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59 - (1963neal) - Local Parameters in Cocurrent Mercury-Nitrogen Flow
59 - (1963neal) - Local Parameters in Cocurrent Mercury-Nitrogen Flow
by
L. G. Neal
N o r t h w e s t e r n University
J a n u a r y 1963
EMS,
ABSTRACT 7
I. INTRODUCTION. 7
TABLE O F CONTENTS
Page
VI. CONCLUSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
BIBLIOGRAPHY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
ACKNOWLEDGEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LIST O F FIGURES
1. M e r c u r y - N i t r o g e n Flow System 26
2. M e r c u r y - N i t r o g e n Mixer 27
3. T e s t Section 27
4. M e r c u r y Storage Tank. 27
5. Electric Probe 33
6. P h o t o g r a p h i c R e c o r d of E l e c t r i c P r o b e Signal . 33
7. Integrating C i r c u i t 35
8. A v e r a g e Gas F r a c t i o n from Integration of P r o f i l e and from
M e a s u r e d P r e s s u r e Gradient 37
9. Impact P r o b e , 39
10. Schematic of Differential P r e s s u r e - M e a s u r i n g System . . . . . 40
11. Typical Gas F r a c t i o n P r o f i l e s at | = 5.7. . . . . . . . . . . . . . . 44
12. Developing Gas F r a c t i o n P r o f i l e s for I n c r e a s i n g Values of ^ . 44
13. Gas F r a c t i o n P r o f i l e s at | = 28.5 and | = 51.5 for Varying /3
and Constant R e * = 2.6 45
14. Gas F r a c t i o n P r o f i l e s at | = 28.5 and | = 51.5 for Varying
R e * and Constant jS = 0.3 . . . . . . 45
15. Liquid Velocity P r o f i l e s at | = 5,7 for L a r g e Re* and
I n c r e a s i n g /3 . . . . 46
16. Liquid Velocity P r o f i l e s at | = 28.5 and | = 51.5 for Varying
/3 and Constants R e * = 13.6. 46
17. Liquid Velocity P r o f i l e s for jB = 0,3 and Varying Re* . . . . . . 46
18. Bubble Size Distribution at | = 5.7. . . . . . 50
19. Bubble Size Distribution at | = 2 8 . 5 . 51
20. Bubble Size Distribution at | = 51.5 52
21. Gas Slug Length Distribution at | = 2 8 . 5 . 53
22. Gas Slug Length Distribution at | = 5 1 . 5 . . . . . . . . . . . . . . . 54
23. Liquid Slug Length Distribution at | = 51.5 . . . . . . . . . . . . . 55
24. C o m p a r i s o n of Liquid Slug Length Distributions at | = 28.5
and i = 51.5. 56
25. T i m e A v e r a g e Slug Shapes 57
26. Nitrogen Slugs in Stagnant M e r c u r y . . . . . . . . . . . . . . . . . . 59
4
LIST O F TABLES
I. Calibration of Impact P r o b e . . . . . . . . . . . . . . . . . . . . . . . 41 ,^
A - 1 . Gas F r a c t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-65
A - 2 . Liquid Velocity . . . . . . . , , . , . 66
A-3. Calculated P r o f i l e D a t a , . . . . . . . . . . . . . . . . . . . . . . . . . 66
A - 4 . Arnaand's P a r a m e t e r . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4
NOMENCLATURE
Greek
by
L. G. Neal
ABSTRACT
I. INTRODUCTION
(2.2)
P = (1 -ci) P L + ctPQ
and
/dp\ _ PLUL
UZ/TP ^ ^^ 2g^DL
or (2.4)
/dP\ ^ PG^G
Idz/^p ^ 2g^D^ '
f - C/Re^ , (2.5)
,2 / d P \
= (pi , ,
TP \dz/L
or (2.6)
"dz/TP ~ ^
2 2
The m u l t i p l i e r s (pl_j and 0 Q a r e e m p i r i c a l functions of the d i m e n s i o n l e s s
factor
u
/fiL\0.m /PQ\0.5S5 n ^
(2.7)
(dP/dz)L
X^ = (2.8)
(dP/dz)(
'dP\
+ (PL-PG) sin dz (2.10)
^dz/GTP LTP
12
d .2 P L
= 0 (2.11)
dz (1-a) + a PG
" 2 Vl - tt|
2 — (1 - a ) 2 + a ( l - 2a)
Pn
T h e s e e r r o r s a r e a r e s u l t of t h e a s s u m p t i o n
m o. -.in- ^6 == ((m
- PG £) Pj^ sin (2.13)
Vdz/ G T P LTP
It d o e s n o t s e e m p o s s i b l e t h a t t h i s r e l a t i o n i s s a t i s f i e d f o r a l l 9, t h a t i s ,
t h e f r i c t i o n a l p r e s s u r e l o s s e s of t h e p h a s e s a r e e q u a l f o r h o r i z o n t a l flow,
b u t m u c h d i f f e r e n t for v e r t i c a l flow.
dP dP „ (2.15)
T = PG (6-y)
dz ( ^ )
dP
T = f - /^L(6 - y) (2.16)
where
u+ = U L iro/p^V^'
Equation (2.16) m a y be r e w r i t t e n in t e r m s of d i m e n s i o n l e s s
v a r i a b l e s as
where
a' = 6y[(T]2M^L)/(PLg)]
14
and
v= (VPL)''M6PL/ML) •
D e i s s l e r ' s e x p r e s s i o n cannot be solved analytically, and a nu-
m e r i c a l solution h a s to be obtained. Von K a r m a n ' s equation can be
i n t e g r a t e d to give
whe r e
s = i+i:^
and
U* = S^^^ ; (2.21)
a * = S'/P . (2.22)
and
WQ = ZTIR^PQU^ / ( 1 - S ) a ^ a * U* dS , (2.24)
Jo
Jo
x = W G / ( W L + WG) . (2.26)
fip = 2 p y ( l + p ) ( H - 2 p ) ; (2.27)
On = 2 n y ( l + n ) ( l + 2 n ) ; (2.28)
and
Substituting E q s . (2.21) and (2.22) into E q s . (2.23), (2.24), and (2.25) gives
and
a = a^Op (2.32)
1 - ^ (2.33)
X
PG L a
where
K = (On^p)/^ n p
T) =
UG ^ 1 - a (2.34)
UL K - a
a = K^ (2.36)
a = C^ (2.37)
w h e r e P i s p r e s s u r e in k g / c m ^ .
17
(dP/dz)rrp , , . , , , . , ,- .
/ ^TP , . , , u X , . , ^2.39)
(dP/dz)L
P - ^ a fl - ^ ) . (2.40)
PL V PL
^20 . 1 a h(p
= 0 ;
bz^ ' r ^r or
(2.44)
x-^f
bhj/ 1 b
=0
bz^ r Sr
Ug = 0.495 v ^ . (2.47)
A g r e e m e n t with e x p e r i m e n t a l m e a s u r e m e n t s w a s r e m a r k a b l y good
for l a r g e tubes (of -f-- and 1-in. d i a m e t e r s ) , but the theory tends to o v e r -
e s t i m a t e the velocity for small tubes ( y - i n . d i a m e t e r ) . This i s attributed
to v i s c o s i t y effects at low Reynolds n u m b e r s . Griffith and Wallis\16)
m e a s u r e d the r i s e velocity of infinite slugs; their r e s u l t s a g r e e with
Eq. (2.47).
^M 4A d ^ dM_
= 0 , (2,49)
^ z * " D r* ^r* ^ dr*
where
r* = radius = 2r/Dp ;
z* = length = z/Dp ;
r* = 0 dM/dr* = 0 (symnaetry)
r* = 1 dM/dr* = 0 (no wall friction)
z* = 0 M = mc 0 < r * < d/Op
M = ma d/Op < r* < 1
to give
^, V 2(d/D ) j j K n ( d / D p ) ] ,^ .. . ^ iA^zUr. \A * 1
M = 2. J TZ/TT ^ tL„Jo(Knr*) e x p [ - / (4K^A/D ) d z * ]
(2.50)
UL = UG .
uL = u£ ,
where
U l = UL/ULm
and
U£ = UG UGm •
* = Ucm/ULm -
UL = UG = s^'^ (3.1)
and
a* = S^/P , (3.2)
where
a* = a / a j ^
Then
and
With the use of E q s . (3.1) and (3.2) and the constants defined by E q s . (2.27),
(2.28), and (2.29), the i n t e g r a l s give
^ m '^"'D (3.8)
U c / U C m = ^ np/
n p / ^" p (3.10)
X = WG/(WG+WL) . (3.11)
1 - # (3.12)
X PG '^ a
25
where
^ ~ "n"p/"np
A. Flow System
Stainless steel pipe, Schedule 40, was used throughout, and all
threaded joints w e r e sealed with a r e s i n - b a s e paint.
1. Components
a. M e r c u r y - N i t r o g e n Mixer
b. Test Section
c. Separator
0. IJI- W M
WeLDfB T@ SIDE
OF SieilS*
TO AIR
SUPPLY
^
»
sx^Ssi :^3
12
I. 0. 125 CIA.
THIEADEO
HOLES
IXSSSSSSSS^XSSSSS^
10 DIA.-
f
MOTE: ALL OIHENSIOKS IN IHCHES NOTE: ALL DIMENSIONS IN INCHES
a. Orifice M e t e r s
b. P r e s s u r e Measurements
c. Temperature Measurements
d. Flow Control
3. Procedure
B. E l e c t r i c P r o b e
1. Definition of V a r i a b l e s
f = N/T ,
w h e r e f is the frequency in b u b b l e s / s e c o n d , and N is the total number of
bubbles that p a s s the probe in time T.
The b u b b l e - s i z e distribution is e x p r e s s e d in t e r m s of a c u m u -
lative bubble distribution function:
GiO = g ( 0 dC , (4.5)
UO = f iiOdt^ . (4.6)
a = ^ [1 - f(t)] dt , (4.7)
33
2. Method
1.25
Fig. 5. E l e c t r i c Probe
3.0
1.5
-1.5
-3,0 J_ _L J_ _L
0.2 .8 1.0 1.2 I.U 1.6 1.8 £.0
TIME, sec
(1) the frequency with which the phase changes at the probe
tip, which may be identified with the local bubble frequency;
TreVr = 4/?! D ^ = l / 2
e/DB = A / 2 - (4.8)
w h e r e e is the d i a m e t e r of the c i r c u l a r a r e a and, from s y m m e t r y , also
the a v e r a g e bubble d i a m e t e r p i e r c e d . It is r e l a t e d to the dwell time Qg
by the bubble velocity U ^ :
e = ©BUB • (4.9)
DB = V^ ©BUB • (4.10)
DB = SBUB • (4.11)
T h e p r o b l e m is v e r y c o m p l i c a t e d , a n d a n a p p r o x i m a t i o n
m u s t be m a d e . T h e d e p e n d e n c e upon t h e r a d i a l p o s i t i o n of the p r o b e i s
i g n o r e d , and it i s a s s u m e d t h a t limiiting v a l u e s of V T ' a r e to be t a k e n for
b u b b l e s of z e r o d i a m e t e r , a n d of 1 for s l u g s . F u r t h e r , i t i s a s s u m e d t h a t
the d e p e n d e n c e of C;i upon b u b b l e d i a m e t e r is l i n e a r . The effect of t h e s e
a p p r o x i m a t i o n s w i l l be to i n c r e a s e the a p p a r e n t f r e q u e n c y of s m a l l b u b b l e s
n e a r the w a l l . H o w e v e r , t h i s is n o t a s e r i o u s l i m i t a t i o n in t h i s s t u d y ,
s i n c e t h e r e g i m e of flow i s p r i n c i p a l l y s l u g flow.
3. Signal A n a l y s i s
An a t t e m p t w a s m a d e to m e a s u r e b u b b l e f r e q u e n c y by m e a n s
of a f l i p - f l o p c i r c u i t . The c i r c u i t c o u n t s the n u m b e r of t i m e s the v o l t a g e
d r o p s to z e r o , u s i n g a " S h a s t a " M o d e l 100 d i g i t a l s c a l e r . The r e s p o n s e of
the c i r c u i t w a s a d e q u a t e to c o u n t a 1 0 0 - c p s s q u a r e - w a v e v o l t a g e c o r r e c t l y ,
b u t the b u b b l e c o u n t s w e r e c o n s i d e r a b l y l o w e r t h a n t h o s e f r o m the p h o t o -
g r a p h i c r e c o r d , as detailed below. Bubble f r e q u e n c i e s w e r e t h e r e f o r e
o b t a i n e d by t h e l a t t e r miethod.
T h e t i m e f o r e a c h g a s b u b b l e to p a s s the p r o b e , 9-^, w a s d e -
t e r m i n e d by m e a s u r i n g the l e n g t h s f r o m a p h o t o g r a p h i c r e c o r d of the
s i g n a l . A " V i s i c o r d e r " M o d e l 906 w a s u s e d to r e c o r d the s i g n a l . T h i s is
a h i g h - s p e e d r e c o r d e r c a p a b l e of r e c o r d i n g s i g n a l f r e q u e n c i e s up to
2000 c p s . T h e r e c o r d i s m a d e v i s i b l e by e x p o s u r e t o f l u o r e s c e n t light.
The f r a c t i o n of t i m e t h e c i r c u i t w a s c l o s e d w a s d e t e r m i n e d by
e l e c t r o n i c a l l y i n t e g r a t i n g the s i g n a l f o r a t i m e T. T h e i n t e g r a t i n g c i r c u i t
i s s h o w n s c h e m a t i c a l l y in F i g . 7.
T h i s i s a s t a n d a r d c i r c u i t for
w h i c h the following r e l a t i o n s h i p
holds:
r-T
1
eo = - ^ I e(t) dt (4.13)
PROBE
4. Procedure
Before the gas flow was s t a r t e d , when the systenn. was full of
m e r c u r y , the steady probe signal was i n t e g r a t e d for a time T - 150 s e c .
F r o m Eq. (4.13) this output signal is simply E T / R C and is the quantity by
which all succeeding output signals a r e divided to get the liquid fraction,
Eq. (4.14). This technique does not r e q u i r e an exact value of the i n t e g r a -
tion constant RC. However, it does r e q u i r e that each succeeding i n t e g r a -
tion be made over the s a m e i n t e r v a l , T = 150 s e c , and that the quantity
E T / R C be constant for the e x p e r i m e n t . The standardization integration
was p e r f o r m e d again at the end of the e x p e r i m e n t to e n s u r e that the l a t t e r
prevailed.
5. Discussion
-dP/dz = p (4.15)
p = (l - a ) Pj + apG (4.16)
•dP/dz = (1 - a) P L (4.17)
C. Impact P r o b e
1. Method
.\J • 0.093 ~V
0.126 S.S. TUBE - i SD«PTiB
mtion, with the small hole pointing into the
flow, by a t r a v e r s i n g m e c h a n i s m s i m i l a r to
the one used for the e l e c t r i c probe.
NOTE: ALL DIMEMSIOHS IH INCHES
Pi = P(uygc)(l - c o s e ) , (4.18)
where 6 is the angle between the axis of the pipe and the direction of the
fluid directly after contact with the probe. This angle is assumed to be
90° and small deviations from this will be taken into account by the probe
calibration.
(.'•GUG)/(PLUL) - 1^400 .
40
w h e r e f(t) i s a d i s c o n t i n u o u s f u n c t i o n of t i m e . T h e function
t a k e s t h e v a l u e unity w h e n l i q u i d e x i s t s a t t h e p r o b e , a n d
zero when gas exists at the probe.
A s t a t i c - p r e s s u r e m e a s u r e m e n t was taken at
t h e p i p e w a l l a n d t h e t w o s i g n a l s fed to a d i f f e r e n t i a l m a -
n o m e t e r s y s t e m ( s e e F i g . 10). The p r e s s u r e s i g n a l s w e r e
fed t h r o u g h 0 . 1 2 5 - i n . , c l e a r p l a s t i c p r e s s u r e tubing to t h e
b o t t o m of two b a f f l e - f i l l e d c a p a c i t a n c e t a n k s . T h e s e t a n k s
Fig. 10 w e r e c o n s t r u c t e d of 1 2 - i n . l e n g t h s of 3 - i n . , S c h e d u l e 80,
s t a i n l e s s s t e e l p i p e , w i t h e a c h e n d c a p p e d . The c a p p e d
Schematic of Dif-
e n d s w e r e e q u i p p e d w i t h tube a d a p t e r s , a n d the t a n k s i n -
ferential Pressure-
Measuring System t e r c o n n e c t e d with a tube line and valve. Each tank w a s
filled about o n e - t h i r d with m e r c u r y and the r e m a i n d e r with
w a t e r . A M e r r i a m M o d e l A282 m a n o m e t e r w a s m o u n t e d a b o v e t h e c a p a c -
i t a n c e t a n k s to m e a s u r e d i f f e r e n c e s in fluid h e i g h t . A c o n s t a n t b a c k p r e s -
s u r e a t t h e t o p of t h e m a n o m e t e r m a i n t a i n e d t h e m a n o m e t e r fluid a t a
convenient level. The s y s t e m s e r v e s t h r e e p u r p o s e s :
( l ) The w a t e r - o v e r - m e r c u r y a r r a n g e m e n t s e r v e s a s a m e -
c h a n i c a l a m p l i f i e r . T h e v o l u m e of w a t e r in e a c h l e g of the s y s t e m i s m a d e
e q u a l a n d m a i n t a i n e d c o n s t a n t , so a m a n o m e t e r a n a l y s i s c a n be u s e d to
r e l a t e t h e d i f f e r e n t i a l m a n o m e t e r r e a d i n g to the p r e s s u r e it r e p r e s e n t s .
Doing t h i s g i v e s
A P = Ah[(d2/di)2 ( P m - P w ) + P w l (4.20)
AP = P L ( U l / g ) f(t) (4.21)
AP = p J u ' L / g ) f(t)
41
or
AP = P L ( u i y g ) ( l - a ) (4.22)
since
f(t) = (1 - a)
by Eq. (4.7).
U L = Cp {(gPFAh)/[pL(l - a ) ] } i / 2 , (4.23)
4. Discussion
w h e r e p i s t h e d e n s i t y ; jU t h e v i s c o s i t y ; a t h e s u r f a c e t e n s i o n ; V the v e l o c i t y ;
and L a c h a r a c t e r i s t i c length.
T h e e x p e r i m e n t s of t h i s s t u d y w e r e p e r f o r m e d at r o o m t e m p e r a t u r e ,
a n d b u o y a n t a n d s u r f a c e f o r c e s , w h i c h c o n t a i n only fluid p r o p e r t i e s , w e r e
c o n s t a n t . F o r t h i s r e a s o n , t h e F r o u d e a n d W e b e r n u m b e r s m a y be e l i m i n a t e d
a s c o r r e l a t i n g f a c t o r s a n d t h e d e p e n d e n c e upon i n e r t i a l f o r c e c o n c e n t r a t e d in
t h e R e y n o l d s n u m b e r . Two f a c t o r s w e r e u s e d to c h a r a c t e r i z e t h e r e s u l t s : a
R e y n o l d s n u m b e r b a s e d upon t h e t o t a l m a s s flow r a t e a n d t h e l i q u i d
viscosity:
Re = 4 W x A D p / i L > (5-4)
a n d the v o l u m e t r i c g a s flow f r a c t i o n ^, d e f i n e d a s
|3 = Q G / ( Q L + Q G ) • (5-5)
T h e R e y n o l d s n u m b e r i s m u c h l a r g e r t h a n /3, so a r e d u c e d R e y n o l d s n u m b e r ,
defined a s
R e * = Re X 10"^ , (5.6)
w a s u s e d t o s i m p l i f y p r e s e n t a t i o n of t h e d a t a .
T h e v a r i a b l e s w e r e c o r r e l a t e d w i t h t h e R e * and jB in t h e f o r m
V ^ m Re ^ / S ^ , (5.7)
w h e r e V r e p r e s e n t s a n y flow v a r i a b l e , a n d m , n, and p a r e c o n s t a n t s . A
l e a s t - s q u a r e s c o m p u t e r p r o g r a m w a s u s e d to d e t e r m i n e t h e v a l u e s of m , n,
a n d p w h i c h fit t h e d a t a b e s t .
A. Gas F r a c t i o n and Liquid Velocity P r o f i l e s
P r o f i l e s of t h e g a s f r a c t i o n a n d t h e l i q u i d v e l o c i t y w e r e m e a s u r e d
a t t h r e e p o s i t i o n s a l o n g t h e l e n g t h of the t e s t s e c t i o n , m e a s u r i n g f r o m t h e
i n l e t a t I = 5.7, 2 8 . 5 , a n d 5 1 . 5 , w h e r e t h e d i m e n s i o n l e s s l e n g t h | i s g i v e n
a s z / D p . F o r m a n y r u n s , a n a d d i t i o n a l m e a s u r e m e n t of g a s f r a c t i o n w a s
m a d e a t | = 1 7 . 1 . In e v e r y c a s e , t h o s e m e a s u r e m e n t s t a k e n at | = 5.7 e x -
h i b i t e d e n t r a n c e e f f e c t s a s d e m o n s t r a t e d b y t h e c h a n g i n g p r o f i l e s of b o t h
g a s f r a c t i o n a n d l i q u i d v e l o c i t y . At | = 28.5 a n d 5 1 . 5 , t h e flow w a s a l w a y s
fully d e v e l o p e d , a s i n d i c a t e d by s t a b l e p r o f i l e s , s t a t i c p r e s s u r e , a n d b u b b l e -
s i z e s p e c t r a . T h e m e a s u r e m e n t s a t | = 17.1 s h o w e d e n t r a n c e e f f e c t s for
s m a l l p , a n d t h e flow w a s fully d e v e l o p e d for l a r g e j8.
Fig. 11. Typical Gas Fraction Profiles Fig. 12, Developing Gas Fraction
at f s 5.7 Profiles for Increasing
Values of B
45
o.w
0.2
0.30
a 0.1 —
0.20
2.8
The m a x i m u i n l i q u i d v e l o c i t y o c c u r s
—1—1—1—' 1
' 1 n e a r t h e point of m a x i m u m g a s f r a c -
fi t i o n b u t i s d i s p l a c e d b e c a u s e of w a l l
^"*».^l 13.8 O.ZHO friction.
2.0
-L
—
^~--Cl.,ll.7
1
O.I7«
-£L,— O -
The g a s - v e l o c i t y p r o f i l e i s
e x p e c t e d to h a v e a p p r o x i m a t e l y t h e
1.5 o— s a m e s h a p e , with a m a x i m u r n n e a r
:^0J30
s- t h e w a l l . The d e v e l o p m e n t of t h e
liquid-velocity profiles parallels
1.0 • 1 1 ,1, , 1 t h a t of t h e g a s f r a c t i o n . At | = 2 8 . 5 ,
0.2 0.1* 0.6 0.8
the profile b e c o m e s dome shaped,
with a m a x i m u m at t h e t u b e c e n t e r .
Fig. 15. L i q u i d V e l o c i t y P r o f i l e s No f u r t h e r c h a n g e o c c u r s a s t h e flow
a t I = 5 . 7 for L a r g e R e * mioves to ^ - 5 1 . 5 . F i g u r e 16 s h o w s
a n d I n c r e a s i n g j8 p r o f i l e s a t | = 28.5 a n d | = 51.5 for
a t y p i c a l e x p e r i m e n t . F i g u r e 17
s h o w s p r o f i l e s for flow of n e a r l y c o n s t a n t j3 a n d v a r y i n g R e '
1 1 1 '1 r '1
' 1 ' ' p Re'
5
3.0
"""
--t
51.5
^—w-
0 3W -
HX !" ' ^ y ^
- —
-
^ (f^
2.0
)0
4^
U^ 2.0
~ / /
28.5 0 262
-I
1.0
0.5
f
0 0.2
1
O.H
RUN
0.6
B-2
Re* = 13.6
0.8
1
1.0
—
1.0
' i
0.2
l
0.14
l
0.6
S
1
0.8
1
1.0
1
s
Fig. l6. Liquid Velocity Profiles F i g . 17. L i q u i d V e l o c i t y P r o -
a t I = 28.5 and t = 51.5 f i l e s for jB = 0.3 a n d
for V a r y i n g ^ a n d C o n - Varying Re*
s t a n t R e * = 13.6
a * = S^-^P
and
U*^ = s^/^
47
The data from Tables A-1 and A-2 w e r e plotted logarithmically, and
values of n and p w e r e found by determining the b e s t straight line through
the data points. The r e s u l t s a r e p r e s e n t e d in Table A - 3 , page 66. The m a g -
nitudes v a r y from 7 to 43, indicating v e r y flat profiles, as would be expected
for slug flow. In addition, values of the constant
K = (HpOjAinp
and the contribution to the a v e r a g e slip velocity ratio
X = (1 - a ) / ( K - a ) (5.8)
a* = U*^ = U* = 1 ,
which c o r r e s p o n d s to K = 1, and
C5 = 71 = U G / U L .
$ = 0.74/|3^-5(Re*)°-^ . (5.9)
n = 32.67(f:/Re*)°'32 ; (5.10)
p = 27.43{.6'''Re*)°-25 . (5.11)
The e r r o r in these equations is l a r g e . However, they give the g e n e r a l v a r -
iation of the exponents with the c o r r e l a t i n g f a c t o r s . These equations show
that the m o r e gas p r e s e n t , the m o r e uniform is the distribution of both the
gas fraction and liquid velocity; and as the total m a s s flow r a t e , which is
e s s e n t i a l l y the m a s s flow r a t e of m e r c u r y , i n c r e a s e s , the gas tends to b e -
come m o r e concentrated at the tube c e n t e r .
B. Average Velocities
The fact that the gas phase flows f a s t e r than the liquid phase can
be e x p r e s s e d by t h r e e different slip v e l o c i t i e s . These a r e :
UQ = UG - V^ij, ; (5.14)
UR = UG - U L . (5.16)
The e r r o r in Eq. (5.13) was ± 16%, and in Eq. (5.14), ± 19%. The liquid slip
velocity was given by:
The cumulative gas slug length distribution for fully developed flow
is shown in F i g s . 21 and 22. The c o r r e s p o n d i n g liquid slug distribution is
shown in F i g . 23. Since the length of a slug is its c e n t e r - l i n e length, it is
n e c e s s a r y to take slug-length data only at S = 1. The distributions show
that, frequently, the d i s t a n c e between gas slugs is s m a l l ( < 1 in.). Results
of a i r - w a t e r flow studies by Griffith and Wallis^^"'' and by Moissis and
Griffith(^°) indicate that when two slugs approach each other too closely
50
1 1 11 1 I I I
1 II 1 Ml| r nrr-i ii111 i 1 1 Mlllj 1 I I TTTTT
1.0 —
B(U
0.8 -
0.6
- / /
W
/
I
—
—
/ n
—
RUN C - l RUN J - l
R8* = 2.64 Re**= 2.13
0.4 / ^ = O.ll — 0 = 0.536 ~~"
~
^ /
/
0 9 ^ 1 1 1 1 1 1 III 1 1 M 1 1 II 1 1 1 11Illl 1 1 1 1 1 1 1 ll 1 I1I 1 I I I
0.1 ^0 0.1 10 100
1 1 II 1 1 1 l{ 11 1 1 Illlj 1 1 M 1hi
1.0 —
jgs*--
B(C)
0.8 — —
^
RUN N- RUN 0 - 1
B.e* = 1.33 / R s * = 1.33
0 = 0.584 0 = 0.769
0.6 —
/
J I I I ll I I I \ L_L 1 1 1 1 1I l l l 1 1 1 1 II 111 1 1 1 1 1 1 II
0.5 1 10 50 0.1 10 100
i(£)
0.8 —
—
0.6 Re*-6.55
0 = 0.232
/
0.4 1 I N I fill 1 J 1 1I l l l I I I I Mill I I I I Hill I I i I I
0.1 10 0 . 100
0.8
B(£) 0.6
0.4 —
RUN C-l RUN J-l
Re* = 2 . 6 4 Re*= 2.13
0 ' 0.589 p = 0.609
0.2
. ^
^^rr ^%^r^
0.8 — ^>^
B(S)
^
RUN N-l RUN 0-1
Re*=l.33 Re* = 1.33
0.6 — / 0 = 0.625 — 0 = 0.815
/
n a 1 1 1 lllK J_. i ,.i._ 11 III i i i 1 Mill J LLLLLHJ L_l_LLLLLiJ L..JL.
0.03 0.1
B ( U 0,6
0.4 —
RUN V - 3 RUN U-l
R i * = 0.919 Re**' 6.55
e = 0.90S 0 - 0.299
0.2
0.8
0.6
Ht)
0.4
RUN C-l
Re*= 2 . 6 4
0 = 0.671
0£
rJ
0.8 —
B(5)
RUN N-l RUN 0-1
0.6 Re*= 1.33 Re*= 1.33
0 = 0.722 / 0 = 0.655
/
0.4 I I II III \ I I ! I ! Ill I I I I i Illl 1 M Ll 1 1 1 1 Mill ,1 1 -,L
-LLLLLl
1 M 1 M| 1 1 1 1M i l l 1 1 Mill I 1 1 1 \ 1 1 Mill
i n rn m|
7 —
1.0
O S = 0.06 ^t^^
V S = 0.5
nS-^--^"^
r
D S= 1.0
0,
0.8
r?
^ '
B(£) •y
— -
0.6 / ' RUN V - l
Rs* = 0.919 ~
•n /
A RUN U-l
Re* = 6.55
0 = 0.927 0 ' 0.354
/
0.4 / — a
/
n9 i I 1 Ll..iJ.., 1 1 I i 1 ml 1 ml _J-iUJ.. 11 ml 1 1 11 M i l l
0.03 0.1 10 0.05 0.1 10 20
0.8 o9
o/
0.6
— — — —
GfD
— — -
°/ RUN N-l
R e * = 1.33
- / RUN 0 - 1
R t ^ = l.33
/ 0 = 0.652
—
0 = 0.815
- /
4
1 1 Ml I I M 1 _.i 1 1 1 11 1 1 1 1
20 I 10 20 30
10 20 I 10 20 1 20 30
£ £ t
Fig. 2 1 . Gas Slug Length Distribution at ^ = 28.5
(Jl
0.8
0.6 — — / -
Bit)
0.4 o/
RUN N - I RUN 0 - 1
Re*= 1.33 Re*» 1.33
/
0.2 — ^»0.7gg — - / $' 0 . 8 S 5 —
A
J 1 I, l,,l i II \ \ 1 1 1 1 III 1
10 20 I 10 20 10 20 I 10 20
t
I.U
1 1 1 1 Nil] fP 1 T r r-] I ' l i j - - 5* 1 1 M 1 1 IIM? 1 1 I I I IL
oY
0.8 — - — - ~ ~
y
O.S — -
6(1) / yOC3
q/
0.4 - - — —
RUN P - l RUN T - l RUN U - l
R®*= 1.82 ' / Re*- 3 . 4 6 Re*- 6.55
0.2 ! • 0.600 fi" 0 . 6 2 2 — O $" 0 . 3 5 4
/°
- / •
o
y
0 1 ,.],„ 1 1 1 1 I I I 1 1 1 1 1 III 1 1 1 1 11 1 I I I
20 I 10 20 I 20 20
0.8 -— RUN C 1
R e * . 2.64
1=0.671
0.6
LCC)
/ :
0.2
)
1 1 11 1 1 1 1 1 1 1 1 1 1 1 1,
0.1
1 I 1 1 1 III! 11 1 n u l l
1.0
RUN T-l
1
0.8 R e * =1 3.46
0 . 0.622
0.6 - -
L(0 /
0.4 -
/
i /
0.2 -
^
0 1 I l l l ILLI , 1,,_j_ L I J J X L L
0.1
(about 6 in. in a 1-in. tube), the t r a i l i n g slug, influenced by the wake of the
leading one, r i s e s faster and eventually the two a g g l o m e r a t e . This p r o c e s s
is the l a s t stage of developing slug flow. To show that the m e r c u r y - n i t r o g e n
flow of this study is stable and, h e n c e , fully developed, distribution data at
I = 28.5 and | = 51.5 a r e plotted in Fig. 24. The fact that the g a s - s l u g - l e n g t h
distribution does not change in the upper half of the t e s t section indicates
that the flow is stable.
1.0
0.8
0.6 —
G(D
0.4
0.2 —
1.0
1 1 1 1 1llil ^^o-
V f = 28.5 y 1 = 28.5
0.8 O f = 5 1.5 — O { = 51.5
Z'©
Ao
0.6
/ -^
G(a
0.4 —
V
vA
O.g —
RUN 0 - 1
' I I I _i_LLijJ 1
go I 10 20
i
Fig. 24. Comparison of Liquid Slug Length Distributions
at I = 28.5 and | = 51.5
1/2
dc = ^ (5.19)
LS^PL-PG)]
o.u
Since m e r c u r y probably
1 p o u r s through the gas slug in an i r -
( = 28.5 f = 51.5
P = 0.815 j8 ' 0.855 r e g u l a r fashion, the individual slugs
will be a s y m m e t r i c a l at any instant.
5.0 —
A A~ However, one would expect the t i m e -
averaged slug shape to be a x i s y m -
U.O — m e t r i c a l . This average slug size
C/ \ " and shape can be determined by
/ \ r m e a s u r i n g the average slug length
3.0
_ cj \) — from the photographic r e c o r d of the
probe signal at S = 1, 0.5, and 0.06,
and assuming the tail of the slug to
2.0 RUN 0 - 1 be flat. F i g u r e 25 shows typical slug
Re* = .33 shapes determined in this way.
1.0 — —
These r e s u l t s prompted a
visual study of the flow. A 3-ft
0
length of glass pipe (of 1-in. d i a m -
1 1 e t e r ) was e r e c t e d v e r t i c a l l y . A
1 r u b b e r stopper with a nitrogen i n -
0 I 0 0 I 0
s s
j e c t o r was i n s e r t e d at the bottom
and a m e r c u r y t r a p for entrained
Fig. 25. Time Average Slug Shapes m e r c u r y was connected at the top.
Slugs of nitrogen w e r e forced in the bottom and photographed as they r o s e
through stagnant m e r c u r y . The l a r g e s t slug which could be produced was
8 in. long.
D. Slug Velocities
Reg = UgOp/UL
Re = Vj^i^ D p / D L .
C2 = 1.05//3°-^^ . (5.21)
ll]
The e m p i r i c a l r e s u l t of A r m a n d : ( l )
o/^ = C
The usual Taylor bubble does not appear. The gas slug r i s e s up the
walls with the liquid pouring down the opposite wall. The slugs rotate as they
r i s e , and very long gas slugs a r e s p i r a l shaped.
APPENDIX A
TABULATED DATA
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O
p
d d d d d
.—« C I
C^J C M
S-,- O
e S ! C M CSJ
CA i f \
l A •=a- C 5
Gas Fraction,
T, Re*
WG(IO)'*,
lb/sec lb/sec
S e-5,7 S 1=17.1 S C=2S.5 S e=51.5
Run D-1
Run F-!
24 0.7% 0,563 6.49 0.030 0,088 0.0468 0,209 0.062 0,351 0.187 0,256 P,
0.149 0,057 0.172 0,227 0.181 0.386 0.312 0,334 psfa (S
0.267 0,059 0.297 0.242 0,320 0.416 0.437 0.433 c
0,366 0,065 0.422 0.281 0,439 0.416 0.562 0.439 5.7 4640 0,860
0,505 0,083 0.547 0.263 0,578 0.425 0.687 0.458 17.1 4040 0,872
0,605 0,093 0.672 0.306 0,697 0.443 0.812 0.446 28.5 3510 0.890
0,743 0,103 0.797 0.338 0,836 0,450 0.937 0,442 51.5 2510 0,920
0,842 0.117 0.922 0.349 0,906 0,451 0.938 0.456
0,980 0,125 0.953 0,345 0,955 0,464
Run H-1
24 2.20 1.55 2.89 0,030 0.025 0.047 0,096 0,062 0,131 0.062 0.207 P,
0.149 0.010 0.110 0.098 0.181 0.149 0.187 0.237 C psfa
0,267 0.010 0.235 0.102 0.320 0.176 0.312 0.259
^
0.366 0.011 0.360 0,123 0.439 0,182 0.437 0.258 5.7 5640 0,450
0.505 0,018 0.485 0.134 0.578 0,184 0.562 0,270 17.1 48% 0.486
0.605 0,018 0.610 0.138 0.697 0,188 0.687 0,278 28.5 4160 0.526
0.743 0.018 0.735 0.138 0.836 0,182 0.812 0.275 51.5 2860 0.616
0.842 0.020 0.860 0.138 O.TO 0.182 0.937 0.298
0.980 0.021 0.985 0.142 0.955 0.185 0.938 0.280
Run I-l
Run K-1
25 1,84 1.295 3.81 0.030 0.0166 0.047 0.114 0.062 0,152 0.062 0.250 P,
0.149 0.0139 0.078 0.125 0.181 0,219 0.187 0.320 c psfa P
0.267 0,0180 0,203 0.170 0.320 0,234 0.312 0.338
5.7 5530 0.565
0.505 0.0278 0.328 0,179 0.578 0,259 0.562 0.377
17.1 4810 0.599
0.743 0,0347 0.578 0,185 0.697 0,252 0.687 0.360
28.5 4140 0.633
0.980 0.0431 0.828 0,201 0.836 0,248 0.812 0,364
51.5 3040 0.701
0.922 0,192 0.906 0,261 0.937 0,360
0,955 0.275 0.938 0,373
Run L-1
26 1,25 0.874 3.81 0.030 0.025 0.047 0.126 0.062 0.183 0.062 0.297 P,
0.149 0.0167 0.078 0.150 0.181 0.224 0.187 0.320
0.267 0.0264 0.203 0,183 0.320 0.250 0.312 0.365
i psfa ^
0.505 0.0333 0.328 0.181 0.439 0.265 0.562 0.379 5.7 5150 0.681
0,743 0.0362 0,453 0.187 0.578 0.285 0.812 0.371 17.1 4450 0.710
0,980 0.0473 0,578 0.1765 0.836 0.289 0.938 0.389 28.5 3850 0.740
0.703 0,208 0.906 0.293 51.5 2780 0.796
0,828 0,195
0.922 0,216
0.953 0,224
65
Gas Fraction, a
WL. WgClO)*,
"C Re lb/sec lb/sec
S e=5.7 S e=I7.1 S i = 28,5 S e = 51.5
RunM-1
24 1,774 1,25 2M 0,030 0.022 0.(M7 0.057 0.062 0.107 0,062 0.207
0,149 0,0083 0.078 0.068 0,181 0.144 0.187 0.246 P,
0,267 0,0104 0.203 0,099 0,320 0.156 0,312 0.268 € psfa ^
0.305 0,0139 0.328 0,119 0,578 0.179 0,562 0.285
5.7 5550 0.511
0,743 0.0167 0.453 0,122 0,836 0.196 0.687 0.278
17,1 4810 0.547
0,980 0.018 0.578 0,108 0,906 0.167 0,812 0.271
28,5 4100 0.587
0.703 0,126 0.955 0.167 0,937 0.292
51,5 2750 0.679
0.828 0,111 0,938 0.314
0.922 0,137
0.»3 0.1325
Run Q-1
P,
28 2,83 1,96 5,83 0.030 0.0375 0.047 0,136 0,062 0.208 0,062 0.304 c psfa ^
0.149 0.0389 0.203 0,209 0,181 0.218 0,187 0.357
5,7 5060 0.596
0.267 0.0403 0.328 0,229 0.320 0.292 0,312 0.401
17,1 4410 0.630
0.5(B 0.0625 0.578 0,271 0,578 0.294 0,562 0.419
28,5 3830
0.743 0.075 0.828 0,279 0,836 0.332 0.812 0.444
51,5 2810 0.727
0.980 0.0805 0.922 0,264 0,TO 0.340 0,937 0.419
0,938 0.436
Run S-1
27 4,66 3.26 4.22 0.030 0.139 0.047 0,0725 0,062 0.114 0,062 0.241 P,
0.149 0.112 0.078 0,099 0,181 0.156 0,187 0.275 « psfa P
0.267 0.125 0.203 0,132 0,320 0.184 0,312 0.3ffi 5.7 5520 0.369
0,5CB 0,0121 0.328 0,139 0,578 0.202 0,562 0.329 17,1 4770 0.403
0,743 0,125 0.578 0,164 0,836 0.220 0,812 0.332 28,5 4070 0,442
0.980 0,124 0.828 0,155 0,«6 0.212 0,938 0.337 51,5 2800 0,535
0.922 0,155
Run W-1
P,
30 1,08 0.754 6,62 0,030 0,059 0.047 0.207 0,062 0.330 0,062 0.429 e psfa /8
0,149 0,015 0,203 0.308 0,181 0.377 0,312 0.510
0,267 0,015 0.328 0.323 0,320 0.394 0,562 0.523 5.7 4460 0,834
0,505 0,087 0,578 0.341 0,578 0.440 0,812 0.532 17,1 38«) 0,850
0,743 0.098 0.828 0.358 0,836 0.459 0.9a 0.546 28.5 3400 0,869
0.842 0.107 0.922 0.377 0,906 0.440 51.5 2560 0.878
0.980 0.138
Table A-2
LIQUID VELOCITY
B-1 8.61 0,070 0.46 0.04 0.88 B-2 13,2 0,01 1.17 0.01 0.57 0.04 1.02
0,18 1.37 0.15 1.36 f /3 0.125 2.15 0.125 1.51 0.15 1.94
0,42 1.61 0.27 1.68 0.24 2.10 0.244 2.16 0.39 2.56
e ,8
0,66 1.70 0,39 1.69 5.7 0.268 0.36 2.08 0.36 2.23 0.63 2.66
I.9I 2.32 5.7 0.211
0,86 1.70 0.63 1.74 28.5 0.332 0.60 0.60 0.87 2 73
1.81 2.39 2.73 28.5 0.262
0.90 1.72 0.87 1.75 51.5 0.407 0.84 0.84 0.89
1.84 2.43 51.5 0.344
0.89 1.72 0.92 0.92
0.96 1.84 0.96 2,45
R-1 7.86 0.01 0.65 0,04 0.845
0.12 0.95 0.15 1.17 1 13 C-2 11.7 0.01 1.31 O.OI 0.03 0.04 0.72
0.36 1.205 0.27 1.43 0.125 1.88 0.125 !.44 0.15 1.61
0.60 1.335 0.39 1.48 5.7 0.252 0.24 1.85 0.36 1.72 0.27 2.02
( 0
0.84 1.34 0.63 1.54 28.5 0.310 0.36 1.77 0.60 1.89 0.39 2.08
0.92 2.22 5.7 0.174
1.34 0.87 1.59 51.5 0.407 0.60 1.66 0.68 2.04 0.63
2.28 28,5 0.220
0.99 1.59 0.84 1.58 0.84 2.02 0.87
2.34 51.5 0.292
0.92 1.56 0.92 2.05 0.89
U-l 6.55 0.01 0.54 004 0.82 0.96 1.50 0.99 2.29
0.125 0.783 0.15 0.98 e 0
0.360 1.055 0.27 1.19 D-2 10,0 0.01 1.45 0.0! 0.49 0.04 0.55
0.60 1.08 0.39 1,25 5.7 0.232 0.125 1.59 0.125 0.98 0.15 1.44
0.84 1.11 0.63 1.30 28.5 0.299 0.24 1.52 0.36 1.20 0.27 1.66
0.92 1.11 0.87 1.345 51.5 0.354 0.36 1.46 0.60 1.65 0.39 1.68
5.7 0.130
0.99 1.325 0.60 1.41 0.68 1.78 0.63 172
28,5 0.168
0.84 1.29 0.84 1.71 0.87 1.79
51.5 0.230
A-2 14.5 O.Dl 1.24 0.01 0,67 0.B4 0.82 0.92 1.36 0.92 1.71 0.89 1.85
0.125 2.45 0.125 1,86 0.15 2.44 0.96 1.29
2.36 2.64 0,39 3.17
( 0
0.24 0.24
0.36 2.17 0.36 2.70 0,63 3.36 F-2 13.8 0.01 1.41 0.01 0.665 0.04 0.56
5.7 0.262
0.60 2.15 0.60 2.76 0.87 3.S 0.125 2.27 0.125 1.395 0.15 2.07
28.5 0.319 C /3
0.84 2.12 0.84 2.81 0.89 3.42 0.24 2.16 0.24 2.43 0.27 2.70
51.5 0.397
0.92 2.12 0.92 2.86 0.36 2.07 0.36 2.41 0.39 2.79
5.7 0.240
0.% 2,11 0.96 2.86 0.60 1.89 0.60 2.47 0.63 2.82
28.5 0.296
0.84 1.88 0.84 2.53 0.87 2.99
51.5 0.380
0.92 2.56 0.89 2.99
0.96 2.56 0.99 2.96
Table A-3
Table A - 4
ARMAND'S P A R A M E T E R
Run Run
No. i a |3 C 6
No. e a /3 C 6
C-l 28.5 0.282 0.589 0.479 0.007 D-2 28.5 0.056 0.168 0.333 0.139
51.5 0.365 0.671 0.543 0.071 51.5 0.108 0.230 0.470 0.002
J-l 28.5 0.222 0.609 0.365 0.107 F-2 28.5 0.139 0.396 0.470 0.002
51.5 0.337 0.695 0.485 0.013 51.5 0.213 0.380 0.560 0.088
N-l 28,5 0.205 0.652 0.315 0.157 D-1 28.5 0.116 0.457 0.254 0.218
51,5 0.316 0.722 0.438 0.034 51.5 0.194 0.557 0.348 0.124
O-l 28,5 0.355 0.815 0.435 0.037 F-1 28.5 0.400 0.890 0.450 0.222
51.5 0.457 0.855 0.535 0.063 51.5 0.428 0.920 0.465 0.007
P-l 28,5 0.321 0.748 0.430 0.042 H-1 28.5 0.165 0.526 0.313 0.159
51,5 0.432 0.800 0.540 0.068 51.5 0.255 0.616 0.413 0.059
T-l 28.5 0.221 0.535 0.413 0.059 I-l 28.5 0.343 0.590 0.581 0.109
51.5 0.358 0.622 0.575 0.103 51.5 0.428 0.665 0.643 0.171
V-l 28.5 0.460 0.905 0.509 0.037 K-1 28.5 0.249 0.633 0.394 0.078
51.5 0.579 0,927 0.625 0.153 51.5 0.337 0.701 0.480 0.008
B-1 28.5 0,169 0,332 0.510 0.038 L-1 28.5 0.260 0.740 0.352 0.120
51.5 0.277 0.407 0.680 0.208 51.5 0.358 0.796 0.450 0.022
R-1 28.5 0,111 0.310 0.358 0.114 M-1 28.5 0.164 0.587 0.280 0.192
51.5 0.234 0.395 0.592 0.120 51.5 0.269 0.679 0.396 0.076
U-l 28.5 0.087 0.299 0.291 0.181 Q-1 28.5 0.290 0.661 0.439 0.033
51.5 0.171 0.354 0.484 0.012 51.5 0.395 0.727 0.343 0.071
A-2 28.5 0.172 0.319 0.540 0.068 S-1 28.5 0.188 0.442 0.425 0.047
51.5 0.273 0.397 0.687 0.215 51.5 0.309 0.535 0.578 0.106
B-2 28.5 0.128 0.262 0.489 0.017 W-1 28.5 0.415 0.869 0.478 0.006
51.5 0.215 0.344 0.625 0.153 51.5 0.509 0.878 0.579 0.107
2. A. A. A r m a n d and G. G. T r e s c h e v , Investigation of F r i c t i o n a l R e s i s -
tance for Flow of W a t e r - S t e a m Mixtures in a Heated Boiler Tube at
High P r e s s u r e s , Izvestia VTI, n4, 1-5 (1947).