_____________________________________ User's manual v 3.

SERIAL NR. 23038 F. TO 1600X1600

MANUAL No. 3-3 YEAR 2023

______________ Italvision S. r.l. - Via G. de Chirico, 2 - Scandiano RE – Italy_________________________________

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INDEX
1. TECHNICAL SPECIFICATIONS
1.1 Declaration of conformity
1.2 Technical characteristics

2. SAFETY STANDARDS

3. KNOW THE MACHINE

3.1 Description
3.2 Functional characteristics
3.3 Technical data

4. PERMITTED USES, AND NOT, PROTECTIONS AND CONTRAINDICATIONS

4.1 Safety protections and safety systems
4.2 Pictograms positioning
4.3 Residual risks

5. LIFTING, TRANSPORT, STORAGE AND DISPOSAL PACKAGING

5.1 Lifting and transport
5.2 Storage
5.3 Disposal of packaging

6. THE ENVIRONMENT OF THE INSTALLATION, SETUP AND COMMISSIONING

6.1 Preparation of the environment of the installation by the purchaser
6.2 Lighting
6.3 Space required
6.4 Positioning
6.5 Power supplies
6.6 Electrical connection
6.7 Verify the correct electrical connection
6.8 Commissioning

7. THE START-UP AND ADJUSTMENT

7.1 Uninstalling
7.2 Disposal

8. REGULATING
8.1 Ways to run/exercise
8.2 Manual shutdown and emergency
8.3 Sectioning of the sources of energy

9. MAINTENANCE AND REPAIR

9.1 Preventive maintenance activities for the ordinary and extraordinary

10. DISASSEMBLY, DEMOLITION AND DISPOSAL OF RESIDUES

11. CONTROL SYSTEM

12. MAINTENANCE
12.1 safety Conditions during the maintenance
12.2 routine Maintenance and scheduled
12.3 Maintenance on mechanical components
12.4 Cleaning
12.5 extraordinary Maintenance

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13. UNINSTALL – DISPOSAL

13.1 Uninstall
13.2 Disposal

14. Spare PARTS

14.1 spare parts Tables
 ______________ Italvision S. r.l. - Via G. de Chirico, 2 - Scandiano RE – Italy_________________________________
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_____________________________________ User's manual v 3.3

1 TECHNICAL SPECIFICATIONS

1.1DECLARATION OF CONFORMITY
in accordance with the Machinery Directive 2006/42/EC, Annex II, part 1, section A.

MANUFACTURER: ITALVISION s.r.l. Via G. de Chirico, 2, Scandiano (Reggio Emilia)

We hereby declare that the machinery named:
DESCRIPTION AND IDENTIFICATION OF MACHINERY:

CHECK VISION DRIVE C

is Designed to be used for the quality control of ceramic material

MODEL/SERIES/TYPE/SERIAL NUMBER
CHECK VISION DRIVE C

CONSTRUCTION YEAR: 2023

Configuration of the set of machines supplied: See layout

• is in conformity with all the relevant provisions contained in the Directive 2006/42/EC
• that the whole machine is in conformity with the provisions of the following other directives
relevant eu: the Electromagnetic Compatibility Directive 2004/108/EC

In compliance with the standards listed in Annex II, part 1, section A of Directive 2006/42/EC,
the manufacturer shows that such a statement is relative only to the set of
machines described above, in the state and with the intended use for which it was entered
on the market, with the absence of the components that may be added and/or operations carried out
subsequently by the final user without the permission of the manufacturer.

PERSON AUTHORISED TO COMPILE THE TECHNICAL FILE:

ITALVISION s.r.l. – Via G. de Chirico, 2 , Scandiano (Reggio Emilia)

THE TECHNICAL DIRECTION

Debbi Mario

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1.2 technical Characteristics

Caliber:
Resolution: 0.01 mm
reading Field: 20 mm
, Precision (repeatability) measurements: +/- 0.1 mm
Precision (repeatability) diagonal: +/- 0.2 mm

Speed transport max.:

40 m/min

Operating environment:
0 to 50 °C
power supply Voltage: 380 -400 VAC
installed Power max.: 2.5 kW

Output signals:
3 digital outputs classification gauge choice (Optional)
1 digital signal for command stop drawing to mount
4 light signals and 1 sound signal

Options:
marking System with mono object (top or side)
Connection to the supervisor for the collection of data via an Ethernet connection
The principle of operation CALIBRE
The logic of operation is the following:
➢ Centering of the workpiece
➢ In-line measurement
➢ The visual signal to the monitor and light class of the tile (lamp
green tile is correct, lamp orange tile non-compliant)
➢ Any command signal derating when the tile is in
the proximity of the step code to make a choice

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This instruction manual refers to:

CHECK VISION DRIVE C: Machine vision for quality control of the tile.
In addition to being a control Gauge/Diagonal, the system allows you to control
all of the edges, the edges and the surface of the tile is in a very precise way, even
on defects in very small type for nicks or chipping.
This feature allows control of continuous process, which allows to
optimize the overall performance
of the system.

The manual of use and maintenance and spare parts which provides the main information for the
storage, the
moving, installation, use, monitoring, maintenance, and disassembly of the
machine.
This manual is an integral part of the machine and must be carefully preserved until
the dismantling of the final machine. In the case of loss or deterioration that renders it
unusable, you can request a copy from the manufacturer, specifying the type of
machine and the data indicated on the type plate of the machine itself.
This manual represents the state of the machine at the time of delivery and cannot
be considered inadequate only because it has been subsequently updated based on new experiences. The
manufacturer reserves the right to upgrade the production and the manual without the obligation to
update the previous manual and without the obligation to inform the users of the machine provided
above. It will be considered a form of collaboration to further the proposal for the
updating of the manual or the machine.
The customer Service is always available to provide on request information about the
updates that the manufacturer has made to the machine, the n the possession of the buyer and new
models improvements available.
Before proceeding with the assembly operations, repair or maintenance, read
this manual carefully. It contains information, tips and advice direct
the use of the machine. Because it is assumed that the reader has already had an experience as
regards the maintenance of industrial machines, we have omitted the basics of
maintenance.
Although the machine was designed and built respecting the most stringent regulations
regarding accident prevention and safety in the workplace, the employment staff, and maintenance
must strictly observe all safety regulations in force.
For any problems arising from the misunderstanding of this manual, please contact our
customer service.
 ATTENTION !!!!
CAREFULLY READ THE INSTRUCTIONS IN THIS MANUAL BEFORE USING
THE MACHINE, FAILURE to follow INSTRUCTIONS MAY PUT AT
RISK The HEALTH OF PEOPLE, ONLY “AUTHORIZED”
MAY USE THE MACHINE.

The manufacturer is believed relieved from any responsibility in case of incorrect use of the
machine, such as:

a) incorrect Installation;
(b) Power supply is not suitable;
(c) Shortcomings in the maintenance, use of non-original parts or not approved by the manufacturer;
(d) the Use of the machine with carter removed or opened (unless the top cover is open, see section 4);
(e) Use not in accordance with the regulations;
f) Modifications and unauthorized intervention;
(g) Failure to observe the instructions in this manual and its annexes;
(h) exceptional Events;

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Read “exact” of the data reported on the identification plate will facilitate fast responses and
accurate by our Customer Service.

The data can be detected by the plaque installed on the machine placed on the door of the
electrical panel.

THE NAMEPLATE “CE”

DO NOT REMOVE, FOR ANY REASON, THE NAMEPLATE!

DO NOT ALTER FOR ANY REASON THE DATA SHOWN ON THE NAMEPLATE OF
IDENTIFICATION!

It is necessary to communicate the data plate every time you ask your manufacturer for information or
for ordering spare parts.
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2 SAFETY STANDARDS
These signs fall in the normal behavior that workers take in respect
of the machines and that the manufacturer has considered in the design and construction of the machine.

A) Read the manual carefully before installation of the

machine start-up or operating and maintenance.

B) Before starting the machine, make sure that there is no dangerous condition
for security, make sure that all guards and the guards are present and that the systems of
safety are efficient and that there are no foreign objects in the area of the machine.

C) unauthorized personnel can not intervene on the machine to the run or in the event of a
failure, also in the case of damage to the machine may not be put into gear and be used.

(D) Each maintenance operation must be performed with the machine, isolated from the networks of
electrical, pneumatic, or anything else. During the maintenance phase, if there is the
possibility of being struck by parts (liquid or solid), or similar accidental fall, use
safety glasses with side screens, gloves (suitable for protection to sunburn), helmets. Do not use
chains, watches that canthey facilitate the attachment of the arts with bodies in motion. Before
any manual intervention on the machine or on the tiles in processing, you must disable the
camera ste ssa via the command to check “EMERGENCY STOP button”.

(E) The machine vision CHECK-VISION DRIVE C is not in and of itself is noisy. The personnel assigned
to the machine may require protection against noise for the sound level emitted by the
machine in the environment where the machine is working.

(F) The machine CHECK VISION AUTO C works automatically, it is equipped with a crankcase
protection that can open using the key. The key must be kept by a licensed operator
to control the machine, the machine has to work with the po rtelli “closed”.

G) electrical Part, the work of connecting, commissioning, maintenance, adjustments and measurements
of the electrical system and components should only be performed by qualified personnel.
 ______________ Italvision S. r.l. - Via G. de Chirico, 2 - Scandiano RE – Italy_________________________________
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3 GET TO KNOW THE MACHINE

3.1 Description

The machine vision CHECK-VISION DRIVE C is designed for the control of tile
ceramics, in particular, in the departments of enamelling or choice.

The machine is composed of the following main components:

1 electrical + containment computer

2 Monitor + control panel pc
3 camera Group
4 Group lighting
Group 5 engine
6 Group sensors/calibre
7 Group transportation/transmission

3.2 functional specifications

The functioning of the maximum. From the line upstream arrive tiles in a row, indiana placed
between ’the progress of the tiles, once occupied the photocell
input is controlled
them in spaces thatby encoders
are equally that takeLthe motion from the pulley system placed
spaced.
in contact with the transport belt of the upstream line. This combined system of
pulleys/encoders allow you to know the exact location of the tiles to the inside of the
machine to be able to do at first, the vision through the camera, and then to
issue a command signal to the crusher in the event the machine is installed to the
smaltatrice or issue a code of your choice in the event the machine is installed to the choice. For
functional description of the detailed description of the keyboard, see the manual of the
functional description, and the electrical diagram attached.

Use: the machine is designed for the control of ceramic tiles.

The machine is intended for industrial use under normal environmental conditions as defined in section
4 of EN 60204-1.
The machine is in operation utomatico and the operator is intended to run must be
educated on the characteristics of the machine and must be informed about the content of the manual
and
its annexes.
The operator can control the machine during its activity vigilandola in the area framework for
electrical/keyboard commands.
3.3 technical Data

Power supply and power installed, See the wiring diagram in annex
ambient Temperature +5/+35°C
Overall dimensions Width 2200 mm / Length 3900 mm
Height 2885 mm
Weight 850 Kg

Performance: the performance of the machine vary depending on the product view, they are
still shown on the contract of the order of reference.

The sound power level emitted by the machine is almost non-existent.

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 _____________________________________ User's manual v 3.3

4 PERMITTED USES, AND NOT, PROTECTIONS AND

CONTRAINDICATIONS

ATTENTION !!!
As described above, the machine CHECKVISION DRIVE C is equipped with carter
elements screwed and inspection doors that open using the key. The machine
must be used with all the doors closed.

The machine is supplied and must be used for the purposes intended by the manufacturer.
There is no possibility of the use of the machine in one or more of the following conditions:
• in explosive atmospheres,
• in the external environment,
• in environments with average temperature in 24 hours +35°C,
• the relative humidity is above 95%,
• rated cooling for altitudes up to 1000m above sea level.

IMPORTANT
For the exemption, as the above need to be a specific written statement on the part
of the manufacturer.
Also not permitted to use the machine if not properly installed with all the
protections intact and properly installed.
Even if that's not working, must not be allowed to stand on the machine.

4.1 Safety protections and safety systems

The machine is equipped with the following protective devices and safety:

In the emergency stop Button is held.

At any time you can stop the the instant the machine by pressing button (A).
B power Switch, located on the general framework of the machine.
C Flashing , indicates to the operator that the machine is in function.
D Carter on the perimeter, items are screwed.
And Rope of emergency
F Form of security
C

To

B
And

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4.2 Pictograms positioning

On the machine are the following pictograms indicating the potential hazards listed below.
 Danger: parts under voltage

the ico states that in the interior there are parts under voltage.
Is placed on the panel door in the open

Danger of moving parts, do not remove the protective devices

It is placed on the group encoders in the area where it detects the speed of the line.

4.3 residual Risks

Mechanical bruise from crushing hands and fingers.

ra theItoperator, during the phase of work to open a door with parts under voltage
(A) Whenever
then you would have a risk of electrocution.
(B) In the area of encoders, where the pulleys are taking the motion from the transport line, not to
introduce
arts with moving parts, risk of crushing.

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5 LIFTING, TRANSPORT, STORAGE AND DISPOSAL OF

PACKAGING
It is important that the machine should be lifted, moved and stored with the utmost
attention. The main components are electrical and mechanical parts that need to be protected,
to prevent their degradation by the severe weather.

5.1 Lifting and carrying

Lift the machine with a suitable lifting device to the weight to be handled. The means of
lifting must be equipped with 4 cables with hook to be inserted in the eyebolts (A) placed at the
top of the machine. It is Also possible to lift the machine with a forklift or
pallet truck, suitable to the weight to be handled by balancing the weights.
 IMPORTANT
USING MEANS OF SOLLEVAMETO SUITABLE FOR THE WEIGHT TO MANEUVER

IMPORTANT
LIFT THE MACHINE WITH A FORKLIFT, THE FORKS MUST BE
POSITIONED IN THE LOWER PART CLOSE TO THE FOOT, TO BALANCE THE WEIGHT
BEFORE LIFTING

THE DANGER OF A COLLISION AND CRUSHING

THE STAFF RESPONSIBLE FOR THE OPERATION OF LIFTING AND TRANSPORT
OF THE MACHINE, YOU MUST PERFORM THESE OPERATIONS WITH THE UTMOST CARE
AND CAUTION TO AVOID DAMAGE TO PEOPLE OR THINGS

5.2 Storage
In case you'd the storage d she machine prior to installation or during the life
of working-we recommend it to be placed in an environment covered, dry place, such as to protect it
from
bad weather or chemical aggressors covered with towels.
Do not place materials on the machine to prevent deformation of the structure and
components will be damaged, which could impair the operation.
The machine should be stored in environments with a suitable temperature (+5°C to + 40°C).

5.3 Disposal of packaging

The packaging when this is made with special wooden fumigated and plastic materials. The
disposal of these materials must be done in accordance with the standards of the country in which the
disposal is made.

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6 INSTALLATION ENVIRONMENT, INSTALLATION AND PUTTING

INTO
SERVICE
NOT EFFETTUATUARE THE POSITIONING OF THE MACHINE WITHOUT THE
WRITTEN CONSENT OF THE MANUFACTURER.
TO the INSTALLATION OF The MACHINE MUST BE
lL POSIZIONAMEN
CARRIED OUT ONLY BY PERSONNEL OF THE MANUFACTURER OR IT IS EXPRESSLY
DELEGATE.
IT IS FORBIDDEN TO THE REPOSITIONING OF THE MACHINE WITHOUT THE EXPRESS
CONSENT AND WRITTEN BY THE MANUFACTURER.

6.1 Preparationthe environment of the installation by the purchaser

It is the responsibility of the buyer to have:
• local installation must comply with the regulations of the local governing
safety and health in the workplace,
The power supply must meet the regulations of the local performing a system of
earthing is efficient.
Put a switch with automatic protection against short circuit, discharge to the ground between the
power supply and the machine.
6.2 Lighting
The machine for its use and function, does not require special illumination in the environment,
however, to ensure adequate lighting and environmental directed to the safety of the personal
attendant to its operation, you must have a sufficient natural or artificial light to ensure
good visibility at every point without creating reflections dangerous that meet the standards in force in
lighting
the country of installation. L should allow a clear reading of the keyboard command
ut
and perm clear identification of the emergency stop button.

6.3 Space is needed,

The minimum space required by the machine-side of the framework area operator, the first boundary is
700 mm approx. For the installation are not necessary masonry work.
The flooring de environment in charge to host the machine must be of the type
industrial, the surface smooth and flat, if the restaurant is located on the mezzanine floor, the floor must
be
designed to withstand the weight of the machine.
6.4 Positioning
The machine is always delivered in one piece, assembled and tested previously
in the factory, the positioning of the machine is performed by the staff of the manufacturer, in the case
for reasons of contractual the machine is placed from buyer must proceed in the
following way. Place the machine axis to the line input and output, in the foot of the base
(A) there is a threaded rod, acting on the rod (B) and turning the wheel, you will act on the height
of the machine until you find the right level . Machine-positioned anchored to the floor of the
car, drill holes in the foot (A) and wall plugs 8x80 to anchor it to the floor.

B
To

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6.5 power Supplies

Power supply:
• see electrical and wiring diagram annex

6.6 electrical Connection

ATTENTION
Every operation, connection to the mains must be carried out with a line
of power without voltage and only by authorized personnel, qualified, in
compliance with current regulations. Connect the terminal equipotentiality (PE,
ground (
earth) with the land of the network, the connection cable must be
appropriate according to the standards EN60204-1 and in accordance with the
regulations in force in the place
of installation. For installations on the Italian territory, the supply network
must be equipped with a differential switch. This differential has to have an
intervention threshold (sensitivity) is not less than the value shown in the diagram
,The
electric
voltage attachment.
and electrical frequency of the network must correspond to those indicated in the diagram
on
electric.
Connect the machine to a distribution panel with fuse protection to protect
the machine from any short circuit or loss of insulation.
The framework
power is designed
supply will to withstand
limit the current a short
to a lower circuit current detectable by electrical schematics,
value.
lConnect the power supply to the input terminal block mail within the
framework general electric.
6.7 Verification of the correct electrical connection,
Follow the instructions on the information that accompanies the wiring diagram in
the annex.

6.8 Commissioning

WARNINGS
The commissioning is performed by the personnel of the manufacturer, unless otherwise agreed in the
contract. the purchaser to make sure
before proceeding
In the case you
in which theunderstand
machine isthe contents
placed of this
in service bymanual and
the staff of attachments,
the description,
operation, and wiring diagram.
Before proceed to start the marc ia verify the efficiency of the emergency stop, and
pay attention to the pictograms placed on the machine.

ATTENTION
FOR HOW to USE the KEYBOARD AND FOLLOW THE INSTRUCTIONS
THE MANUAL OF THE ELECTRICAL PART.

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7 COMMISSIONING AND ADJUSTING

Before starting, you must ensure that all the fixed guards are in the correct position and
efficient, and that no person is exposed to dangers.

ATTENTION
BEFORE STARTING, ALWAYS CHECK that The EFFICIENCY OF the SECURITIES AND
CONTROLS EMERGENCY STOP BY MEANS OF A DIRECT DRIVE.

7.1 Instructions for the installation and commissioning

please Refer to the attachments, manual operation, manual and electric part.

7.2 tuning and adjustment

To ensure the proper functioning of the machine, you must perform the necessary operations
monitoring and control prior to its start.

ATTENTION
IT IS PROHIBITED TO MAKE ADJUSTMENTS DURING OPERATION OF THE
MACHINE. ALL ADJUSTMENTS ARE TO BE PERFORMED WITH THE MACHINE STOPPED
The POWER supply has been DISCONNECTED BY The SWITCH, GENERAL OR
WITH
The self-hold THE EMERGENCY BUTTON.

7.3 Adjusting
depending On the type of tile to be displayed, the operation and the processing program must
be adjusted, the adjustment of the machine is performed by personnel of the manufacturer or
person the buyer's “authorized”.

8 REGULATORY BODIES
8.1 WAYS of DRIVING / OPERATING
The machine is designed to operate in automatic mode.
For information on the operation consultar and the annex (the manual) for the functional and
electrical.

8.2 MANUAL SHUTDOWN AND EMERGENCY

See manual for electrical part.

8.3 SECTIONING OF the ENERGY SOURCES and

The general switch located on the control panel allows the selection of the power
supply. In the case of necessity it is possible to use this switch as an emergency stop.

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9 MAINTENANCE AND REPAIR

ATTENTION
FOR ALL THE MAINTENANCE TASKS THAT IT REQUIRES THE MACHINE IS STOPPED
WITHOUT POWER SUPPLY

DANGER OF ELECTROCUTION
BEFORE WORKING ON THE ELECTRICAL SYSTEM MAKE SURE THE
SECTIONING OF THE VOLTAGE. It IS NOT ENOUGH to OPEN The SWITCH
GENERAL, TO COMPLETELY REMOVE THE TENSION ON THE CONTROL PANEL IN
WHAT REMAIN UNDER-VOLTAGE TERMINALS OF THE POWER SUPPLY.
ALL THE OPERATIONS OF THE ELECTRICAL TYPE MUST BE CARRIED OUT BY STAFF
QUALIFIED WITH SPECIFIC EXPERTISE AND ALWAYS IN FULL
COMPLIANCE WITH THE REGULATIONS

9.1 PREVENTIVE MAINTENANCE ACTIVITIES for the ORDINARY AND EXTRAORDINARY

To obtain a good operation of the machine, you must perform maintenance
ordinary and extraordinary at intervals prescribed. By performing these operations increases the
safety of the machine, and it limits the wear and tear of its components, the measures must be
carried out in total respect of the rules of security and respect
in the for the environment.

Cleaning and routine maintenance

cleaning and regular maintenance according to the time frame indicated.

Each week, general cleaning of the machine, in particular of the photocells, the glass of the
lamps of the cameras, taking care not to change its position.

Periodic checks
to Verify the continuity of the circuit PE (ground) of the machine according to the directions
given in EN 60204-1. This check must also be performed after the interventions that
involve the PE circuit of the machine.

Verify the status of the contacts of the contactors electrical; in the case of oxidation marked or
function is impaired you will need to replace the contactor.

Check the status of the electrical equipment and evaluate its reliability of operation
in the range of time for the calls made by until the next check.

To verify the efficiency of the emergency stop circuit.

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10 DISMANTLING, DEMOLITION AND DISPOSAL OF RESIDUES

IMPORTANT
if you plan not to use the machine for an extended period of time it is advisable
king an exposure to dust before its re-use is appropriate
to protect it with towels to prevent
perform a general inspection, checking for l equipment, electrical and mechanical.

ATTENTION !
DISMANTLING AND DEMOLITION MUST BE CARRIED OUT BY
QUALIFIED PERSONNEL AND EQUIPPED WITH THE SKILLS
MECHANICAL AND ELECTRICAL REQUIRED TO WORK IN CONDITIONS OF SAFETY.
RETRIEVE THE WASTE IN THE APPROPRIATE CONTAINERS.
DO NOT DISPERSE IN THE ENVIRONMENT BECAUSE THEY CAN BE THE CAUSE
POLLUTION.

In order to avoid injury during disassembly of the machine, read the instructions for the
lifting, transport and installation of attachments.

Prepare a work area large and free from encumbrances, and proceed in the following way:
• disconnect the machine from the mains supply;
• download the lubricants in the appropriate containers (oil reducer);
• disassemble all the parts of the machine and break down the components to be discarded and
reuse.

The disposal of the individual components mustere

essperformed in respect of the environment, and avoid
polluting soil, water and atmosphere.

Each waste must be treated, disposed of or recycled according to the classification and the
procedures provided for by the legislation in force in the country of installation.
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11 CONTROL SYSTEM

Measurement system

Dimensional measurements are recorded in the pass through two LASER sensors that detect the profiles
of the edge of the scroll
Using the LASER dot does not introduce reading errors due to the presence of drops
of water. Traditional systems typically use CCD cameras, that reading the edge
from top to bottom are influenced by the presence of water.

Drop
water CHECKVISION DRIVE C

Laser

Drop
water Traditional systems

OK Measurement (Not Correct)

The edges perpendicular to the motion are detected to pass through the scanners, ultrafast to
infrared (mounted jointly and severally with the Laser) and high-resolution encoders.

The advantage of the read (in the passage) is that the

sensors must not be moved for the direction
longitudinal, but only in width. However,
during the passage of the piece, the tile will not move and
then remains on the same transport. It is for this reason that the
length of the coupling is at least twice the max. format
(length)

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12. MAINTENANCE

12.1 Conditions of safety during maintenance

ALL MAINTENANCE OPERATIONS MUST BE CARRIED OUT WITH THE

MACHINE STOPPED
AND DE-ENERGIZED BY THE CURRENT, ELECTRIC AND PNEUMATIC.
To ensure a sufficient condition for safety on the job, the operator must observe
the following points:

• ANY operation of maintenance of the machine must be carried out by staff

QUALIFIED and AUTHORIZED personnel
• Make SURE that the area in which you carry out maintenance operations, it is CLEAN and
DRY.
• Always DRY any oil stains that may form on the floor for
avoid falls.
• NEVER ENTER the body, limbs or fingers in the holes or openings on this equipment, when
the latter is in operation.
• Do NOT WEAR watches, rings, jewellery, avoid wearing clothing slacciati or
dangling as ties, clothes ripped, scarves, jackets sbottonate,
that might accidentally get caught in the moving parts of the machine
Also the hair is not collected may be drawn in by the fan motors with the
resulting in laceration of the scalp.
• WEAR only garments approved for SAFETY.
• When there is the possibility to be affected by the projections (or the fall of the solid parts or
similar, use safety glasses with side screens, helmets or gloves, if necessary.
• When you work with the presence of heat on points, surfaces, or materials may be required
the use of gloves or other personal protective equipment, to avoid sunburn in the case of
manual intervention.

In the replacement spare parts use only ORIGINAL spare PARTS.

To contact the technical assistance center see paragraph 1.2 of this manual.

All maintenance operations must be directed by a manager. For the duration

of the maintenance and repair work on the machine, the main switch must remain
switched off (position zero).
To prevent the commissioning by unauthorized persons use of a padlock.

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12.2 routine Maintenance and scheduled

Routine maintenance involves a few simple operations performed by the operator

employee to the system.
To obtain maximum service life and better operating economy we recommend that you follow
carefully the instructions in this chapter.
Routine maintenance concerns mechanical interventions (adjustments, lubrication, cleaning) and
electrical to be carried out periodically on the machine by consulting the tables in the pages
following.
In order to properly perform maintenance operations, we need to pay particularly
attention to the following general rules.

General rules for the maintenance of mechanical components

• During disassembly of the components to avoid getting dust in the areas of

work and in the components.
• Do not use compressed air to clean the mechanical parts. The dust should only be removed
by vacuum cleaner, dust cloths.
• Do not use gasoline or flammable solvents as a cleaning agent, but always use a solvent -
authorized business, non-flammable and non-toxic.

General rules for the lubrication

• Never exceed the limits of the intervals prescribed.

• The manufacturer recommends to use the lubricants recommended in the tables that follow.
• In the case where the retrieval is difficult, you can use lubricants of high quality with
equivalent characteristics. However, we recommend not to mix together the other lubricants.
• The elimination of the lubricant is exhausted, it must be done in compliance with the applicable standards and
local regulations.

General rules for the maintenance of the electrical components

• Pay attention to the general rules given for the electrical components.
• Do not make holes on electric cables, or on the channels when they are present on the cables themselves.
• Do not use water, fragments of sponge, damp cloth and/or abrasives to clean the machine and the
electrical components.
• Do not use compressed air to clean electrical components. The dust should be removed
only through a vacuum or dust with a cloth dampened with a mild detergent. It is important to
avoid the penetration of detergents in the electrical parts.

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12.3 Maintenance on mechanical components

ALL MAINTENANCE OPERATIONS MUST BE CARRIED OUT WITH THE MACHINE ON A FIRM AND
DE-ENERGIZED BY THE CURRENT, ELECTRIC AND PNEUMATIC.

The following table lists the mechanical components on which it is necessary to

periodically carry out maintenance.
The information relating to the precise point of focus are listed in the next paragraph.
To indicate the type of operation to be performed on the various components you adopt a system of references to
cross-link with the following symbols:

Identifies a visual check on the status of wear and tear, or the good functioning of a component.

Identifies a cleaning operation of a component or machine.

Identifies a mechanical intervention (adjustments, general repairs, replacements) from

make on the component.
 Identifies a mechanical intervention (tension) on the component.

Identifies an intervention lubrication with synthetic oil, or hydraulic oil.

It is well to remember that the temperature conditions and the functioning of the various organs (even if
designed and abundantly sized) are strenuous and sometimes it is appropriate to intervene
, anticipating the time intervals, where the environmental and operating conditions are such as to induce
the decrease of the intervals themselves in the following table, in hours of work (h)
(which correspond to european standards).

n particular, it is recommended the maintenance is complete, all of the times that the production should
The
be suspended for a long time.

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Equipment, products,
range
Component Symbol Operation to perform lubricants, tools
hours
use

Perform a visual check on

the general status
of the machine. Check the 250
status of the plates and
pictograms, signal
Dispose of promptly deposits of
dirt
(dust, oil, grease),
Use products
which may
suitable for the type
alter the functioning and
of components
durability of the
The whole machine installed. 250
machines and parts that
Do not use water
make it up.
and/or air -
Clean and maintain the cleanliness of the
compressed
plates with the adhesive
safety and maintain
readability.

Use the keys and

Check the tightness of all the
tools appropriate to the 400
nuts and bolts of fastening
type of operation.
Periodically run:
 - the cleaning of the external surfaces and
of the steps
of air ventilation of the
Use products and
gearboxes or
tools
geared motors in order not to
Geared motors appropriate to the type of 500
affect the
operation to
cooling;
perform.
- the control of noise;
- the control of vibration is
excessive;
- control of the seals;
- the tightening of the fixing screws
Reducer command
Check, when the reducer is cold, the
straps:
level and the degree 2000
OIL BP ENERGOL GR-
of deterioration of the oil.
XP220
Check the correct pressure of Use tools
air working. appropriate to the
Check for the absence of impurities type of operation to
Plant in the air coming from the perform and refit
250
pneumatic compressor, and the moisture the support of the
is condensed. adjustment
Check the status of pipes and , locking it with a
fittings. torque of about 8Nm.
Check and if necessary
replace the pressure reducing valve
Reducer if operation is not
1500
pressure more regular basis or there is a loss
of continuous exhaust
overpressure.

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Cylinders Check the condition and fastening

tires of the cylinder
pneumatic.
Clean air and lubricated are the
In case you
first rule
need for action
to observe, maintain the
in a cylinder
correct alignment
in the phase of a possible tire:
replacement - proceed to
of the cylinder with respect to the load an accurate
applied, which clean all
must not create components components with
radial bending a degreaser is not
on the stem. aggressive
Particular attention is put in (gasoline, oil, or
control other);
1500
of the sliding surface, - check the various
the shirt and details and
the stem, as if they were in poor possibly
condition, replace those
wear in short time, the worn or damaged;
gaskets - refit the cylinder
just replaced. after
Also check that the clearance between prelubrificato with
the bushing fat suit
and the shaft is not to exceed 0.2 mm. (A (Pneugrease 1 or
new the Pneugrease 2
tolerance is + 0.05 to + 0.07 mm). teflon).
A game more and more might make you
lose grip
on the stem seal.

Perform lubrication and

cleaning of the filters.
For lubrication
A good lubrication reduces
use
greatly
 the wear of the seals, as well as only hydraulic oils of the
a good class
Solenoid valves filtration prevents the accumulation of H (for example, the MAGNET 1500IN
dirt and the GEN 32
consequent malfunction. CASTROL ).
Care should be taken to protect the Cleaning the filters the air -
discharge nozzles compressed
of the distributor in the presence of dry.
dirt and dust.

For a correct operation of In order not to damage

these electrical appliances, and well the equipment, wipe
laser scanners keep reading surface with a clean cloth or 30
is always clean, check paper without any
the status of fixing. product.

check the tension

of the belt acting
on the idler pulley,
straps Check belt tension make sure that the 150
transport tension of the
two straps of the
transport is the same.

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12.4 Cleaning
ALL MAINTENANCE OPERATIONS MUST BE CARRIED OUT WITH THE MACHINE ON A FIRM AND
DE-ENERGIZED BY THE CURRENT, ELECTRIC AND PNEUMATIC.

The works of cleaning should be performed using the procedure indicated in paragraph 7.3
MAINTENANCE ON MECHANICAL COMPONENTS.
Remove from the limit switch, micro, hinges and moving parts any material in storage.
It is the responsibility of the operator to make sure that the machine is kept clean by foreign materials
such as debris, oil, or other. For this purpose it is necessary to provide the cleaning phase at the end of the round
work.
The operator, during the cleaning, it is the use of air pressure must use
suitable protection.
Drive away the people who are close to the machine, which may be invested
by the materials and dust.

It is forbidden to use flammable fluids.

Avoid the use of acids or solvents, or otherwise closely follow all the
requirements indicated on them.
During the cleaning of the machine to avoid to wet the electrical parts (buttons,
motors, limit switches, etc).

12.5 Maintenance

ALL MAINTENANCE OPERATIONS MUST BE CARRIED OUT WITH THE MACHINE ON A FIRM AND
DE-ENERGIZED BY THE CURRENT, ELECTRIC AND PNEUMATIC.

The extraordinary maintenance operations involve breakage of parts and components where
you need a specific knowledge of the fault. As a general rule, these operations
can be made on the maintainer's ordinary, if authorized by ITALVISION.

If the problem has not been remedied, please contact ITALVISION.

Also for the extraordinary maintenance interventions are worth all the precautions described in
section 7.1 and 7.2.
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13. UNINSTALL - DISPOSAL

13.1 Uninstall

Conclusion of the working life of the machine it is necessary to proceed with the uninstallation and
disassembly;

ALL OF THE OPERATIONS OF DISASSEMBLY OF THE MACHINE MUST BE CARRIED OUT BY

QUALIFIED PERSONNEL AND IN COMPLIANCE WITH DELE SAFETY STANDARDS.

In disassembling operations, we need to evaluate the RISCHIRESIDUI subsequently referred to, and others
which were not foreseeable at the origin:

• CRUSHING between the parties moved or removed

• MATERIAL SPILLS from above or not firmly supported

• CUTS from sharp edges or sheets are not protected

• ABRASIONS / BURNS from contact with rough parts or chemicals

IT IS NECESSARY THAT THE WORKERS IN THESE OPERATIONS ARE TO WEAR THE

FOLLOWING PROTECTIVE EQUIPMENT.
INDIVIDUAL

Therefore, it IS a REQUIREMENT that during the disassembly phase of being worn, the following items
of personal protective equipment.

13.2 Disposal

The dismantling and disposal of the system can be carried out by the user according to
the following procedures:
• Mark the danger area for the duration of the demolition and lifting of the
machine, prohibiting the passage of people not involved in the work.

• Stop the machine by pressing the emergency stop button, stop the power supply
through the power switch (located on the power panel), and dissect the energies at the points
provided for in chapter 4.

• Disconnect the power cable of the machine from the terminal block of the electrical panel.

• Disconnect the connections for the pneumatic system, water supply and command.
Eliminate waste or waste that can clutter the area of operations and to recover the waste-to-edge
machine, type:

• Empty the tanks containing oils, by acting on the special drain valves, and dispose of waste to
licensed institutions.

• Empty the accumulator proceed to the reduction of fluid pressure.

CAUTION - During the operations of disassembly, repair or dismantling, in

including by using equipment to cut (that launch the particles of the hot
on plastic parts or other flammable material in the vicinity),
 they can cause themselves to the principles of the fire.
Prevent the spread of chips and protect the exposed materials, extinguish
immediately small outbreaks with the means of extinction within 25 mt.
In the event of a worsening of the situation of emergency, move away, alerting
the area involved and responsible.

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Acquire equipment and machinery suitable for:

- using cables, systems for the lifting and the respective hook adequate in scope to the weight of the
machine and components and equipped with all the necessary protections are necessary to prevent hazards to
third parties.

- choose a means of transport, adequate to the weight of the machine or to the size of the parts to be
disposed of.

- proceed to the load of the machine on means of transport in the horizontal position.

- secure the load (in particular, if the medium used has a fund with features such as to create
a risk of slipping of the machine during transport, and then breaking down of the
barriers of the medium).

- deliver the machine and/or the materials are divided by dispose (electrical parts and cables, various filters, oil,
iron, plastic,etc.,) to the company that is authorized to pick up the waste according to the regulations
in force.
After the disassembly, it requires a breakdown of the components of the
machine itself, according to the materials of their composition; and afterwards provide for the
disposal at a licensed, AUTHORIZED AGENCIES, in full respect of the regulations in force concerning waste
themselves.

Pursuant to the Directives:

- 2012/19/EU, restriction of the use of certain hazardous substances in electrical and electronic equipment
electrical and electronic equipment EEE ;

- 2012/19/EU relating to waste electrical and electronic equipment (known as WEEE );

- the manufacturer/distributor is required to insert the symbol on the products and communicate the
warnings listed below:
The inserted symbol “container garbage out wheeled bin indicates that:

- electrical and electronic equipment (EEE ) to which it is affixed, has been placed on the market
after 13 August 2005, must be the object of separate collection. Weee are subject to collection
a separate manufacturer's, distributor's, or to confer to the islands eco-friendly collection
is differentiated in each country or the capital.
- where it cannot be re-used and /or considered “waste” WEEE electrical and electronic equipment do NOT
have to give into the bins of municipal waste collection.

NOTE: At the time of purchase of a new equipment, you may return it to the dealer
the equivalent used; the dealer is required to collect and manage waste operations.
In regard to risks resulting from the use of EEE are known and listed on the instructions for use
attached to individual products; and the risks associated with disposal of WEEE are due to
content in the same (e.g. metals: lead, mercury, cadmium, chromium, pvc, pcb, pbb, of substances
harmful to the ozone layer, etc.,) and to the operations of the treatment prior to disposal (e.g.
disassembly, shredding, separation and elimination of polluting fluids or powders).
Disposal via the “incineration of electronic waste should be limited to a minimum percentage (20%),
and implemented only through the authorised centres, as they enter into the environment polluting substances, and
dangerous (toxic and/or harmful) for human life.
The penalties provided for in the event of illegal disposal of weee are administrative for the private and
penalties for all the companies involved in the cycle of design / construction

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ITALVISION s.r.l.
Via G. de Chirico, 2
42019 Scandiano (RE) – ITALY
Phone: +39 0522 859704
Fax: +39 0522 986793
www.italvision.it
Email:info@italvision.it

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