotted screw type head located
-- LOW VOLTAGE beneath the window in the cover. Turn the scale to the
-- LINE VOLTAGE
desired control point. Move the factory-set stop if
CIRCULATOR desired, as shown in Fig. 5.

TO CHANGE SETTING, INSERT BENT PAPER CLIP INTO SMALL HOLE


IN DIAL AND PUSH ENOUGH TO ALLOW FOR MOVEMENT OF
FACTORY-SET STOP.

PILOTSTAT LINE VOLTAGE OIL BURNER RELAY


GAS CONTROL LINE VOLTAGE
TERMINALS

&. POWER SUPPLY. PROVIDE DISCONNECT MEANS


AND OVERLOAD PROTECTION AS REQUIRED.

&. WHEN USING CIRCULATOR LOW LIMIT CONTROL,


REMOVE L 1-3 JUMPER. M8783

Fig. 4. Typical wiring hookup using L6006


with L8148A Aquastat Relay.

Fig. 5. Moving factory-set stop on L6006A.

3 69-0235-5
Honeywell
L4006, 7,8; L6006, 7,8
Aquastat® Controllers

FEATURES
FOR VERTICAL
• L4006, 7, and 8 provide Spst switching for high or low
MOUNTING AND
limit or circulator control.
HORIZONTAL
• L4006G includes two Spst switches that provide high
SENSOR limit and circulator control.
INSERTION • L4006,7; L6006,7 models are available for insertion in:
vertical or horizontal immersion well, vertical or
horizontal direct immersion, and surface mounting.
• L4008, L6008 include remote bulb for mounting
controller at a location away from the sensing element.
• Totally enclosed Micro Switch ™ snap-acting switches
operate on temperature rise to set point.
• Models calibrated for high limit use are also suitable
for low limit control if a separate high limit controller
is used.
• Visible control point scale and external adjustment
FOR SURFACE screw, permit easy setting.
MOUNTING WITH REMOTE BULB • Remote bulb models may be used to sense air
temperature in ducts and in outside air sensing
GENERAL applications.

Aquastat® Controllers are immersion type devices for limiting


or regulating the temperature of liquids in boilers, storage
tanks, and other applications where temperature control is
required.

Contents
General............................................................................. 1
Features ........................................................................... 1
Specifications ................................................ . .......... .... .... 2
Ordering Information ....................... ................................. 2
Installation ............................. ........................................... 8
Operation .......................................................................... 14
Adjustments ...................................................................... 15
Checkout .......................................................................... 17
Material Safety Data Sheet ............ .... ... ... ..... . .................. 18

11111 60-2104-10
L4006, 7,8; L6006, 7,8 AQUASTA T® CONTROLLERS

SPECIFICATIONS
IMPORTANT NOT E : The following specifications are standard. Variances,
The specifications given in this publication do not available as options, are listed in Tables 1 and 2.
include normal manufacturing tolerances. Therefore,
this unit may not exactly match the listed Electrical Ratings (A):
specifications. Also, this product is tested and Models with 2 ° F (1° C) fixed differential:
calibrated under closely controlled conditions, and
some minor differences in performance can be 120Vac 240Vac
expected if those conditions are changed. Full Load 2.6 1.3
Locked Rotor 15.6 7.8
SUPER TRADELINE®ITRADELINE MODELS
SUPER TRADELINE controls offer features not available on Models with 5 ° F (3° C) fixed differential or 5° F to 30° F
TRADELINE or standard models, and are designed to replace (3° C to 17° C) adjustable differential:
a wide range of Honeywell and competitive controls.
110/120Vac 2001240Vac 277Vac 3
TRADELINE models are selected and packaged to provide Full Load 8.0 5.1 4.2
ease of stocking, ease of handling, and maximum
replacement value. Specifications of SUPER TRADELINE Locked Rotor 48.0 30.6 25.2
and TRADELINE controls are the same as those of standard Millivoltage 0.25 at 0.25 to 12 Vdc
models except as noted below.
a L6008G only.
SUPER TRADELINE Model: L6006A Aquastat Controller.
Switching:
SUPER TRADELINE Features: L4006, L4007, L4008: Spst.
SUPER TRADELINE package with cross reference label and L6006, L6007, L6008: Spdt (breaks R-B and makes R-W on
special instructions. temperature rise at setpoint).
Factory-set stop at 240° F (116° C).
Vertical or horizontal mount. Pressure Rating:
Tube of heat-conductive compound. Capillary Bulb (Direct Immersion): 200 psi (1379 kPa).
Insulation: 1-1/2 in. to 3 in. (38 mm to 76 mm). Immersion Well: 255 psi (1758 kPa).

TRADELINE Models: L4006A,B,E ; L4008E; L6006C; Sensing Bulb Material: Copper.


L6008A Aquastat Controllers.
Sensing Bulb Fill: Liquid-toluene or silicone oil.
TRADELINE Features Available:
TRADELINE package with cross reference label and special Sensing Bulb Dimensions: 2-7/8 in. (73 mm) long,
instructions. 3/8 in. (1O mm) diameter.
Some TRADELINE models include immersion well.
Factory-set stops at 180° F, 240° F, or 250 ° F (82° C, 116° C, Wiring: Screw terminals.
or 121° C).
Vertical or horizontal mount. Maximum Ambient Temperature: 150 ° F (66 ° C).
Tube of heat-conductive compound.
Insulation depths of 1-1/2 in. or 3 in. (38 or 76 mm).

ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE ® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada-Honeywell Limited/Honeywell Limitee, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

60-2104-10 2
ES-174A-740
For Hot Water Boiler Applications

Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor ––––––––––––––––––––––––––––––––––––––––––––

Job Location ––––––––––––––––––––––––––––––––––––––––– Approval –––––––––––––––––––––––––––––––––––––––––––––


Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. –––––––––––––––––––––––––––––––––––

Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative ––––––––––––––––––––––––––––––––––––––––

Series 174A, 374, 740


ASME Water Pressure Relief Valves
For Pressure Protection of Hot
Water Heating Boilers
Sizes: 3⁄4" – 2" (20 - 50mm)
Series 174A
Bronze body safety relief valves for pressure protection only
of all types of hot water heating boiler equipment. Pressure
range 30 to 150psi (2 - 10 bar) with corresponding high ratings
from 650,000 to 14,370,000 BTU/hr. Female inlet and outlet
connections. Sizes 3⁄4" - 2" (20 - 50mm).

Series 374A
Iron body with forged bronze inlet, 550,000 BTU/hr rating.
3⁄4" (20mm) only.

Series 740
Iron body with expanded outlets for hot water space heating Series 174A Series 740
boilers. Pressure range 30 to 75psi (2 to 5 bar) with correspon-
ding high ratings from 925,000 to 10,700,000 BTU/hr.

Operation
Features
As thermal expansion conditions develop, pressure builds up to
• Seat located above drain; water can’t be trapped and the setting of the relief valve. This will cause discharging of small
sediment can’t foul seat. quantity of water.
• Non-mechanical seat-to-disc alignment will not stick Should operating controls fail, permitting runaway firing, the
or freeze. boiler water may reach steam temperatures. The valve will then
• Water seal of high temperature resisting material isolates open to discharge steam at the rate or faster than the boiler can
spring working parts from water during relief. generate it, thus restoring system pressure to a safer level.
Important: The discharge line must be the same size as the
valve outlet, and must pitch downward from the valve to a safe
Specifications place for disposal.
Boiler Relief Valves Valve lever must be tripped at least once a year to ensure that
An ASME Section IV certified pressure relief valve shall be waterways are clear. This device is designed for emergency
installed on each boiler as noted. The valve shall have a BTU safety relief and shall not be used as an operating control.
rating in excess of the BTU rating of the boiler's heating output.
Each hot water space heating boiler shall be equipped with a
pressure relief valve set to relieve below the maximum boiler
working pressure. The valve shall feature a raised seat and
non-mechanical disc alignment. Working parts and spring shall
be isolated from any discharge by a high temperature resistant
material. Valve shall be a Watts Regulator Company Series
174A, 374A or 740.

Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements,
please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials with-
out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold.
Materials Capacity*
BTU/hr Steam Pressure Discharge Capacities
Series 174A As tested and rated by the National Board of Boiler and
Pressure Vessel Inspectors
• Bronze body construction
SERIES 174A
• Nonmetallic disc-to-metal seating 34
Set ⁄ " x 3⁄4" 1" x 1" 11⁄4" x 11⁄4" 11⁄2" x 11⁄2" 2" x 2"
Pressure 20 x 20mm 25 x 25mm 32 x 32mm 40 x 40mm 50 x 50mm
Series 740 psi bar Model M3 Model M1 Model M1 Model M Model M
• Iron body construction 30 2.07 650,000 1,005,000 1,682,000 2,020,000 3,815,000
• Nonmetallic disc-to-metal seating 33 2.27 695,000 1,075,000 1,788,000 2,150,000 4,080,000
35 2.41 725,000 1,125,000 1,877,000 2,250,000 4,250,000
36 2.48 740,000 1,145,000 1,916,000 2,310,000 4,344,000
Pressure – Temperature 40 2.76 800,000 1,240,000 2,071,000 2,490,000 4,690,000
45 3.10 875,000 1,355,000 2,265,000 2,720,000 5,130,000
Series 174A 50 3.45 950,000 1,470,000 2,459,000 2,950,000 5,575,000
Pressure range: 30psi to 150psi (2 to 10 bar) with correspon- 55 3.79 1,025,000 1,590,000 2,653,000 3,190,000 6,010,000
ding high BTU/hr ratings from 650,000 to 14,370,000 BTU/hr. 60 4.13 1,100,000 1,702,000 2,847,000 3,425,000 6,450,000
Maximum Temperature: 250ºF (121ºC) 65 4.58 1,170,000 1,820,000 3,041,000 3,660,000 6,890,000
70 4.82 1,245,000 1,935,000 3,325,000 3,890,000 7,330,000
Series. 374A 75 5.17 1,320,000 2,055,000 3,429,000 4,125,000 7,770,000
Pressure range: rated up to 550,000 BTU/hr at a 30psi (2 bar) 80 5.51 1,400,000 2,166,000 3,605,000 4,360,000 8,215,000
setting only. 85 5.86 1,470,000 2,285,000 3,817,000 4,590,000 8,650,000
90 6.60 1,545,000 2,400,000 4,011,000 4,825,000 9,090,000
Series 740
95 6.55 1,620,000 2,520,000 4,205,000 5,060,000 9,530,000
Pressure range: 30psi to 75psi (2 to 5 bar) with corresponding
100 6.89 1,695,000 2,635,000 4,399,000 5,290,000 9,970,000
high ratings from 925,000 to 10,700,000 BTU/hr.
105 7.23 1,770,000 2,750,000 4,593,000 5,525,000 10,410,000
Maximum Temperature: 250ºF (121ºC)
110 7.58 1,845,000 2,865,000 4,787,000 5,760,000 10,850,000
115 7.92 1,920,000 2,980,000 4,981,000 5,990,000 11,290,000
120 8.27 1,995,000 3,100,000 5,175,000 6,225,000 11,730,000
Standards 125 8.61 2,070,000 3,215,000 5,370,000 6,460,000 12,170,000
ASME 130
135
8.96
9.30
2,145,000
2,220,000
3,330,000
3,445,000
5,564,000
5,758,000
6,690,000
6,925,000
12,610,000
13,050,000
140 9.65 2,295,000 3,565,000 5,952,000 7,160,000 13,490,000
Tested and rated by the National Board of Boiler and Pressure 145 9.99 2,370,000 3,680,000 6,146,000 7,390,000 13,390,000
Vessel Inspectors to the requirements of ASME. Meets Military 150 10.34 2,445,000 3,795,000 6,340,000 7,630,000 14,370,000
Spec. MIL-V-18634B, Type I, Class 3A, Style A (Bronze Body),
SERIES 740
Style B (Iron Body). 34
Set ⁄ " x 1" 1" x 11⁄4" 11⁄4" x 11⁄2" 11⁄2" x 2" 2" x 21⁄2"
Pressure 20 x 20mm 25 x 25mm 32 x 32mm 40 x 40mm 50 x 50mm
Dimensions – Weights psi bar Model M1 Model M Model M Model M Model M
30 2.07 925,000 1,300,000 2,105,000 2,900,000 5,250,000
SERIES 174A 33 2.27 989,000 1,390,000 2,250,000 3,100,000 5,613,000
Size (Dn) Height Length Weight 35 2.41 1,032,000 1,450,000 2,345,000 3,235,000 5,855,000
Model in. mm Model in. mm in mm lbs. kg. 36 2.48 1,053,000 1,480,000 2,395,000 3,300,000 5,975,000
374A 34
⁄ x 3⁄4 20 x 20 – 35⁄8 92 21⁄2 64 1.13 .5 40 2.76 1,139,000 1,600,000 2,590,000 3,569,000 6,461,000
174A 34
⁄ x 3⁄4 20 x 20 M3 51⁄8 130 21⁄2 64 1.50 .7 45 3.10 1,245,000 1,750,000 2,830,000 3,903,000 7,067,000
174A 1x1 25 x 25 M1 53⁄4 146 3 76 3.13 1.4 50 3.45 1,352,000 1,899,000 3,075,000 4,237,000 7,672,000
174A 11⁄4 x 11⁄4 32 x 32 M1 83⁄8 213 43⁄4 121 6.25 2.8
55 3.79 1,459,000 2,049,000 3,315,000 4,572,000 8,277,000
174A 11⁄2 x 11⁄2 40 x 40 M 9 229 47⁄8 124 7.25 3.3
60 4.13 1,566,000 2,200,000 3,560,000 4,907,000 8,883,000
174A 2x2 50 x 50 M 115⁄8 295 61⁄4 159 13.75 6.2
65 4.58 1,672,000 2,349,000 3,800,000 5,241,000 9,488,000
SERIES 740
34
70 4.82 1,779,000 2,499,000 4,045,000 5,575,000 10,093,000
740 ⁄ x1 20 x 25 M1 55⁄8 143 3 76 1.88 9
75 5.17 1,886,000 2,649,000 4,285,000 5,909,000 10,700,000
740 1 x 11⁄4 25 x 32 M 71⁄4 184 31⁄2 89 3.13 1.4
740 11⁄4 x 11⁄2 32 x 40 M 83⁄4 222 45⁄8 117 6.13 2.8
740 11⁄2 x 2 40 x 50 M 91⁄4 235 51⁄4 133 7.50 3.4
740 2 x 21⁄2 50 x 65 M 115⁄8 295 63⁄4 171 16.50 7.5

Water Safety & Flow Control Products USA: 815 Chestnut St., No. Andover, MA 01845-6098; www.watts.com
Canada: 5435 North Service Rd., Burlington, ONT. L7L 5H7; www.wattscanada.ca

ES-174A-740 0610 © Watts Regulator Company, 2006


74
Duragauge® Pressure Gauge
Type 1379, ASME B 40.1
Grade 2A (±0.5% of span)

• 4 1/2˝ full-size bourdon tube Type 1379 Duragauge® pressure


• Patented Duratube™ with as-welded- gauge is offered in 41⁄2,,̋ 6˝ and 81⁄2˝
tube construction controls stress dials sizes.
for longer life This rugged, solid-front aluminum
• “Round Cap Tip” construction case gauge is tops in its field. It is
lowers stresses for longer life available as a weatherproof hermet-
• Easily adjustable, self-locking ically sealed or liquid-filled version
micrometer pointer in 41⁄2˝ and 6˝ sizes in pressures to
• Exclusive Teflon coated 400 series 30,000 psi. Like the 1279, it can be
stainless steel rotary movement easily field converted from the weath-
for longer life erproof version to either the sealed or
• New PLUS!™ Performance Option: liquid-filled version using an optional
- Liquid-filled performance in a dry kit. Ranges 50,000, 80,000 and
gauge 100,000 psi are available in 6˝
- Fights vibration and pulsations hermetically sealed and liquid-filled
without liquid-filled headaches cases. All size cases are coated
- See pages 6-7 for details with black epoxy which will withstand
- Order as option XLL most environmental conditions.
• Epoxy-coated system for superior
corrosion resistance
BOURDON SYSTEM SELECTION STANDARD RANGES
Ordering Bourdon Tube & Tip Material(1) Socket Tube Range Selection NPT Pressure Compound
Code (all joints TIG welded except “A”) Material Type Limits (psi) Conn.(2) psi psi
Phosphor Bronze 0/15 30 in.Hg/15 psi
A Tube-Brass Tip, Silver Brazed Brass C-Tube 12/1000 1
/4, 1⁄2
0/30 30 in.Hg/30 psi
C-Tube 12/1500 1
/4, 1⁄2 0/60 30 in.Hg/60 psi
R 316L stainless steel 1019 steel
Helical 2000/20,000 1
/4, 1⁄2 0/100 30 in.Hg/100 psi
C-Tube 12/1500 1
/4, 1⁄2 0/160 30 in.Hg/150 psi
S 316L stainless steel 316 stainless steel 0/200 30 in.Hg/300 psi
Helical 2000/20,000 1
/4, 1⁄2
0/300
C-Tube 15/1500 1
/4, 1⁄2
P(4) K Monel Monel 400 0/400 Vacuum
)
Helical 2000/30,000 1
/4, 1⁄25 0/600 30/0 in.Hg
WW Inconel 718 316 stainless steel Helical 50/80/100,000(3)(6) 1
⁄4 high press. 0/800 34/0 ftH2O
0/1000
(1) For selection of the correct Bourdon system material, see the (4) Use for applications where NACE standard MR-01-75 is
media application table on page 243. specified. 0/1500
(2) Other connections available on application. (5) 30,000 psi offered with 1⁄4 high pressure connection, 1⁄2 NPT 0/2000
(3) 50,000-100,000 psi available in 6˝ 1379 lower and back optional.
connection only. (6) Offered hermetically sealed as standard. Liquid fillable 0/3000
optional. 0/5000
0/10,000
0/20,000
0/30,000
NOTE:
0/50,000
Equivalent standard
0/80,000
kg/cm2, and kPa metric
0/100,000 ranges are available.

TO ORDER THIS 1379 DURAGAUGE:


Select: 45 1379 SS* 04L XXX 100#
1. Dial size–41⁄2˝, 6˝, or 81⁄2˝
2. Case type–1379
Ring–threaded reinforced polypropylene
3.. Bourdon system selection ordering code
4. Connection–1⁄4 NPT (02), 1⁄2 NPT (04), Lower (L), Back (B)
5. Optional features–see page 239
6. Standard pressure range
7. Accessories–see pages 233-238
*
( ) “S” denotes solid front case design

Consult factory for guidance in product selection


Phone (203) 385-0217, Fax (203) 385-0602 or
MADE IN U.S.A. visit our web site at www.ashcroft.com
114
Bimetal Thermometers
Series EI, Grade A (1%)

• Hermetically sealed This series has a hermetic seal


and an external adjustment in the
• External adjustment rear of the case. As with other
• Maxivision® dial Ashcroft® industrial bimetal ther-
mometers, it has a Maxivision® dial
• 1% full-span accuracy which eliminates parallax by placing
(ASME B40.3 Grade A) the pointer on the same plane as
• All-welded stainless steel the graduations. The connection
construction locations are rear, lower, and
Everyangle.™
• Silicone on the coil provides The hermetic seal prevents entry
vibration dampening and superior
of moisture into the casing, thus
time response
minimizing the possibility of icing or
• Heavy-duty glass standard; plastic fogging inside the case. The window
or shatterproof glass optional stays clear, and with the Maxivision
dial, precise readings are certain.
• Limited five-year warranty

SELECTION TABLE

Case Size Stem Stem Lengths Temperature Range


Available
“S”
Dial Code Style Connection Code Location Code Length Code °F* Fig.
°/Div. Inter. °C °/Div. Fig.
Code (inches) Fahrenheit Celsius Inter.

Plain 40 Rear R –80/120 –50/50 1 10


2 20
1
2˝ 20 Pointed Plain 50 Rear R 2 ⁄2 025 –20/120†† –20/120 2 20
1
⁄4 NPT 60 Rear R 4 040 30/130†† 1 10 0/50†† 1 5
1
⁄2 NPT Union 42 6 060 0/200 20 0/100 1 10
1
Everyangle E
3˝ 30 EI ⁄2 NPT 60 9 090 0/250 2 10/150
2 20
1
Rear R 12 120 50/300 0/200
⁄2 NPT 60
Lower L 15 150 50/400 50 0/300
1
⁄2 NPT Union 42 18 180 50/550 5 50/450**† 5 50
1
Everyangle E
5˝ 50 ⁄2 NPT 60 24 240 200/700† 100/500**†

1
Rear R 100/800† 10 100
⁄2 NPT 60
Lower L 200/1000**†
* Dual scale ranges available for all standard °F ranges (3˝ Thermowells must be used on all pressure or velocity
and 5˝ case only) applications, to protect the stem of thermometer from Overtemperature Limits
** Satisfactory for continuous service up to 800°F or 425°C. corrosion and physical damage, and to facilitate removal Maximum
Can be used for intermittent service from 800 to 1000°F, of the thermometer without disturbing the process. Top of Range °F
Maximum ambient temperature 200°F (95°C).
Overtemperature
or 425 to 500°C.
Use Ashcroft Duratemp thermometers for ranges above and
below those listed above.
up to 250 100% of span
† Minimum stem length for these ranges is 4˝.
†† Minimum stem length lower connection and Everyangle 4˝.
250/550 50% of span
550/1000 800°F **

TO ORDER THIS EI SERIES BIMETAL THERMOMETER:

Select: 30 EI 60 R 040 0/250°F XNH


1. Case Size: 3˝ Code 30
2. Style: Code EI
3. Stem Conn: 1⁄2 NPT Code 60
4. Stem Location: Rear Code R
5. Stem Length: 4˝ Code 040
6. Range: Code 0/250°F
7. Options: Stainless Steel Tag (see page 33)

Reference Bulletin BM-1 Consult factory for guidance in product selection


Phone (203) 378-8281, FAX (203) 385-0499 or a Halliburton company
MADE IN U.S.A. visit our web site at www.ashcroft.com

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