Professional Documents
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GMP Inspection Trends
GMP Inspection Trends
Initial Inspections:
- Commitment by Inspectorate to perform an initial inspection within 3
months following date of EL application/request
- Initial Inspections are followed by Regular Inspection within 1 year
Packager,
Distributor, 181
129 Importer, Tester, 72
228
303
300 251
240
251
250 240
201 Year (Start Date)
Year (Start Date)
183188
(1029)
# of Inspections
201 2004
2004
200 170 183188 168 2005 (1020)
170
165 2005
165 168 2006
155 153 (729)
155 153 2006
142 140
142 140 136 2007 (735)
150 136 2007
129132 128
128124
122122 122122123 123
117 124 121
121 2008
2008 (928)
117 111 107
111
101 107
95 101
100 89
95 81 84
81 84
50
0
Count of Count of Count of Testing Count of Count of Count of
Fabricators Distributors Laboratories Packagers Importers Wholesalers
Manitoba &
Sas katchewan 9 13 3 4 35
(MSOC)
Ontario Region
125 90 32 206 47 96
(OOC)
Quebec Region
66 35 21 73 30
(QOC)
Atlantic Region
5 9 11 15
(AOC)
0% 100%
2004-2005 29
2005-2006 23
2006-2007 2
2007-2008 7
2008-2009 12
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Inspection Trends – Risk 1 Observations
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www.healthcanada.gc.ca/gmp
Inspection Trends – Risk 1 Observation Examples
C.02.022: Records
“During the opening meeting on…the Director of Operations for the company
stated that the company had not conducted any licenceable activities since
first obtaining its licence in XXXX. It was further stated that there were no
records including distribution records, to review as part of the inspection.
Records were obtained by the Inspectorate indicating that sales were made
under Company X….Additionally, sale invoices indicated that the company
had not revealed the full extent of its wholesaling activities.”
“In absence of an expiry date on Product XXX there was no stability data
to support the shelf life beyond 3 years”
Eg.#1 Aseptic process validation for XXX injection had not been
performed. No media fill was performed to demonstrate the validity of the
aseptic filling operations. There was no written standard designed to test
the efficiency of the overall aseptic filling operations.
There was no monitoring for viable microorganisms and for non-viable
particulates in the XXX where the product was aseptically filled and
dispensed. There was no written environmental monitoring program in
place for particulates and viable microorganisms in grade A, B, C, and D
areas.
Eg. #2 Between January and June 200X eight finished products released
for sale failed the sterility test. Investigations were carried out but the
conclusion drawn did not invalidate the initial test. In each case, the
investigation concluded as a false positive.
– Fiscal 2008-2009
– Laboratory operations
Health Products and Food Branch
Inspectorate
L’Inspectorat de la Direction générale 29
des produits de santé et des aliments
www.healthcanada.gc.ca/gmp
Inspection Trends – Regulation
C.02.015 Quality Control Department (most cited)
“There was no written transportation procedure to ensure that products lacking freeze
thaw stability studies are transported in heated carriers during winter months and
verification of adequate transport conditions is conducted upon receipt of shipment…”
“Shipping cooler configurations and sizes utilized for shipping temperature sensitive
drugs to end users were not validated to demonstrate that label storage conditions
would be maintained for the drugs during worst case weather conditions and for
logistical distance/transit time extremes.”
“Coolers used to store drug products requiring refrigeration had not been mapped to
ensure that worst case areas are blocked from product storage. Coolers were also
not continuously being monitored to ensure that the requirements for products stored
within the cooler were continuously being met.”
Laboratory Operations
“There was insufficient and/or lack of traceability within analytical records to pertinent
procedures, lots of reagents, prepared working solutions, pertinent physical checks, etc.,
applied to facilitate an audit trail during the review of a methodological test process.
Examples: 1. Test record for heavy metal analysis of formaldehyde by the ACS standard
failed to identify or cross reference the preparation or lot of the ammonium acetate pH 3.5
buffer solution and the standard control solution. 2. Test record for the assay of
monosodium glutamate via FCC standard did not cross reference the lot of acetic acid
used.”
“ There was no evidence that media used in-house for environmental monitoring, testing of
raw materials and finished products was tested for their growth promotion capability”
Laboratory Operations
“Annual OQ on the HPLC instrument did not include a test for drift and lamp intensity of
the detector and did not include test for carry-over of the auto-injector.”
Regulation:
(1) Every fabricator, packager/labeller, distributor referred to in
paragraph C.01A.003(b) and importer of a drug shall have
written procedures prepared by qualified personnel, in respect of
the drug to ensure that the drug meets the specifications for use
of that drug.
• Prominent themes:
– Process validation
– Incomplete manufacturing procedures/batch documents
– Incomplete packaging documents
Health Products and Food Branch
Inspectorate
L’Inspectorat de la Direction générale 37
des produits de santé et des aliments
www.healthcanada.gc.ca/gmp
Inspection Trends – Regulation
C.02.011 - Manufacturing Control (tied for 2nd most cited)
Process Validation for critical production processes
not conducted or incomplete.
– 17% of all observations
– All Risk 2
Example:
“Powder filling validation protocol requirements for low, target and high speed runs
were deficient in that samples tested for potency were not appropriately representative
of the beginning and end of the runs i.e low and high speed run samples tested were
representative of the 30% and 90% run time sampling points; target speed run
samples tested were representative of the 10 % and
97% run time sampling points.”
Example:
“The master production document for XXX tablets (Formula XXX) did not specify the
validated paddle speed or whether pre-compression is to be used.”
“The bulk reconciliation for XXX, lot XXX was outside the acceptable limit of 98-
102% and no investigation was performed. The actual yield of the batch was
recorded as 89.6%.”
Examples:
“There was no system in place to ensure that line clearance of packaging lines was
performed, documented and approved by a responsible person before the product
and packaging components were brought on the line.”
“ Incoming labels were not quarantined upon receipt. Unused labels were not counted
following their return to label storage from the packaging line or prior to re-issuance to
another batch.”
Health Products and Food Branch
Inspectorate
L’Inspectorat de la Direction générale 40
des produits de santé et des aliments
www.healthcanada.gc.ca/gmp
Inspection Trends – Regulation
C.02.012 - Manufacturing Control (tied for 2nd most cited)
Regulation
(2) Every fabricator and packager/labeller and subject to subsections (3) and
(4), every distributor referred to in section C.01A.003(b) and importer of a
drug shall maintain a system designed to ensure that any lot or batch of
the drug fabricated and packaged/labelled on premises other than their
own is fabricated and packaged/labelled in accordance with the
requirements of this Division.
Examples:
“The written recall procedure was deficient in that : 1) Health Canada would not be
notified if a recall was initiated by XXX. 2) the responsible person for initiating and
coordinating a recall was not identified.”
Examples:
“i) There was no documentation to demonstrate that corrective action had been taken
to address Self Inspection Observation of XXXX pertaining to inadequate control of
XXXX. This self inspection observation was still open.
ii) The fabricator’s self inspection did not include activities related to import and /or
distribution of third party products.”
“There was no written self inspection program outlining the criteria and frequency of a
self inspection. There were no evidence that a self inspection had been conducted to
ensure compliance with sections of Part C, Division 2 of the Food and Drug
Regulations.”
On the Horizon….
• GUI-0066 - Annex 1 to the Current Edition of the Good Manufacturing Practices Guidelines -
Selected Category IV Monograph Drugs - Annexe 1 à l’édition actuelle des Lignes directrices
sur les Bonnes pratiques de fabrication - Certains médicaments de la monographie de la
catégorie IV
• GUI-0069 - Guidelines for Temperature Control of Drug Products during Storage and
Transportation / Lignes directrices concernant le contrôle de la température des
médicaments pendant l'entreposage ou le transport
? GUI-0071 - Annex to GMP Guidelines - GMP for Positron Emitting Radiopharmaceu- ticals -
Annexe aux Lignes directrices sur les BPF - BPF concernant les Produits
radiopharmaceutiques émetteurs de positrons
? GUI-0074 - Process validation: Terminal Sterilization Processes for Pharmaceutical Products
/ Validation de procédés : Procédés de strérilisation terminal des produits pharmaceutiques
• “GUI-0001 Roadshow”